HabasitLINK Plastic Modular Belts · Habasit developed the HabasitLINK® plastic modular belt range based on our comprehensive experience and leadership position in traditional belting

Habasit– Solutions in motion

HabasitLINK®

Plastic Modular Belts

ProductsMedia No. 4000

2Contents

Contents 2Introduction 3Industries Served 4Application Examples – Bakery Industry 5Application Examples – Fruit and Vegetable Industries 6Application Examples – Seafood and Dairy Industries 7Application Examples – Meat Processing Industries 8Application Examples – Packaging, Container and 9Bottling Industries Application Examples – Material Handling and 10Automotive Industry Application Examples – Corrugated Cardboard Industry 11Application Examples – Spiral Conveyors 12Belt Styles and Series – Product Overview with Key Data 13 – 27Sprockets 28 – 31Flights and Sideguards 31Additional Information – Downloads and Brochures 32Complementary Products 33Services and Guarantees 34The Habasit Solution 35Contacts 36

Product liability, application considerationsIf the proper selection and application of Habasit products are NOT recommended by an authorized Habasit sales specialist, the selection and application of Habasit products, including the related area of product safety, are the responsibility of the customer. All indications / information are recommendations and believed to be reliable, but no representations, guarantees, or warranties of any kind are made as to their accuracy or suitability for particular applications. The data provided herein are based on laboratory work withsmall-scale test equipment, running at standard conditions, and do not necessarily match product performance in industrial use. Newknowledge and experiences can lead to modifications and changes within a short time without prior notice. BECAUSE CONDITIONS OF USE ARE OUTSIDE OF HABASIT’S AND ITS AFFILIATED COMPANIES CONTROL, WE CANNOT ASSUME ANY LIABILITY CONCERNING THE SUITABILITY AND PROCESS ABILITY OF THE PRODUCTS MENTIONED HEREIN. THISALSO APPLIES TO PROCESS RESULTS / OUTPUT / MANUFACTURING GOODS AS WELL AS TO POSSIBLE DEFECTS, DAMAGES, CONSEQUENTIAL DAMAGES, AND FURTHER-REACHING CONSEQUENCES.

Introduction 3

Innovation is a key word at Habasit

Habasit developed the HabasitLINK® plastic modular beltrange based on our comprehensive experience and leadership position in traditional belting. This state-of-the-artproduct line completes our offering, establishing Habasit as your single-source supplier and partner for success.

More than 50 plastic modular belt styles offer solutions in a wide variety of industries. We consider innovation to bean endless process, so new belt styles are constantly under development to ensure advanced solutions for yourmost demanding requirements.

The modular principle

HabasitLINK® plastic modular belts are constructed usingmodules molded from non-porous thermoplastic materialsconnected by solid plastic rods. The all-plastic design promotes long life and superior performance in many applications. Multiple widths are achieved by using an interlocking bricklayed pattern, which provides high lateralbelt strength, rigidity and ease of repair.

Your solutions partner

Habasit is totally committed to understanding your designparameters and application needs. After reviewing yourrequirements, our specialists will suggest the best solutionfor each application.

Global expertise

With over 60 years of experience, the widest and mostinnovative product range, and an extensive global network,Habasit is the clear No. 1 in belting worldwide. We use allour strengths to meet your needs for high-quality belting tailored to your specific requirements.

4Industries Served

Meat (beef & pork)• Cutting lines• Deboning lines• Dressing lines• Trim lines• Fat line• Offal / lung lines• Hide lines• Marinating lines• Breading machines• Freezing• Hoof / shank lines• High impact / chute

discharge• Shrink wrapping• Bone incline / decline• Transfer / crossover

conveying• Elevator• Metal detectors• Packing / crate

handling

Poultry

• Live birds• Cut-up / deboning /

trim lines• Chiller-discharge• Offal / feather lines• Rehang / bird

accumulation• Breading machines• Shrink wrapping• Freezing• Metal detectors• Packing• Elevator

Sea food

• Draining• Trim lines• Breading machines• Control tables• Glazing• Metal detectors• Packing• Freezing• Elevator• Shrink wrapping• Shrimp processing

Bakery

• Raw dough handling• Divider• Proofer• Oven infeed / outfeed• Cooling• Coating / glazing lines• Freezing• Incline / decline• Metal detectors• Packing• Spiral / proofing /

cooling / freezing• Conditioning• Laminating• Pan handling

Snack food

(pretzels, potato chips,tortilla chips)

• Corn draining• Proofer• Potato processing• Boiler infeed• Fryer• Oven infeed / outfeed• Cooling• Seasoning• Packing

Fruit & Vegetables

• Bulk feeding• Prewashing / rinsing• Washer• Draining• Peeling• Elevator• Control / sorting table• Filling• Freezing lines• Palletizing / depalletizing• Container conveyance• Sterilization / cooling• Metal detectors• Packing

Packaging

• Check-weighers• Filling• Capping• Labeling• Case packers• Shrink wrapping• Tray packers• Metal detectors• Box transport ��

Packaging (contd.)

