GSA Expo 2009 Acquisition Teaming The Right Mix to Meet Agency
Needs LTC John C. Jacobi for COL Daniel J. Gallagher, Commander
DCMA Space and Missile Division Contracts Management Office
Huntsville Alabama Slide 2 Unclassified For Official Use Only Team
MaxxPro MRAP Overview Joint MRAP Vehicle Program Marine Corps
Systems Command Slide 3 3 Joint MRAPVehicle Program Unclassified
For Official Use Only 3 MRAP Mine Resistant Ambush Protection
Vehicle Primary mission is to protect the troops!!! Up-armored
Humvees are not adequate Picture from July 16 th, 2007 USA Today
Slide 4 4 Joint MRAPVehicle Program Unclassified For Official Use
Only MRAP Background Requirement authored in October 2006 Released
to industry in November of 2006 Test vehicle awards in January 2007
Test vehicle delivery in March of 2007 First round of LRIP orders
April May 2007 SECDEFs highest priority DoD acquisition program May
07 FTEs on site July 2007 & first deliveries occur Slide 5 5
Joint MRAPVehicle Program Unclassified For Official Use Only 5
Armor Holdings LMTV Variant (4x4) CAT I Armor Holdings LMTV Variant
(6x6) CAT II BAE Systems RG33L (6x6) CAT II GDLS RG31 (Mk5E) CAT II
Oshkosh Alpha Vehicle CAT I Oshkosh Bushmaster CAT II Force
Protection, Inc. Cougar JERRV (4x4) CAT I Force Protection, Inc.
Cougar (6x6) CAT II International Military CAT I & CAT II
General Purpose Vehicle Badger (4x4) CAT I General Purpose Vehicle
Badger (4x4) CAT I Armor Holdings LMTV Variant (6x6) CAT II Oshkosh
Alpha Vehicle CAT I Force Protection, Inc. Cougar (6x6) CAT II
General Purpose Vehicle Bear (6x6) CAT II General Purpose Vehicle
Bear (6x6) CAT II Armor Holdings LMTV Variant (6x6) CAT II Oshkosh
Alpha Vehicle CAT I Force Protection, Inc. Cougar (6x6) CAT II
General Purpose Vehicle Bear (6x6) CAT II General Purpose Vehicle
Bear (6x6) CAT II BAE Systems RG33 (4x4) CAT I GDLS RG31 (Mk5) CAT
I Oshkosh Bushmaster CAT II Textron Marine & Land M1117 ASV
Vehicle CAT I Textron Marine & Land M1117 ASV Vehicle CAT I BAE
Systems RG33L (6x6) CAT II GDLS RG31 (Mk5E) CAT II Protected
Vehicles, Inc. Golan (4x4) CAT I & CAT II Textron Marine &
Land M1117 ASV Vehicle CAT II Textron Marine & Land M1117 ASV
Vehicle CAT II Slide 6 6 Joint MRAPVehicle Program Unclassified For
Official Use Only Provide mine/IED clearance operations, giving
deployed commanders of various units, and EOD/Combat Engineer teams
survivable ground mobility platforms. 6x6 12 pax Curb Wt: 45,000
lbs Cmbt Wt: 80,000 lbs Payload: 38,000 lbs Navy and Marine Corps
only MRAP CAT I Support operations in an urban environment and
other restricted/confined spaces; including mounted patrols,
reconnaissance, communications, and command and control 4x4 6 pax
GFE Integration Curb Wt: 21,000 32,000 lbs GVWR: 31,300 52,000 lbs
Reserve Payload*: 0 6,000 lbs All services and USSOCOM MRAP CAT II
Provide a reconfigurable vehicle that is capable of supporting
multi- mission operations such as convoy escort, troop transport,
explosive ordnance disposal, ambulance, and combat engineering. 4x4
and 6x6 variants 10 pax GFE Integration Curb Wt: 26,600 40,000 lbs
GVWR: 31,300 52,000 lbs Reserve Payload*: 0 7,000 lbs Army includes
Ambulance variant MRAP CAT III * Reserve Payload = avail payload
after full compliment of personnel, gear, and GFE Slide 7 7 Joint
MRAPVehicle Program Unclassified For Official Use Only BACKGROUND
