Grundfos Service Technicians Handbook for Pumping Stations Eng

THE SERVICE TECHNICIAN’S HANDBOOK

FOR PUMPING STATIONS

Pumping station handbook GRUNDFOS WATER UTILITY

Con

ten

t 1. INTRODUCTIONYour pumping station guide ........................................................... 7

2 . GeNeRal wORk aND safeTy INsTRUCTIONsWorking in a confined space ........................................................... 11Example of a work permit ............................................................... 13Risk assessments of well maintenance ........................................ 15Safety check list ................................................................................. 16

3. BesT pRaCTICeBefore you go to the pumping station ......................................... 19When you are at the pumping station ......................................... 21Pumping station condition check list .. ........................................ 22Making the quote for the refurbishment .................................... 23Planning the refurbishment ........................................................... 23Refurbishment information ............................................................ 24How to bypass or block an inlet pipe ........................................... 26After the refurbishment is done – next steps ............................ 28

4. TROUBleshOOTING Maintenance ....................................................................................... 31

5. MaTeRIalsWhere to use what ............................................................................ 37Nominal DN ........................................................................................ 38Pipe conversion table ....................................................................... 38

6. RepaIRsHow to fix a hole in a tank .............................................................. 43

7. aCCessORIesAuto-couplings ................................................................................... 49Upper Guide Rail Holders (UGRH) ................................................. 90Adapters .............................................................................................. 92 Valves ................................................................................................... 96Y-pipes .................................................................................................. 100Control and monitoring ................................................................... 102CUE ........................................................................................................ 112Flow meters ........................................................................................ 114Mixers ................................................................................................... 116

1 1INTRODUCTION

The paRTs yOU NeeD wITh hIGh QUalITy aND speeDspare parts & service kits are original, high- quality Grundfos components. We provide worldwide delivery, so you know that through-out the entire lifecycle of your pumps, you can count on us to deliver precision and reliability.

pROfIT fROM pROfessIONal eXpeRTIseOur teams of highly skilled Repair & Main-tenance service technicians can resolve any pump problem you may have. With unbeatable professional industry and application know-how, we ensure your system stays up and running, so you get maximum performance out of every pump.

GeT aDDeD ValUe fROM The MOMeNT yOU INsTallWith Installation & Operation we guarantee that your system is correctly installed from day one and is performing with maximum efficiency. For your convenience we offer service contracts, giving you more freedom to focus on your core business.

pROfessIONal GUIDaNCe TO aChIeVe BIG saVINGsOptimisation & Consultancy is one of the surest ways for you to reduce the energy consumption of your business, because inefficient pumps waste an enormous amount of energy and money. That’s why it makes sound business sense to give your pumps a check-up from time to time.

kNOw whaT lIes aheaDWith surveillance & Mobility services you can remotely control pump settings from mobile units and prevent problems from ever happening . Minimised downtime and operations costs give you added peace of mind, and increased power, independence and flexibility in your business needs.

Welcome to the Global Water Utility handbook for service technicians. In this handbook you will find what you need to conduct service and refurbishment on existing pumping stations. The content is a supplement to the in-depth knowledge found in data booklets and WebCaps.

All accessories in the handbook are between DN40 and DN200 since the majority of all existing pumps are within in this range.

paRT Of The seRVICe aND sOlUTION OffeRINGWith Grundfos Service Centres in more than 40 countries throughout the world, supplemented by more than 400 Grundfos Authorised Service Partners, Grundfos provides one of the industry’s most closely-knit service networks and customers can rely on the high level of quality they are accustomed to from our company. Our service offering includes the concepts below.

Your pumping station GUIDe

7

IntroductionPUMPING STATION HANDBOOK

2 2

GENERAL WORK AND SAFETY INSTRUCTIONS

>

safeTy pReCaUTIONs RelaTeD TO well-/seweR MaINTeNaNCeWorking in confined spaces like tanks might be dangerous . Serious hazards like lack of oxygen, exposure to toxic gases and risk of explosion may occur during work.

Before starting your work, you need to make sure that there is enough fresh air and good ventilation in your work area. You also need to make sure that no toxic gases like hydrogen sulfide (H2S) are present. If H2S is present in higher doses than what local authorities prescribe the work has to be postponed.

Make sure that local regulations for working in confined spaces and working with wastewater, are followed.

Check that the tank condition is acceptable. The Work permit on page 13 helps identify typical problems in a wastewater pumping station.

wORk pROCeDURes

•The service vehicle’s crew-cabin is a clean area

•If the job takes more than one day, access to toilet and shower needs to be ensured

Your vehicle should contain:

•Marked storage box or rack for dirty clothes

•Storage box/plastic bags for dirty pumps/equipment

•Personal protective equipment and additional safety equipment in accordance with the task (e.g. gas-/oxygen gauge and fall protection)

•Change of clothes when clothing becomes wet or dirty

•Water/soap if it is not available on site, as well as paper for wiping

ON aRRIVal aT The wORksITe

•Review and complete the “Risk assessment of Well Maintenance” on page 15. Put on proper work clothing (overalls/coveralls, disposable clothes/boots etc.)

•Apply safety equipment according to ”Risk assessment of Well Maintenance”

•When you are done, switch to regular working clothes and shoes. The dirty clothes need to be stored separately from the clean clothes. Never forget to wash your hands

eXaMples Of VaRIOUs wORk sITUaTIONsservicing/refurbishment of pumps in pumping wells where the well diameter is less than 1000 mm

•Make sure it is allowed according to local law to descend into these wells. It is often only possible to service these wells from the well edge, and this work can be carried out as a one-man job

•The maintenance work might require pumps/equipment to be uninstalled and brought back to the workshop for service

servicing/refurbishment of pumps in pumping wells where the well diameter is 1000-3000 mmThis assignment is ALWAYS to be carried out wearing gas-/oxygen gauge, fall protection and personal protective equipment.

•In general it should be ensured that the wells are cleaned prior to maintenance: desludging/flushing/balloon in the inlet

•The maintenance work might require pumps/equipment to be uninstalled and brought back to the workshop for service

Working in a CONfINeD spaCe

11

General work safety instructionsPUMPING STATION HANDBOOK

>installation of pumps in new wells where well diameter is above 1000 mm

•This assignment is ALWAYS to be carried out wearing gas-/ oxygen gauge, fall protection and personal protective equipment

•Special attention has to be paid to the person who descends into the well. Especially when moving and lifting tools and materials above the head of the person in the well

a risk assessment is aLWaYs to be filled out and signed prior to descending into a well

The "Risk assessment of Well Maintenance” (p. 15) should be shared with external partners, contractors and customers .

The signed risk assessment must ALWAYS be returned to the service responsible at Grundfos.

12


1. INITIal DaTaWork site name and address:

Pumping station number:

Container emptied and cleaned: Yes □ No □ Container emptied, but it fills uncontrollably: Yes □ No □The container is anchored in the initial installation: Yes □ No □

Is TheRe a RIsk fORChemical exposure □ Biological exposure □ Trench/container collapse □ Explosion hazard □

Container outside: note rain protection and heating (temp needs to be over >+10C)

Container installation depth: m

Helper/customer’s representative on the work site: Yes □ No □

Description of the situation prevailing at the work site:

Contact person at the work site:

Initial data given by:

2. Work permitWorker(s) have valid first aid training and training in safety and protective equipment:Yes □ No □Worker(s) have sufficient education/ expertise for the work done at the site:Yes □ No □

Worker(s) have sufficient vaccinations:Yes □ No □

There’s a top man at the site (needed if the work is inside the container/well):Yes □ No □

The following safety and protective equipment should be included when going to the work site.Protective clothing Yes □ No □Helmet Yes □ No □Safety harness + tripod Yes □ No □Safety goggles Yes □ No □2x Fire extinguisher Yes □ No □Oxygen and gas meter Yes □ No □First aid kit Yes □ No □Hand disinfectant Yes □ No □Safety shoes Yes □ No □Bag for protective clothing Yes □ No □Compressor for air production Yes □ No □Warning sign above ground level Yes □ No □

Task to be done at the site:

Potential hazards (container’s inner support, well’s support , explosion hazard etc.):

To whom this permit is granted, date:

The permit is granted by:

exampLe of a Work permit

13


3. CheCk The wORksITe BefORe The wORk sTaRTs

Protective clothing Yes □ No □Helmet Yes □ No □Safety harness + adequate lifting devise Yes □ No □Safety goggles Yes □ No □2x Fire extinguisher Yes □ No □Oxygen meter Yes □ No □First aid kit Yes □ No □Hand disinfectant Yes □ No □Safety shoes Yes □ No □Bag for protective clothing Yes □ No □Compressor for air production Yes □ No □Warning sign above ground level Yes □ No □

Are the conditions the same as described in section 1:Yes □ No □ , what has changed:

Can the work be carried out safely? Yes □ No □

Has it been reviewed among the workers what needs to be done when a dangerous situation or an accident occurs? Yes □ No □

Is there a risk for:Chemical exposure □ Biological exposure □ Trench/container collapse □ Explosion hazard □

Comments before or after finishing the job:

Workers’ signatures, names in capital letters, place and date:

14


(Please review this list prior to/under/after work)

Date:

Time:

Notification number:

Address/Location:

Signature of responsible service fitter

risk assessments of WeLL maintenanCe

CHECK LIST STATUS

Are proper materials distributed?

Contact to the customer should be established in order to obtain information below:

• Responsible contact person at the customer/client

• Information about the size of the well

• Ensure that the well is cleaned and prepared for installation/service

• Ensure that there is free access to the work site

• Can the task be performed from the adjacent terrain?

• From a safety point of view, ensure that the well is in a secure condition: E.g. railings, safety covers, manageable caps, and cover plates should all be functional. Special accessibility needs should be clarified

• Is the construction site designed so that accessibility to e.g. toilet and shower is available?

When descending into the well, approved lift harness and safety lines must be applied. Safety equipment such as gloves and helmet are to be worn.

At the construction site: Make sure that the required work- and safety equipment needed for the assignment is present and applied.

Measurements are to be carried out in order to avoid the risk of explosion, asphyxiation or other health hazards.

Measurements must be carried out before work starts and continuously during the work.

When the well site is abandoned, the area must be left in a secure state (including manhole covers in place and electrical parts shielded against external contact).

Examine where it is possible to obtain mobile phone coverage.

15


safeTy CHeCk List• Complete the Work Permit and do the Risk

Assessment

• Never go alone!