• Accumulation• 90° transfer• 45° centering /

alignment• Palletizing / depalletizing• Bulk inclines

Automotive

• Metal working• Stamping outfeed• Car part manufacturing• Car body assembly –

people mover – skid conveyor

• Assembly line – buffer stock

• Battery filling• Car transport• Car wash / detail wash

Tire manufacturing

• Mixer infeed / outfeed• Batch-off incline• Dip tank• 90° incline holding

conveyor• Calendering infeed /

outfeed• Extrusion infeed /

outfeed• Scaling• Marking• Cooling lines ��• Sciver cementing• Water blow-off• Accumulation lines• 90° transfer• 45° centering /

alignment• Tire transport ��

Beverages / Bottling

• Mass conveyance of aluminum and steel cans, glass, PET and depalletizing / palletizing

• Single file lines, combiners and decombiners

• Accumulation tables• Warmers and coolers• Packing shrink

wrapping• Case handling ��

Printing / Paper

• Printing machine outfeed

• Stacker outfeed• Wrapping outfeed• 90° transfer• Loading docks• Book binding

Postal

• General conveyance• Mail segregator

inclines• Bulk mail handling• Parcel handling• Tray and bag transport

Textile

• Dryer• Cutter• Dyeing – dye filtering• Shrink wrapping• Palletizing / depalletizing• Box transport ��

Corrugated cardboard

• Paper roll transport• Down stacker• Transfer cart• Stack handling / buffer• 90° transfer• Strap feed• Palletizer• Casemaker feeder

Can manufacturing

• Mass conveyance• Washer infeeds• Washer hold-down• Accumulation tables• Palletizing / depalletizing

Glass manufacturing

• Single file lines• Accumulation tables• Shrink wrapping• Palletizing

PET manufacturing

• Cooling• Conditioning• Elevator• Shrink wrapping• Palletizing

HabasitLINK® Application Examples –Bakery Industry

5

Many plants face increasing amounts of unscheduled downtime due to frequent repairs and maintenance,resulting in increased product waste, lower productivity and ultimately, reduced profitability.

Cooling lines take up a significant proportion of the space available in buildings, and packaging lines oftenexceed the current permitted noise thresholds in the workplace.

HabasitLINK® plastic modular belts increase the efficiency of production lines for oven-baked products. The positive drive system eliminates the traditional problems of belt slipping and tracking that often lead to belt damage and production stoppages.

The open surface assists cooling of various products while reducing the conveyor footprint and saving valuable facility space. The remarkably quiet operation of HabasitLINK® plastic modular belts significantly reduces the noise level that accompanies traditional plastic and steel chains.

The all-plastic design of HabasitLINK® products completely eliminates product contamination commonly found with steel belts (blackening effect).

Habasit produces an extensive range of plastic modular belts for use in a wide variety of applications in the bakery industry including: dough handling, proofing, cooling, freezing, pan and tray handling, as well as packaging.

6Fruit and Vegetable Industries

Hygiene, easy release of the product, and abrasion resistance are the basic requirements for processing and packaging in the fruit and vegetable industries.

FDA-approved materials for direct food contact, and improved cleaning of belts and processing lines result in longer shelf life for fresh products and superior quality of frozen products. Metal-detectable materials reduce the risk of metal contamination, also improving food safety concerns.

Nub Top surfaces and Flush Grid open surfaces reduce the surface tension of products and guarantee optimal release and drainage even in the most demanding applications

7Seafood and Dairy Industries

Hygiene is a basic requirement in seafood and dairy industry production processes. Perfect cleanliness forbelts and lines means that the process can be easily reproduced and quality maintained. Proper hygiene reduces the risk of product contamination, increases shelf life, and ensures the highest quality products.

The patented design of HabasitLINK® belts provides efficient sanitation of the most critical areas by reducingdebris accumulation and allowing cleaning and sanitizing agents to penetrate the rod and hinge areas.

HabasitLINK® modular belts are made of materials that are highly resistant to chemicals, non-porous, and FDA-approved for direct food contact.

HabasitLINK® modular belts are available in a variety of styles from Flat Top to Flush Grid surfaces to optimize drainage for different products. They are designed to meet a range of application needs including:inclines and declines, straight lines, and radius conveying and packaging.

8Meat Processing Industries

In the meat and poultry industries, hygiene is a critical factor in the production process. Better cleaning ofbelts and processing lines promotes food safety, prolongs the shelf life of fresh products, and contributes to the superior quality of frozen products.

HabasitLINK® plastic modular belts are designed to assist in cleaning operations. The patented design ofHabasitLINK® belts provides for efficient sanitation of the most critical areas by reducing debris accumulationand allowing cleaning and sanitizing agents to penetrate the rod and hinge areas. The FDA-approved materials provide high chemical resistance even against the most aggressive cleaning agents, and resist cuts, abrasions and impact.

HabasitLINK® modular belts are available in a variety of styles and materials from Flat Top to Flush Grid surfaces designed to meet the demanding applications found in all meat processing environments from initial processing to ready-to-eat products.

9Packaging, Container and Bottling Industries

HabasitLINK® offers a wide range of belt styles for use in the container, bottling and packaging industries.Products are specially designed to effectively transport filled and unfilled containers and cases (glass, aluminum, steel and PET) while reducing product/carton damage and unscheduled downtime.

From single line to mass handling applications, Habasit can provide styles and materials to convey a widerange of products with consistently low friction, low noise, and the tightest transfer distances. TheActivXchange (ATX) greatly reduces product damage at transfer points and eliminates the need to clear linesduring product changeovers.

Habasit also offers a complete line of split sprockets in various diameters that reduce the time involved toreplace sprockets during regular scheduled maintenance.

10Material Handling and Automotive Industry

HabasitLINK® plastic modular belts are capable of dealing with a wide range of material handling applicationsfrom packages to people. The high strength, extremely durable designs and materials resist abrasion, impact and temperatures. The smooth-running low-friction design allows for stable platforms that are suitablefor plant personnel to cross with the highest levels of safety.