Joint service rapid response to several Operational Need Statements
MISSION PROFILE Supports Tactical Maneuver, Scout/ Recon, Convoy
Protection, Troop Movement, and Ambulance Intended to increase
Soldier protection during combat missions now performed with Up
Armored HMMWV CAPABILITIES & REQUIREMENTS Emphasize protection
and survivability over mobility and transportability Protect
occupants from IED, Mines and Small Arms Fire threats Raised
chassis and hull separates occupants from blast V-shaped hull and
blast resistant underbody Mount crew-served weapons - 50 cal,
MK-19, M240, TOW Speed on primary road - 65 mph Speed on secondary
road and trails - 25 mph Limited cross country operation Negotiate
60% forward slope, 40% side slope Range 300 miles on single tank of
fuel at GVW Theater Provided Equipment (TPE) Basis of issue similar
to Up-Armored HMMWV Category I: 6 Soldiers Category II: 10 Soldiers
Slide 8 8 Joint MRAPVehicle Program Unclassified For Official Use
Only Government/Political Support Marines in Iraq issued Urgent
Operational Need in Feb 2005 MRAP is #1 Program in DoD.
Requirements keep rising. Every month we delay scores of young
Americans will die Sec Gates Prominent Lawmakers, from both sides
of the aisle, are Lined Up to Support Biden, Murtha, Cochran,
Pelosi, Lott, others MRAP is a Joint Program (Marine, Army, Navy,
Air Force, SOCOM) but service rivalry is an issue Internationals
Competitive Advantages We can build more and faster Leveraging
Unmatched Scale Global Service and Support Outstanding Development
Partner for Future MRAP Slide 9 9 Joint MRAPVehicle Program
Unclassified For Official Use Only 9MaxxPro Dash The High Risk, Low
Probability, High Leverage Vendor Switched designs to the MaxxPro
72 hours before solicitation deadline The Paper Truck Ranked vendor
9 out of 9 during test truck awards in January 2007. Test trucks
delivered in March 2007 first Navistar Defense truck delivered
early and ahead of all competition. Test issues and the beginnings
of our winning DNA. Slide 10 10 Joint MRAPVehicle Program
Unclassified For Official Use Only US Sourced Components Armored
Body Kits - Israel West Point, MS Chassis - GAP, TX Slide 11 11
Joint MRAPVehicle Program Unclassified For Official Use Only Mar
AprMay Jun Jul Aug Sept Production MEAP Ready MaxxPro MaxxPro Plus
(EFP Ready) Post-Prod MEAP Ready MaxxPro 50ea Post-Prod MEAP
Protected MaxxPro 50ea Do 05 (500 Total) Do 06 & 07(2243 Total)
Production MEAP Protected MaxxPro MaxxPro Plus Ambulance Do 06
& 07 (505 Total) EFP Protected MaxxPro Plus MEAP Protected
MaxxPro Plus MaxxPro EFP Protected MaxxPro Plus Ambulance Do 02, 04
& 05 (2455) Do 09 & 10 (1222 Total) MaxxPro Dash (Army and
USMC) Slide 12 12 Joint MRAPVehicle Program Unclassified For
Official Use Only MaxxPro MaxxPro MEAP Ready MaxxProPlus Army
MaxxPro Plus Ambulance NoEFP MEAP EFP NoMEAP MEAPProtected Gun
Trucks MaxxPro Dash NoEFP MEAP EFP Air Force SF NoEFP MEAP EFP TACP
NoEFP MEAP EFP MaxxPro MaxxPro Plus MaxxPro Plus w/ EFPMaxxPro Dash
USMC NoEFP EFP NoEFP MEAP EFP MEAPRWS Slide 13 13 Joint MRAPVehicle
Program Unclassified For Official Use Only Expedient Armor Kit
mounted on MaxxPro OR MaxxPro Plus Modular Socket and Post Design
Collar Uses socket to provide threaded attachment point Exact same
design used on MaxxPro Plus EFP Ready MEAP Kit can also fit on
MaxxPro Plus Vehicles Mar08 - Post-Production modification to
