Hardware Catalogue Contender Sailcloth 2015 UK

Hardware Catalogue 2015Battens • Sail Hardware • Webbing & Velcro • Seaming & SewingAdhesives • Tapes & Luff Tapes • Components • Fabrics

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Phone: (+31) 297 237575 • [email protected]

Addresses

Contender U.S.54 Front StreetFall River, Massachussetts 02721-4302United StatesPhone: (+1) 508 674 7700Fax: (+1) 508 674 [email protected]

Contender Australia4a Wilmette PlaceMona Vale N.S.W. 2103AustraliaPhone: (+61) 2 9997 4099Fax: (+61) 2 9997 [email protected]

Contender U.K.Unit 12b The IO CentreStephenson RoadSegensworth SouthFareham - HampshirePO 15 5 RUUnited KingdomPhone: (+44) 1329 849 036Fax: (+44) 1329 845 [email protected]

Contender France18 rue Jean RouxelZac de la Pentecôte44700 OrvaultFrancePhone: (+33) 240 637 313Fax: (+33) 240 635 [email protected]

Contender ItalyVia Aldo Moro, 2138062 Arco (TN)ItalyPhone: (+39) 0464 514 020Fax: (+39) 0464 514 [email protected]

Contender GermanyWendenstrasse 455D 20537 HamburgGermanyPhone: (+49) 40 2111 9722Fax: (+49) 40 2111 [email protected]

Contender New Zealand3/19 Hannigan DrivePanmure, Auckland 1072New ZealandPhone: (+64) 9 527 2123Fax: (+64) 9 527 [email protected]

Contender SpainC/Pep Ventura, 12 - Pol. Industrial Sud08440 Cardedeu(Barcelona)SpainPhone: (+34) 902 995 670Fax: (+34) 938 464 [email protected]

Contender SwedenJohannesfredsvägen 9cS-16869 BrommaSwedenPhone: (+46)8261820Fax: (+46) 8 [email protected]

Contender B.V.Nijverheidsweg 17A3641 RP MijdrechtThe Netherlands

P.O. Box 2093640 AE MijdrechtThe Netherlands

Chamber of Commerce: 30077741

Phone: (+31) 297 237575Fax: (+31) 297 281670

[email protected]

HEADOFFICE: CONTENDER NETHERLANDS

3

Hardware Catalogue 2015 • Contender Sailcloth

Index

Battens 5

Sail Hardware 23

Webbing & Velcro 49

Seaming & Sewing 55

Adhesives 63

Tapes & Luff Tapes 67

Components 73

Fabrics 77

Terms of Trading 89


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BattensBlueStreak • RBS • Roller Battens • Contract Battens Round Battens • Battenfittings

The BlueStreak® Batten Range

Ocean Racer/Cruiser Tapered Leech BattensA range of tapered battens designed with soft tips, starting with the OR1 and progressing in stiffness to the OR5. These battens are ideal for use as leech battens in mainsails and jibs.

Ocean Racer/Cruiser Tapered Full BattensA range of tapered battens designed with a drive point of 40%. These battens are suitable for full length top battens and fully battened mainsails.

Dinghy Tapered Leech BattensA range of 10 mm and 15 mm tapered battens designed with a soft tip. These battens are ideal to use as leech battens in mainsails and jibs for dinghies and smaller keelboats.

Un-tapered Contract CoilA complete range of 10 mm, 15 mm, 20 mm Ocean Racer 1 to 5 and 28 mm Amazon, profiles supplied in 15 meter coils. These are ideal to use as 50% top battens and also in fully battened mainsails.

RBS Epoxy Battens

RBS E-GLASS battens are constructed using unidirectional pretensioned E-GLASS fibres impregnated with a specially formulated flexible epoxy resin. This unique combination produces an extremely durable, stiff and virtually unbreakable batten that can be tapered down to less than 1 mm creating an extremely soft tip.

RBS Battens: low weight – high stiffness – virtually unbreakable. Suitable for use in High Aspect jibs.

7


Battens

≥ Mainsail Batten Selection Guide

This guide is not leading, only to give a direction to which batten to use on which boat.

Fractional rig Masthead rig

Boatsize Blue Streak RBS Blue Streak RBS

25 ft. #1 15mm stiff E15180 #1 15mm stiff E15180

#2 15mm x-stiff E15200 #2 15mm x-stiff E15180

#3 15mm x-stiff E15230 #3 15mm x-stiff E15200

#4 OR1 E19230 #4 OR1 E15230

#5 OR1 E19230 #5 OR1 E15230

30 ft. #1 OR1 E19230 #1 OR1 E19200

#2 OR1 E19230 #2 OR1 E19230

#3 OR2 E19265 #3 OR2 E19265

#4 OR2 E19300 #4 OR2 E19265

#5 OR2 E19300 #5 OR2 E19265

35 ft. #1 OR1 E19230 #1 OR1 E19230

#2 OR2 E19265 #2 OR2 E19265

#3 OR3 E19300 #3 OR3 E19265

#4 OR3 E19350 #4 OR3 E19300

#5 OR3 E19350 #5 OR3 E19300

40 ft. #1 OR2 E19265 #1 OR1 E19230

#2 OR2 E19300 #2 OR2 E19265

#3 OR3 E19350 #3 OR3 E19300

#4 OR4 E19350 #4 OR4 E19300

#5 OR4 E19350 #5 OR4 E19300

45 ft. #1 OR2 E19265 #1 OR1 E19265

#2 OR3 E19300 #2 OR2 E19300

#3 OR4 E19350 #3 OR3 E19300

#4 OR5 E19400 #4 OR4 E19350

#5 OR5 E19400 #5 OR4 E19350

50 ft. #1 OR2 E19300 #1 OR2 E19265

#2 OR3 E19350 #2 OR3 E19300

#3 OR4 E19400 #3 OR4 E19350

#4 OR5 E19400 #4 OR4 E19400

#5 OR5 E19400 #5 OR4 E19400

≥ Batten Conversion Table

Bluestreak Use RBS Epoxy Use RBS Carbon

WR3 15 x 6.5 mm x-stiff E15230 15 x 5.8 mm x-stiff Too stiff to use as upgrade

OR 1 - 20 x 6.0 mm E19230 - 19 mm x 5.8 mm CB15200 - 15 mm x 5.1 mm





Amazon - 28 x 13.0 mm E19400 - 19 mm x 10.2 mm CB19400 - 19 mm x 10.2 mm

8


Battens

≥ BlueStreak® Tapered Leech Battens 20 mm

Length Part no. 6 mm Part no. 8 mm Part no. 9 mm Part no. 10 mm Part no. 12 mm

750 mm P 0750 OR1 P 0750 OR2 – – –

900 mm P 0900 OR1 P 0900 OR2 – – –

1050 mm P 1050 OR1 P 1050 OR2 P 1050 OR3 – –

1250 mm P 1250 OR1 P 1250 OR2 P 1250 OR3 P 1250 OR4 –

1500 mm P 1500 OR1 P 1500 OR2 P 1500 OR3 P 1500 OR4 P 1500 OR5



2400 mm – P 2400 OR2 P 2400 OR3 P 2400 OR4 P 2400 OR5

2700 mm – P 2700 OR2 P 2700 OR3 P 2700 OR4 P 2700 OR5

OR 1 OR 2 OR 4OR 3 OR 5

9


Battens

≥ BlueStreak® Tapered Full Battens 20 mm

Length Part no. 6 mm Part no. 8 mm Part no. 9 mm Part no. 10 mm Part no. 12 mm

1200 mm PF 1200 OR1 PF 1200 0R2 – – –

1500 mm PF 1500 OR1 PF 1500 OR2 – – –

1800 mm PF 1800 OR1 PF 1800 OR2 PF 1800 OR3 – –

2100 mm PF 2100 OR1 PF 2100 OR2 PF 2100 OR3 – –

2400 mm – PF 2400 OR2 PF 2400 OR3 PF 2400 OR4 –

2700 mm – PF 2700 OR2 PF 2700 OR3 PF 2700 OR4 –

3000 mm – PF 3000 OR2 PF 3000 OR3 – –

3600 mm – – PF 3600 OR3 PF 3600 OR4 –

4200 mm – – PF 4200 OR3 PF 4200 OR4 PF 4200 OR5

5000 mm – – – PF 5000 OR4 PF 5000 OR5

6000 mm – – – – PF 6000 OR5

OR 1 OR 2 OR 4OR 3 OR 5

10


Battens

≥ BlueStreak® Tapered Dinghy Battens

Length Light 10 mm Medium 10 mm Stiff 15 mm X-stiff 15 mm

450 mm PD0450L PD0450M – –

600 mm PD0600L PD0600M PD0600S PD0600X

750mm PD0750L PD0750M PD0750S PD0750X

900 mm PD0900L PD0900M PD0900S PD0900X

1050 mm PD1050L PD1050M PD1050S PD1050X

1200 mm – PD1200M PD1200S PD1200X

1350 mm – PD1350M PD1350S PD1350X

1500 mm – – PD1500S PD1500X

11


Battens

≥ BlueStreak® Untapered 15 m Coils

Part no. Type

PCWRSTIFF STIFF 15 mm

PCWRXTST X STIFF 15 mm

PCOR1 OR1 20 mm

PCOR2 OR2 20 mm

PCOR3 OR3 20 mm

PCOR4 OR4 20 mm

PCOR5 OR5 20 mm

PCAMAZON AMAZON 28 mm

≥ Endcaps for BlueStreak®

Part no. Type

PE10C 10 mm dinghy batten crescent

PE10T 10 mm dinghy batten tie-in

PET15TT 15 mm dinghy batten triangle

PE20TRIINN 20 mm inner

PE20BLANK 20 mm blank

PEOUTOR1 20 mm outer OR1

PEOUTOR2 20 mm outer OR2-3



PEAMA Amazon

15/20 mm blank

15 mm triangle 20 mm triangle inner 20 mm triangle outer

10 mm crescent 10 mm tie-in

12


Battens

≥ RBS Epoxy Leech Battens

Length E15180 E15200 E15230 E19230 E19265 E19300 E19350

800 mm E15180-080 – – – – – –

900 mm E15180-090 E15200-090 E15230-090 – – – –

1050 mm E15180-105 E15200-105 E15230-105 E19230-105 – – –

1250 mm – E15200-125 E15230-125 E19230-125 E19265-125 – –

1500 mm – – E15230-150 E19230-150 E19265-150 E19300-150 E19350-150

1800 mm – – – E19230-180 E19265-180 E19300-180 E19350-180

2100 mm – – – – E19265-210 E19300-210 E19350-210

2400 mm – – – – E19265-240 E19300-240 E19350-240

2700 mm – – – – – E19300-270 E19350-270

E15180

15 x 4.59 mm

E15200

15 x 5.1 mm

E15230

15 x 5.8 mm

E19230

19 x 5.8 mm

E19265

19 x 6.7 mm

E19300

19 x 7.6 mm

E19350

19 x 8.9 mm

13


Battens

≥ RBS Epoxy Full Battens (Compression)