• Use safety shoes and proper clothing

• Build up fence to prevent people from falling into the pit

• Build up weather proof working space, tent + heating if needed

• Clear the floor from all loose materials which can fall down to pit or cause tripping

• Clean up the pit with tanker

• Use suitable solvents to clean up the pit

• Measure the oxygen and H2S levels inside the pit (it is recommended to use personal measure ment equipment)

• Wear safety harness, use adequate lifting devices or other safe attachment point

• Use powered air respiration mask if needed

• Use ventilation pump to change the air inside the tank during assembly

• Be sure that you have a first aid kit with eye wash available

• Use helmet, ear protection, eye protection, and the correct kind of gloves

• Have at least two fire extinguishers (of adequate size) if you are doing hot work

• Never walk or work under heavy load during lifting

• Use only approved lifting tools

• Use yellow hazard flashes, warning signs and other safety equipments when working close to a road

• Use ATEX approved and correct IP protection class tools if needed

• Remove all loose objects from pockets which can fall down to pit, use safety wires on tools which can fall down

16


3 3BEST PRACTICE

BefORe yOU GO to tHe pumping stationwhy DO yOU NeeD TO GO TheRe?• Is there a specific problem?

• Any needs for new pumps?

• Does the station need refurbishment?

COlleCT all pOssIBle INfORMaTION• Current pumps

• Pumping station type (sump, dry, sump + valve chamber, integrated valve chamber)

• Pumping station address

• How to get the key, is there an alarm system you need to know about?

• Can you drive a car up to the pumping station easily?

• What are the road conditions generally at this time of year?

• What liquid are we pumping?

• Tank material

• Pipe material

• Problem history

• Flow (designed)

• Flow (real)

• Collect old CAD-drawings of pumping station if possible

• Collect/take photos

19

Best practicePUMPING STATION HANDBOOK

WHen You are at tHe pUMpING sTaTION

The pUMpING sTaTION 1. Tank body 2. Tank cover 3. Pump 4. Inlet 5. Ladders and ladder supports 6. Service platform 7. Guide rails and guide rail holders 8. Baseplate, Auto-coupling 9. Float switch 10. Intermediate pipe 11. Ball check valves 12. Gate valve 13. Y-pipe, manifold

CheCklIsT• Complete the ”condition checklist” on

the next page

• What is the current status?

• Take a lot of pictures

• Seek and collect old drawings of the pumping station as well as accessories, manuals

• Roughly plan how to do by-pass pumping and inlet blocking during refurbishment

• Accessibility to pumping station by truck

• Accessibility to pumping station in basements etc.

• Measure door sizes to learn the maximum size of parts you can fit in easily

• Check pump type: - Submerged - Submerged with cooling jacket - Dry horizontal - Dry vertical

21


Details:

Pumping station type:

Customer:

Customer contact person:

Tel:

E-mail:

Pumping station address/1-2 closest street names:

pUMpING sTaTION CONDITION CheCk lIsTIN

fOpU

MpI

NG

sTa

TIO

N pumping station condition check:

Ok

repair

change

repaired/ changed

Control cabinetStarterOver current relayFusesRotation directonCable jointsCable inletsCable clampsCable hooksCable connectorsLevel controlAlarmsBase platePipeworkNon return valveGate valveService platformGuide railsLaddersVentilationLifting chains

Case handler at Grundfos:

Date:

Grundfos contact person:

Pumping station coordinates:

Pumping station material: Concrete □ Glassfiber □

Other:

fOR eaCh pUMp aT The pUMpING sTaTION, fIll OUT The fOllOwING

pUM

ps

ResU

lT Pumping station general condition:

How to proceed:

Good

Moderate

Bad

Pump:

Serial no.:

Running hours:

Motor protection wires

connected by-passed

ok faulty

Current U A V A W A

Insulation resistance U MΩ V MΩ W MΩ

22


making The QUOTe for tHe refurbisHment

plaNNING tHe refurbisHment

CheCklIsT fOR plaNNING• Delivery time of all components

• Buy the parts with long delivery time as soon as possible

• Don’t make too tight a schedule, usually something comes late and that costs a lot of money

• Buy the services/subcontractors that you need and make sure they are part of all relevant changes made during the project

• Project management is the key of succesful refurbishment

• External labour (contract rate or hourly wage)

• How long will the pumping station be out of use? Inform the customer about this

• Temporary operation

CheCklIsT• What new equipment for

improvement can we offer?

• What Grundfos accessories could make the pumping station even better for the customer?

• Collect materials + contribution margin

• Make complete list of all materials and amounts that are included in quote

• Collect rough delivery time estimations of all components + services

OTheR COsTs• Labour time

• Travelling

• Accommodation

• Daily allowance

• Tanker cost

• Pumping and inlet blocking

• Mileage allowance

• Cost of electricity charges

• Excavator costs

• New rubble cost

• Concreting cost

• Crane cars

• External labor

• External inspection fees

• Project management costs

• Cost of welding

• Cost for material pick up

• Environmental fees

• Transportation cost of materials

• Documentation costs

• All kind of small supplies, consumables

• Cost of power generators

• Need for bigger electricity cable

• Disposal cost

23


A

B

C

ØD

RefURBIshMeNT INfORMaTION

Customer:

Address:

Contact person:

Phone number:

E-mail:

Name of the pumping station

Year of manufacture

Address of pumping station

Inlet flow min/max

Pumping station information

Material

Diameter D

Depth H

Bottom angle height

Service platform size/material

Height of service platform A

Inlet pipe, size/material

Inlet pipe height C, mid point

Inlet type, size

Direction

Internal pipework, DN size/material

Pressure line height B, mid point

Direction

Check valves: DN size, length

Gate valves: DN size, length

Service hatch: size/material

Manhole: size/material

Front well information

Front well diameter

Front well depth

Front well hatch: size

Distance from the pumping station

Inlet pipe, size/material

Lowest inlet pipe depth

Pressure line information

DN size, material

Length

Geodetic height on line

Is there a separate gate valve on line

Y-Pipe measures

Pump information

Manufacturer

Type

Year of manufacture

Power P2, kW

Rated current I, A

Flow and head, l/s x m

Cable length (m)

Control cabinet

Installation and location of control cabinet

Manufacturer

Year of manufacture

Main fuse size

Cable size

Level controls

Manufacturer

Type

Remote control

Modem type

Antenna/mast

Attachments! Always take photos: at the minimum of the pumping station surroundings, inside pit, control cabinet, front pit and other interesting details

Additional information:

A

B

C

ØD

24


25


HoW to bYpass or bLoCk an inLet pipe

26

27

28

GOOD peRfORMaNCe CReaTes New BUsINess• Clean up the working area

• Complete the inspection checklist

• What else can we offer?

• Maintenance agreement

• Does the customer have other needs for refurbishment, replacements or new installations?

• Could we make preventive inspections to customer’s other pumping stations?

• Send the bill

• Always follow up the work with the customer

after tHe refurbisHment is done – NeXT sTeps


4 4TROUBLESHOOTING

31

Pipes and valves 14%

Pump 29%

Bearings 2%

Impellers 13%

Controls 13%

Level switch 10%

Other electrical faults 13%

Other 6%

Pipes and valves 14%

Pump 29%

Bearings 2%

Impellers 13%

Controls 13%

Level switch 10%

Other electrical faults 13%

Other 6%

There are two types of maintenance: preventive and reactive . Preventive maintenance is done to prevent operation disruption and reactive maintenance is done to address disruptions when they occur.

pReVeNTIVe MaINTeNaNCePrepare preventive maintenance according to your routines. Plan frequency and tasks and establish a maintenance plan for each station.

Your maintenance plan and the frequency of your visits should depend on:

•The area’s sensitivity to flooding/overflow

•The condition of the pumping station and the equipment

•Previously noted malfunctions

•The recipients’ impact on a possible overflow

•How close the pumping station is to hospitals or industries etc.

the following actions could be part of the preventive maintenance:

•Ocular overview, simple cleaning and sanitation

•Oil change and grease where applicable

•Control and maintenance of machines and pipes

•Maintenance of buildings and surrounding areas

•Check alarm functions

ReaCTIVe MaINTeNaNCeThe reactive maintenance covers all maintenance that cannot be planned. Too often these include immediate actions even outside normal working hours. To limit unnecessary call outs an alarm classification is used.

the different classes could be:

•High Immediate action

•Medium Action next working day

•Low Actions on next planned site visit

All reactive maintenance is expensive especially on non-working hours. The picture below shows 2200 faults on 1000 pumping stations during one year of operation.

maintenanCe

Trouble shootingPUMPING STATION HANDBOOK

Trouble Possible causes Remedy

Pump fails to start or stops without visible causes No power to motor Check power supply and fuses. Operate manual start and check contactor operation

Pump fails to start or stops. Control panel indicates tripped overcurrent relay or protection devices

Loss of one phase or power supply Check power supply and fuses

Pump momentarily overloaded If condition do not self-correct check for cause

Impeller jammed Check impeller and clean as necessary

Moisture switch in motor tripped Repair pump and replace seal

Motor cable damagedCheck for visual damages. Change cable according to the supplier’s manual. Make sure the contactor area is dry before installation

Fluctuating voltage Check voltage. Allowed deviation is +/- 5%

Pump runs but does not deliver rated volume Pump runs backwards Check direction of rotation and rectify as necessary

Impeller loose or worn Check impeller, adjust wear ring, plate/smart trim or replace if necessary

Pump or pipework clogged Check and clear as necessary

Pump head too high Check by pressure gauging and redesign main or install other pump

Valves closed or clogged. Check valve not operating

Check valve positioning, clean as necessary. Relocate or replace check valve

Air accumulated in pump casing or suction pipe

Remove air. Raise wet well stop level or redesign suction pipeline

Pump not properly connected to submersed baseplate Lift and relocate onto baseplate

Leaking pipework Check pipework for leaks and fix as necessary

Pump wet well flushing system inadvertently activated Check function and repair as necessary

ATTENTION: ALwAYS READ AND OBSERvE THE SAFETY INSTRUCTIONS BEFORE BEgINNINg TO TROUBLESHOOT PUmPS.