MaxxPro vehicles (50 - LRIP) Require extensive modification to
become Post-Production MEAP Ready Apr08 - Production MEAP Ready
MaxxPro (500 - LRIP 9) Require door actuator upgrade May08 - EFP
Ready MaxxPro Plus (2243 - LRIP 10 & 11) Collar design mounting
provisions will accommodate MEAP Kit Slide 14 14 Joint MRAPVehicle
Program Unclassified For Official Use Only MaxxPro Plus EFP - D06
May 2008 FIELD INSTALLED Effector Boxes Misc. & Hanger Brackets
EFP READY Lower Hull Catcher Plate Installed @ WP Slide 15 15 Joint
MRAPVehicle Program Unclassified For Official Use Only Cat 1
Ambulance Content 3 Crew Driver, commander, medic 3 Patients 3
ambulatory + 0 Litter bound or 1 ambulatory + 2 Litter bound Litter
Lift System in final stages of engineering refinement. All
requested medical equipment is integrated in the vehicle All
requested medical equipment is positioned as suggested by US Army
Medical representatives Equipment is readily accessible to the
Medic Only visual distinctions to other MaxxPro Plus vehicles are
the removable red crosses Slide 16 16 Joint MRAPVehicle Program
Unclassified For Official Use Only Slide 17 17 Joint MRAPVehicle
Program Unclassified For Official Use Only Mentor Prime on how they
must flow the DX rating to their suppliers Daily DCMA presence at
production meetings, Field Interface issues and Engineering Change
boards MEARS (Multi User Engineering Change Proposal Engineering
Review System) training notified QARs real- time on JPO approved
changes. Additional Training for contractor on WAWF Contributors to
Success Cont. Slide 18 18 Joint MRAPVehicle Program Unclassified
For Official Use Only Lessons Learned Cell phones are critical for
communications with PM, CMOs and Field offices. Visit all critical
sites in the process from suppliers to user. Establishing
sufficient temporary positions. Need for DCMA only meetings. High
visibility program required culture change to get the job done. IT
support must prioritize & think out of the box to support
effort. 360 involvement. Dont assume contractor knows best
practice. Slide 19 19 Joint MRAPVehicle Program Unclassified For
Official Use Only 1000 th MAXXPRO December 2007 Slide 20 20 Joint
MRAPVehicle Program Unclassified For Official Use Only 5000 th
MAXXPRO September 2008 Slide 21 21 Joint MRAPVehicle Program
Unclassified For Official Use Only 6,444th MAXXPRO May 2009 Slide
22 22 Joint MRAPVehicle Program Unclassified For Official Use Only
West Point MS Slide 23 23 Joint MRAPVehicle Program Unclassified
For Official Use Only Conversion of Old Facility to NAVISTAR Slide
24 24 Joint MRAPVehicle Program Unclassified For Official Use Only
Conversion of Old Facility to NAVISTAR Slide 25 25 Joint
MRAPVehicle Program Unclassified For Official Use Only Shipping
Docks in Process Slide 26 26 Joint MRAPVehicle Program Unclassified
For Official Use Only Shipping Docks Finished Slide 27 27 Joint
MRAPVehicle Program Unclassified For Official Use Only Sept 2007
Installing Cranes & Conveyors Slide 28 28 Joint MRAPVehicle
Program Unclassified For Official Use Only FY 2008 FY 2009 Slide 29
29 Joint MRAPVehicle Program Unclassified For Official Use Only
Goal- ON TIME AHEAD OF SCHEDULE Achievements: Navistar Defense set
these MRAP Program records in MAR: Most vehicles delivered in a
single month: 694 Most vehicles delivered in a single week: 297