Length E15180 E15200 E15230 E19230 E19265 E19300 E19350

1200 mm E15180-120C E15200-120C E15230-120C E19230-120C E19265-120C – –

1500 mm – E15200-150C E15230-150C E19230-150C E19265-150C – –

1800mm – – – E19230-180 E19265-180C E19300-180C –

2100 mm – – – E19230-210C E19265-210C E19300-210C –

2400 mm – – – – E19265-240C E19300-240C E19350-240C

2700 mm – – – – E19265-270C E19300-270C E19350-270C

For ease of transport and storage, the compression battens below have one splice. (6100 mm has two)

Length E19265 E19300 E19350 E19400

3000 mm E19265-300C E19300-300C E19350-300C –

3600 mm – E19300-360C E19350-360C –

4200 mm – E19300-420C E19350-420C E19400-420C

5200 mm – – E19350-520C E19400-520C

6100 mm – – – E19400-610C

RBS splice

system

E15180

15 x 4.59 mm

E15200

15 x 5.1 mm

E15230

15 x 5.8 mm

E19230

19 x 5.8 mm

E19265

19 x 6.7 mm

E19300

19 x 7.6 mm

E19350

19 x 8.9 mm

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Battens

≥ RBS Roller Battens

Part no. Length

LIGHT/YELLOW

ERB050LTD 500 mm

ERB060LTD 600 mm

ERB070LTD 700 mm

ERB080LTD 800 mm

ERB090LTD 900 mm

ERB100LTD 1000 mm

ERB120LTD 1200 mm

STANDARD/BLUE

ERB070STD 700 mm

ERB080STD 800 mm

ERB090STD 900 mm

ERB100STD 1000 mm

ERB120STD 1200 mm

HEAVY/RED

ERB090HVY 900 mm

ERB100HVY 1000 mm

ERB120HVY 1200 mm

≥ RBS Hole End Cap

Part no.

ECH15160 15mm x .160"

ECH15180 15mm x .180"

ECH15200 15mm x .200"

ECH19180 19mm x .180"

ECH19200 19mm x .200"

ECH19230 19mm x .230"

ECH19265 19mm x .265"

ECH19300 19mm x .300"

ECH19350 19mm x .350"

ECH19400 19mm x .400"

ECH25400 25mm x .400"

≥ RBS Rocket Batten Tensioner

Part no. Batten Size - Part. no.

EBT10x5.0 10140 - 10160

EBT15x7.6 15180 - 15265

EBT19x6.7 19230 - 19265

EBT19x8.9 19300 - 19350

≥ Outer End Caps for RBS Battens

Part no.

EC15180 Batten Cap 15 mm x .180"








NEW

15


Battens

≥ Roller Batten

Part no. Product Description Width mm

Length mm

Weight gr

Recommended Boatsize

3141-030 single 40 300 53 <32ft

3141-030R reinforced 40 300 85 <40ft

3141-040 single 40 400 70 <32ft

3141-040R reinforced 40 400 112 <40ft

3141-050R reinforced 40 500 140 <40ft

3141-060 single 40 600 102 <32ft

3141-060R reinforced 40 600 t163 <40ft

3151-050 single 50 500 118 30-40ft

3151-050R reinforced 50 500 190 40-50ft

3151-060 single 50 600 145 30-40ft

3151-060R reinforced 50 600 230 40-50ft

3151-070 single 50 700 166 30-40ft

3151-070R reinforced 50 700 265 40-50ft

3171-070 single 70 700 235 >37ftft

3171-080 single 70 800 270 >37ft

3171-090 single 70 900 290 >37ft

3171-140 single 70 1400 360 >37ft

Rutgerson Roller Battens are established and wide spread as a solution to furling sails world-wide. The product was originally an innovation from Rutgerson and there is today an extensive range of sizes. The roller batten rolls up smoothly on the furling system and allows the boat owner to us e a roller furl cover. It can also be used in furling mainsails.

There are two versions, standard and reinforced. The reinforced battens will be indicated with an ”R”. The core consists of two curved battens made of Swedish stainless steel and the reinforced version has four curved battens for a stronger and stiffer result. Stainless steel is the optimal material for this purpose but like all materials, it has a limit. The material allows the batten to bend but if the product is used incorrectly and the batten is bent to a radius smaller than of approximately 50mm, the product cannot recover and it will be permanently bent.

Make sure not to bend the batten to a radius smaller than 50mm.

16


Battens

≥ Stainless Steel Endcaps for vertical round battens

These end caps are available in a range of lengths and are made of stainless, acid proof steel and are supposed to be used together with the Batten connectors. NOTE: Both 1545-XX and 1547-XX are supposed to be bonded to the batten with Araldit 2045 or similar.

Dimensions (mm)

Part no. Ø Length A Length B Outer Ø B

1545-06-57 6 mm 57 97 8

1545-06-85 6 mm 85 125 8

1545-06-150 6 mm 150 250 8

1545-08-57 8 mm 57 97 10

1545-08-85 8 mm 85 125 10

1545-08-150 8 mm 150 250 10

1545-10-57 10 mm 57 97 12

1545-10-85 10 mm 85 125 12

1545-10-150 10 mm 150 250 12

≥ Batten Connectors Stainless Steel, divided

Rutgerson has introduced the first manufactured connector for round battens. It is made of stainless, acid proof steel. Joins battens of identical diameter. Especially suited for vertical battens in roller furl mainsails. The refined designs facilitate the connector to enter the roller furl mainsail. The connector is strong and easy to separate. The parts are glued upon the batten ends with Araldit 2015.

Part no. For batten Outer Ø mm Length mm Packed Qty

1547-06 6 8 200 10

1547-08 8 10 200 10

1547-10 10 12 200 10

≥ Batten Connectors, Aluminium

Special anodized aluminium connectors for use with round battens. Allows the joining of round battens of identical, or different diameters to form a tapered effect. Lock the batten into the connectors using double sided tape.

Part no. Connect Batten Ø mm Packed Qty

1548 - 0406 4 and 6 10

1548 - 0608 6 and 8 10

1548 - 0810 8 and 10 10

1548 - 1013 10 and 13 10

1548 - 1316 13 and 16 10

1548 - 0606 6 10

1548 - 0808 8 10

1548 - 1010 10 10

1548 - 1313 13 10

1548 - 1616 16 10

17


Battens

≥ Round Sail Battens

Untapered stock battens in glass fibre plastic, colour white. Cannot be shipped rolled!

Part no. Length Ø mm Suitable endcaps

FL8806 6000 mm 6 MB 8106

FL8808 6000 mm 8 MB 8108

FL8810 6000 mm 10 MB 8110

FL8812 6000 mm 12 MB 8112

FL8816 6000 mm 16 MB 8116

≥ White End Caps for Round Battens, PVC

Part no. Ø mm Packed Qty

MB8106-1 6 100

MB8108-1 8 100

MB8110-1 10 100

MB8112 12 10

18


Battens

≥ Glass Fiber Untapered Yellow Battens

Untapered stock battens in glass fibre plastic, colour yellow, coated

Part no. Length Width & thickness Suitable endcaps

MB8216-5 5000 mm 16 x 2.0 mm MB 8016

MB8316-5 5000 mm 16 x 3.0 mm MB 8016

MB8324-5 5000 mm 24 x 3.0 mm MB 8024

MB8332-5 5000 mm 32 x 3.0 mm MB 8032

MB8440-5 5000 mm 40 x 4.0 mm MB 8040

≥ White Endcaps, PVC

Part no. Width mm Packed Qty

3992-15 15 100

3992-18 18 100

3992-22 22 100

3992-30 30 100

≥ Triglass Contract Battens

Untapered stock battens in glass fibre plastic, colour white

Part no. Length Width & thickness Suitable endcaps

CT8509-5 5000 mm 9.5 x 3.0 mm MB 8009

CT8515-5 5000 mm 16 x 3.0 mm MB 8016

CT8518-5 5000 mm 18 x 1.8 mm MB 8018

CT8524-5 5000 mm 24 x 2.5 mm MB 8024

CT8531-5 5000 mm 32 x 3.0 mm MB 8032

CT8540-5 5000 mm 40 x 4.0 mm MB 8040

≥ Blue Endcaps, PVC

Part no. Width mm Packed Qty

MB8009 9 10

MB8016 16 10

MB8018 18 10

MB8024 24 10

MB8032 32 10

MB8040 40 10

NEW

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Battens

PNPA276PNPA162

≥ Batten Pocket Protectors

Part no. Max. depth mm Width mm Packed Qty

HA151 4.5 35 1

HA51 14 27 1

HA351 18 40 10

HA451 15 25 10

HD6612 21 35 1

HD6614 24 50 1

HB3290 25 47 10

≥ Batten Receptacles and Connector

Part no. Description

PNPA162 Adjustable, 30 x 10 mm Batten, M10

PNPA276 Adjustable, 30 x 14 mm Batten, M10

PNPA285-10 Adjustable, 28 x 12 mm batten, M10

HA419S Non Adjustable, 40 x 6 mm, 16 mm round, M10

HA419L Non Adjustable, 53 x 10 mm, 22 mm round, M10

HA102 M10 stud only with toggle to suit slides for full batten sails

PNPA285

HA151 HA351 HB3290 HA51 HA451 HD6612/14

Batten Fitting HA419 with M10 stud HA 102

NEW

NEW

NEW

20


Battens

≥ New Adjustable Batten Receptacle 1585

Rutgerson adjustable batten receptacles are manufactured in a highly durable, UV resistant composite material and can be used with all M10 threaded battcars and bolts. 1585 is our latest batten receptacle, suitable for boats up to 33ft. It is our most user-friendly receptacle yet. No tools are required to open the lid, just pull the clip. Furthermore, the receptacle has no loose parts, the lid is attached to the body. The batten is tensioned with a screw, which is located next to the batten entrance. A tensioning scale is clearly visible on the lid and a coloured marker indicates how tensioned the batten is. The 1585 is also user-friendly to sailmakers because it is very easy to install on the sail. The reason for this is the comparatively few fastening points, there are only fve.

1590 - for Flat Battens Boat size 30 - 40 feet

1580 - for all types of BattensBoat size 35 feet

1595 - for Bluestreak & RBS Battens Boat size 30 - 40 feet

1490 1490-1

Batten Fitting 1490-1G with Battcar 1530-11-03

NEW

21


Battens

≥ Batten Receptacles

The Rutgerson full batten receptacle range sets the standard for quality, durability, easy handling and performance. The fittings are made of a very light and extremely durable composite material with very high UV-resistance.

Part no. Max batten width and thickness

1490 12 mm round - flat 42 mm x 6 mm, White

1490-1 1490 without Shackle and without front end

1490G 12 mm round - flat 42 mm x 6 mm, Dark Grey

1490-1G 1490 G without Shackle and without front end

1580 flat 10 mm, 20 mm x 4 mm, 30 mm x 6 mm, 20 mm x 10 mm

1585 flat up to 25 mm x 10 mm - up to 10 mm round

1590 flat 40 mm x 6 mm

1595 flat 25 mm x 10 mm

1596 10 mm - 12 mm round

≥ Limousine Big Boat Batten Receptacle

The Rutgerson 1600 Limousine batten receptacle is machined from solid aluminium and black anodized black. It is now filling the gap in the boat segment for applications on monohulls approximately 55' in length and above. The battens are front loading via the unique quick release cover plate that can be removed without tools. Available in both M10 and M12 thread sizes.