32


Trouble Possible causes Remedy

Pump starts, but shuts off Clogged pump causes overload Check and clear pump as necessary

Motor overheated, tripping thermal switches Allow pump to cool; check for causes as above

Insufficient liquid in wet well Allow wet well to fill

Level control failure Check level equipment. Clean or replace if necessary

Pump vibrating or emitting excessive noise Pump partially clogged Check and clear as necessary

Pump runs backwards Check direction and rectify as necessary

Pump operates outside designed operation range

Check pump head. Redesign rising main or select other pump

Pump mechanical failure Check pump for damages. Repair in authorised workshop as necessary

Pump not correctly engaged to submersible baseplate Lift and relocate onto baseplate

Pump cavitates Check pump for partial suction blockage and clear as necessary. Check duty point and adjust as necessary

Pump stand, baseplate or guide rails not securely installed Check installation and tighten bolt where necessary

Oil watery or emulsified Lower seal leakage Repair in authorised workshop

Low oil level Upper seal leakage Repair in authorised workshop

33


5 5MATERIALS

under Waterdo use

•Epoxy coated cast iron parts (baseplates)

•Pipework stainless steel or higher, PE

•Epoxy coated cast iron valves

•Stainless steel valves or higher

•A4-80 bolts (stainless steel) stainless steel parts

•Flange materials stainless steel, silumin and hot dipped zinc

don’t use

•Brass parts in general

•Small zinc coated steel parts

•Zinc coated bolt, nuts, washers

•Aluminium parts

above Waterdo use

•Pipework stainless steel or higer, PE

•Aluminium parts

•Aluminium or glass fiber ladders and service platform

•Aluminium is ok for hatch material

•Electrical components need to be in class IP 54 or above

don’t use

•Hot dipped zinc chain works, but it will corrode on water line

•Zinc coated guide rails will corrode on water line

•Zinc coated bolt, nuts, washers

•Brass parts in general

•Anode and cathode pairs, don’t use different materials

•Ground connections copper wire will corrode

•On frequency converters use lacquer finished electrical cords

WHere to use WHat

37

MaterialsPUMPING STATION HANDBOOK

nominaL dn

DIN Flange D d d1 Th n

50 165 125 18 M16 4

65 185 145 18 M16 4

80 200 160 18 M16 8

100 220 180 18 M16 8

125 250 210 18 M16 8

150 285 240 22 M20 8

175 315 270 22 M20 8

200 340 295 22 M20 8

ANSI Flange

50 152,4 120,7 19 M16 4

65 177,8 139,7 19 M16 4

80 190,5 152,4 19 M16 4

90 215,9 177,8 19 M16 8

100 228,6 190,5 19 M16 8

125 254 215,9 22 M20 8

150 279,4 241,3 22 M20 8

200 342,9 298,5 22 M20 8

NOMINal DN – pN 10MeasURes aT MMDN = Nominal diameterD = Outside diameterd = Bolt ring diameterd1 = Bolt hole diameterTh = Bolt threadn = Bolt amountPN = Nominal pressure

pipe Conversion tabLe Diameter Nominal DN (mm)

Nominal Pipe Size NPS (inches)

Outside diameterStainless steel, ISO (mm)

Outside diameter PE (Polyethylene) (mm)

50 2" 60.3 63

65 2,5" 76.1 75

80 3" 88.9 90

100 4" 114.3 110

125 5" 139.7 140

150 6" 168.3 180

200 8" 219.1 225

38


CONe leNGThDN Length (mm)

50/25 109

50/32 85

50/40 70

65/32 132

65/40 117

65/50 87

80/40 160

80/50 130

80/65 120

100/50 202

100/65 155

100/80 122

125/65 233

125/80 200

125/100 122

150/80 285

150/100 207

150/125 135

200/100 357

200/125 285

200/150 200

250/125 446

250/150 361

250/200 210

300/150 512

300/200 361

300/250 203

350/200 466

350/250 300

350/300 150

400/300 310

500/300 611

39


6 6REPAIRS

6. HoW to fIX a hOle in a tankread and foLLoW LoCaL ruLes and LegisLations for Work WitH gLass-reinforCed pLastiC (grp)

try to find best fitted grp part to fill the hole you need to fix

use hot glue to attach the part to hole

1

2

43

RepairsPUMPING STATION HANDBOOK

surface is ready to be laminated

roughen the grp surface

3

4

44


place the matt on correct spot, use roller to spread sufficient amount of resin

moisten the grp laminating matt properly with resin

5

6

45


finish the surface by rolling on a layer of resin

remove air with aluminum roller

7

8

46


7 7ACCESSORIES

auto-CoupLingsDN40, DN50, 2", Rp 2 DIN ANSI

material number material number

Auto-coupling completeIncl. baseplate, UgRH, gasket, bolts and guide claw

Cast Iron

Rp 2"/Rp 2" DP/EF/AP35B/AP50B 97644486

2" NPT DP/EF 97727450

DN40/Rp 1½" SEG with T-shaped base 96076063

DN50/Rp 2" SEG 97695874

Rp 2"/Rp 2" APG 96003341

Rp 2"/Rp 2" AP10, AP30, APG50 96000178

DN50/DN50 APG 96005353

Hook up auto-couplingBase stand, counterpart, bolts, nuts and gaskets

Cast Iron

DN40/Rp 1½" 96076089

Rp 2"/Rp 2" 96004445

Loose feet for SEgStainless EN 1.4301

Loose feet for SEG 96076196

* No drawing avaliable

*

*

*

*

*

49

Accessories – Auto-couplingsPUMPING STATION HANDBOOK

aUTO-COUplING, Rp 2"/Rp 2"96003341, with angled guide claw

50


aUTO-COUplING, Rp 2" / Rp 2"96000178, with straight guide claw

51


aUTO-COUplING, DN5096005353

52


Printed from Grundfos CAPS [2013.05.051]

Note! All units are in [mm] unless others are stated.Disclaimer: This simplified dimensional drawing does not show all details.

96004445 Auto-coupling, hook-up 50 Hz

32414

0 100

R 2 1/2

Rp 2

Rp2

18 20

NV

75

150

1/1

aUTO-COUplING, Rp 2"/Rp 2"96004445, Hook-up complete with elbow 90°

53


DIN ANSI



Cast iron

DN65 2½" 96090992 97626234

DN65/Rp 2½" 96000180

Stainless EN 1.4408/1.4432

DN65 2½" 96825104 98166056

Stainless EN 1.4517

DN65 2½" 97904192 98166085

**Grundfos preferred product for SE/SL 1-30 kW

DN65, aNsI 2½" GUIDe RaIls 50 hz

* *

54


aUTO-COUplING, DN6596090992, Cast iron96825104, en1.4408/1.443297904192, en1.4517

55




96000180 Auto-coupling, DN 65 / Rp 2 1/2 50 Hz

140

7

150

7060

13

120

DN65 PN10

60

Rp

2 1/

2

1"

130

14

100

180

240

UPAT M12/15

UPAT M10/15

1/1

aUTO-COUplING, DN65/Rp 2 ½”96000180, with 1" ugrH

56


DIN ANSI



Cast iron

DN80 3" 96090993 97626236

DN80/DN65 3"/2½" 96102238 97626237


DN80 3" 96825106 98166057

Stainless EN 1.4517

DN80 3" 97904193 98166086

Auto-coupling Incl. guide claw, profile seal, UgRH and screws

Cast iron

UV 35586B DN80, max 210 kg 96094504

Auto-coupling base plate

Cast iron guide rail UgRH Adapter kit

UV35586B DN80 and DN100, max 210 kg 96066511 1 ½" 96067990 DN80

96255641

DN10096572291

Auto-coupling Incl. bend, UgRH bolts and gasket max 355 kg

Steel plate, welded, galvanized and epoxy coated

UK35692E DN80 96094508 2"

UK35693E with expanding elbow DN80 to DN100 96066497 2" 96067992 DN80

96572292

DN10096572294

**Grundfos preferred product for SE/SL 1 – 30 kW

* *

DN80, aNsI 3"

58


aUTO-COUplING, DN8096090993, Cast iron96825106, en1.4408/en1.443297904193, en1.4517

59


aUTO-COUplING, DN80/DN6596102238, with expanding guide claw dn65/dn80

60


aUTO-COUplING, DN80uv35586b, for dn80 and dn100

61


aUTO-COUplING, DN80uk35692e with elbow dn80/dn80

62


aUTO-COUplING DN80/100uk35693e with expanding bend dn80/dn100

63


DIN ANSI



Cast iron

DN100 4" 96090994 97626238

DN100 96006658

DN100 AP 100 96003378

DN100/DN80 4"/3" 96102240 97626239

DN100/DN80 96003339

DN100/DN80 96006657


DN100 4" 96825108 98166059

Stainless EN 1.4517

DN100 4" 97904194 98166087

Auto-coupling, base plateCast iron guide rail UgRH Adapter kit

UV35586B DN80 and DN100(see illustration page 63)

max 210 kg 96066511 1½" 96067990 DN80, 96255641

DN100, 96572291

UK35441C DN100 max 350 kg 96066471 2" 96067992 DN80,

96572292

DN100, 96572294

Auto-coupling complete, Belzona coated (Z). Baseplate, guide claw, UgRH, gasket, boltsCast iron

UV35586B ZDN100(see illustration page 63)

max 210 kg 96627936

Auto-couplingSteel plate, welded, galvanized and epoxy coated

UK 35441E DN100 incl. elbow, UGRH, bolts and gasket

max 350 kg 96094509 2" 96067992 DN80, 96572292

2" DN100, 96572294

UK35551 DN100 with expanding elbow to DN150

max 350 kg 96066488 96572294

** Grundfos preferred product for SE/SL 1 - 30 kW

DN100, 4"

* *

64




96090994 AUTO COUPLING DN100 50 Hz

18110

15110

2"

220

DN100 PN10

413

20

220

240

DN

100

PN

10

20

230

446

110

110

96046825EN-GJL-250

260

1/1

aUTO-COUplING, DN10096090994, Cast iron96825108, en1.4408/1.443297904194, en1.4517

65


aUTO-COUplING, DN10096006658, Cast iron96825108, en1.4408/en1.443297904194, en1.4517

66


aUTO-COUplING, DN10096003378, Cast iron with 1 ½” ugrH

67




96102240 AUTO COUPLING DN100/80 50 Hz

18110

15110

2"