Most vehicles delivered in a single day: 57 APR08 - MEAP Ready
MAY08 - MaxxPro Plus JUN08 - MaxxPro Plus Ambulance SEP08 - Dash
JAN09 - Dash with RWS FEB09 - Dash USMC ASL/PLL/BDR 90% Filled
Slide 30 30 Joint MRAPVehicle Program Unclassified For Official Use
Only Program: DT-C1 completed 11 Jun 07 and DT-C2 completed 15 Dec
07 DT-C3 completed 29 Feb 08 IOT&E completed 25 Mar 08 Vehicle
deliveries commenced in Jul 07 Contract Contract M67854-07-D-5032
(Currently Obligated) with a total value of $5,357,001,964.05
Delivery Order 0002, 1200 CAT I vehicles, awarded 31 May 07
Delivery Order 0004, 755 CAT I vehicles, awarded 20 Jul 07 Delivery
Order 0005 (LRIP 9), 1000 CAT I vehicles, awarded 18 Oct 07
Delivery Order 0006 (LRIP 10), 1500 CAT I vehicles, awarded 18 Dec
07 Delivery Order 0007 (LRIP 11), 743 CAT I vehicles, awarded 14
Mar 08 Delivery Order 0008 (LRIP 12), 4 CAT I test vehicles,
awarded Delivery Order 0009 (LRIP 13), 822 CAT I vehicles (822 Army
MaxxPro Dash), awarded 4 Sep 08 Delivery Order 0010 (LRIP14), 400
CAT I vehicles (400 USMC MaxxPro Dash), awarded 10 Dec 08
CONTRACTOR Navistar Defense (Production Facility at West Point, MS)
-Original Equipment Manufacturer (OEM) -program Manager, Greg Steen
630-753-3469 CY07CY08CY09 Category
IJulAugSepOctNovDecJanFebMarAprMayJunJulAugSepOctNovDecJanFebMarchAprilMayTOTAL
IMG - MaxxPro070111155340349430500 374373724530027075100 1256424 1
GRAND TOTALS (Delivered) Army MaxxPro (contract qty.
2205)222156141294412180554444 2205 Army MaxxPro MEAP (contract qty.
500) 500 Army MaxxPro MEAP PP (contract qty. 50) 50 Army MaxxPro
Plus (contract qty. 1530) 477491219231112 1530 Army MaxxPro Plus
Amb (contract qty. 505) 1027015273 505 Army Dash (contract qty.
822) 2532739098 822 Cumulative
Army22418032161510271207176122552755323237334222460547914796512355135611
5612 USAF MaxxPro (contract qty. 200) 200 USAF MaxxPro Plus
(contract qty.211 ) 2310 64115 212 Cumulative USAF00000000200
223233 297412
Cumulative224180321615102712071761245529553455396644554902520352085535592560236024
USMC MaxxPro Dash (contract qty. 400) 126147 10433400 Cumulative
USM0000000000000000000126273377400
Cumulative22418032161510271207176124552955345539664455490252045208553559256023615062976401
6,444 As of 1 May 2009 Slide 31 31 Joint MRAPVehicle Program
Unclassified For Official Use Only Contributors to Success DCMA
Enterprise approach to accomplish mission. Execute a weekend off
rotation plan for civilians and military during heavy workload.
Conduct pre award and post award meetings with CMOs that are
critical to the end item assembly. Letters of Delegation in place
with cognizant CMOs Retired annuitants, long term TDY personnel,
temps and reservists were a force multiplier CPOC expediting and
prioritizing personnel actions Slide 32 32 Joint MRAPVehicle
Program Unclassified For Official Use Only Teaming with the
contractors production and quality employees so they understand
that DCMA can help before it is too late. Be visible to the
workforce...roam around and talk to the everyone. Intel gathering.
Program Office has DCMA 24/7 access. Flow field issues to DCMA
QARs. Analyze contractor processessome technical issues can be self
inflicted e.g towing a vehicle several hundred miles verses putting
it on a flatbed. Mentored Contractor in documenting work processes
and and identifying safety concerns. Contributors to Success
Cont.