HabasitLINK® plastic modular belts are available in multiple styles including: high friction (TPE) inserts, scoop flights, non-skid surfaces and perforated top surfaces. Belt styles are offered in materials to meet allenvironmental conditions, offering: corrosion and chemical resistance, performance in extreme temperatureranges, anti-static and electrical conductivity, flame retardant, and UV resistance.

All HabasitLINK® products are designed to increase productivity, safety and system life while reducing maintenance and repair time during unscheduled downtime.

11Corrugated Cardboard Industry

Habasit has put special focus on meeting the critical concerns of plant safety and product quality faced bymanufacturers in the corrugated sheet industry. As the market demands more specialized corrugated board for use in fast-changing creative product marketing, reduction of sheet damage caused by conventional transport systems and increased productivity have emerged as the key areas for improvement.

Habasit provides a new technical solution that improves the safety and performance of the entire productionprocess for corrugated cardboard. One of the strengths of the Habasit solution is that it allows frequent changes in the stack layout and stack size without calling on additional operators to support unstable stacks.HabasitLINK® plastic modular belts provide a smooth, even platform for efficient movement of stacks that are up to five times higher than the width of the sheets. This compares favorably with rollers that allow maximum stacking heights of three times the width.

Benefits:• Increased safety for operators in the working area.• Increased production efficiency of the corrugator with fewer stoppages due to stack instability,

especially with constant format changes.• Staff normally employed to support the most unstable stacks can be deployed elsewhere.• Elimination of product waste caused by the "elephant's foot" or "sheet walk" effect, and curving or

marking of sheets caused by interference from the roller.• Reduced transport due to the stable shape of the stack.• Reduction in maintenance operations.

12Spiral Conveyors

Low tension spiral systems using HabasitLINK® plastic modular belts can solve multiple problems in a variety of industries. Spiral systems are ideal for cooling, freezing and general storage of products in facilitieswhere space is a limiting factor. The small footprint of the spiral system when compared to straight line conveying can actually increase product cycle time without reducing productivity or utilizing important plantarea.

HabasitLINK® plastic modular radius belts M2540, M2543, M3840 and M3843 are designed specifically for low tension spiral applications.

HabasitLINK® plastic modular belts have many advantages over traditional steel belts: their lower weight requires a lighter support structure and less power. The all-plastic construction eliminates the need for lubricants due to the low coefficient of friction, and eliminates product contamination commonly found withsteel belts (black specks). The consistent surface structure reduces product marking on delicate products. The FDA-approved materials are non-porous, chemical and corrosion resistant, and capable of operating in a wide range of environmental conditions.

Spiral conveyor systems are highly specialized and require specialist knowledge of the applications

concerned. Habasit’s expert spiral team has extensive knowledge of how to successfully design,

install and maintain low tension spiral systems.

M1185 Flush Grid 0.5"

Open area 50 %Open hinge yesBelt material PP POM POM PA PA

+DE +USRod material PP POM PA PBT PANominal tensile strength N/m 2600 3100 4400 4250 4400 4400 4400F'N straight run lb/ft 178 212 301 291 301 301 301

13The HabasitLINK® Belt Styles and SeriesProduct Overview with Key Data

Habasit modular belts are available in 5 module pitches:

Series Pitch DescriptionM1100 12.7 mm/0.5" "Minipitch" belts for extra tight transfersM1200 12.7 mm/0.5" "Minipitch" belts for tight transfersM2400 25.4 mm/1.0" Bottling/container and corrugatedM2500 25.4 mm/1.0" General conveyingM2600 25.4 mm/1.0" Bottling, container and general heavy conveyingM3800 38.1 mm/1.5" Heavy duty radius belt M5000 50.8 mm/2.0" Heavy dutyM5100 50.8 mm/2.0" Raised rib belt for pasteurizerM6300 63.5 mm/2.5" Heavy dutyM6400 63.5 mm/2.5" Heavy duty conveying for extreme loads

Series M1100

M1220 Flat Top 0.5"

Open area 0 %Open hinge yesBelt material PP PE POM Rod material PP PE PP PANominal tensile strength N/m 11000 6000 16000 18000F'N straight run lb/ft 754 411 1096 1233

Series M1200

M1220 GripTop 0.5"

Open area 0 %Open hinge yesBelt material PPGripTop material TPERod material PP POMNominal tensile strength N/m 9000 9000F'N straight run lb/ft 617 617




M1220 HighGrip-L 0.5"

Open area 0 %Open hinge yesBelt material PPGripTop material TPERod material PP POMNominal tensile strength N/m 9000 9000F'N straight run lb/ft 617 617


Open area 25 %Open hinge yesBelt material PP PE POM PA PA

+USRod material PP PE PP PANominal tensile strength N/m 11000 7000 8000 16000 18000 17000 17000F'N straight run lb/ft 750 480 548 1096 1233 1165 1165

M1234 Nub Top Flush Grid 0.5"



Series M2400

M2420 Flat Top 1"

Open area 0 %Open hinge noBelt material PP POM Rod material PP POM PBT PANominal tensile strength N/m 13200 16900 20100 28800F'N straight run lb/ft 904 1158 1370 1973

M2470 Flat Top 1"

Open area 0 %Open hinge noBelt material POM Rod material PANominal tensile strength N/m 30000F'N straight run lb/ft 2055