220

DN100 PN10

413

20 220

240

DN80 PN10

20

260

463

110 230

127

1/1


68



69



70


aUTO-COUplING, DN100 uk35441C

71


aUTO-COUplING, DN 100uk35441e

72


aUTO-COUplING, DN100/DN150uk35551, with expanding elbow dn100/dn150

73


DIN ANSI UgRH ADAPTER KIT


Auto-coupling Incl. guide claw, profile seal, UgRH and bolts

Cast iron

UK35402C DN150 with an enlarging guide claw(see illustration on page 77) DN125 to DN150 Auto-coupling is DN150

Max 680 kg 96457261 96871245

Auto-coupling Incl. guide claw, profile seal, guide rail bracket and screws, excl. bend

(Elbows are available on page 89)


UK35402E DN150 with enlarging guide claw(see illustration on page 78) from DN125 to DN150. Auto-coupling is DN150

max 680 kg 96094506 96457261 96871245

DN125, aNsI 5"

74


DIN ANSI



Cast iron guide rail

DN150 6" 96090995 97626240 2"

DN150 6" 97695489 97703094 3"

DN150/DN100 6"/ 4" 96102241 97626241 2"

DN150/DN125 6"/ 5" 96782145 97626242 3"


DN150 6" 96945381 98166073 2"

DN150 6" 96989863 98166076 3"

Stainless EN 1.4517

DN150 6" 97904195 98166089 2"

DN150 6" 97904196 98166091 3"

DN150/ 125 6"/ 5" 97904197 98166092 3"

Auto-coupling, base plate

Cast iron UgRH Adapter kit

UK35402C DN150 max 680 kg 96066466 96457261 96572296

Auto-coupling Base plate excl. bend Incl. bolts and gaskets



UK35402EDN150 max 680 kg 96066467 96457261 96572296

UK35552DN150 with expanding elbow to DN200

max 680 kg 96066490 96457261 96572296

** Grundfos preffered pruduct for SE/SL 1 – 30 kW

DN150, 6"

* *

75


275

aUTO-COUplING, DN15096090995 with 2" ugrH97695489 with 3" ugrH96102241 with 2" ugrH and guide claw dn100/dn15096782145 with 3" ugrH and guide claw dn125/dn150

76


aUTO-COUplING, DN150uk35402C

77


aUTO-COUplING, DN150uk35402e

78


aUTO-COUplING, DN150/DN200uk35552 with expanding elbow dn150/dn200

79


DIN ANSI guide rail

material number

material number

Auto-coupling completeIncl. baseplate, UgRH, gasket, bolts and guide claw Cast iron

DN200 96004020 3"

DN200/150 96004404 2"

DN200/150 96004019 3"

Auto-coupling completeBaseplate, guide claw, UgRH, gasket and bolts

Note! Extra base can be necessary due to low inlet center

Cast iron

DN200 8" 96641489 97506541 3"

DN200 Belzona coated 96962290 3"

Auto-coupling, base plate

Cast iron UgRH Adapter kit

UK35524C DN200 max 1450 kg 96066481 96067996 96308386

Auto-coupling Incl. bend, guide claw, profile seal, UgRH and bolts

Cast iron

UK 35524 DN200 max 1450 kg 96094507

Auto-coupling. Base plate excl. bend Incl, bolts and gaskets



UK35524E DN200 max 1450 kg 96066482 96067996 96308386

DN200, ANSI 8"

* *

80


aUTO-COUplING, DN20096004020, with 3" ugrH 96004404 with 2" ugrH and dn150/dn200 guide claw96004019 with 3" ugrH and dn150/dn200 guide claw

See chart

81


aUTO-COUplING, DN20096641489, 96962290, belzona coated

82


aUTO-COUplING, DN200uk35524C

83


aUTO-COUplING, DN200uk35524(e)

84


DIN

material number

Base Stand with suction bendH = from floor to top

Hot galvanized

DN65 H = 248 mm 96102257

DN80 H = 275,5 mm 96102258

DN100 H = 340,5 mm 96102259

DN150 H = 442 mm 96102260

galvanized steel

DN80/DN100 96567174

DN100/DN150 96567175

DN150/DN200 96567176

vertical base stand, without bendBolts and flange seal includedH = from floor to top

Stainless EN 1.4401/EN 1.4436

DN80/DN100 on pump inlet H = 443 mm 96090101

DN150 on pump inlet H = 621 mm 96835614

DN200 on pump inlet H = 719 mm 96090115

Hot galvanized

DN80/DN100 96094521

DN100/DN125 96094522

DN200 96094523

DN100/DN125 96094524

Horizontal dry installation SE 1.1-11 kw, H = from floor to inlet center on pump inlet

Hot galvanized

B = 1,1-3,0 kWC = 3,0-7,5 kWD = 7,5-11 kW

DN65 B 96102261

DN65 C SE1.50 96102262

DN80 B SEV.65, SEV.80 96101912

DN80 C SEV.65, SEV.80 96102200

DN80 D SEV.80 96102386

DN100 B SE1.80 96102201

DN100 C SE1.80, SEV.100 96101917

DN100 D H = 210mm SE1.80, SEV100 96102202

DN150 C H = 300mm SE1.100 96102263

DN150 D H = 300mm SE1.100 96102250

DRy INsTallaTION DN65-DN200

86

PUMPING STATION HANDBOOKAccessories – Dry installation

11

22

33

44

55

66

AA

BB

CC

DD

BO

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pSIndustrihøjen 2 7730 H

anstholmTLF. 97962055 FAX. 97962468boatech@

boatech.dk ww

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SEV Fod rev1

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30-09-2010

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Print

DIN

material number

vertical base stand for DN80 and DN100

Stainless

With 3 adjustable legs 350-575 mmPlease contact

[email protected]

Outer D = 447 mm

Horizontal sled excl. lifting arm for SE 1,1-11 kwwith pull back handle to separate volute and motor housing easily DN states pump inlet flange

DN50 and DN65

Please contact [email protected]

DN80 and DN100

DN150

Lifting arm if you want to lift the pump (only one needed per station)

Horizontal sled for SE 9-30 kw including lifting armwith pull back handle to separate volute and motor housing easily Prepared for smart trim

DN100Please contact

[email protected]

DN150

DN200

Base stand for horizontal, dry installation. S-range only DN states pump inlet. Supplied with bolts, gaskets and anchor bolts The stand is included when you order a horizontal S-range pump


DN100 96830544

DN150 Fr50 96830549

DN150 Fr54 96830574

DN200 Fr50 96830551

DN200 Fr54 96830576

87

Accessories – Dry installationPUMPING STATION HANDBOOK

RING sTaND DN65, 2½"-DN200, 6" DIN ANSI


Ring stand with 90° bend for hose connection

Stainless EN 1.4404

DN100/DN80 96898273

DN150/DN100 96898274

DN150/DN125 96898275

DN200/DN200 96898277

Cast iron

DN65/DN65 2½" 96102253 97632115

DN65/DN80 3" 96102378 97632165

DN80/DN65 2½" 96102439 97632219

DN80/DN80 3" 96102254 97632227

DN80/DN100 4" 96943236 97632281

DN100/DN80 3" 96102313 97632229

DN100/DN100 4" 96102255 97632278

Hot galvanized

DN125/DN125 5" 96790703 N/A

DN125/DN150 6" 96789479 97683544

DN150/DN100 4" 96102314 97632370

DN150/DN150 6" 96102256 97632372

DN80/DN150 6" 96790702 97683543

DN200/DN200 8" 96789480 N/A

Ring Stand with 90° bend for thread connection

Cast iron

DN65/DN65 R 2½" 96102379 97632119

DN65/DN80 R 3" 96102380 97632166

DN80/DN65 R 2½" 96102440 97632226

DN80/DN80 R 3" 96102381 97632228

DN80/DN100 R 4" 96943237 97632283

DN100/DN80 R 3" 96102382 97632241

DN100/DN100 R 4" 96102383 97632280

Hot galvanized

DN150/DN100 R 4" 96102384 97632371

DN150/DN150 R 6" 96102385 97632373

88

PUMPING STATION HANDBOOKAccessories – Ring stands

material number

Elbow 90° with flanges


DN80 L = 139 mm 96242687

DN100 L = 174 mm 96242688

DN150 L = 254 mm 96480846

DN200 L = 330 mm 96480847

Elbow 90°, equal bend

Cast Iron

DN80 L = 180 mm 96060928

DN100 L = 200 mm 96060930

DN150 L = 250 mm 96060934

DN200 L = 300 mm 96060938

Elbow 90°, reducing bend

Cast iron

DN80/DN100 L = 180 mm 96060929

DN100/DN150 L = 250 mm 96060931

DN125/DN150 L = 250 mm 96060933

DN150/DN200 L = 300 mm 96060935

DN200/DN250 L = 350 mm 96090776

DN200/DN300 L = 400 mm 96060940

DN200/DN400 L = 500 mm 96605615

elBOw 90° wITh flaNGes

89

Accessories – PipesPUMPING STATION HANDBOOK

UppeR GUIDe RaIl hOlDeRs (UGRh) material number Fits on pedestal

Upper guide rail holder (UgRH)EN 1.4308DN40-DN50, Rp 2" ½" 96825109 97644486, 96076063, 97695874

Rp 2"/Rp 2" 1½" 96002156 96003341, 96000178

DN50 1½" 96002156 96005353

DN65-DN80 1½" 96825117 96090992, 96090993, 96102238

DN100-DN150 2" 96825158 96090994, 96102240, 96090995, 96102241

DN150 3" 96828172 97695489, 96782145

DN200 3" 96255842 96641489

Upper guide rail holder (UgRH) for Xylem pedestals including cable hook and chain hook


Excl. bolts

Fits on xylem pedestal DN80-DN200

Upper guide rail holder (UgRH)

Stainless EN 1.4301

DN80/DN100 96067990 UV 35586, UV 35579

DN80/DN100 96067992 UK 35692, UK 35693, UK 35441C

DN150 96457261 UK 35402C, UK 35552

DN200 96067996 UK 35524C

Intermediate guide rail holder (IgRH) for 2" guide rails

Stainless EN 1.4301

DN40 96825111

DN65 96825119

DN80 96825142

DN100 96825161

DN125/150 96829331

DN150 96887674

URgH

gEF Pedestal b c d material number

UV 35586, UV 35579, GEF Pedestal 220 40 60 96067990

UK 35692, UK 35693, UK 35441C 375 52 75 96067992

UK 35402C, UK 35552 500 67 100 96457261

UK 35524C 600 80 150 96067996

in order to find out what type of gef pedestal there is in the pit without going down the following list can be used.

Measurements b, c and d are in mm.