Part no. Product Description Length mm

Width mm

Max Size Flat Batten mm

Max Round Batten mm

Weight mm

1612 Batten receptacle system C, M12 153 67 34 x 14 22 475

1610 Batten receptacle system C, M10 153 67 34 x 14 22 475

NEW

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Battens

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Sail HardwarePress Rings • Headboards and Clewboards • BattcarsSlides and Shackles • Cleats • Rings • Hanks

25


Sail Hardware

≥ Super Rings

The SR-rings are made of high grade stainless steel. They are light, strong, thin and corrosion resistant. Easy to install or remove, reliable and competitively priced. Rutgerson Super Rings are the benchmark for sailmaking rings and used by the majority of sailmakers in the world today. The rings are made of three parts: toothed washer, centre piece and plastic insert. Remember, only Rutgerson rings have their own ingenious ring remover! DO NOT USE IN COMBINATION WITH CARBON FIBRE REINFORCED SAILCLOTH.

Part no. Ø mm Hole Punch mm

Press force on dies Approximately Max. Load kg

Packed Qty

1000-10 10 11 by hand 150 - 250 100

1000-12 12 13 by hand 300 - 350 100

1000-14 14 15 3 - 5 ton / by hand 350 - 500 100

1000-14L 14 15 3 - 5 ton / by hand 350 - 500 100

1000-20 20 22 11 - 13 ton 700 - 1500 100

1000-20LD 20 22 11 - 13 ton 600 - 1125 100

1000-25 25 28 15 ton 1000 - 1600 100

1000-25LD 25 28 15 ton 750 - 1300 100

1000-35 35 38 22 ton 1455 - 2045 50

1000-45 47 48 25 ton 2000 - 2500 50

1000-55 55 60 25 ton (1st) 30 ton (2nd) 2800 - 3200 10

≥ Titanium Super Rings

The new titanium ring is the most time efficient solution for carbon cloth on the market. It can be pressed directly into the carbon sail. Titanium is a non-conductive material. It is the best insurance against corrosion.

Part no. Ø mm Hole punch mm

Press force on dies Approximately mm Max. Load kg

Packed Qty

3000-14 14 15 3 - 5 ton/by hand 375 30

3000-20 20 22 11 - 13 ton 840 20

3000-25 25 28 15 ton 1190 20

3000-35 35 38 22 ton 1530 20

3000-45 45 48 25 ton - 10

26


Sail Hardware

≥ Hole Punchers

Part no. For Ring No Hole Ø mm

LO5 Grommet 000 5

LO6 Grommet 00 6

LO9 Grommet 0 9

1060-11 SR - 10 11

1060-13 SR - 12 13

1060-15 SR - 14 15

1060-22 SR - 20 22

1060-28 SR - 25 28

1060-38 SR - 35 38

1060-48 SR - 45 48

1060-60 SR - 55 60

HY1 cutting pad 350 x 350 x 25 mm

≥ Super Ring Press Tools

The press tools for SR10 and SR12 are suitable for hand hammering operations. The SR14 can be applied manually or in combination with a hydraulic press. All other types should only be applied with a hydraulic press. The SR55 requires a two-step process. Step 1 for the correct allignment and step 2 for the fixation. The press tool is a three piece tool (see drawing).

Part no. For SR-Ring Press force on dies

1030-10 # 10 by hand

1030-12 # 12 by hand

1030-14 # 14 3-5 ton / by hand

1030-20 # 20 11-13 ton

1030-25 # 25 15 ton

1030-35 # 35 22 ton

1030-45 # 45 25 ton

1030-55 # 55 25 ton (1st) 25 ton (2nd)

Upper die

Toothed

washer

Cloth

Plasticwasher

Centerpiece

Lower die

HY1

27


Sail Hardware

≥ Super Ring Remover Tools

Quickly presses rings from the sail without damaging or weakening the structural integrity of the sailcloth, and makes it possible to fit a new ring in the same hole, with the same strength.

Part no. Ref # For SR-Ring

1040-14 RP14 # 14

1040-20 RP20 # 20

1040-25 RP25 # 25

1040-35 RP35 # 35

1040-45 RP45 # 45

1040-55 RP55 # 55

≥ Spur Toothed Grommets Nickel and Tools

Part no. Size Packed Qty Øi mm Part. no Tool

GH68430 000 1000 4 G6930

GH68420 00 1000 5 G6920

GN0 Stimpson 0 144 8 GT0






A

C

B

Place the pressed ring on Lower Die (B) with the teethed washer

on top and the rolled liner washer on the bottom, seated in the

Lower Die (B).

Place the Punch (A) over the guide post with Cutting Edge

down on top of the ring. The Cutting Edge is recognized by

its “ concave” shape.

Press untill the bottom of the ring has sheared completely free of

the toothed ring or untill the bottom of the red band on the punch

has been reached.

To remove the remaining toothed washer, place the

patch on top of the support cup (C). Use a screwdriver

or something similar to remove the toothed washer.

28


Sail Hardware

≥ Mainsail System Headboards

The headboards are black anodized. They are easily attached to the headboard car. Please find the specifications in the card below.

Part no. Product Description Aspect Ratio Thickness mm Weight Vertical SWL Webbing Slots

A1 Standard A1 156 x 140 40 deg 4 120 g 850 kg 3 x 30 mm

A2 Square top A2 157 x 189 90 deg 4 160 g 850 kg 5 x 30 mm

B1 Standard B1 217 x 194 40 deg 6 295 g 1350 kg 4 x 30 mm

B2 Square top B2 218 x 246 90 deg 6 350 g 1350 kg 5 x 30 mm

C1 Standard C1 180 x 199 40 deg 10 485 g 2800 kg 3 x 40 mm

C2 Square top C2 180 x 237 90 deg 10 600 g 2200 kg 4 x 40 mm

Monohull headboard A1

Multihull and fat headboard A2

Monohull headboard B1

Multihull and fat headboard B2

Monohull headboard C1

Multihull and fat headboard C2

For price information of the car system; see page 38

SYSTEM A SYSTEM B SYSTEM C

156

mm

157

mm

217

mm

218

mm

180

mm

180

mm

140 mm

189mm

194 mm

246 mm

199 mm

237 mm

29


Sail Hardware

≥ Quick Flex Fitting Headboards, for liner fastening

The QFF headboard are available in a wide range of sizes to cover the required range of mainsails for boats up to approximately 50ft. Available in both black and silver 25μm anodized aluminium, this standard fitting only requires liners and no additional rivets. This makes the assembly of the boards quick and easy, which saves valuable time in sailmakers production by being more efficient. As all boards can be turned to make any straight side the vertical top side, this product will also decrease product variances in stock. Webbing to add strength and/or spreading loads can be applied through the liners if necessary.

Part no. Product Dimensions Colour Liners required Packed Qty

1115-070S 115 x 080 x 2 mm Silver 3 x 19 10

1115-070B 115 x 080 x 2 mm Black 3 x 19 10

1115-115S 151 x 115 x 3 mm Silver 3 x 19 10

1115-115B 151 x 115 x 3 mm Black 3 x 19 10

1115-121S 160 x 135 x 3 mm Silver 3 x 19 10

1115-121B 160 x 135 x 3 mm Black 3 x 19 10

1115-150S 175 x 150 x 3 mm Silver 4 x 19 4

1115-150B 175 x 150 x 3 mm Black 4 x 19 4

1115-175S 215 x 185 x 3 mm Silver 4 x 19 4

1115-175B 215 x 185 x 3 mm Black 4 x 19 4

1115-070

1115-150

1115-115

1115-175

1115-121

30


Sail Hardware

≥ One Design Headboards

These headboards are suitable for the majority of One Designs, 1102-113 has webbing slots for extra strong attachments in the sail.

Part no. A mm B mm Thickness mm Liners pcs Packed Qty

1102-112 112 140 2 1 x 19 20

1102-113 112 140 2 3 x 19 20

≥ Heavy Duty Headboards

These heavy duty headboards are designed to avoid the headboard from hooking on the backstay and/or Lazy Jack lines when hoisting.

Part no. A mm B mm C mm Thickness mm

Liners pcs Packed Qty

1120-125 125 140 150 2.5 4 x 19 2

1120-170 170 195 205 3.0 4 x 19 2

1120-210 210 230 245 4.0 5 x 19 2

≥ Composite Headboards

The FFC Flex Fitting Composite headboard is available in a wide range of sizes and thicknesses, and is a cost efficient solution for dinghy and One-Design applications. These headboards are made in a strong polyamide composite material. All headboards have 5 mm rivet holes. DO NOT PUT TO MUCH PRESSURE ON THE LINERS WHEN PRESSING!!

Part no. Dimension A mm Dimension B mm Thickness mm Liners

1104-090 70 90 2 1 x 14 mm

1105-090 70 90 2 1 x 14 mm

1105-115 100 115 3 3 x 14 mm

1105-135 115 135 4 3 x 19 mm

≥ Aluminium Headboards

The two larger sizes have webbing slots for extra strong attachments in the sail. There is a webbing slot along the luff-side to make it possible to “web on”.

Part no. A mm B mm Thickness mm Liners pcs mm Packed Qty

1102-075 75 103 2 1 x 19 20

1102-090 90 120 2 1 x 19 20

1102-115 115 162 2 1 x 19 20

1102-135 135 185 2 1 x 19 20

1103-135 135 185 3 1 x 19 20

1103-160 160 220 3 1 x 19 20

B

A

1105-115

A

B

1105-135

A

B

1104-0901105-090 (black)

31


Sail Hardware

≥ Quick Fitting Clewboards, for liner fastening

These clewboards are designed to quickly and easily attach to the sail using just 19 mm liners eliminating the time consuming task of installing rivets. Available in either silver or black in three different sizes.

Part no. Product Description Thickness mm Liners required

1191-018S QFI Clewboard #3 Silver 3 5 x 19

1191-018B QFI Clewboard #3 Black 3 5 x 19





#3 1191 - 18x #2 1191 - 025X

#1 1191 - 030X

≥ Clewboards, for rivet and liner fastening

A range of aluminium clewboards for self tacking jibs. All these clewboards use 4.5 mm rivets.

Part no. Product Description

A mm B mm Thickness mm

Liners required

Rivits required

Packed Qty

1190-050 Clewboard #3 190 50 2 5 x 14 5 10

1190-070 Clewboard #2 230 70 2 5 x 14 14 10

1190-080 Clewboard inverted 275 75 2 6 x 14 15 10

1190-090 Clewboard #9 260 90 3 5 x 19 14 10

1190-050 1190-0801190-0701190-090

32


Sail Hardware

≥ Carbon Fibre Products

Through extensive research and testing, Rutgerson has set up a Carbon Fibre pre-preg lamination process. They can now offer clewboards, headboards and other products in carbon fibre.

The new carbon fibre-range outperforms conventional products due to the extraordinary strength and bending properties of carbon fibre. All carbon fibre products are manufactured on individual request.

Saving weight is critical for racing. An entire market has evolved due to the increasing demand for lighter and stronger fittings. For example, the most critical location on the boat to save weight is the top of the sail. Carbon fibre headboards would be the optimal solution.