Series M2500

M2510 Flat Top 1"


M2511 Mesh Top 1"



M2514 Nub Top 1"

Open area 0 %Open hinge yesBelt material PP PE POM Rod material PP PE PANominal tensile strength N/m 14000 8000 7000 21900F'N straight run lb/ft 959 548 479 1500

M2516 Diamond Top 1"

Open area 0 %Open hinge yesBelt material PP PE POM Rod material PP PE PANominal tensile strength N/m 14000 8000 8000 21900F'N straight run lb/ft 959 548 548 1500

M2520 Flat Top 1"

Open area 0 %Open hinge noBelt material PP PE POMRod material PP POM PE PP PANominal tensile strength N/m 18000 18000 9000 21500 32000F'N straight run lb/ft 1233 1233 616 1473 2192

M2520 GripTop 1"

Open area 0 %Open hinge noBelt material PP POM PBT

+FR GripTop material TPERod material PP POM PP PANominal tensile strength N/m 14000 18000 18000 26000 16000F'N straight run lb/ft 959 1233 1233 1781 1027


M2520 Roller Top 1"

Open area 0 %Open hinge noBelt material POMRod material PARoller material POMRoller lateral spacing mm 66 50 50per row inch 2.6 2 2Roller offset next row mm 33 0 0

inch 1.3 0 0Roller dimension mm Ø 15 / 5 Ø 18 / 16diameter / width inch Ø 0.59 / 0.2 Ø 0.71 / 0.63Nominal tensile strength N/m 24000 26000 21500F'N straight run lb/ft 1644 1781 1473

M2527 Minirib 1"

Open area nearly 0 %Open hinge noBelt material PP POMRod material PP PANominal tensile strength N/m 18000 32000F'N straight run lb/ft 1233 2192

M2531 Raised Rib 1"

Open area 35 %Open hinge yesBelt material PP POM Rod material PP PANominal tensile strength N/m 16000 19000 27000F'N straight run lb/ft 1096 1300 1850

M2533 Flush Grid 1"

Open area 35 %Open hinge yesBelt material PP PE POM PA PA

+USRod material PP PE PP PANominal tensile strength N/m 14000 8000 18000 24700 20000 20000F'N straight run lb/ft 959 548 1233 1692 1370 1370


M2533 GripTop 1"

Open area depends on patternOpen hinge yesBelt material PP POMGripTop material TPERod material PP POM PP POM PP PANominal tensile strength N/m 14000 14000 14000 14000 18000 22000F'N straight run lb/ft 959 959 959 959 1233 1507

M2533 Roller Top 1"

Open area 35 %Open hinge yesBelt material POMRod material PARoller material POMRoller lateral spacing mm 66 50 50per row inch 2.6 2 2Roller offset next row mm 33 0 0

inch 1.3 0 0Roller dimension mm Ø 15 / 5 Ø 18 / 16diameter / width inch Ø 0.59 / 0.2 Ø 0.71 / 0.63Nominal tensile strength N/m 18500 20500 16400F'N straight run lb/ft 1267 1404 1123

M2585-P0 Flush Grid 1"

Open area 48 %Open hinge yesBelt material PP POMRod material PP POM PA PBTNominal tensile strength N/m 9500 11000 15500 10300F'N straight run lb/ft 651 754 1062 705

M2585-S0 Flush Grid 1"

Open area 54 %Open hinge yesBelt material PA PA ST

+GF +HTRod material ST / SteelNominal tensile strength N/m 20000 22000 10000F'N straight run lb/ft 1370 1507 685


M2586 Raised Rib 1"

Open area 47 %Open hinge yesBelt material PPRod material PPNominal tensile strength N/m 10000F'N straight run lb/ft 685

M2540 Radius Flush Grid 1"

Open area 35 %Open hinge yesBelt material PP POM PA PA

+USRod material POM PANominal tensile strength N/m 19000 19000 27000 25000 25000F'N straight run lb/ft 1300 1300 1850 1713 1713Nominal tensile strength N 1000 1000 1500 1300 1300FN in curve lb 225 225 338 293 293

M2540 Radius Flush Grid 1"

MTW

Open area 35 %Open hinge yesBelt material PP POMRod material POM PANominal tensile strength N 5810 5810 8260FN straight run lb 1307 1307 1858Nominal tensile strength N 1000 1000 1500FN in curve lb 225 225 338The indicated nominal tensile strength refers to 12" (306 mm) belt width.

M2540 Radius GripTop 1"

Open area 20 %Open hinge yesBelt material PPGripTop material TPERod material POM PANominal tensile strength N/m 19000 19000F'N straight run lb/ft 1300 1300Nominal tensile strength N 1000 1000FN in curve lb 225 225


M2540 Roller Top 1"

Open area 35 %Open hinge yesBelt material POMRod material PARoller material POMRoller lateral spacing mm 50per row inch 2Roller dimension mm Ø 15 / 5diameter / width inch Ø 0.59 / 0.2Nominal tensile strength N/m 22000F'N straight run lb/ft 1507Nominal tensile strength N 1200FN in curve lb 270

M2543 Tight Radius 1"

Open area 35 %Open hinge yesBelt material PP POMRod material POM PANominal tensile strength N/m 14000 14000 20000F'N straight run lb/ft 959 959 1370Nominal tensile strength N 400 400 800FN in curve lb 90 90 180

M2620 Flat Top Heavy Duty 1"

