Hardness Calibration Brochure

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    We’re Not Just Another Calibration Provider

    Instron provides the highest quality hardness testing 

    machines as well as the highest quality service inthe industry.

    Wilson Instruments is the originator of the Rockwell®

    hardness tester and has over 85 years of expertise.

    Wilson was acquired by Instron in 1993, and the

    Instron/Wilson combination cannot be equaled in the

    industry. We have local experts to meet your calibration

    and service needs across the U.S., Canada and Europe,

    and are fully supported by engineering and production

    staff from the factory. The average Instron/Wilson

    serviceman has over 15 years experience.

    Not only does Instron provide on-site service and

    calibration for your hardness tester, but we also are:

    h A full-line manufacturer of hardness testing products

    h A premier hardness standards laboratory

    h A large R+D organization specializing in strength and

    hardness testing and metrology

    Expert at Preventive Maintenanceand Repair to Factory Standards

    Unlike most other service providers, we performin-depth preventive maintenance. This results in fewer

    problems between visits and longer tester life. As part

    of the preventive maintenance we include

    disassembly as appropriate, cleaning, polishing,

    lubricating and calibration to the tightest performance

    standards in the world. All replacement parts used are

    Instron/Wilson original factory parts, which meet or are

    improved from the original equipment specifications.

    Our Service Engineers are factory-trained with an

    intensive in-house program and assessment. The staff 

    is regularly field audited to ensure high standards are

    maintained. Experienced service engineers armed with

    detailed knowledge of the history of your testing 

    machine enable us to optimize the performance and

    life of your tester.

    All Field Service Engineers are kept up-to-date on

    relevant changes in product design and calibration

    procedures through periodic technical bulletins and

    ongoing training.

    Having service performed by Instron/Wilson

    ensures that your tester will meet all original factory

    specifications. All accredited calibrations meet

    applicable ASTM and ISO standards and conform

    to ISO/IEC 17025 and ANSI Z540-1 (formerly

    MIL-STD-45662).

    Instron® /Wilson® has unmatched capability toensure your hardness data is accurate.

    ®

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    The Wilson Hardness Lab, based in Norwood, MA, is accredited to ISO

    17025 by NVLAP® (Lab Code 200301-0). NVLAP is administered by the

    National Institute of Standards and Technolog y (NIST) in Washing ton, DC.

    The Instron® /Wilson® HardnessStandards Lab

    Our lab has capabilities normally found only in a

    national standards lab. Our many years of experience

    have resulted in a wide range of capability and

    low uncertainties of measurement. The Wilson

    Lab produces calibration sets for our field

    calibration engineers that are of higher accuracythan calibration sets commercially available from

    other vendors.

    Standards Traceability

    In North America calibration is performed using Wilson

    Calibration Laboratory service sets and calibration set

    penetrators. All calibrations are performed in

    accordance with ASTM specifications. Calibration

    standards used are either traceable to NIST SRM’s for

    the HRC scale or traceable to hardness scales

    originally developed by Stanley P. Rockwell and CharlesWilson circa 1920 for all other hardness scales. With

    a proven history of maintaining a stable standard,

    Wilson is uniquely qualified to trace to the new NIST

    standards. By combining the NIST standards and the

    Wilson historical standards, Wilson can provide the

    most accurate and stable hardness standards

    available. All other measurement devices used in the

    calibration are traceable to NIST.

    In Europe calibration is performed using calibration

    sets traceable to the European National MeasurementInstitutions of IMGC (Italy) and NPL (UK) as well as

    NIST (USA) for the Rockwell HRC scale and conform to

    ISO and ASTM specifications as required.

    Hardness Scale and Range ASTM E 18 Tolerance Instron Standard Tolerance Instron Field Service Tolerance Best Measurement Uncertainty*

    25 HRC 1.0 0.8 0.5 .18 HRC

    45 HRC 1.0 0.8 0.5 .18 HRC

    63 HRC 0.5 0.5 0.3 .16 HRC

    *Reported expanded measurement uncertainty is based on a standard uncertainty multiplied by a coverag e factor of K = 2 providing a level of confidence

    approximately 95%.