Due to the flexible facilities, there is have the possibility to produce customised products made of carbon fibre, not only including headboards and clewboards but all kinds of products.

33


Sail Hardware

≥ Hollow Tubular Stainless Steel Rivets

Stainless steel, hollow tubular rivets for headboards and clewboards

Part no. Length mm Outer Ø mm Packed Qty

2140-06 6 4.5 500

2140-08 8 4.5 500

2140-10 10 4.5 500

2140-12 12 4.5 500

2140-14 14 4.5 500

2140-16 16 4.5 500

Closing tool for hollow tubular rivets for headboards and clew boards. This tool only can be used in a hydraulic-, fly- ,toggle-, or cam-operated press.

Part no.

1240 two piece closing tool SS Rivets

≥ Semi Tubular Aluminium Rivets

Part no. L1 mm Li mm Ø mm B mm Packed Q TY

AN1 10.0 3.5 4.6 9.5 100

AN2 12.5 3.5 4.6 9.5 100

AN3 15.0 3.5 4.6 9.5 100

1230 closing tool for AN 1-3 1

≥ Liners

Stainless Steel Liners for headboards and clew boards

Part no. Outer Ø mm

1250-14 14

1250-19 19

≥ Closing Tool for Liners

Part no. Liner mm

1260-14 14

1260-19 19

34


Sail Hardware

≥ Blocks

The Rutgerson block assortment is unique in its design and functionality. The key to its success is that both the sheave and the cheeks are produced from a high-tech composite material of such a great strength that no stainless steel reinforcement is needed. Consequently, the overall weight is dramatically reduced. The new material has “smooth touch” properties and the work load is clearly marked in order to avoid uncertainty. Spherical plain bearings are used for our assortment, which render the blocks very strong and completely maintenance free. Plain bearings will never deform under static high loads like ball bearings and our blocks do not require the initial excess of power for the sheave to start moving, which is a common problem with ball bearing blocks.

Product# Sheave Ø mm (A)

Length mm (B) Shackle pin Ø mm (C)

Safe working load kg

Breaking load kg

Rope Ø mm Weight

Single Blocks

B300301B 35 55 4 450 850 3-8 50

B300501B 50 80 5 700 1250 4-12 116

B300601B 60 94 6 1150 2100 6-14 205

B300801B 80 13 10 2000 3600 6-14 570

Webbing Blocks

B300305B 35 55 - 450 850 3-8 35

B300505B 50 80 - 700 1250 4-12 80

B300605B 60 94 - 1150 2100 6-14 155

B300805B 80 130 - 2000 3600 6-14 333

Single block Webbing block

35


Sail Hardware

≥ Clewblocks

Rutgerson’s Clewblocks come with 60, 80 or 100 mm removable delrin sheaves and are available in both silver and black anodized cheek plates. The webbing slots are smoothly rounded in order to prevent chafe. The sheave can easily be removed by unscrewing the M5 bolt that assembles the construction through a SS socket.

Part. no. Colour Sheave Ø mm Cheek mm For webbing mm Max Rope mm Approx Swl

1692-060S Silver 60 3 30 12 1200 kg

1692-060B Black 60 3 30 12 1200 kg

1692-080S Silver 80 4 40 16 1650 kg

1692-080B Black 80 4 40 16 1650 kg

1692-100S Silver 100 4 40 16 3000 kg

1692-100B Black 100 4 40 16 3000 kg

152

27

82º

104

Ø60

228

42

84º

153

Ø100

196

37

84º

132

Ø80

36


Sail Hardware

≥ Pressure absorbing Slide & battcar mast selection guide

With roughly 120.000 units sold since 2003, the Rutgerson Battcar has proven to be a winner for sailors on all oceans and in all environments. Available for a wide variety of masts. This fullbatten car makes the mainsail safer and simpler to handle.

The numbering system works as follows:

- The first 4 digits determine the model of the car.

- The middle 2 digits determine the mast profile they fit.

- The last 2 digits determine the attachment to the sail.

Rutgerson Battcar ref #

Battcar ref --> 1525-11 1530-11-xx 1535-11-xx

1525-16 1530-16-xx

1525-19 1530-19-xx

1525-20 1530-20-xx

1525-23 1530-23-xx 1535-23-xx

1526-11 1531-11-xx 1536-11-xx

1528-23 1540-23-xx

Equivalent Holt Allen

HA89 HA90 HA91

Sparcraft

F135, F195, F305, F385, F460, I620, S622, I830,

S830

NG60, NG70, NG80, NG86, F580, F740,

F1060, F1395, S1630, S2100, F2390, F3360,

F4600

F35, F50, F67, F78, F101, S137,

S180, S260, S330, IMS80,

IMS256

NG60, NG70, NG80, NG86, NG105, F580, F740,F1060,

F1395, F2390, F3360,F4600

Seldén

1) 1335

C156, C175, C193, C211,

C227, C245, C264, C285,

C304

John Mast 135D, 148D, 150D, 165D, 167D, 185D, 186D, 208D, 222D, 245D, 280D, 305D,

335D

220E, 262E, 290E

150E, 116E, 125E220E, 262E,

290E

Z Spars Z301, Z351, Z380, Z401, Z501, Z531, Z601,Z602, Z701, Z702

Z209, Z1001, Z1250, Z1400

Z170, Z190, Z230, Z265

Z1001, Z1250, Z1400

Soromap

NF200, NF270, NF350, NF430, NF540, NF710,

NF1410

Note:

For application in monohull mainsails >50m2 (592sq ft.) use the High Load Battcar versions with reference no 1535-XX-XX. It is also mandatory to applicate all Rutgerson battcars with the assembly screw pointing upwards in the mast gate. It is not recommended to use any of Rutgerson Battcars in mainsails >80m2 (861sq ft.).

1) If the Seldén mast is equipped with a sail entry gate with a cassette with tongue and rubber spring pad, it has to be converted to a track gate insert for fullbatten sails (Seldén part no 505-516-01, 505-524-01) For information regarding applications in other mast sections than the above specified, please contact us.

37


Sail Hardware

≥ Battcar Attachment System

≥ Battcar General Dimensions

1530-XX-03

Alu Fork with Swivel

The 1530-XX-03 battcar has an aluminum fork with swivel. To be used with receptacle 1490.

1530-XX-09

SS M10 Extended Thread

The 1530-XX-09 has an extended M10 thread adapter and stainless steel base. Use with 1580, 1590 or 1595. Sail off set is 64 mm.

The 1530-XX-05 has a M10 thread adapter and stainless steel base. Use with 1580, 1590 or 1595. Sail off set is 39 mm.

1530-XX-05

SS M10 Thread

Body 11 mm

1530-11-XX & 1535-11-XX

Body 20 mm

1530-20-XX

Body 16 mm

1530-16-XX

Body 23 mm

1530-23-XX & 1535-23-XX

Body 19 mm

1530-19-XX

Body 16 mm with big wheel

1531-16-XX


1531-11-XX


1531-23-XX

The 1530-XX-10Battcar is designed to use with a webbing strap. With removable pin.

1530-XX-10

Intermediate Capstan

The 1525-XX Battcar is designed to use with a webbing strap. No removable pin.

1525-XX

Intermediate

38


Sail Hardware

≥ BATTCAR

11 mm (for Selden 1335 mast profile)

1525-11 Intermediate

1530-11-10 Intermediate Capstan

1530-11-03 Alu Fork, with Swivel

1530-11-05 SS M10 Thread

1530-11-09 SS M10 Extended Thread

1535-11-05 SS M10 Thread, HIGH LOAD

1535-11-10 Intermediate, HIGH LOAD

A111 Headboard Car System A

B11 Headboard Car System B

16 mm (equivalent HA 89)




1530-16-05 SS M10 Thread



19 mm (equivalent HA 90)




1530-19-05 SS M10 Thread



20 mm (for Selden C Track mast profile)




1530-20-05 SS M10 Thread





39


Sail Hardware

≥ BATTCAR

23mm (equivalent HA 91)




1530-23-05 SS M10 Thread





B23 Headboard Car System B

1528-23 Intermediate Capstan Limousine

1540-23-05 SS M12 Limousine

C23 Headboard Car System C

11 mm Big Wheel



1531-11-05 SS M10 Thread


16 mm Big Wheel


1531-16-05 SS M10 Thread

23 mm Big Wheel


1531-23-05 SS M10 Thread

≥ Battcar limousine, for boats up to 60ft

Rutgerson is now filling the gap in the boat segment for cruising applications on monohulls up to approximately 60' in length. Available in 23mm profile width, this battcar will cover the majority of the larger spar sections from Sparcraft, as well as other HA91 profiles. It is manufactured in aluminium from a solid extrusion, which makes it extremely strong. Available in two versions. The RU-1540-23-05 with M12 stainless steel thread for full batten applications, fx the 1612 big boat batten receptacle. The RU-1528-23 is a composite intermediate version for 25mm webbing

1540-23-05 1528-23

40


Sail Hardware

≥ Rutgerson Headboard Cars

The headboard cars in black anodized aluminium are robust and easily attached to the corresponding headboard. The system is constructed with either 2 or 3 cars that can easily be disassembled from the cheek plate with a retractable circlip on system A and B or Allen key on system C. The initial version of the headboard cars has been upgraded with jointed battcars. The battcars can move independent of each other, which means that the headboard cars can more easily enter the track gate.

FIND CORRESPONDING HEADBOARDS AND THEIR SPECIFICATIONS UNDER CHAPTER BOARDS.

System Car system Mono Sail area Multi Sail Area weight

A 2 x 1530 < 38ft 40 m2 < 31 ft 28 m2 230 gr

B 3 x 1535 < 47 ft 55 m2 < 38 ft 40 m2 357 gr

C 2 x 1540 < 60 ft 80 m2 < 47 ft 55 m2 740 gr

≥ LUFFSHUTTLE: Multi roller-car system for fully battened sails

Designed and manufactured by Contender Italy, these batten luff shuttles are similar to the Rutgerson 1530 series, but each car comes with nine different carbon slides so they will fit almost all mast tracks. With a stainless steel M10 thread the cars are compatible with most batten receptacles. An intermediate shuttle slide car is also available to compliment the luff shuttle suitable for boats up to 38 feet. Each pack of a luff shuttle comes complete with all the different attachments.

Part no.

LUFFINNER with aluminium joint for webbing connection with sail

LUFFBATT with 10 mm RVS steel ball joint for connection to batten fitting

SYSTEM A SYSTEM B SYSTEM C

sail

mast

3 c

m

41


Sail Hardware

A

B

Db

CE F

≥ Clew Slider

Part no. L mm B1 mm Ø mm Packed Qty

SS0760 76 4 11.7 10

≥ Rutgerson Single Slug Slides

Part no. Product description Length mm Ø mm Plate thickness mm

Approx. SWL kg Packed Qty

1201 Slug Slide Ø7 mm 48 7 2 250 10

1202 Slug Slide Ø12 mm 54 12 2 500 10

1203 Slug Slide Ø9 mm 48 9 2 500 10

1204 Slug Slide 12 mm 54 - 2 500 10

≥ Rutgerson Super Ring Integral Slug Slides

The stainless steel integral slug slides fit the Rutgerson Super Ring System. Using the corresponding sized SR Ring, the slug slide can be pressed into the sail in one operation.