Open area 0 %Open hinge noBelt material PP POM PA PBT

+FRRod material PP PA PBT PANominal tensile strength N/m 24000 26500 45000 35000 45000 23000F'N straight run lb/ft 1644 1815 3083 2397 3083 1575

M2620 GripTop 1"

Open area 0 %Open hinge noBelt material PP POMGripTop material TPERod material PP POM PANominal tensile strength N/m 23000 24000 33000F'N straight run lb/ft 1575 1644 2260

Series M2600


M2620 Roller Top - LBP 1"

Open area 0 %Open hinge noBelt material POMRod material PBT PANominal tensile strength N/m 35000 45000F'N straight run lb/ft 2397 3082

M2623 Non Slip 1"

Open area 0 %Open hinge noBelt material PP PP POM POM

+AS +ASRod material PANominal tensile strength N/m 26500 23850 45000 40500F'N straight run lb/ft 1815 2398 3083 2774


MTW

Open area 0 %Open hinge noBelt material POM PPRod material PA PBT PA POM PPNominal tensile strength FN

M2670K03 N 3200 2200 1800 1800 1700width: 82.6 mm (3.25") lb 720 495 405 405 383

M2670K04 N 4500 3400 2600 2600 2300width: 114.3 mm (4.5") lb 1013 765 585 585 518

M2670K06 N 6100 4600 3800 3800 3200width: 152.4 mm (6.0") lb 1372 1035 855 855 720

M2670K07 N 8000 5700 5000 5000 4800width: 190.5 mm (7.5") lb 1800 1283 1125 1125 1080

M3840 Radius Flush Grid 1.5"


Series M3800


M3840 Roller Top 1.5"

Open area 31 %Open hinge yesBelt material POMRod material PARoller material POMRoller lateral spacing mm 100per row inch 4Roller offset next row mm 50

inch 2Roller dimension mm Ø 24 / 8diameter / width inch Ø 0.94 / 0.31Nominal tensile strength N/m 25000F'N straight run lb/ft 1712Nominal tensile strength N 2000FN in curve lb 450

M3843 Tight Radius 1.5"


M3843 Tight Radius

GripTop 1.5"

Open area depends on patternOpen hinge yesBelt material PP POMGripTop material TPERod material POM / Steel PA / SteelNominal tensile strength N/m 20000 20000 29000F'N straight run lb/ft 1370 1370 1986Nominal tensile strength N 1800 1800 2250FN in curve lb 405 405 506


Series M5000

M5010 Roller Top 2"

Open area nearly 0 %Open hinge yesBelt material POMRod material PARoller material POMRoller lateral spacing mm 56 75 112 150per row inch 2.2 3 4.4 6Roller offset next row mm 0 0 56 75

inch 0 0 2.2 3Roller dimension mm Ø 23 / 18diameter / width inch Ø 0.91 / 0.71Nominal tensile strength N/m 20000 21000 22000 22500F'N straight run lb/ft 1370 1438 1507 1541

M5013 Cone Top 2"

Open area 0 %Open hinge yesBelt material PP POMRod material PP PA PE PANominal tensile strength N/m 18000 18000 18000 30000F'N straight run lb/ft 1233 1233 1233 2055

M5010 Flat Top 2"

Open area 0 %Open hinge yesBelt material PP PE POMRod material PP PA PE PA PE PANominal tensile strength N/m 18000 18000 10000 10000 18000 30000F'N straight run lb/ft 1233 1233 685 685 1233 2055

Belt material Belt material POM +IMRod material PENominal tensile strength N/m 18000 18000F'N straight run lb/ft 1233 1233

M5011 Perforated Flat Top 2"


Belt material Belt material POM +IMRod material PANominal tensile strength N/m 30000 30000F'N straight run lb/ft 2055 2055


M5014 Nub Top 2"


M5015 Flat Top 2"

Open area 0 %Open hinge yesBelt material PE POMRod material PE PBT PANominal tensile strength N/m 18000 38000 53000F'N straight run lb/ft 1233 2603 3631


Open area 0 %Open hinge noBelt material PP PE POMRod material PP PE PP PANominal tensile strength N/m 34000 24000 35000 60000F'N straight run lb/ft 2329 1644 2398 4110

M5015 GripTop 2"

Open area 0 %Open hinge yesBelt material PP POMGripTop material TPERod material PP POM PA PBT PANominal tensile strength N/m 29000 31000 31000 38000 53000F'N straight run lb/ft 1987 2124 2124 2603 3631


M5021 Perforated Flat Top 2"

Open area 25 %Open hinge noBelt material PP PERod material PP PENominal tensile strength N/m 30000 20000F'N straight run lb/ft 2056 1370

M5023 Non Slip 2"

Open area 0 %Open hinge noBelt material PP POM +AS

+ASRod material PA PP PANominal tensile strength N/m 35000 33000 56000F'N straight run lb/ft 2398 2261 3836

M5032 Flush Grid

Heavy Duty 2"

Open area 34 %Open hinge noBelt material PP PE POMRod material PP POM PE PP PANominal tensile strength N/m 36000 38000 24000 36000 55000F'N straight run lb/ft 2466 2603 1644 2466 3768

M5032 Roller Top 2"

Open area 34 %Open hinge noBelt material PP POMRod material PP PARoller material POMRoller lateral spacing mm 112 150 112 150 112 150per row inch 4.4 6 4.4 6 4.4 6Roller offset next row mm 56 75 56 75 56 75

inch 2.2 3 2.2 3 2.2 3Roller dimension mm Ø 23 / 18diameter / width inch Ø 0.91 / 0.71Nominal tensile strength N/m 24000 27000 25000 28000 36000 41000F'N straight run lb/ft 1644 1850 1712 1918 2446 2809