90

PUMPING STATION HANDBOOKAccessories – UGRH

Description material number

Hook for hanging cables



Hook for cable hangers


Stainless steel EN 1.4301


For chain with maximum 8 mm thickness


Stainless steel EN 1.4301

ChaIN hOOk

CaBle hOOk

CaBle hOOk fOR sTRaINeR

91


GRUNDFOS DATA SHEET

AdaptersThe adaptors make it possible to install a GRUNDFOS S-pump on a FLYGT auto-coupling.

Adapter with lift function

The kits include:

Bolts:DN 80, DN 100 and DN 125: 8 x M16 x 70 (3 x M10 x 70)** A2-70, EN-ISO 4014 DN 150: 8 x M20 x 70 (8 x M16 x 50 )**A2-70 , EN-ISO 4014

** A different bolts set.

Adapter without lift function

Nuts:DN 80, DN 100 and DN 125: M16 A2-70 , DIN 934

DN 150: M20 A2-70 , DIN 934

Gaskets:Sizes: DN 80, DN 100, DN 125, DN 150KLINGERsil C-4430, PN10, thickness 2 mm

NOTE: These GRUNDFOS pumps must be lifted. (- not availabel)

TM0

270

78 2

60

3

A

TM0

270

77 2

60

3

B

Pump type:Version

1-2flange/holes

Version3-6

flange/holesPump type:

Version1-2

flange/holes

Version3-6


Version1-2

flange/holes

Version3-6

flange/holes

• SV-014-B 80 / 3 100 / 8 • S1-064-AH 100 / 4 100 / 8 • S1-074-L 125 / 8 125 / 8

• SV-014-BL 80 / 3 100 / 8 • S1-064-AL 125 / 8 125 / 8 • S1-074-S 100 / 4 100 / 8

• SV-024-B 80 / 3 100 / 8 • S1-064-AM 100 / 4 100 / 8 • S1-104-AH 100 / 4 100 / 8

• SV-024-BH 80 / 3 - • S1-074-AH 100 / 4 - • S1-104-AL 125 / 8 125 / 8

• S1-024-C 100 / 4 100 / 8 • S1-074-AL 125 / 8 - • S1-104-BM 100 / 4 100 / 8

• S1-026-A 100 / 4 100 / 8 • S1-074-AM 100 / 4 - • S1-124-AH 100 / 4 100 / 8

• S1-034-C 100 / 4 100 / 8 • S1-074-AS 100 / 4 - • S1-124-AL 125 / 8 125 / 8

• S1-044-C 100 / 4 100 / 8 • SV-064-B 100 / 4 100 / 8 • S1-124-BM 100 / 4 100 / 8

• SV-034-C 100 / 4 100 / 8 • SV-074-B 100 / 4 - • SV-072-BH 80 / 4 80 / 8

• SV-034-CH 80 / 3 100 / 8 • S1-054-CM 100 / 4 100 / 8 • SV-092-BH 80 / 4 80 / 8

• SV-042-C 100 / 4 100 / 8 • S1-054-H 100 / 4 100 / 8 • SV-122-BH 80 / 4 80 / 8

• SV-044-C 100 / 4 100 / 8 • S1-074-CM 100 / 4 100 / 8

• SV-044-CH 80 / 3 100 / 8 • S1-074-H 100 / 4 100 / 8

GRUNDFOS DATA SHEET

AdaptersThe adaptors make it possible to install a GRUNDFOS S-pump on a FLYGT auto-coupling.

Adapter with lift function

The kits include:

Bolts:DN 80, DN 100 and DN 125: 8 x M16 x 70 (3 x M10 x 70)** A2-70, EN-ISO 4014 DN 150: 8 x M20 x 70 (8 x M16 x 50 )**A2-70 , EN-ISO 4014

** A different bolts set.

Adapter without lift function

Nuts:DN 80, DN 100 and DN 125: M16 A2-70 , DIN 934

DN 150: M20 A2-70 , DIN 934

Gaskets:Sizes: DN 80, DN 100, DN 125, DN 150KLINGERsil C-4430, PN10, thickness 2 mm

NOTE: These GRUNDFOS pumps must be lifted. (- not availabel)

TM0

270

78 2

60

3

A

TM0

270

77 2

60

3

B

Pump type:Version

1-2flange/holes

Version3-6


Version1-2

flange/holes

Version3-6


Version1-2

flange/holes

Version3-6

flange/holes

• SV-014-B 80 / 3 100 / 8 • S1-064-AH 100 / 4 100 / 8 • S1-074-L 125 / 8 125 / 8

• SV-014-BL 80 / 3 100 / 8 • S1-064-AL 125 / 8 125 / 8 • S1-074-S 100 / 4 100 / 8

• SV-024-B 80 / 3 100 / 8 • S1-064-AM 100 / 4 100 / 8 • S1-104-AH 100 / 4 100 / 8

• SV-024-BH 80 / 3 - • S1-074-AH 100 / 4 - • S1-104-AL 125 / 8 125 / 8

• S1-024-C 100 / 4 100 / 8 • S1-074-AL 125 / 8 - • S1-104-BM 100 / 4 100 / 8

• S1-026-A 100 / 4 100 / 8 • S1-074-AM 100 / 4 - • S1-124-AH 100 / 4 100 / 8

• S1-034-C 100 / 4 100 / 8 • S1-074-AS 100 / 4 - • S1-124-AL 125 / 8 125 / 8

• S1-044-C 100 / 4 100 / 8 • SV-064-B 100 / 4 100 / 8 • S1-124-BM 100 / 4 100 / 8

• SV-034-C 100 / 4 100 / 8 • SV-074-B 100 / 4 - • SV-072-BH 80 / 4 80 / 8

• SV-034-CH 80 / 3 100 / 8 • S1-054-CM 100 / 4 100 / 8 • SV-092-BH 80 / 4 80 / 8

• SV-042-C 100 / 4 100 / 8 • S1-054-H 100 / 4 100 / 8 • SV-122-BH 80 / 4 80 / 8

• SV-044-C 100 / 4 100 / 8 • S1-074-CM 100 / 4 100 / 8

• SV-044-CH 80 / 3 100 / 8 • S1-074-H 100 / 4 100 / 8

adaptersflyGT

Description DN Outlet/Inlet mm Lift function mm material number

65 95918167

11 holes 80 164 96105765

12 holes 80/100 96105790

12 holes 100 165 96105782

12 holes 100/150 170 96105787

8 holes, SE/SL 1,1-11 kW 150 171 96006638

SE/SL 9-30 kW 150 96003403

12 holes 200 97908872

with lifting function

12 holes 80 242 41 96105762

12 holes 80/100 255 50 96105793

12 holes 100 255 50 96105763

12 holes 125/100 50 96105796

12 holes 125/150 284 50 96105764

To replace Flygt MF3068 with SEG for example in flygt Compit stations

40 98247423

Flygt adapter DN50Both items needed as in picture

Adapter flange R 2" 91716018

Adapter Flygt DN50/Rp 2" 96003466

92

PUMPING STATION HANDBOOKAccessories – Adapters

Description DN mm material number

SEG for APG baseplate 40

Rp 2" 96002166

Rp 2 ½” 96002167

Adapter flange DN50/R 2" + gasket set 50 62 96055075 + 91069964

96572268

96572281

96572283

96583798


Adapter flange fits on ABS oval flange 50 98247424

* 65

* 80

* 100

* 150

* ABS adapters fit on Grundfos pumps

aBs

hOMa (ap)

häNy


40 98247426


Adapter flange

40 96945354

* 65

* 80

* 100

* 150

* KSB adapters fit on Grundfos pumps

ksB

93

Accessories – AdaptersPUMPING STATION HANDBOOK


40 98247425


Bar for pipes DN40-DN100 and 1-3 guide rail holders variable mountings to fit any angle

Stainless steelAdjustable length 800-2000 mmExcl. guide rail holders


Description DN mm grundfos old auto coupling UgRH

material number

10-flange, F34-42 80 UV 35579 96572290

10-flange, F34-42 100 UV 35579 96294872

10 flange, F34-42, 1.4408 100 UV 35579 96295193

F34-50 80 UV 35586B 96255641

F34-50 100 UV 35586B 96572291

80 UK 35692 96572292

100 35441C 96572294

80 UK 35441 96572292

S-range only 125/150 UK 35402 96871245

SE-range only 150 UK 35402C 96572296

F50-70 200 UK 35524 96308386

UNI TRaVeRse

JUNG

GUIDe Claws fOR GRUNDfOs INTeRNal ReplaCeMeNTs

94

PUMPING STATION HANDBOOKAccessories – Adapters

saRlIN

GRUNDfOs GUIDe Claws

S1/Sv DN material number

Pump type

014 B/BL

80 96572290024 B/BH

034 CH

044 CH

042 C

80 96255641072 BH

092 BH

122 BH

074 AS 100 96255641

034 C

100 96572291

044 C

044 C

064 AM/AH/B

074 AM/AH/CM/H/B

054 CM/H

074 L 150/125 96871245

Auto-coupling guide Claw kit guide Claw kit

Incl. rubber seal Incl. rubber seal

FKm

Auto coupling material number material number

DN40 96592055

DN65 96090992 96692330

DN80 96090993 96659169

DN65/80* (Pump flange DN65/Auto coupling DN80) 96102238 96692332

DN100 96090994 96592056 96659182

DN80/DN100 (Pump flange DN80/Auto coupling DN100) 96102240 96611611 96659181

DN150 96090995 96592060 96659184

DN100/150* (Pump flange DN100/Auto coupling DN150) 96102241 96611613 96659183

Guide shoes and baseplates are also avaliable in EN 1.4408 and 1.4517.Please contact [email protected] SAP codes and details.

* Note that it is not in the baseplate we reduce from larger diameter. It’s in the guide shoe.For example DN80 and DN65/80 has the same baseplate but different shoe.