Part no. SR ring Slug slide A mm B mm b mm C mm E mm F mm Packed Qty

1012-07 14 1201 48 7 2 7 28 34 10

1012-09 14 1203 54 9 2 9 33 47 10

1014-07 20 1201 48 7 2 7 28 34 10

1014-09 20 1203 54 9 2 9 33 47 10

1014-12 20 1204 61 12 2 12 31 45 10

1016-09 25 1203 54 9 2 9 33 47 10

1016-12 25 1204 61 12 2 12 31 45 10

1201 1203 1202 1204

NEW

42


Sail Hardware

≥ Seldén/Kemp Slides

Special slug slides, Nylon, White. Black slide for full batten sails

Part no. L mm B1 mm

Foot mm Packed Qty

HA458 30 4 15 100

HA558 25 4 11 100

2241-1030 30 8 20 100

2241-1040 40 8 20 100

HA1158 45 45 15 10

≥ Round Slug Slides

Round slug slides, Nylon, White. Black slides for full batten sails

Part no. L mm B1 mm B2 mm Packed Qty

HA158 21 3 9 50

HA258 25 3 14 50

HA358 22 3 13 100

HA1058 45 4 7 10

HA958 45 4 9 10

HA758 45 4 115 10

≥ Flat Internal Track Slides

Internal track slides, Nylon, White. Black slides for full batten sails (45 mm long)

Part no. for track Packed Qty

HA89 16 mm 100

HA90 19 mm 100

HA91 22 mm 100

SS0662 25 mm 100

HA95 16 mm 10

HA92 19 mm 10

HA96 22 mm 10

≥ Slug Slides with Stainless Steel Bail

Part no. Length mm Ø mm Packed Qty

HB1416 25 7.5 10

HB1417 25 9.0 10

HB1419 30 11.0 10

HB1418 30 12.5 10

L

O

43


Sail Hardware

≥ Snap on Shackles - Plastic

Part no. La mm Li mm Bi mm Packed Qty

HA749 37 20 9 100

HA849 39 22 9 100

SS0461 38 23 7 100

SS0459 46 30 8 100

SS0458 51 42 8 100

≥ Screw on Shackles - Stainless Steel

Part no. La mm Li mm Bi mm Ø

PI160041 23 15 10 M4

PI160051 28 17 12 M5

PI160042 28 20 11 M4

PI165206 36 23 16 M6

PI160052 36 24 16 M5

PI165251 36 25 13 M5

PI160043 36 27 11 M4

PI160053 47 36 16 M5

≥ Screw on Shackles - Plastic

Part no. La mm Li mm Bi mm Packed Qty

HA349 26 18 3 100

HA449 44 27 6 100

HA549 53 33 6 100

HA1049 61.5 45 10 10

HA

HA

SS

La

Bi

Li

ÿ

44


Sail Hardware

≥ Luff Protectors

Transparant plastic material, for piston hanks

Part no. LL mm La mm For use with size

CT151 34 60 “0”, “1”

CT152 37 65 “2”

CT153 47 73 “3”

CT154 54 80 “4”, “5”

≥ Plastic Jib Hanks

Part no. Forestay Length mm Packed qty

HA144 max. 3 mm 31 100

HA244 max. 4 mm 33 100

PNPA88A max. 6 mm 40 50

PNPA088A

≥ Sail Blocks

The solution for lazy jack and/or covers for furling sails

Part no. L mm B mm Ø mm Packed Qty

HA886 40 6 16 100

RMRS01 sew on eyelets

RMRS03 sew on blocks

HA886 RMRS01 RMRS03

45


Sail Hardware

≥ Snap-on Hanks

Stainless steel

Part no. Length mm Forestay mm Size

SR2486 50 7.5 0

SR2483 55 9.0 1

SR2487 65 11.0 2

SR2489 80 13.0 3

SR2488 90 17.0 4

SR2490 110 24.0 5

Bronze with stainless steel spring

SR72486 50 7.5 0

SR72483 55 9.0 1

SR72487 65 11.0 2

≥ Piston Hanks

Brass, made in Sweden

Part no. Length mm Forestay mm Size

HK5040 40 7 0

HK5050 50 9 1

HK5060 60 12 2

HK5070 70 16 3

HK5080 80 17 4

HK5090 90 21 5

HK5100 100 23 6

≥ Wichard Web on Snap Hooks, extra strong

Part no. Length mm Ø1 mm BRL kg WL kg

SR2381 75 10 1600 880

SR2382 100 14 4000 1680

≥ Wichard Web on Snap Hooks

Part no. Length mm Ø1 mm BRL mm WL mm

SR2480 50 6 300 200

SR2481 75 10 700 480

SR2482 100 13 1500 1120

46


Sail Hardware

≥ Leechline Cleats

Part no. Type rope Ø mm

material total length mm

distance holes mm

width mm rivet Ø

CL212 Cleat Star Board 2 - 5 Nylon 70 49 21 4.5

CL212BP Backplate 2 - 5 Nylon 71 49 21 4.5

CL212A Cleat Cover 2 - 5 Nylon 70 49 21

CL214W Cleat Port 2 - 5 Nylon 70 49 21 4.5

CL221 Dinghy-cleat 0 - 3 Nylon 43 33 17 3

CL233 Sail Line-cleat 2 - 6 Nylon 57 - 34 sew on

CL241 Racing Sail Line (starboard) 3 - 6 Aluminium 70 49 21 4.5

CL273 Racing Sail Line (port) 3 - 6 Aluminium 70 49 21 4.5

CL258 Racing Fine Line (starboard) 3 - 6 Aluminium 70 49 21 4.5

CL259 Racing Fine Line (port) 3 - 6 Aluminium 70 49 21 4.5

CL267 Racing Sail Edge cleat 1 - 4 Nylon/Alu - - - 14

CL269 Sail Edge cleat 1 - 4 Nylon - - - 14

≥ Gran-Segel® Cleats

Part no. Size For line Ø mm Length mm For use on

GS1 small 1 - 2.5 30 Surf and dinghy sails

GS2 medium 1 - 4.0 45 Yachts up to 10 m

GS3 large 2 - 5.0 60 Yachts up to 15 m

CL221 CL212BP

CL212 CL214WCL212A

CL259

CL241

CL267

|-------- 50 mm --------|

CL269

CL233

CL233BP

CL258

47


Sail Hardware

≥ Round Rings

High grade stainless steel A304

Part no. Øi mm thickness mm

CT0711 20 3

CT0712 25 4

CT0713 25 5

CT0714 30 4

CT0716 30 5

CT0717 35 6

CT0718 30 6

CT0719 40 5

CT0720 40 6

CT0721 40 8

CT0723 45 8

CT0724 50 6

CT0725 50 8

CT0727 50* 10

CT0731 75* 10

CT0733 100* 10

* available on request

≥ D-rings

High grade stainless steel A304

Part no. Bi mm Thickness mm

CT0911 20 3

CT0912 25 3

CT0914 25 4

CT0918 25 5

CT0913 30 3

CT0915 30 4

CT0916 35 4

CT0917 40 4

CT0921 40 5

CT0922 45 5

CT0923 50 5

CT0928 50 6

All available on request

48


Sail Hardware

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Webbing & VelcroPolyester Webbing • Dyneema WebbingColoured Polyprop Webbing • Original Velcro

51


Webbing & Velcro

≥ White Polyester Webbing

Roll length 100m, except light weight = 50m, sold per roll

Part no. Width mm Breaking Load

Light weight

GU101110 10 --

Standard weight

GU111120 20 710 kg

GU111125 25 907 kg

GU111130 30 1170 kg

Heavy weight

GU121120 20 610 kg

GU121125 25 825 kg

GU121130 30 968 kg

GU121140 40 1275 kg

GU121150 50 1630 kg

Extra heavy weight

GU131125 25 1295 kg

GU131130 30 1530 kg

GU131140 40 1985 kg

GU131150 50 2550 kg

Super heavy weight

GU141140 40 2190 kg

≥ Dyneema® Webbing

Roll length 50 m, sold per roll

Part no. Width mm Colour Breaking Load

DW025 25 White 1200 kg

DW050 50 White 2500 kg

52


Webbing & Velcro

≥ Polypropylene Webbing

Part no. Width mm Colour Breaking Load

GU201120 20 White 225 kg

GU202220 20 Dark Blue 245 kg

GU209020 20 Black -

GU201125 25 White 245 kg


GU203025 25 Green 245 kg

GU204025 25 Yellow 245 kg

GU206025 25 Red 245 kg

GU209025 25 Black -

GU209125 25 Silver 245 kg

GU209925 25 Rainbow 305 kg

GU202230 30 Dark Blue -

GU209030 30 Black -

GU209130 30 Silver -


GU203040 40 Green 448 kg

GU206040 40 Red 448 kg

GU209040 40 Black -

GU209140 40 Silver -


GU209050 50 Black 458 kg

GU209950 50 Rainbow -

Full rolls of 100 m only

53


Webbing & Velcro

≥ Original Velcro® - Hook and Loop

Part no. Hook Part no. Loop Width mm Colour Length m

VK510 VK511 16 White 25

VK310 VK311 20 White 25

VK390 VK391 20 Black 25

VK110 VK111 25 White 25

VK190 VK191 25 Black 25

VK410 VK411 30 White 25

VK490 VK491 30 Black 25

VK610 VK611 38 White 25

VK210 VK211 50 White 25

VK290 VK291 50 Black 25

≥ Original Velcro® adhesive

Part no. Hook Part no. Loop Width mm Colour Length m

VK312 VK313 20 white 25

VK392 VK393 20 black 25

VK112 VK113 25 white 25

VK182 VK183 25 beige 25

VK192 VK193 25 black 25

VK412 VK413 30 white 25

VK492 VK493 30 black 25

VK212 VK213 50 white 25

VK292 VK293 50 black 25

54


Webbing & Velcro

≥ Polyester Webbing, coloured

Part no. Colour Width mm Length m

GU179020 Black 20 100

GU179025 Black 25 100

GU172250 Blue 50 100

GU176050 Red 50 100

GU179050 Black 48 100

≥ Batten Pocket Elastic, 50 m roll

Part no. Width mm

HB9019 20

HB9025 25

HB9038 38

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Seaming & SewingSewing Threads • Seaming Tapes • Sailmaking NeedlesSailmaking Tools

57


Seaming & Sewing

≥ Contender Solbond - bonded sewing thread

Solbond is produced by the German company Zwicky who are recognised as the leading producer of industrial sewing thread. Solbond offers excellent sewability, outstanding abrasion resistance and high breaking strength as well as UV resistance. Solbond has been developed for yacht sails, sun protection and textile structures.