M5032 Roller Top

0°/45°/90° 2"

Open area depends on patternOpen hinge noBelt material PPRod material PP POMRod material POMNominal tensile strength N/m 36000 38000F'N straight run lb/ft 2466 2603

M5033 Flush Grid 2"

Open area 37 %Open hinge yesBelt material PP PE POMRod material PP PE PP PANominal tensile strength N/m 26000 18000 30000 35000F'N straight run lb/ft 1781 1233 2055 2397

M5033 Roller Top 2"

Open area 37 %Open hinge yesBelt material PP POMRod material PP PARoller material POMRoller lateral spacing mm 112 150 112 150 112 150per row inch 4.4 6 4.4 6 4.4 6Roller offset next row mm 56 75 56 75 56 75

inch 2.2 3 2.2 3 2.2 3Roller dimension mm Ø 23 / 18diameter / width inch Ø 0.91 / 0.71Nominal tensile strength N/m 17000 19000 17000 19000 20000 22000F'N straight run lb/ft 1165 1300 1165 1300 1370 1507

M5060 Flat Top 2"

Open area 0 %Open hinge yesBelt material PP PERod material PP PA PE PANominal tensile strength N/m 18000 22000 8000 10000F'N straight run lb/ft 1233 1507 548 685

Belt material Belt material POM POM +IMRod material PE PA PE PANominal tensile strength N/m 14000 30000 14000 30000F'N straight run lb/ft 959 2055 959 2055


M5064 Nub Top 2"

Open area 0 %Open hinge yesBelt material PP PE POMRod material PP PA PENominal tensile strength N/m 18000 22000 8000 14000F'N straight run lb/ft 1233 1507 548 959

Belt material Belt material POM POM +IM PERod material PA PE PANominal tensile strength N/m 30000 14000 30000 10000F'N straight run lb/ft 2055 959 2055 685

M5131 Raised Rib 2"

Open area 36 %Open hinge noBelt material PP PP

+GRRod material PPNominal tensile strength N/m 32000 20000F'N straight run lb/ft 2192 1370

Series M5100

M6360 Flat Top 2.5"

Open area 0 %Open hinge yesBelt material PP PE POM POM

+IMRod material PP PENominal tensile strength N/m 24000 14000 19000 19000F'N straight run lb/ft 1644 959 1301 1301

Series M6300

Series M6400

M6420 Flat Top Heavy Duty

2.5"

Open area 0 %Open hinge noBelt material POM POM +ASRod material PA Stainless Steel PA Stainless SteelNominal tensile strength N/m 100000 100000F'N straight run lb/ft 6854 6854

28Sprockets

Sprockets – The HabasitLINK® drive system

All HabasitLINK® belts are positively driven by plastic sprockets either one piece (S) or split (Z).

Two approaches are used:a) Double row of offset teeth allowing bi-directional drive.b) Lug-type single row of teeth, also allowing bi-directional drive.

Type Number Diameter ofof teeth pitch Ø dp

mm inchS 12 49.8 2.0S 14 58.0 2.3S 17 70.2 2.8S 19 78.4 3.1S 24 98.8 3.9S 36 148.0 5.8

M1100 – 0.5"

Sprocket one-piece (solid) (S)


mm inchS 10 41.2 1.6S 15 62.4 2.5S 19 78.8 3.1S 24 99.2 3.9S 28 116.5 4.6S 36 149.8 5.9Z 24 99.2 3.9

M1200 – 0.5"

Sprocket one-piece ("open window") (S)

Split sprocket (Z)


mm inchS 12 99.5 3.9S 18 148.3 5.8S 12 99.5 3.9S 15 123.9 4.9S 18 148.3 5.8S 20 164.6 6.4

M2400 – 1"



mm inchS 7 59.4 2.3S 8 66.7 2.6S 10 82.5 3.3S 12 98.6 3.9S 15 122.7 4.8S 16 130.8 5.2S 18 146.9 5.8S 20 163.0 6.4Z 12 98.6 3.9Z 18 146.9 5.8Z 20 163.0 6.4

29Sprockets (continuation)

M2500 – 1"


Split sprocket (Z)


mm inchS 7 59.6 2.4S 8 67.7 2.7S 10 83.8 3.3S 12 100.0 3.9S 15 124.5 4.9S 16 132.8 5.2S 18 149.1 5.9S 20 165.5 6.5

M2500-C2 – 1"



mm inchS 18 147.7 5.8S 12 99.1 3.9S 16 131.5 5.2S 18 147.7 5.8S 21 172.1 6.8Z 12 99.1 3.9Z 16 131.5 5.2Z 18 147.7 5.8Z 21 172.1 6.8

M2600 – 1"

Sprocket one-piece (solid) (S) Split sprocket (Z)

30Sprockets (continuation)


mm inchS 8 101.9 4.0S 12 150.0 5.9S 16 198.2 7.8

M3800 – 1.5"



mm inchS 6 102.1 4.0S 8 133.4 5.3S 10 165.2 6.5S 12 197.2 7.8S 16 261.5 10.3Z 12 197.2 7.8Z 16 261.5 10.3

M5000 – 2"

Sprocket one-piece (S) Split sprocket (Z)


mm inchS 16 261.5 10.3S 10 165.2 6.5S 12 197.2 7.8S 13 213.2 8.4S 16 261.5 10.3

M5100 – 2"



31

Flights and Sideguards

HabasitLINK® modular belts are available withflights to convey products on inclined planes.The flight modules are injection-molded one-piece designs that, when assembled, becomean integral part of the belt.Flight modules are available with ribs on oneside ("non-cling") for improved release of wet or sticky food products and can also be cut tonon-standard heights.