95

Accessories – AdaptersPUMPING STATION HANDBOOK

vaLvesAvK type AvK ref no. DN [mm] PN [Bar] weight kg material number

Series 06/80gate valveFor sewage

NOT FOR DRINKINg wATER

06-050-80012 50 10 11,0 96060484

06-065-80012 65 10 14,0 96060485

06-080-80012 80 10 18,0 96060487

06-100-80012 100 10 23,0 96060489

06-125-80012 125 10 31,0 96060490

06-150-80012 150 10 46,0 96060491

06-200-80002 200 10 65,0 96060492

DN L mm

Hmm

Dtmm

Dmm

Dh mmPN 10 PN 16

ds mmPN 10 PN 16

HolesPN 10 PN 16

Fmm

weightkg

40 140 241 83 150 110 19 4 14 10

50 150 241 102 165 125 19 4 14 11

65 170 271 122 185 145 19 4 17 14

80 180 297 138 200 160 19 8 17 18

100 190 334 158 220 180 19 8 19 23

125 200 376 188 250 210 19 8 19 31

150 210 448 212 285 240 23 8 19 46

200 230 562 268 340 295.295 23 23 8 12 24 65

250 250 664 320 400 350.355 23 28 12 12 27 102

300 270 740 370 455 400.410 23 28 12 12 27 149

350 290 930 430 520 460.470 23 28 16 16 32 220

400 310 960 482 580 515.525 28 31 16 16 32 240

AvK gATE vALvE

COmPONENT LIST

1. Stem 5. Bonnet 9. Bonnet gasket

2. NBR wiper ring 6. Thrust collar 10. Wedge nut

3. NBR O-ring 7. NBR rubber manchette 11. Wedge

4. Plastic bearing 8. Bonnet bolt 12. Body 58

96

PUMPING STATION HANDBOOKAccessories – Valves

AvK BALL CHECK vALvE

COmPONENT LIST

AvK type AvK ref no. DN [mm] PN [Bar] weight kg material number

Series 53/30THREADEDNon-Return

53-032-309007 1 1/4" 10 2,0 96116550

53-040-309007 1 1/2" 10 2,0 96489972

53-050-309007 2" 10 4,0 96002002

Ball check valve

Series 53/35Non-ReturnBall check valve

53-050-351007 50 10 9,0 96116551

53-065-351007 65 10 11,0 96002008

53-080-351007 80 10 13,0 96002009

53-100-351007 100 10 18,0 96002085

53-125-351007 125 10 35,0 96116552

53-150-351007 150 10 37,0 96003423

53-200-350007 200 10 68,0 96003839

DN L mm

BSPthread

Dtmm

Dmm

Hmm

D Ballmm

weightkg

32 140 1 1/4" 83 48 2

40 140 1 1/2" 83 48 2

50 180 2" 101 50 3

50 200 98 165 101 60 7,5

65 230 118 185 148 95 12

80 260 133 200 148 95 13

100 300 159 220 182 120 18

125 350 183 250 251 175 30,5

150 400 209 285 251 175 30,7

200 500 268 340 333 240 70

250 600 319 400 406 300 128

300 700 367 455 480 360 187

350 800 427 505 571 420 300

400 900 482 565 657 480 410

1. Cover

2. Bolt/nut/washer

3. Gasket

4. Ball

97

Accessories – ValvesPUMPING STATION HANDBOOK

DNmm

PN drilling

Lmm

Hmm

Dmm

workingpressure

Testpressure

weightkg

10/16 43 275 175 10 15 6

65 10/16 46 300 175 10 15 7

80 10/16 46 337 225 10 15 13

100 10/16 52 374 225 10 15 15

125 10/16 56 414 225 10 15 35

150 10/16 56 500 300 10 15 13

200 10 60 602 300 8 12 43

AvK type AvK ref no. DN [mm] PN [Bar] weight kg material number

Series 702/10Knife gate valve with non rising stem and handwheel. grey cast ironfor sewage

702-050-1013 50 10 8,0 96116656

702-065-1013 65 10 9,0 96116657

702-080-1013 80 10 12,0 96116658

702-100-1013 100 10 14,0 96116659

702-125-1013 125 10 16,0 96116660

702-150-1013 150 10 25,0 96116661

702-200-1003 200 10 36,0 96116662

aVk kNIfe GaTe ValVe

COMpONeNT lIsT

1. Column

2. Stem

3. Bronze nut

4. Bolt and nut

5. Bolt for packing gland

6. Push rod

7. Packing gland

8. Body

9. Gate

10. Body gasket

11. Body bolt

12. Handwheel

13. Washer

14. Bolt

15. Bearing

98

PUMPING STATION HANDBOOKAccessories – Valves

AKv type AKv ref. no. DN Dmm material number

Series 08Handwheel forgate valve AvK series 02 & 06

08-050-01000 40-50 180 96116556

08-080-02000 65-80 225 96116557

08-100-01000 100 280 96116558

08-150-02000 125-150 320 96116559

08-200-01000 200 320 96116560

aVk haND wheel

99

Accessories – ValvesPUMPING STATION HANDBOOK

Y-pipes

100

PUMPING STATION HANDBOOKAccessories – Pipes

please contact [email protected] for details

Size DIm A DIm B DIm C DIm D DIm E DIm F

DN50 85 130 96 335 212,5 178,5

DN65 110 170 115 405 262,5 207,5

DN80 215 325 139 630 425 239

DN100 230 305 177 680 415 287

DN150 260 425 252 805 567,5 396,5

DN200 350 480 355 1040 650 505

DN250 375 631 412 1145 828,5 609,5

DN300 500 831 492 1445 1052,5 714,5

101


flOaT swITCh

eleCTRODes

ControL & monitoringDescription Cable length (m) material number

Float switch

Float switch 10 96003332

20 96003695

Float switch for Ex applications 10 96003421

20 96003536

Bracket for 2 float switches 96003338

Float switch kits

1 pump without alarm (2 switches) including bracket 10 62500013

1 pump with alarm (3 switches) including bracket 10 62500014

2 pumps without alarm (3 switches) including bracket 10 62500014

2 pumps with alarm (4 switches) including bracket 10 62500015

Ex applications (one switch is always used for dry running protection in Ex applications)

1 pump without alarm (3 Ex switches) including bracket 10 62500017

1 pump with alarm (4 Ex switches) including bracket 10 62500018

2 pumps without alarm (4 Ex switches) including bracket 10 62500018

LC-Ex4 safety barrier for float switches in Ex applications

Can be mounted in ambient temperatures ranging from -25 to +50 °C

96440300

Safety class: II (1)/Eex (Ia) II C

Description Cable length (m) material number

1 electrode 10 96076289

3 electrodes 10 96076189

4 electrodes 10 91713437

Bracket for electrodes 91713196

102

PUMPING STATION HANDBOOKAccessories – Control & Monitoring

hyDROsTaTIC pRessURe seNsOR

CaBle haNGeRsDescription Cable diameter (mm) material number

Please contact [email protected] hangers

AKL - 801 7,5-10,5

AKL - 802 10,5-13,5

AKL - 803 13,5-17,5

AKL - 804 17,5-22,5

AKL - 805 22,5-30,0

Description Range Cable length (m) Comment material number

MPS 0,5 bar 0,5 bar/5 metres 10 96377410

MPS 0,5 bar 0,5 bar/5 metres 25 97719345

MPS 1 bar 1 bar/10 metres 25 97719347

MPS 1 bar 1 bar/10 metres 50 97719348

MPS 1 bar 1 bar/10 metres 100 Drinking water approval 97719349

MPS 5 bar 5 bars/50 metres 60 Drinking water approval 97719350





Junction box 96377411

Technical data

Output 4-20 mA

Power supply 10-36 VDC

Degree of protection IP 68

Accuracy 0,3% of full scale value

Temperature

Process -10 to +80 °C

Storage -40 to +100 °C

Drinking water approval WRAS & ACS

material

Seal diaphragm & casing Stainless stell 1.4571/316 Ti

Gasget Vitron

Connecting cable PE/HFFR sheath (non Halogen)

Junction box

Cable entry 2 pcs M20x1.5

Enclosure material Polycarbonate

Degree of protection IP 54

InstallationWhere sensor cables have to be extended, the cable of the hydrostatic pressure sensor can be connected in the junction box. Keep the venting pipe free in order for the hydro static pressure sensor to work properly. To protect the sensor, make sure that the sensor is installed inside a plastic pipe (for example PVS 110).

103

Accessories – Control & MonitoringPUMPING STATION HANDBOOK

Component Description material number

CU 362 The CU 362 control unit is a combined controller and user-friendly control panel.

On the CU 362 operator display, the current status of the system is shown. The actual positions of the pumps, mixer and measuring sensors are also shown.

Inputs and outputs3 digital inputs3 analog inputs for connection to sensors with current (0-20 mA/4-20 mA) or voltage (0-10 V)2 digital relay outputs, 240 VAC, 2 AConnection to battery backup (UPS) (optional)GENIbus communication (RS - 485)Ethernet connection (VNC)Connection to fieldbus CIM modulesCIM = Communication Interface Module:– CIM 200 (Modbus via RS - 485)– CIM 250 (Modbus and SMS via GSM/GPRS)– CIM 270 (GRM) (GRM = Grundfos Remote Management).

Altitude above sea levelMaximum 2000 m.

Ambient temperature During operation: -20 °C* to +60 °C(must not be exposed to direct sunlight) In stock: -20 °C to +60 °C During transportation: -20 °C to +60 °C* At temperatures below 0 °C, the display may react slowly

Enclosure class IP 54

Supply voltage1 x 100 - 240 VAC ± 10%, 50/60 Hz, PE.

Power consumptionMaximum 22 W.

98146953

Component Comment material number

IO 351B extension module

Extend the IO capability of GRM using GENIbus connection (e.g. in combination with CIU 270 or CIU 271)

15 Digital inputs 2 Analog inputs (0/4-20mA/0-10V) 6 Digital outputs 3 Analog outputs (0-10 V)

Note: must be mounted inside of a control cabinet (low enclosure class)

Note: The GENI addresses of the IO351 B in a GRM system must be 41, 42, 43... and onwards for easy setup.

96161730

CONTROls

104

PUMPING STATION HANDBOOKControls

Component Description Technical data material number

mP 204 motor protection

The motor protector MP 204 is an electronic con-trol unit designed for monitoring and protec-tion of motors, pumps, machines, cables and cable joints.