Solbond 10 Solbond 20 Solbond 30 Solbond 40

Bobbin size 1000 m 1.500 m 2.500 m 3.000 m

Application 9.5 oz-16 oz 7.0 oz- 10 oz 4.0 oz - 8.0 oz 0.75 oz - 4.0 oz

Needle sizeNM 160- 200

23 – 25NM 120- 160

19 – 23NM 110 – 130

18 – 21NM 90 – 110

14 – 18

Technology

Ticket / dtex No. 10 No. 20 No. 30 No. 40

dtex 2480 dtex 1500 dtex 1000 dtex 750

Strength 13.1 kg 9.0 kg 5.6 kg 4.6 kg

elongation 20% (17%-23%) 16 % (13 % – 19 %) 14 % (11 % – 22 %) 14 % (11 % – 22 %)

Chemical properties

Wash fastness (ISO 105 C03) – Note 4 - 5

Water fastness (ISO 105 E01) – Note 4 and better

Rub fastness (ISO 105 X12) – Note 4 and better

Colour retention (ISO 105 B02) – Note 4 and better

≥ Prices Contender Solbond

Part no. Type spool length m

SOL10…. Solbond No. 10 1000




Available colors

Natural0111

Tanbark9386

Red9514

Blue9515

Grey9356

Black9527

58


Seaming & Sewing

≥ Contender MARA 30 WA - 100% polyester sewing thread with Micro Core Technology

MARA WA is produced by the German company Zwicky, member of the Gütermann group, who are recognised as the leading producer of industrial sewing thread. MARA WA has been developed for marine and outdoor applications looking for excellent sewability, abrasion resistance and breaking strength as well as UV and water resistance. Due to the combination of Micro Core Technology and the special water-repellent finish MARA WA offers the best solution for seams requiring water tightness.

Application area All marine applications including Biminis and canopies.

Outdoor applications such as awnings, shade sails and structures made with fabric

Bobbin size 3.000 m

Colours black, grey, captain navy blue, natural, beige

Needle size NM 110 – 130 / 18 – 21

Technology

Ticket No./ dtex No./Tkt. 30 – dtex 1000

Strength >3.500 cN

elongation Ø19%(17%-21%)

Chemical properties

Wash fastness (ISO 105 C03) – Note 4 - 5

Water fastness (ISO 105 E01) – Note 4 and better

Rub fastness (ISO 105 X12) – Note 4 and better

Colour retention (ISO 105 B02) – Note 4 and better

≥ Contender Mara 30 WA

Part no. Artikel spool length m

MAR30…. Mara WA No. 30 3000

Available colors

Natural0111

Burgundy0369

Charcoal0035

Beige0186

Black0000

Navy Blue6712

Graphite5102

Silver5618

59


Seaming & Sewing

≥ GORE™ TENARA® Sewing Thread TR STYLE - Clear

LTR and KTR are mono filament, HKTR is double mono filament

Part no. Linear Density (dtex)

App.Polyester Equivelant (Nm)

Nominal Break Strenght (kg)

Length (m/spool)

Recommended Needle Size (Nm)

Silikon Wax Lubricant

M1000LTR-L-5 1111 50/V46 3,2 2100 90-110 yes

M1000KTR-L5 1556 35/V69 4,5 1750 100-120 yes

M1000HKTR-L5 3111 20/V138 8,5 875 120-140 yes

To order coloured GORE™ TENARA® Sewing Thread in the thickness M1000TR-XX-5, add colour code for “XX”: WH (White), CB (Chesapeake Blue), RD (Red), GY (Grey), LG (light Grey), TN (TAN), BK (Black)

≥ Contender PTFE 30

100% polytetrafluorethylene. By Zwicky specially developed sewing thread for applications where UV-, chemical- and temperature resistance are a nessecety. Contender PTFE also has high breaking strength and abrasive resistance.

Application area Marine covers, filter materials

Outdoor applications such as awnings, shade sails and structures made with fabric

Bobbin size 4.200 m

Colours white, navy, silver, red, black

Needle size NM 90 - 110 / 14 - 18

Technology

Ticket No./ dtex No./Tkt. 30 – dtex 1300

Strength >3.000 cN

elongation Ø 3.5% (3%-4%)

≥ Contender PTFE 30

Part no. Artikel spool length m

PTFE… PTFE No. 30 4200

Available colors

White Chesapeake Blue TANRed BlackLight Grey

Silver0038

Available colors

Natural0111

Red0365

Blue0310

Black1274

60


Seaming & Sewing

≥ Scissors

Medium scissors for use on any kind of cloth, with polished blades. The RQ1026 is especially designed for cutting Carbon, Kevlar and Dyneema materials. The blades are made of high Carbon Molybdenum Vanadium stainless steel for extra long edge life. Ergonomic styled and padded grip made of soft plastic.

Part no. Length mm

RQ102004 262 Right Normal use 56-58 HRC

RQ104004 262 Left Normal use 56-58 HRC

RQ1026 240 Right Aramid

≥ Hot Knife


EW0 60 watt - 230 volt with EURO-plug, without blades

Accessories

EW1 Blade for cloth

EW2 Blade for rope

EW10 Special foot for EW 2

≥ Wheel Cutter and Cutting Pads

Wheel cutter for leather, cloth, paper, fiberglass or carbon fabric. With durable handle circular blade made of tungsten steel. Special cutting pad for wheel cutters, made of firm plastic material. Useable on both sides: soft enough to protect the blade and hard enough to prevent deep incisions.


RQ1150028 Wheel Cutter, Ø 28 mm

RQ1150045 Wheel Cutter, Ø 45 mm

RQ1150128 2 Replacement Cutting Wheels, Ø 28 mm, tungsten

RQ1150045 1 Replacement Cutting Wheels, Ø 45 mm, tungsten

RQ1150063 60 x 90 cm, Cutting Pad



≥ Thread Clips

Stainless steel blades, plastic handles


RQ203761 Thread Clip curved

RQ203861 Thread Clip straight

RQ1558 Seam Ripper

RQ102004 and RQ104004

RQ1026

curved

seam ripper

straight

Thread clip

ew2 ew1

61


Seaming & Sewing

≥ Scratch Awl

Top quality with yellow plastic handle

Part no. Length mm Packed Qty

HB1571 110 12

≥ Palms


WS8051 Palm no. 2 1/2 Right

WS8052 Palm no. 2 1/2 Left

WS8151 Palm Right Hand “Professional Seaming”

WS8152 Palm Left Hand “Professional Seaming”

≥ Acrylic Seaming Tape

Non yellowing pure acrylic double sided tape with anti fungicide. A top quality seaming tape, for any kind of material.

Part no. Width mm Roll Length m

AD9006 6 50

AD9009 9 50

AD9012 12 50

AD9015 15 50

AD9020 20 50

AD9100 1000 10

≥ Venture Super Tack Seaming Tape

Non yellowing high perfomance acrylic double sided tape on a polyester carrier film for excellent adhesion on sailcloth, acryl and WeatherMax!

Part no. Width mm Roll length

ADVT06 6 50

ADVT09 9 50

ADVT12 12 50

ADVT15 15 50

ADVT19 19 50

ADVT25 25 50

≥ Push Pins

Stainless steel pins with plastic or aluminium head

Part no. Length Packed Qty

HB1570 28 mm with red plastic head 100

HB1572 28 mm with aluminium head 100

62


Seaming & Sewing

≥ Hand Sewing Thread

White, prewaxed. A spool is approximately 16 oz / lbs

Part no. Type Length per spool

HB81346 V346 960 m

HB81462 V462 715 m

≥ Sail Repair Sets

Part no. Type

WS5201 SRS type 1

WS5202 SRS type 2

≥ Sailmaking Needles

WILLIAM SMITH & SON® Tri-angular, packed quantity 25

Part no. Length mm Ø mm

WS5109 No. 9 102 mm 3.5

WS5110 No. 10 89 mm 3.0

WS5112 No. 12 81 mm 2.6

WS5113 No. 13 79 mm 2.3

WS5114 No. 14 76 mm 2.0

WS5115 No. 15 72 mm 1.9

WS5116 No. 16 69 mm 1.6

WS5117 No. 17 65 mm 1.4

WS5118 No. 18 62 mm 1.2

WS5119 No. 19 49 mm 1.0

WS5120 Envelope with 5 assorted needles (No. 13,15,16,17,18)

WS5121 Tube with 20 assorted needles (4 each No. 14 - 18) + 2 sewing needles

WS 5201 WS 5202

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AdhesivesPolyester Insignia • Sailnumbers • Insignia TapesAdhesive Foam • Spinnaker Repair Tape

65


Adhesives

≥ Polyester Insignia

Adhesive backed polyester cloth, width 137 cm. Full rolls only, 10 and 50 yards.

Part no. Colour

CM10 White

CM20 Dark Blue

CM60 Red

CM90 Black

CM93 Light Grey

UV coated, also for printing

IN00UV White

≥ Sailnumbers

Packed quantity 10

Part no. Size Colour

CTZ02* 250 mm Blue

CTZ06* 250 mm Red

CTZ09* 250 mm Black

CTZ22* 300 mm Blue

CTZ26* 300 mm Red

CTZ29* 300 mm Black

CTZ52* 380 mm Blue

CTZ56* 380 mm Black

CTZ59* 380 mm Red

*please fill after the part no. the letter or number of choice.

≥ Digital Sailnumbers

Packed quantity 10

Part no. Size Colour

CTC228 300 mm Blue

CTC268 300 mm Red

CTC298 300 mm Black

NED

66


Adhesives

≥ Adhesive White Foam, 5 mm thick

Part no. Width Roll length

FOAM -40MM 40 mm 25 m

FOAM -50MM 50 mm 25 m

FOAM 100 cm 50 m

≥ Mylar Repair Tape

Mylar 0.75 mm with adhesive, 50 m rolls

Part no. Width

APSA1 25 mm

APSA2 50 mm

APSA4 100 mm

≥ Spinnaker Repair Tape

Nylon Insignia on rolls of 4.5 m in 50 mm width

Part no. Colour

PSA500411 White

PSA500421 Light Blue

PSA500422 Dark Blue

PSA500429 Pink

PSA500430 Green

PSA500441 Yellow

PSA500443 Fluor Yellow

PSA500450 Orange

PSA500460 Red

PSA500490 Black

PSA500491 Grey

≥ Insignia Tapes

Part no. Length Width Colour

HB1922 45 m 20 mm Blue

HB1926 45 m 20 mm Red

HB1929 45 m 20 mm Black

HB1D 45 m 25 mm (1”) White




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Tapes & Luff TapesWelded Luff Tapes • Seamed Luff Tapes • Bolt RopesLuff Lines • Tape Folders • Polyester Tapes • Nylon Tapes

69


Tapes & Lufftapes

≥ Contender PVC coated Luff Tape with hard braided Luff Line

The base for the luff tape is a 500 x 500 denier polyester cloth which is coated with PVC on the inside to weld the tape firmly around a hard braided Gleistein luff line. The outside of the tape is impregnated with a special formula to prevent it from getting mildew and ensure the tape to slide easily through the head stay profile.

Part no. Diameter tape mm Distance to 2nd cord mm

CL4.0 4 -

CL4.5 4.5 -

CL5.0 5 -

CL5.5 5.5 -

CL6.0 6 -

CL7.0 7 -

CL4.0-2 4 13

CL4.5-2 4.5 13

CL5.0-2 5 13

CL5.5-2 5.5 13

CL6.0-2 6 13

A cut fee will be charged for a cut length.