For details please refer to Habasit EngineeringGuidelines 6002 HabasitLINK® Plastic ModularBelts.

Sprockets (continuation)


mm inchS 6 127.0 5.0S 8 165.9 6.5S 10 205.5 8.1S 13 265.3 10.5

M6300 – 2.5"



mm inchS 10 206.4 8.1S 12 246.4 9.7S 13 266.4 10.5S 15 306.7 12.1S 20 407.6 16.1

M6400 – 2.5"


32Additional Information

Downloads and brochuresDownloads and brochures are available in several languages e.g.HabasitLINK® Plastic Modular Belts(industries, application, generaloverview, services), InstallationGuidelines, Engineering Guidelines,Product news, Product seriesoverview, Technical Bulletin about test equipment, etc.

Productoverview /series

Pro

duct

des

crip

tion

Please visit our website for in-depth information on products and applications as well as for detailed technical data and engineering tips:www.habasitlink.com

33

HabaCHAIN® slat and conveyor system chains

The introduction of HabaCHAIN® has allowedHabasit to provide its customers with an expanded range of application solutions.HabaCHAIN® is a top-quality range of new slat- and conveyor system chain products available in straight-running and side-flexing versions.Compatible with the industry standard, slat-chainproduct retrofits are possible and HabaCHAIN®

runs on most systems and sprockets on the market today.

Complementary Products

For more information, please consult our website: www.habachain.com or ask for brochure 4122 HabaCHAIN®

Slat and Conveyor Chains.

HabiPLAST® technopolymer profiles HabiPLAST® complements and supports modularbelt and chain applications when profiles, slidingguides, wear strips, plastic parts, straight and cornertracks are needed. HabiPLAST® components areavailable in hundreds of shapes and measurements.The high molecular weight polyethylene is obtained by a low-pressure polymerization process.It features high chemical and wear resistance, high impact and fracture strength, good vibrationand noise absorption and is self-lubricating.

For more information, please ask for brochure 4097 HabiPLAST® Guides for Roller Chains and Belts, extruded Profiles and Accessories.

34Services and Guarantees

Comprehensive services are central to Habasit’s belting solution approach. As committed partners to

our customers, we are dedicated to sharing our knowledge and to providing full support.

Consulting and technical support

Habasit offers the best consulting and technical support on the belting market.Everything revolves around our customers. Each affiliate has its own belting experts.The Habasit team proudly provides the highest levels of support and top-quality products enjoyed by the global market for over 60 years.

Assistance with belt selection and calculation

We will select and calculate the most suitable belt for your specific application. Youmay also do this yourself with our state-of-the-art Habasit selection and calculationprogram “SeleCalc”. To order this program free of charge, simply call your nearestHabasit partner or contact: [email protected].

Fabrication, assembly and local installation services for quick reaction times

We make belts endless or assemble modular belts or chains, either at our own locations or on-site directly on your machine or system. Habasit operates 33 affiliatedcompanies worldwide, each with its own inventory, fabrication, assembly and servicefacilities. Together with our representative offices and numerous qualified distributors,we can react quickly, competently and reliably to satisfy all your demands.

Customer training programs

Habasit offers training programs and support tools to ensure optimal use of our products and prolong their lifecycles. Training on fabrication, installation, assembly,maintenance and belt repair takes place at Habasit sites or at your location.

Belt monitoring, inspections, analyses and process optimization proposals

We organize and handle belt maintenance, inspections, analyses and surveys for yourlocations. On request we will also work with you to develop optimization proposals,e.g. to achieve added value from the machinery or process output.

Design assistance for customized solutions

Habasit believes in partnership. Our engineering team will work closely with your engineers on joint design developments, preferably from a very early stage. We particularly recommend this for projects involving new technologies or large-scalemodifications and adaptations.

CONVEY-SeleCalc

LINK-SeleCalc

POWER-SeleCalc

HabasitLINK® Guarantees

We are committed to adding real value to your business by helping you achieve maximum performance and minimum downtime. HabasitLINK® plastic modular beltsand components are produced to the highest standards, and the size and sophisticationof our global network is unique. Here is our promise to you:• Guaranteed belt performance in all applications for OEMs and end users directly

served by the Habasit Group, and approved by an authorized Habasit sales specialist.If we cannot get it right, you get your money back.*

• Guaranteed emergency and same-day shipment of in-stock components and

accessories – or we pay the freight.* • Guaranteed shipment of routine orders on the date promised – or we pay the

freight. • No-fee expediting services tailored to your specific needs.** Some local limitations may apply to these guarantees. Please inquire about our full terms and conditions for your country.

35The Habasit Solution

At Habasit, we listen to our customers,

innovate continuously and deliver reliable

solutions to meet your every need.

Customers come first

At Habasit we understand that our successdepends on your success. Which is why we offer solutions, not just products; partnership, not just sales.Since our foundation in 1946, Habasit has brought this understanding of customer needs to life every day and for every application.That’s why we’re the No. 1 in belting today.Worldwide.

