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HACCP model
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7/17/2019 Hard Candy HACCP
http://slidepdf.com/reader/full/hard-candy-haccp 1/5
HACCP for Hard Candy
Finished Product Profile
Common Name:
(e.g. name, type, size) Hard Candy
Process: (e.g. heat treated, shelf stable, low moisture)
How is it to be used:
(e.g. ready to consume, heat and consume) Ready to eat as purchased
Type of packaging:
(e.g. plastic, glass, modified atmosphere) Packaged in cardboard sealends or fleible film pouch
packaging
Length of shelf life:
(e.g. length of time and temperature conditions) Facility specific
!helf stable candies+ aw = 0.50 to 0.55
7/17/2019 Hard Candy HACCP
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HACCP for Hard Candy
#ngredient Ha$ard Analysis
Pre"enti"ePrere$uisite programs
-ikely Risk in effect or correcti"e
ngredient in order High, /edium, or -ow action to assure
of $uantity 0nown hazards Probability !e"erity finished product safety
1ranulated sugar 23 4one low low
C3 4one low low
P3 oreign matter low low C5#+ 2ulk ngred Recei"ing policy
Corn syrup 23 4one low low
C3 4one low low
P3 oreign matter low low C5#+ 2ulk ngred Recei"ing policy6ater 23 7. Coli low low #nnual $uality report
C3 4one low low
P3 oreign matter low low n8line filtration
la"ors 23 4one low low
C3 4one low low
P3 oreign matter low low C5#
9:C colors 23 4one low low
C3 4one low low
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HACCP for Hard Candy
Ha$ard Analysis and CCP %ustifications
Processing !tep <ustification of decision and pre"entati"e measures
CCP
1/Ps, !anitation !5Ps and employee training to pre"ent cross contamination 4o
C3 Pkg has unappro"ed !upplier Certificate of #nalysis (C5#) and -etter of guarantee 4o
inkssol"entsleadetc
P3 oreign material -etters of guarantee 4oPlant history with supplier indicates compliance
1/Ps, !anitation !5Ps and employee training to pre"ent cross contamination 4o
C3 4one
P3 oreign material -etters of guarantee+ in8line strainers+ plant history 4o
with supplier indicates compliance+ !ee prere$uisite programs 8 2ulk
ngredient Recei"ing policy and nspection=esting !5P>s
1/Ps, !anitation !5Ps and employee training to pre"ent cross contamination 4o
C3 4one
P3 oreign material !ee prere$uisite programs 8 Recei"ing procedures and nspection=esting !5P>s 4o
1/Ps, !anitation !5Ps and employee training to pre"ent cross contamination 4o
C3 4one
P3 oreign material !ee prere$uisite programs 8 Pest Control policy and !anitation !5P>s 4o
!torage 23 ?eastmold 6eekly monitoring of li$uid sugar and corn syrup pH to pre"ent growth+ finished 4o
of bulk product water acti"ity growth of yeast or mold+ ;@ light protection
ingredients !ee prere$usite program 8 ;@ -ight policy C3 4one
!ee prere$uisite programs 8 Pest Control policy and !anitation !5P>s 4o
1/Ps, !anitation !5Ps and employee training to pre"ent cross contamination 4o
Hazard #nalysis(introduced, controlled, or
enhanced here)
Recei"e packagingsupplies
23 Cross contaminationof AcleanA areas by dust,personnel
Recei"e bulkingredients
23 Cross contaminationof AcleanA areas by dust,personnel
Recei"e non8bulkingredients
23 Cross contaminationof AcleanA areas by dust,
personnel
!torage of packagingmaterials
23 Cross contaminationof AcleanA areas by dust,personnel
P3 oreign material orinfestation
!torage of non bulkingredients
23 Cross contaminationof AcleanA areas by dust
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!ee prere$uisite programs 8 Pest Control policy and !anitation !5P>s 4o
Pre8weigh 23 #ssociate handling !ee prere$uisite programs 8 1ood /anufacturing Practices (1/P>s) policy 4o
non8bulk and 1lo"e policy
ingredients C3 4one P3 4one
#ddition of 23 #ssociate handling !ee prere$uisite program 8 1/P policy and 1lo"e policy 4o
rework C3 4one
P3 oreign material 4o
!trainer policy, Returned 1oods policy
/iing !ee prere$uisite program 8 1/P policy and 1lo"e policy 4o
C3 4one
P3 oreign material !ee prere$uisite programs 8 !trainer policy and /agnet policy 4oCooking !ee prere$uisite program 8 1/P policy and 1lo"e policy
C3 4one
!ee prere$uisite programs 8 !trainer policy and /agnet policy 4o
orming !ee prere$uisite program 8 1/P policy and 1lo"e policy
C3 4oneP3 4one
!izing !ee prere$uisite program 8 1/P policy and 1lo"e policy
C3 4one
P3 4one !ee prere$uisite programs 8 oreign /atter policy 4o
Packaging 23 #ssociate handling !ee prere$uisite programs 8 1/P policy and 1lo"e policy 4o
!upplier Certificate of #nalysis (C5#) and -etter of guarantee
P3 oreign material !ee /etal 9etection Policy &es
CCP 'inished product 23 4one
storage C3 4one
P3 nfestation !ee prere$uisite programs 8 Pest Control policy and !anitation !5P>s 4o
!hipping 23 4one
P3 oreign material orinfestation
!ee prere$uisite programs 8 Rework policy, oreign /atter policy,
23 Potential for crosscontamination due toe$uipmenthandling
23 Potential for crosscontamination due toe$uipmenthandling
P3 oreignmaterialmetals
23 Potential for crosscontamination due toe$uipmenthandling
23 Potential for crosscontamination due toe$uipmenthandling
C3 ;nappro"ed foodadditi"es
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HACCP for Hard Candy
Ha$ard Analysis and CCP %ustifications
Critical -imit Correcti"e #ction Records @erification
/etal /agnets
Hold notice
CriticalControlPoint
!ignificantHazard
<ustifydecision 8
what
<ustifydecision 8
how
<ustifydecision 8fre$uency
<ustifydecision 8
who
CCPB 8Packaging
Packaged goods mustpass through a metaldetector calibrated with.Dmm ferrous, .& mmnon8ferrous andstainless steel testspheres
Pass testmaterialthrough andcheck metalsensiti"itywith testwand
2efore eachrun ande"ery Bhours duringeach run
Process5perator
Re8screen, hold fore"aluation or reEect
oreignobEectrecord
9aily recordre"iew
ncidentreport
Fuarterly processre"iew