≥ Traditional Seamed Luff Tape

The base of the luff tape is 7 oz polyester cloth, traditionally sewn around a braided line

Part no. Diameter luffline mm Distance to 2nd cord mm

KL201 3 -

KL205 4 -

KL206 4.5 -

KL209 5 -

KL207 6 -

KL219 6 -

KL220 8 -

KL217 4.5 10

KL208 5 10

KL213 6 10

KL212 3 25

KL202 4 25

KL210 4.5 25

KL203 5 25

KL214 6.5 25

A cut fee will be charged for a cut length.

70


Tapes & Lufftapes

≥ Bolt Rope

Bolt rope in Polyester for stretchy luff. 3-strand. Sold per reel.

Part no. Diameter mm Reel length m

RS0124006 6 200

RS0124007 7 200

RS0124008 8 200

RS0124009 9 200

RS0124010 10 200

≥ Teflon Tape

Special tape for use on forestay systems, extremely low friction

Part no. Weight Width mm Colour

Teflon 8 oz - 340 g/m2 125 White

≥ Tape Folder


1650 folds your tape, in a quick and easy way accurately

≥ Luffline

Prestretched Polyester, low elongation. 16 plait cover with fibre inlay. Sold per reel.

Part no. Diameter Reel length m

GR423011 3.0 250

GR423511 3.5 250

GR424011 4.0 250

GR424511 4.5 250

GR425011 5.0 250

GR426011 6.0 250

GR428011 8.0 250

User guide:– Loosen the two wing nuts (A). Push the two stainless steel

plates outwards as shown.– Fold and crease half a metre of the tape (D), exactly in the

middle, that you want to fold.– Insert the folded and creased tape into either the top or lower

slot.Use the narrow slot for tapes lighter than 280 grams/sqm, and the wider slot for tapes heavier than 280 grams/sqm. The fold should point towards the stainless plate. If necessary you can use slot E to feed the tape through the folder.

– Push the two stainless steel plates inwards untill the crease of the folded tape has been reached. Then tighten the two wing nuts A.

– Pull the tape through the tape holder.– The tape folder can be placed in a vice or bolted to a bench

(using holes F), for added stability, when pulling the tape.

71


Tapes & Lufftapes

≥ Polyester Tapes, natural

Sold per roll

Part no. Weight Width mm

TAP40025 4 oz - 170 g/m2 25

TAP40030 4 oz - 170 g/m2 30

TAP40040 4 oz - 170 g/m2 40

TAP40050 4 oz - 170 g/m2 50

TAP40060 4 oz - 170 g/m2 60

TAP50050 5 oz - 210 g/m2 50

TAP50060 5 oz - 210 g/m2 60

TAP50070 5 oz - 210 g/m2 70

TAP50080 5 oz - 210 g/m2 80

TAP50090 5 oz - 210 g/m2 90

TAP50100 5 oz - 210 g/m2 100

TAP60050 6 oz - 255 g/m2 50

TAP60060 6 oz - 255 g/m2 60

TAP60070 6 oz - 255 g/m2 70

TAP60080 6 oz - 255 g/m2 80

TAP60090 6 oz - 255 g/m2 90

TAP60100 6 oz - 255 g/m2 100

TAP60125 6 oz - 255 g/m2 125

TAP70070 7 oz - 300 g/m2 70

TAP70080 7 oz - 300 g/m2 80

TAP70090 7 oz - 300 g/m2 90

TAP70100 7 oz - 300 g/m2 100

TAP70125 7 oz - 300 g/m2 125

TAP70150 7 oz - 300 g/m2 150

≥ Fibercon® Tapes, natural

Sold per roll

Part no. Weight Width mm

TAP638060 6.38 oz – 255 g/m2 60

TAP638070 6.38 oz – 255 g/m2 70

TAP638080 6.38 oz – 255 g/m2 80

TAP638090 6.38 oz – 255 g/m2 90

TAP638100 6.38 oz – 255 g/m2 100

TAP738070 7.38 oz - 300 g/m2 70

TAP738080 7.38 oz - 300 g/m2 80

TAP738090 7.38 oz - 300 g/m2 90

TAP738100 7.38 oz - 300 g/m2 100

TAP738125 7.38 oz - 300 g/m2 125

72


Tapes & Lufftapes

≥ Polyester Tapes, coloured

Sold per roll

Part no. Weight Width mm Colour

TAP40730 4 oz - 170 g/m2 30 Red

TAP40750 4 oz - 170 g/m2 50 Red

TAP44930 4 oz - 170 g/m2 30 Green

TAP44950 4 oz - 170 g/m2 50 Green

TAP46630 4 oz - 170 g/m2 30 Dark Blue

TAP46650 4 oz - 170 g/m2 50 Dark Blue

TAP699050 6 oz - 255 g/m2 50 Black

TAP699060 6 oz - 255 g/m2 60 Black

TAP699070 6 oz - 255 g/m2 70 Black

TAP699080 6 oz - 255 g/m2 80 Black

TAP699090 6 oz - 255 g/m2 90 Black

TAP699100 6 oz - 255 g/m2 100 Black

≥ Nylon 1.5 oz Tapes, coloured

Sold per roll

Part no. Width mm Colour

TAP150030 30 Natural

TAP150050 50 Natural

TAP151330 30 Red

TAP151350 50 Red

TAP154930 30 Green

TAP154950 50 Green

NEW

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ComponentsBattenpockets • Sail Reinforcements

75


Components

≥ Leech Batten Pocket 75 mm tape

Fits OR1/OR2/OR3

Part no. Length mm

XBPL09001 900

XBPL10501 1050

XBPL12501 1250

XBPL15001 1500

XBPL18001 1800

XBPL21001 2100

≥ Contender Batten Pockets

Ready to be stitched on to the sail. Complete with Velcro closing. The leech pockets come with finished front end, while the full batten pockets come with an open front end. Packed quantity is 10 pcs.

≥ Leech Batten Pocket 100 mm tape

Fits OR4/OR5

Part no. Length mm

XBPL15004 1500

XBPL18004 1800

XBPL21004 2100

≥ Full Batten Pocket 75 mm tape

Fits OR1/OR2/OR3

Part no. Length mm

XBPF10002A 1000

XBPF12002A 1200

XBPF15002A 1500

XBPF18002A 1800

XBPF24002A 2400

XBPF30002A 3000

≥ Full Batten Pocket 100 mm tape

Fits OR4/OR5

Part no. Length mm

XBPF30003A 3000

XBPF36003A 3600

XBPF42003A 4200

XBPF50003A 5000

XBPF60003A 6000

Batten Pocket

Velcro Insert

76


Components

≥ Clew/Tack Patches

Part no. Weight Edge Length mm Packed Qty.

A B

XCLEW641 6.4 400 280 10

XCLEW642 6.4 700 490 10

XCLEW743 7.4 1000 700 10

XCLEW744 7.4 1300 910 10

XCLEW745 7.4 1600 1120 10

≥ Main Head Patches


A B C

XHEADM641 6.4 120 500 375 10

XHEADM742 7.4 170 1000 750 10

XHEADM743 7.4 220 1500 1125 10

≥ Genoa Head Patches


A B C

XHEADJ641 6.4 40 600 260 10

XHEADJ742 7.4 60 900 400 10

XHEADJ743 7.4 80 1200 540 10

A

B

C

Genoa Head Patch

A

B

C

Mainsail Head Patch

A

BClew/Tack Patch

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FabricsSail Bag Fabric • Trampoline Mesh • Window MaterialWeatherMax™ • Masacril® • Clear PVC Film

≥ WeatherMax™

Contender is distributing the WeatherMax™ cover and awning material – a fabric that combines breakthrough UV technology with water resistance and durability. WeatherMax™ is the perfect balance of science, toughness and style.

The WeatherMax™ fabric has taken away the need to make a choice between a waterproof and a breathable fabric by offering a solution to both. WeatherMax™ has a HydroMax finish which ensures there is no need for extra coatings. This makes WeatherMax™ lightweight, water resistant, non sagging and durable. The HydroMax finish also provides excellent breathability to help reduce condensation and mildew.

WeatherMax™ is woven using SaturaMax yarn. SaturaMax yarn technology gives this fabric the same long term colour retention associated with acrylic materials, but with the significant advantage of higher strength, stability and abrasion resistance.

WeatherMax™ is available in two weights and a wide range of colours to suit all applications.

WeatherMax™ is an ideal solution for covers, awnings, UV strips, upholstery, cushions, umbrellas and sun shades.

≥ WeatherMax™ 80 Coated

WeatherMax™ Coated an excellent alternative for Acrylics. With the special coating WeatherMax™ is now waterproof with a water column of 1000mm.

WeatherMax™ Coated quite simply outperforms the competition. It has twice the strength of acrylic and is six times more durable under abrasion and rubbing. WeatherMax Coated has a long life, very good UV properties, fade resistance and an antimildew treatment.

≥ WeatherMax™ bias binding

This new bias binding utilizes the unique qualities of the WeatherMax™ 80 to produce the best bias binding available. It is 44mm wide bias WeatherMax™ 80 folded and fused to 22mm 7/8" finished width. Its fantastic abrasion resistance and superb colour retention make this bias binding suitable for all applications and will out perform all others. Available in various colours a Suisei binder is available for ease of production and a truly professional finish.

79


Fabrics

Performance Properties WeatherMax™ 80 WeatherMax™ Coated

WeatherMax™ 65 WeatherMax™ FR

Weight (g/m2) 271 298 220 305

Width - Fused Edge (mm) 152 150 152 152

Put Up (m) 69 50 91 59

Tensile Strength - ASTM D5034 (warp x fill/lbs) 490 x 390 180x175 DaN 430 x 270 460 x 360

Mullen Burst - ASTM D3884 (psi) 393 .. 292 420

Tongue Tear - ASTM D2261 (warp x fill/lbs) 20 x 18 45x45 N 15 x 10 13 x 15

Taber Abrasion - ASTM D3884 (cycles) 600 600 600 600

Hydrostatic Pressure - AATCC 22 (mm) 650 1300+ 550 900+

Spray Rating - AATCC 100 100 100 100

Air Permeability - ASTM D737 - cfm 1.3 0 1.5 0.2

UPF - Ultraviolet Protection Factor 50+ 50+ 50+ 50+

UVA & AVB - Ultraviolet Blockage Over 99% Over 99% Over 99% Over 99%

CLEANING INSTRUCTIONS

WeatherMax™ fabrics may be spot washed by using a soapy solution of a mild detergent and lukewarm water. Rinse thoroughly with clean water to remove the soap and allow to air dry. For mildew stains, prepare a solution of one (1) cup of bleach plus half (1/2) cup of mild detergent per 4 liters water. Spray on the entire area and allow soaking. Rinse with clean water and allow to air dry.

The printed colour may differ from the actual colour. Please only use for your reference.