Committed to innovation

Habasit is strongly committed to the continuousdevelopment of innovative, value-added solutions.Over 3% of our staff are dedicated exclusively to R&D, and our annual investment in this areaexceeds 8% of turnover.

Certified for quality

We deliver the highest qualitystandards not only in our products and solutions, but alsoin our employees’ daily workprocesses. Habasit is certifiedaccording to ISO 9001:2000.

Worldwide leading product range

Habasit offers the largest selection of belting, conveying, processing and complementary products in the industry. Our response to anyrequest is nothing less than a specific, tailor-made solution.

A selection of our product ranges:

Worldwide support

Our extensive organization is ready to support you anywhere in the world. Engineering and emergency assistance, quotes and order status are just a phone call away. Wherever you are.Whenever you need us.

For additional information please visit:

www.habasit.com

HabaFLOW®

Fabric basedconveyor andprocessing belts

HabasitLINK®

Plastic modularbelts

HabaDRIVE®

Power transmissionbelts

HabaSYNC®

Timing beltsHabaCHAIN®

Chains (slat andconveyor chains)

HabiPLAST®

ProfilesGuidesWear strips

Machine tapes Seamless belts Round belts

Fabrication tools (joining tools)

Gear reducersGearmotorsMotion control

Electric motors

HeadquartersHabasit AG Römerstrasse 1CH-4153 Reinach, Switzerland Phone +41 61 715 15 15Fax +41 61 715 15 55E-mail [email protected]

Registered trademarks Copyright Habasit AGSubject to alterationsPrinted in SwitzerlandPublication data: 4000BRO.MOD-en0707HQR

Austria Habasit GmbH, Wien Phone: +43 1 690 66www.habasit.at

BelgiumHabasit Belgium N.V., ZaventemPhone: +32 2 725 04 30www.habasit.be

CanadaHabasit Canada Ltd., OakvillePhone: +1 905 827 4131www.habasit.ca

ChinaHabasit East Asia Ltd., Hong KongPhone: +852 2145 01 50 www.habasit.com.hk

Habasit (Shanghai) Co., Ltd.ShanghaiPhone: +8621 3417 1228Phone: +8621 3417 1218www.habasit.com.hk

Czech RepublicHabasit Bohemia spol. s.r.o., BrnoPhone: +4205 41 421 651 www.habasit.cz

FranceHabasit France S.A.S., MulhousePhone: +33 389 33 89 03 www.habasit.fr

GermanyHabasit Rossi GmbH, EppertshausenPhone: +49 6071 969 0 www.habasitrossi.de

HungaryHabasit Hungária Kft., EsztergomPhone: +36 33 510 610 www.habasit.hu

IndiaHabasit-Iakoka Pvt. Ltd., CoimbatorePhone: +91 422 262 78 79www.habasitiakoka.com

ItalyHabasit Italiana SpACustomer Care:Phone: 199 199 333For int. calls: +39 0438 911444 www.habasit.it

JapanHabasit Nippon Co. Ltd., YokohamaPhone: +81 45 476 03 71 www.habasit.co.jp

LatviaHabasit Baltic SIA, Daugavpils Phone: +371 54 074 88 www.habasit.lv

NetherlandsHabasit Netherlands BV, NijkerkPhone: +31 33 24 72 030 www.habasit.nl

New Zealand Habasit Australasia Ltd., Hornby Phone: +64 3348 5600 www.habasit.co.nz

NorwayHabasit Norge A/S, OsloPhone: +47 81 55 84 58www.habasit.no

PolandHabasit Polska Sp. zo.o.,Dàbrowa Górnicza,Phone: +48 32 639 02 40www.habasit.pl

RomaniaHabasit Import/Export Romania SRL, Bucuresti, Phone: +40 21 323 95 65www.habasit.ro

RussiaOOO Habasit Ltd., St. PetersburgPhone: +7 812 365 64 62www.habasit.ru

SingaporeHabasit Far East Pte. Ltd.,SingaporePhone: +65 6862 55 66 www.habasit.com.sg

SpainHabasit Hispanica S.A., Barberà del VallèsPhone: +34 93 719 19 12 www.habasit.com

SwedenHabasit AB, HindasPhone: +46 301 226 00www.habasit.se

SwitzerlandHabasit Schweiz, ReinachPhone: +41 61 715 15 75www.habasit.ch

TaiwanHabasit Rossi (Taiwan) Ltd.Taipei HsienPhone: +886 2 2267 0538www.habasit.com.tw

UkraineHabasit Ukraina, VinnicaPhone: +38 0432 58 47 35www.habasit.ua

United Kingdom and IrelandHabasit Rossi (UK) Ltd., Silsden Phone: + 44 870 835 9555 www.habasitrossi.co.uk

USAHabasit Belting LLC, Suwanee,Georgia, Phone: +1 800 458 6431www.habasitusa.com

Habasit Belting LLC (HABT),Middletown, Connecticut, Phone: +1 860 632 2211www.habasitabt.com

KVP, Inc., Reading, Pennsylvania, Phone: +1 610 373 1400www.kvp-inc.com

Rossi Motoriduttori is one ofEurope’s largest industry groupsfor the production and sales of gear reducers, gearmotors, inverters, standard and brakemotors.

Via Emilia Ovest 915/A41100 Modena – ItalyPhone: +39 059 33 02 88Fax: +39 059 82 77 [email protected]

Documents

HabasitLINK Plastic Modular Belts · Habasit developed the HabasitLINK® plastic modular belt range based on our comprehensive experience and leadership position in traditional belting