    Maximum Non-Uniformity Allowed on Standardized Hardness Test Blocks

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    Comprehensive Capability

    h Indirect verification

    h Direct verification

    h We verify most types and brands of hardness

    testing machines

    h Standardized test blocks that are traceable to NIST

    h Calibration sets for our customers

    h Standards level calibration sets for Instron® Field

    Service Engineers

    Other Key Advantages:

    h We keep track of re-calibration dates, so we can

    call ahead of time and schedule convenient and

    timely re-calibrations

    h Web access to your calibration certificates

    is available through our Web Support

    Agreement (WSA)

    h Calibration certificates are internationally

    recognized and accepted through the

    ILAC agreement

    h All of our personnel are fully insured

    Backed Up By World Class Engineering

    h Expertise in hardness testing and related issues

    h Expertise in metrology and calibration

    h Instron engineers actively participate in the

    relevant ASTM and ISO committees that write

    hardness standards

     You will have the full backing of Wilson’s StandardsLaboratory and years of expertise. We will assist

    you to resolve any hardness issues you may have

    with your customers or suppliers. With Instron/Wilson

    on your side, you will have the utmost confidence in

    the accuracy of your hardness testing program.

    Calibration staf f are factory-trained and regulary audited in the field.

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    Instron® /Wilson® hardness calibrations and verifications

    in the field are accredited to ISO 17025 by NVLAP®

    (Lab Code: 200301-0). NVLAP is administered by the

    National Institute of Standards and Technology (NIST).

    Corporate Headquarters825 University Avenue Norwood, MA 02062-2643

    Tel: +1 800 473 7838 or +1 781 575 5000 Fax: +1 781 575 5725

    Instron Industrial Products900 Liberty Street, Grove City, PA 16127-9969, USA

    Tel: +1 724 458 9610 or +1 800 7263 8378 Fax: +1 724 478 9614

    Instron is a registered trademark of Instron Corporation. Other names, logos, icons and marks identifying Instro

    products and services referenced herein are trademarks of Instron Corporation and may not be used without th

    prior written permission of Instron. Other product and company names listed are trademarks or trade names of the

    respective companies. Copyright © 2006 Instron Corporation. All rights reserved

    All of the specifications shown in this brochure are subject to change without notice

    WB1241

    European HeadquartersCoronation Road, High Wycombe, Bucks HP12 3SY, United Kingdom

    Tel: +44 1494 456815 Fax: +44 1494 456814

    www.instron.com

    Hardness Scale Traceability Standard Compliance

    HRA Carbide CCPA (Cemented Carbide ASTM B 294

    Producers Associat ion) ISO 3738-2

    HRA Steel, HRB, Original Wilson ASTM E 18

    HRD,HRE, HRF, HRG, Hardness Levels

    HRH, HRK, HRL, HRM,

    HR15N, HR30N,

    HR45N, HRP, HRR,

    HRS, HR15T, HR30T,

    HR45T, HRV, HR15W,

    HR30W, HR45W,

    HR15X, HR30X,

    HR45X, HR15Y,

    HR30Y and HR45Y 

    HRC NIST Standard ASTM E 18

    Reference Materials

    Rockwell - Indirect Verification

    Measured Quantity Traceability Standard Compliance

    Force, Depth Measuring National Standards ASTM E 18

    Device, Testing Time Cycle ASTM E 4

    Machine Level and National Standards Internal Instron Procedure

    Frame Stiffness

    Rockwell - Direct Verification of

    Series 2000 Testers

    Brinell/Vickers/Micro-indentation -

    Indirect Verification

    Measured Quantity Traceability Standard Compliance

    Brinell Hardness Original Wilson ASTM E 10

    Applied Forces: Hardness Levels

    10 KGF to 3000 KGF

    Ball Diameter:

    1 mm to 10 mm

    Vickers Hardness Original Wilson ASTM E 92

    1 KGF to 120 KGF Hardness Levels

    Knoop Micro-Indentation NIST Standard ASTM E 384

    10 g to 1000 g Reference Materials

    Vickers Micro-Indentation NIST Standard ASTM E 384

    50 g to 1000 g Reference Materials

    Measured Quantity Traceability Standard Compliance

    10X – 100X National Standards ASTM E 10

    30X – 1000X National Standards ASTM E 92

    ASTM E 384

    Brinell/Vickers/Micro-indentation -

    Microscope