Silver

80 29382

Light Charcoal

80 29334

Graphite

80 29431

Black

80 29355

Royal

80 29401

True Red

80 29344

Scarlet

80 29374

Burgundy

80 29338

Captain Navy

80 29354

Sand

80 29376

Taupe

80 29377

Forrest Green

80 29342

Moss

80 29403

White

80 29371

Oyster

80 29423

Yellow

80 29352

Beige

80 29389

Toast

80 29348

Chocolat

80 29430

Pacific Blue

80 29346

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Fabrics

≥ WeatherMax™ 80

Part no. Colour

WM80 29334 Light Charcoal

WM80 29338 Burgundy

WM80 29342 Forest Green

WM80 29344 True Red

WM80 29346 Pacific Blue

WM80 29348 Toast

WM80 29352 Yellow

WM80 29354 Captain Navy

WM80 29355 Black

WM80 29371 White

WM80 29374 Scarlet

WM80 29376 Sand

WM80 29377 Taupe

WM80 29382 Silver

WM80 29389 Beige

WM80 29396 Saphire tweed

WM80 29397 Forest tweed

WM80 29401 Royal Blue

WM80 29403 Moss

WM80 29423 Oyster

WM80 29430 Chocolate

WM80 29431 Graphite

≥ WeatherMax™ 80 Linen

Part. no. Colour

WM80 29427 Sandstone

WM80 29428 Slate

WM80 29440 Oyster Linen

WM80 29441 Black Linen

Black Linen

80 29441

Sandstone

80 29427

Slate

80 29428

Oyster Linen

80 29440

NEW

81


Fabrics

≥ WeatherMax™ 65

Part no. Colour

WM65 29333 Lt Charcoal

WM65 29335 Black

WM65 29341 Forest Green

WM65 29343 True Red

WM65 29345 Pacific Blue

WM65 29347 Toast

WM65 29350 Yellow

WM65 29353 Captain Navy

WM65 29372 White

WM65 29381 Sand

WM65 29399 Silver

WM65 29429 Chocolate

≥ WeatherMax™ 80 coated

Part no. Colour

WM80PU334 Light Charcoal

WM80PU354 Captain Navy

WM80PU355 Black

WM80PU371 White

WM80PU382 Silver

WM80PU401 Royal Blue

WM80PU431 Graphite

NEW

82


Fabrics

≥ WeatherMax™ 65 - PSA backed - UV leech cover genoa

Part no. Colour

25 cm wide

WM65A00025 White 29371

WM65A66025 Pac.Blue 29345

WM65A77025 Capt.Navy 29353

WM65A93025 Silver 29399

WM65A94025 Lt.Charcoal 29334

50 cm wide

WM65A00050 White 29371



WM65A93050 Silver 29399


150 cm wide

WM65A00150 White 29371



WM65A93150 Silver 29399


≥ WeatherMax™ FR, Fire Retardant Fabric

Part no. Colour

WM80FR334 Light Charcoal

WM80FR355 Black

WM80FR338 Burgundy

WM80FR346 Pacific Blue

WM80FR371 White

≥ WeatherMax™ bias binding 22mm

on 25m rolls

Part no.

WM80BBXXX XXX is color

WM1650-1022 Suisei binder 22 mm

NEW

83


Fabrics

84


Fabrics

≥ Performance Properties -Masacril®

Masacril® is a high quality range of acrylic fabrics that gives an excellent performance in many applications in the nautical sector. Its excellent properties: long life, great resistance to UV radiation, permeability to air and watertightness, anti-mould properties, light weight, ease of maintenance and solution dyed Masacril® acrylic, make it the fabric of choice. For over thirty years there has been no other fabric that can compare. The very durable waterproof coating ensures a water column of more than 1000 mm and excellent shape holding; still, there is enough stretch in the fabric so that a canopy can be pulled effortlessly to the attachments and has enough stability to prevent sagging.

Specifications: Acryl-coated

Material: 100% acrylic

Construction: warp 31 yarns/cm fill 15 yarns/cm

Tensile strength: warp 140 daN/5 cm fill 95 daN/5 cm

Weight: 330 gr/m2

Water column: 1000 mm

Finish: Teflon/fluor carbon

Width: 153 cm

Roll length: 50 meter

85


Fabrics

≥ Contender Masacril® - Coated Acrylic Fabric

Part no. Colour Colour code

MACTD2405 White/Blanco 2405

MACTD2411 Off White/Marfil 2411

MACTD2403 Beige 2403

MACTD2419 Red/Rojo 2419

MACTD2407 Dark Red/Granate 2407

MACTD2729 Red/Rioja 2729

MACTD8733 Teja 8733

MACTD2452 Vison 2452

MACTD8634 Yellow/Amarillo 8634

MACTD2410 Br Green/Tweed Verde 2410

MACTD2742 Light Green/Verde 2742

MACTD2488 Dark Green/Botella 2488

MACTD2401 Dark Blue/Azul 2401

MACTD2423 Medium Blue/Azul Reaal 2423

MACTD2413 Navy Blue/Marino 2413

MACTD2449 Admiral Navy 2449

MACTD2417 Light Grey/Perla 2417

MACTD2409 Silver 2409

MACTD2421 Grey/Gris 2421

MACTD2415 Brown/Marron 2415

MACTD2881 Black/Negro 2881

MACTD2453 Seda 2453

MACTD2443 Integral 2443

MACTD2451 Avena 2451

MACTD2719 Tweed Avena 2719

MACTD2718 Tweed Rojo 2718

MACTD2442 Cafe 2442

MACTD2710 Tweed Verde 2710

MACTD2418 Brisa 2418

MACTD2746 Indigo 2746

MACTD2660 Tweed Azul 2660

MACTD2743 Tweed Midnightblue 2743

MACTD2750 Mineral 2750

MACTD2461 Antracita 2461

MACTD2463 Tweed Negro 2463

86


Fabrics

≥ Sauleda Nautic Masacril® Duo

Duo combines two excellent materials, resulting in a durable technical fabric. On one side Masacril and on the other side a leather-like PVC coating. Duo has a long life, great resistance to UV, solid colors and total water tightness. Duo removes condensation and includes a specific anti mould treatment for marine environment.

Part no. Acryl PVC

MADUO3420 Blanco Blanco

MADUO3421 Botella Marfil

MADUO3422 Negro Marfil

MADUO3423 Granate Granate

MADUO3424 Azul real Grey

MADUO3425 Avena Avena

MADUO3426 Silver Grey

MADUO3427 Marino Marino

MADUO3428 Marino Marfil

MADUO3429 Admiral Grey

Technical Characteristics

Fabric Masacril® Acrylic solution dyed

Coating PVC 1 face

Weight 520 gr / m2

Finish Sauleda Fabric Protector

Thickness 0.6 mm

Tensile StrengthWarp 150 daN / 5cm

Weft 90 daN / 5cm

Length of rolls 50 m

Width 204 cm / 80”

≥ Masacril® bias binding 20mm

on 50 m rolls

Part no.

HMABBXXXX XXX is color

NEW

FABRIC PROTECTOR

Masacril

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Fabrics

≥ Sauleda Nautic Fleet and Port

Sauleda is producing PVC coated fabrics specially developed for the marine environment. There is a 300 gr/m2 Fleet and a 400 gr/m2 Port. Fleet and Port have a leather-like finish on one side. Port is coated on two sides, Fleet only on one side. Both Port and Fleet have a long life, great resistance to UV, solid colours and total water tightness. Both are anti mould treated.

Fleet Colour Port

MAFLT32010 32010 White/Blanco 6931 MAPOR6931

MAFLT32011 32011 Ivory/Hueso 6920 MAPOR6920

MAFLT32013 32013 Off White/Marfil 6921 MAPOR6921

MAFLT32014 32014 Dark Beige/Avena 6922 MAPOR6922

Orange/Naranja 6927 MAPOR6927

Dark Red/Granate 6929 MAPOR6929

Dark Green/Botella 6925 MAPOR6925

MAFLT32022 32022 Medium Blue/Azul Real 6926 MAPOR6926

MAFLT32024 32024 Navy Blue/Marino 6924 MAPOR6924

MAFLT32093 32093 Silver 6923 MAPOR6923

Grey/Gris 6928 MAPOR6928

Black/Negro 6930 MAPOR6930

Technical Characteristics

Fleet Port

Fabric Poly 280 dtex Poly 280 dtex

Coating PVC one sided PVC two sided

weight (gr/m2) 300 400

thickness 25 35

tear strength warp x fill 6 daN x 4 daN 13 daN x 10 daN

temperature -30 tm +70 -30 tm +70

roll length 50 50

width (cm) 210 220

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Fabrics

≥ Trampoline Fabric

Weight 290 gr/m2, width 190 cm, roll length 100m, (also sold by metre, a cutting fee will be charged)

Part no. Colour

TRAMPO G Grey

TRAMPO B Black

≥ Clear PVC Film with UV Protection - Top Japanese Quality

Only full rolls, width 137 cm

Part no. Roll length Thickness mm

FF040 25 0,40

FF050 25 0,50

FF075 30 0,75

FF100 30 1,00

≥ Clear Mylar Film

MonoFilm Only full 25 m rolls, AX sold by metre

Part no. description width cm

PSG100125C Monofilm 5.0 mil 150



AX 40 Film with X-ply 4.0 mil 137

≥ Nylon Sailbag Fabric

Quality Nylon fabric with good tensile strength, light permeable PU-finish on one side (sewing finish), not waterproof, 420 den x 420 den, ca. 180 g/m2, width 150 cm, roll length 100 m (also sold by metre, a cutting fee will be charged!)

Part no. Colour

KZ10 White

KZ13 Red

KZ28 Gold

KZ29 Yellow

KZ49 Green

KZ66 Dark Blue

KZ69 Medium Blue

KZ77 Navy Blue

KZ95 Dark Grey

KZ94 Grey

KZ99 Black

Coloured woven cloth can stain under certain circumstances! Please make sure that sails in their sailbag are not stored for longer periods under damp conditions.

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Terms of TradingContender Sailcloth

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Terms of Trading

StatusThese terms of trading are a summary of the terms registered at the Chamber of Commerce in Utrecht, the Netherlands, under number 2405. No modification, alteration or amendment of any of the provisions of these terms of trading shall be valid unless in writing and signed by Contender B.V.

PricesAll quoted prices are net FOB from our warehouses in The Netherlands, and/or K.B.C. Germany and are exclusive of VAT. All prices are subject to change without notice.

PaymentInvoices are dated as per the day of despatch of the goods. We retain ownership of the goods supplied until full payment has been received in accordance with the set payment terms.

Overdue AccountsDespatch of new orders may be withheld where accounts are overdue. Interest may be applied to overdue accounts on a monthly basis from the due date until the date of receipt of payment. The interest rate is 1½% per month. Any portion of a month shall count as a full month.

Method of DeliveryThe customer should specify whether “regular” or “express” delivery service is required. If neither is specified we will assume that regular service applies.

Where regular delivery is specified, despatch will be made by post provided weight and size permitting, or alternatively by normal road or air carrier.

ReturnsGoods may be returned by prior arrangement. Any goods returned for credit must be delivered to our warehouse within 60 days of invoice date.

LiabilityAll materials sold by Contender have been specifically developed for the manufacturing of sails and/or other marine associated applications. Contender can not be held liable if their products are used otherwise.

Product liability is restricted to the value of the specific item delivered by Contender.

All further liabilities are excluded.

Contender B.V.

Nijverheidsweg 17a3641 RP Mijdrecht

PO Box 2093640 AE MijdrechtThe Netherlands

Phone : (+31) 297 237575Fax : (+31) 297 281670

[email protected]

Documents

Hardware Catalogue Contender Sailcloth 2015 UK