The mP 204 monitors the following parameters: - System insulation resistance to earth before

start- Motor temperature. Only possible if the

motor is fitted with an operational Tempcon temperature transmitter, a PT 100/PT 1000 or a PTC sensor

- Current consumption and unbalance- Supply voltage- Phase sequence- Missing phase- Power factor (cos phi)- Harmonic distortion

The mP 204 protects against: - Overload- Dry running in pumping systems- Incipient motor defect- Too high motor temperature- Supply failure

As standard, the mP 204 incorporates: - A display for reading values, such as current,

voltage, temperature, cos phi, warning and trip codes

- Relay output for external fault indication- GENIbus connection- PT100/PT1000 sensor input- PTC/thermal switch input

Electrical data: Mains frequency: 50 HzRated voltage: 1/3 x 100-480 VEnclosure class (IEC 34-5): IP20

96079927

IO 113 Input Module

With communication w 98097390

Without communication w/o 98097391

Sm 113 Sensor Module To be used inside the pump and will only work together with the IO113 with communication

IP 22

The SM 113 can collect data from: - 1 current input, 4-20 mA, for vibration - 1 current input 4-20mA, spare - 1 current input 4-20mA,

for water-in-oil/water in air sensor - 1 PT 100/PT 1000 for main bearing temperature - 1 PT 100/PT 1000 for support bearing

temperature - 1 PT 100/PT 1000 for stator temperature - 1 PT 1000 for stator temperature - 1 PT 1000 thermal sensor - 1 digital input

98149751

105


SCADA

GSM

CU36x

SCADA

CU36x

Component Description Technical data material number

CIU 200 Modbus interface

Wall mounted/DIN rail

The CIU 200 unit with internal power supply is for products that do not support the add-on module (CIM).

CIU 200 Communication interface for modbus – for automation

The CIU 200 is a standard interface for data transmission between a Modbus RTU network and a Grundfos pump or controller. It makes data exchange possible between Grundfos pump systems and a PLC or SCADA system.

Extensive amounts of datapoints are available from each product via the CIU 200. The interface offers uncomplicated system integration with both new and legacy systems, as the Modbus RTU protocol is widely supported by existing control systems and PLCs.

The CIU 200 with internal power supply is for Grundfos products that do not support the internal add-on modules.

Supported products:- Dry running E-pumps: CRE/CRNE/CRIE, MTRE, CME,

TPE Series 1000/2000, NBE/NKE- CUE Motor drive for pumps- Multi Pump Controller: Control MPC*- Boosters: Hydro Multi-E and Hydro MPC*- CR Monitor*: Condition monitoring for CR pumps- Motor Protector MP 204

*additional add-on GENIbus module required

96753082

Wall mounted/DIN rail

The CIU 200 unit with internal power supply is for products that do not support the add-on module (CIM).

CIU 250 GSM Interface Communication interface unit for gSm/gPRS– for remote wireless control and monitoring

The CIU 250 is a standard interface for data transmis-sion between a GSM/GPRS network and a Grundfos pump or controller and can be used as follows:As an SMS interface it enables users to control and monitor Grundfos pumps and pump systems from a mobile phone. It is possible to get a message whenever a warning or an alarm occurs, to request the status or to do simple controls like START, STOP and adjusting of set point.

As a SCADA interface enabling a SCADA system or a PLC controller to establish a remote connection either via GSM call-up using the Modbus RTU protocol or via a GPRS connection using the Modbus TCP protocol. An extensive amount of data points will then be available from the connected Grundfos product.

The CIU 250 unit is equipped with a 24-240V VAC/VDC power supply and can be installed as a wall-mounted unit. It is connected to the Grundfos product via the GENIbus interface.

Supported productsDry-running E-pumps: CRE/CRNE/CRIE, MTRE, CME, TPE Series 1000/2000, NBE/NKECUE Motor drive for pumpsCirculators MAGNA*/ UPEMulti Pump Controller: Control MPC*Boosters: Hydro Multi-E and Hydro MPC*Motor protector MP 204CR Monitor*: Condition monitoring for CR pumps

*additional add-on GENIbus module required

96787106

COMMUNICaTION

106


SCADA

CU36x

SCADA

GSM

CU36x

GRM SERVERWWW

GRM WEBACCES

GSM

CU36x

Cim 200

Cim 250

Cim 270

(modbus via RS-485)

(modbus and SmS via gSm/gPRS)

(gRm)

The CIM 200 module transfers data to/from the CU 361/362 and the local Modbus network.

The CIM 250 module transfers data to/from the CU 361 and the local Modbus network. The CIM 250 transfers data to/from the CU 361/362 and a GSM/GPRS network.

The CIM 270 module is used to link with Grundfos Remote Management.

107


SCADA

CU36x

SCADA

GSM

CU36x

COMMUNICaTIONComponent Description Technical data material number

CIm 200 Modbus add-on module

Communication interface for modbus – for automation

The CIM 200 is a standard interface for data transmission between a Modbus RTU network and a Grundfos pump. It makes data exchange possible between Grundfos pump and a PLC or SCADA system.

Extensive amounts of datapoints are available from each product via the CIM 200. The interfaceoffers uncomplicated system integration with both new and legacy systems, as the Modbus RTU protocol is widely supported by existing control systems and PLCs.

The CIM 200 is an add-on communication module installed internally in 11-22 kW Grundfos E-pumps or Dedicated Controls.

Supported products- Dry running E-pumps:

CRE/CRNE/CRIE, MTRE, CME, TPE Series 1000/2000, NBE/NKE (11-22 kW)

- Dedicated Controls for sewage pumps

96824796

CIm 250 GSM module Communication interface module for gSm/gPRS– for remote wireless control and monitoring

The CIM 250 is a standard interface for data transmis-sion between a GSM/GPRS network and a Grundfos pump or controller and can be used as follows:As an SMS interface it enables users to control and monitor Grundfos pumps and pump systems from a mobile phone. It is possible to get a message whenever a warning or an alarm occurs, to request the status or to do simple controls like START, STOP and adjusting of setpoint.

As a SCADA interface enabling a SCADA system or a PLC controller to establish a remote connection either via GSM call-up using the Modbus RTU protocol or via a GPRS connection using the Modbus TCP protocol. An extensive amount of data points will then be available from the connected Grundfos product.

The CIM 250 module is an add-on communication module, which is installed internally in a Grundfos pump or a Grundfos controller.

Supported products11-22kW Grundfos E-pumpsCU 361 Dedicated Controls

96824795

108


GRUNDfOs ReMOTe MaNaGeMeNTGrundfos Remote Management is a secure, internet-based system for monitoring and managing pump installations in commercial buildings, water supply networks, wastewa-ter plants, etc.

Pumps, sensors, meters and Grundfos pump controllers are connected to a CIU 271 (GPRS Datalogger). Data can be accessed from your Internet PC via a central server offering a unique overview of your system. If sensor thresholds are crossed or a pump or controller reports an alarm, an SMS will instantly be dispatched to the person on duty.

Changes in pump performance and energy consumption can be tracked and documented using reports and trend graphs automatically generated by the system. This can give an indication of wear or damage in the installation, and service and maintenance can be planned accordingly.

GRUNDfOs ReMOTe MaNaGeMeNT pROVIDes The fOllOwING BeNefITs:Complete overviewSee the status of your entire system on your own map or aerial photo.

online with your pumpsLive monitoring, analysis and adjustments from the comfort of your office. Reduce the amount of on-site inspections.

monitor energy consumptionDetailed trend curves and monthly summation reports may reveal opportunities to reduce energy consumption and optimise system performance.

flexible on-call scheduleSimple planning of who responds to alarms in rotating weekly schedules.

easy and effective management of service and maintenance Plan service work on the basis of actual operating data and get notification when service is due.

share documentationUpload system documentation to a secure server and make it accessible to all relevant personnel.

grm

109

Accessories - Control & MonitoringPUMPING STATION HANDBOOK

GRM SERVERWWW

GRM WEBACCES

GSM

CU36x

GRM SERVERWWW

GRM WEBACCES

GSM

CU36x

Description Description material number

gRm CIm 270 Add-on

Modem module for use in Ded. Controls CU 361/362 or new MPC CU352 or 11-22 kW E-pumps or MAGNA3 (CIM 270 is delivered without battery).

If the CIM 270 is ordered together with a Booster CU 352, or DC CU 362 and be pre-mounted in the booster factory please use this PN: 96020419 (incl. factory mounting on controller).

96898815(96020419)

gRm CIU 270 cpl

Cost optimised CIU modem with no IO-board included. GRP is approx . EUR 35,- lower than CIU271 (CIU 270: Battery included).

97652942

gRm CIU 271 cpl

CIU modem with multi purpose IO board included (CIU 271: Battery included).

IO270 multi-purpose board consists of:2 Digital Inputs2 Configurable Inputs (Digital or 0/4-20mA/0-10V)1 Relay output (230 V 2A)1 Signal output (0-10 V)1 Temperature input (PT100/PT1000 [2-wire])

96898819

gRm CIU 272 AUTOADAPT

CIU 272 modem for SEG AUTOAdAPt only (CIU 272: Battery included).

97644730

Note: The battery backup for CIM/CIU 27x should not be used in solar application (SQFlex/MGFlex/CRFlex) as this will maybe lead to premature wear out of the battery and can cause malfunction.

GRM

110


Description Comment material number

Antenna, Roof mounting cpl. gSm

Antenna for use on top of metal cabinets. Vandal proof, 2 m cable, QUAD Band (Global use).

97631956

Antenna, Desk mounting cpl. gSm

Antenna for general purpose application e.g. inside plastic cabinets. Mount with adhesive, 4 m cable, QUAD band (Global use).

97631957

Battery, Li-ion cpl.

A backup battery is included in the CIU 25x/271/270 box. Order this battery for CIU 2xx battery replacement or as accessory for CIM 27x.

Note: The battery backup for CIM/CIU 27x should not be used in solar application (SQFlex and MGFlex/CRFlex) as this will maybe lead to premature wear out of the battery and can cause malfunction.

97631960

A special module has been implemented in SAP to support the sale of gRm

This module enables us to generate a billing plan for the customer. The billing plan can be set up to bill monthly, quarterly , half yearly or yearly.

GRM yearly fee incl. data traffic (with SIM card provided by Grundfos sales company) GRM01001

GRM half yearly fee incl. data traffic (with SIM card provided by Grundfos sales company) GRM01002

GRM quarterly fee incl. data traffic (with SIM card provided by Grundfos sales company) GRM01004

GRM monthly fee incl. data traffic (with SIM card provided by Grundfos sales company) GRM01012

GRM yearly rental fee (Fee only for GRM data hosting) GRM02001

GRM half yearly rental fee (Fee only for GRM data hosting) GRM02002

GRM quarterly rental fee (Fee only for GRM data hosting) GRM02004

GRM monthly rental fee (Fee only for GRM data hosting) GRM02012

GRM

111


CUeCUE is a complete range of external frequency converters designed for speed control of a wide range of Grundfos pumps.

CUE has a built-in PI controller and offers the same functionality and user-interface as Grundfos E-pumps. CUE solutions can thus be seen as an extension to the E-pump range.

by choosing a Cue-solution, you will get the following benefits:

•Grundfos E-pump functionality and user-interface

•Application- and pump-family-related functions

•Increased comfort compared to fixed-speed pumps

•Very easy installation and commissioning compared to standard frequency converters

•Speed control of pumps up to 250 kW

•Speed control of pumps installed in potentially explosive environments.

Cue offers the following inputs and output:

•RS-485 GENIbus

•An analog 0-10 V input for external setpoint

•An analog 0/4-20 mA input for sensor

•Four digital inputs for various functions, for instance external start/stop

•Two signal relays (C/NO/NC).

accessories:Input/output add-on board provides additional input:

•One 0/4-20 mA analog input for an additional sensor

•One 0-20 mA analog output

•Two inputs for PT 100/PT 1000 temperature sensors, for instance for bearing monitoring.

motor filters:For reduction of dU/dt and peak voltages to the motor windings and for reduction of the acoustic noise generated in the motor, a number of motor filters are offered:

•dU/dt filters, 11-250 kW

•Sine-wave filters, 0,55-250 kW

sine-wave filters:Sine-wave filters have a high degree of filtering, resulting in a high reduction of the stress on the motor insulation system. At the same time, they reduce the acoustic noise from the motor.

Motor losses are reduced due to the fact that a sine-wave filter converts the output pulses of the frequency converter into at sine-wave-shaped. The result is a sine-wave-shaped current and reduced motor noise.

Maximum cable length with sine-wave filter is 300 m.

output filters in general:Output filters are used for reducing the voltage stress on the motor windings and the stress on the motor insulation system as well as for decreasing acoustic noise from a frequency-controlled motor.

112


Kw A IP20 IP21 IP54 IP55 LC Sine wave filter

CUE P2Material number

Material number

Material number

Material number

Material number

0,6 1,8 96754675 96754704 96754941

0,8 2,4 96754676 96754705 96754941

1,1 3 96754677 96754706 96754972

1,5 4,1 96754678 96754707 96754972

2,2 5,6 96754679 96754708 96754973

3 7,2 96754680 96754709 96754973

4 10 96754681 96754710 96754974

5,5 13 96754692 96754711 96754976

7,5 16 96754693 96754722 96754976

11 24 96754694 96754723 96754977

15 32 96754695 96754724 96754978

19 38 96754696 96754725 96754978

22 44 96754697 96754726 96755019

30 61 96754698 96754727 96755021

37 73 96754699 96754728 96755032

45 90 96754700 96754729 96755033

55 106 96754701 96754730 96755033

75 147 96754702 96754731 96755034

90 177 96754703 96754732 96755034

110 212 96754649 96754666 96755037

132 260 96754651 96754669 96755037

160 315 96754662 96754671 96755038

200 395 96754663 96754672 96755038

250 480 96754665 96754673 96755039

113

Accessories – VFDPUMPING STATION HANDBOOK

sIeMeNs flOw MeTeRsDescription Flange size material number

Both flow meter and transmitter is neededFlow meter

Siemens Mag 5100 DN50 97563378



Siemens Mag 5100 DN100 97563381

Siemens Mag 5100 DN125 97563382

Siemens Mag 5100 DN150 97563383

Siemens Mag 5100 DN200 97563384

Transmitter

Mag 5000, 24V 97563388

Mag 5000, 230V 97563387

Technical data Flange size

Installation requirements

Measuring range 0 to 10 m/s

Accuracy 0,2% ± 2,5 mm/s

Operating pressure Max. 16 bar (Max. 150 psi)

Ambient temperature From -40 to 70 °C (-40 to 158 °F)

Medium temperature From -10 to 70 °C (14 to 158 °F)

LinersEPDMNBR hard rubberEbonite hard rubber

Electrodes Hastelloy C-276Built-in grounding electrodes

Material Carbon steel, with corrosion resistanttwo-component epoxy coating

Drinking Water Approvals

EPDM: WRAS, NSF/ANSI Standard 61,DVGW 270,ACS and BelgAquaNBR: NSF/ANSI Standard 61, WRASEbonite: WRAS

For installation requirement

see picture below

114


mixers

More information and accessories can be found in the data booklet.

INTRODUCTION The Grundfos range of horizontal, submersible mixers is designed for applications involving the mixing, i.e. the homogenisation and suspension of liquids of low to medium viscosity.

Primarily designed for mixing and flushing applications in pump pits/tanks, the AMD.07.18.1410 mixer keeps solids in suspension and flushes them down, thus replacing the conventional flush valve.

The motor housing is made of stainless steel and the propeller of highly wear-resistant polyamide.The propeller is self-cleaning.

The totally enclosed four-pole, three-phase, squirrel-cage induction motor is star-connected for direct-on-line starting. The dielectric oil in the motor distributes and diverts the heat, preventing the ingress of moisture. The built-in thermal switch disconnects the motor at 100 °C and reconnects it after cooling.

The motor must be protected against overload by means of an external motor starter. Direct on-line starting of motors unless otherwise required by local electricity supplyer.

To prevent ingress of the surrounding liquid, the mixer is sealed with a mechanical shaft seal with SiC/SiC primary seal faces. The secondary seal is a rubber seal ring inserted in the bearing cover in the motor drive end. The space between the two seals is filled with oil. These features make the mixer easy to maintain, and ensure long and troublefree operation.

The mounting clamp keeps the mixer in position in the installation by means of the accessories. The mounting clamp allows the mixer to be turned 360° in the horizontal direction and to be inclined up to an angle of ± 40° from the horizontal.

116

PUMPING STATION HANDBOOKAccessories – Mixers

E

C

A

B

D

aMD.07.18.1410Technical data material number

Technical: Rated flow: 231 m³/h 96113490

Primary shaft seal: SIC/SIC

Axial trust force: 160 N

Mean velocity: 2,6 m/s

Propeller speed: 1410 rpm

Number of propeller blades: 3

Propeller diameter: 180 mm

Approvals on nameplate: CE

materials: Motor: AISI 316 L

Propeller: PA 66

Installation: Maximum installation depth: 20 m

Number of leads: 4 x 1

Fits column profile tube, size: 60/60 mm

Liquid: Pumped liquid: Any Newtonian liquid

Liquid temperature range: 5-40 °C

pH-value range: 4-10

Electrical data: Number of poles: 4

Power input - P1: 1 kW

Rated power - P2: 0,75 kW

Mains frequency: 50 Hz

Rated voltage: 3 x 400 V

Max starts per hour: 15

Rated current: 1,9 A

Starting current: 9,3 A

Cos phi - power factor: 0,78

Rated full-load torque: 5 Nm

Enclosure class (IEC 34-5): 68

Insulation class (IEC 85): F

Explosion proof: no

Motor protection: NONE

Thermal protection: internal

Length of cable: 10 m

Cable type: H07RN-F

Starting method: DOL

Controls: Moisture sensor: without moisture sensors

Water-in-oil sensor: without water-in-oil sensor

Others: Net weight: 11,5 kg

A B C D E

mm mm mm mm mm

332 117 203 130 180

117

Accessories – MixersPUMPING STATION HANDBOOK

10

9

8

13

7

6

5

11

12

1

2

3

4

INsTallaTION The AMD.07 mixer must be installed horizontally. The maximum permissible inclination angle is ± 40°.

the mixer is suitable for the following installation methods:

• column profile mounting

• suspended mounting

• wall mounting

• floor mounting.

The accessories match the 2" threaded mountingbracket on the mounting clamp of the mixer.

•Column profile 60 x 60 x 3

•Wire size D 4 mm

•Cable clamp type D10

118


aCCessORIesDescription material material number

Fixation bracket for suspended mounting AMD 07 1.4401/316 96115293

Tube for suspended mounting 2" thread, length 3 m, AMD 07 1.4401/316 96115294

Fixation bracket for wall mounting, 2" thread, AMD 07 1.4401/316 96115291

Fixation base for floor mounting, AMD 07 1.4401/316 96115292

1

2

3

4

119


Description material material number

Bottom fixation bracket complete, for 60 x 60 column profile, AMD 07 1.4301/304 95037099

Bottom fixation bracket complete, for 60 x 60 column profile, AMD 07 1.4404/316L 95037100

Depth blocker for clamping, for 60 x 60 column profile AMD/AMG 1.4301/304 95037105

Depth blocker for clamping, for 60 x 60 column profile AMD/AMG 1.4404/316L 95037106

Motor bracket AMD 07 1.4401/316 96115295

Top fixation bracket complete incl. safety wire, for 60 x 60 column profile 1.4301/304 95037090

Top fixation bracket complete incl. safety wire, for 60 x 60 column profile 1.4404/316L 95037091 95037090

aCCessORIes

5

6

7

8

120



Crane foot for 100 kg crane 1.4301/304 95036937

Crane foot for 100 kg crane 1.4404/316 L 95037665

Crane foot for 100 kg crane Galvanised steel 95036948

Crane foot for wall installation, for 100 kg crane 1.4301/304 95036979

Crane foot for wall installation, for 100 kg crane 1.4404/316 L 95037695

Crane foot for wall installation, for 100 kg crane Galvanised steel 95036995

Crane with winch 6AF, 100 kg 1.4301/304 95036845

Crane with winch 6AF, 100 kg 1.4404/316 L 95037640

Crane with winch 6AF, 100 kg Galvanised steel 95036930

Lifting wire 10 m, 4 mm diameter, easy mounting incl. 8 mm schackle and wire clamp 1.4404/316 L 95037142




9

9

10

11

Crane foot for wall not illustrated

121



Cable clamp D10 1.4404/316 L 96565202

Cable clamp D17 1.4404/316 L 96494352

Cable clamp D10 1.4404/316 L 96494354

Intermediate fixation bracket complete, for all profile sizes longer than 6 m 1.4301/304 95037148

Intermediate fixation bracket complete, for all profile sizes longer than 6 m 1.4404/316 L 95037149

12

13

122


GRUNDFOS Holding A/SPoul Due Jensens Vej 7DK-8850 BjerringbroTel: +45 87 50 14 00www.grundfos.com

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Documents

Grundfos Service Technicians Handbook for Pumping Stations Eng