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Hazardous Materials (HAZMATs)
Terminal Learning ObjectiveGiven a specific hazardous material (HAZMAT) and the material safety data sheet (MSDS), describe safe handling procedures for that material and score 100% accuracy on the end-of-module test.
Enabling Learning Objective• Given a list of materials used on the EFV, identify the
hazards associated with these materials and score 100% accuracy on the end-of-module test.
Hazardous Materials (HAZMATs)
“… any material which because of its quantity, concentration, physical or infectious characteristics may pose a substantial health hazard to humans or the environment when released or spilled.”
(Ref: MCO 4450.12 Storage and Handling of Hazardous Materials).
Hazardous Material Definition
Hazardous Materials (HAZMATs)
• JP-8 diesel fuel• Antifreeze• 15W-40 engine oil• Hydraulic fluid• FM-200• 12 volt direct current (VDC) sealed lead-acid batteries • Loctite Threadlocker• Form-A-Gasket No. 2 Sealant• 3-IN-ONE Multi-Purpose Oil
Commonly Used HAZMATs on the EFV
Antifreeze
Hazardous Materials (HAZMATs)
• Ethylene glycol G-05 antifreeze• Propylene glycol antifreeze
Hazardous Materials (HAZMATs)
COMPREHENSION CHECK
1. Hydraulic fluid is under very high pressure. How can hydraulic fluid cause injury or death if a fluid line breaks or a leak occurs?
2. Which of the HAZMATs that were discussed can cause skin irritation?
COMPREHENSION CHECK
1. What are the risks of working with Loctite Threadlocker in an enclosed area with poor ventilation?
2. What are some other HAZMATs that can release dangerous fumes?
Hazardous Materials (HAZMATs)
Material Safety Data Sheet (MSDS)
Material Safety Data Sheet Overview
Definition:
A document that contains information on the properties of a HAZMAT and provides procedures for handling or working with that material in a safe manner
• Chemical Product and Company Identification• Composition, Information on Ingredients• Hazards Identification• First Aid Measures• Fire Fighting Measures• Accidental Release Measures• Handling and Storage• Exposure Controls, Personal Protection
Material Safety Data Sheet (MSDS)
Common Sections Found on an MSDS
Material Safety Data Sheet (MSDS)
Common Sections Found on an MSDS (Continued)
• Physical and Chemical Properties• Stability and Reactivity• Toxicological Information• Ecological Information• Disposal Considerations• Transport Information• Regulatory Information• Other
COMPREHENSION CHECK
1. Look on your MSDS. Who is the manufacturer of JP-8?
2. What are the tradename/synonyms of JP-8?
Material Safety Data Sheet (MSDS)
Composition, Information on Ingredients
Material Safety Data Sheet (MSDS)
SECTION 2 COMPOSITION, INFORMATION ON INGREDIENTS COMPONENT: HYDRODESULFURIZED KEROSINECAS NUMBER: 64742-81-0EC NUMBER (EINECS): 265-184-9PERCENTAGE: 100.0 COMPONENT: NAPHTHALENECAS NUMBER: 91-20-3EC NUMBER (EINECS): 202-049-5PERCENTAGE: <1.0 COMPONENT: ZYLENECAS NUMBER: 1330-20-7EC NUMBER (EINECS): 215-535-7PERCENTAGE: <1.0 (See Section 8, “Exposure Controls, Personal Protection”, for exposure guidelines)
COMPREHENSION CHECK
Look at your MSDS. What is the CAS number for Hydrodesulfurized Kerosine?
Material Safety Data Sheet (MSDS)
Hazards Identification
Material Safety Data Sheet (MSDS)
SECTION 3 HAZARDS IDENTIFICATION
NFPA RATINGS (SCALE 0-4): HEALTH=2 FIRE=2 REACTIVITY=0
EMERGENCY OVERVIEW:
COLOR: colorless to yellow
PHYSICAL FORM: liquid
ODOR: hydrocarbon odor
SIGNAL WORD: WARNING!
MAJOR HEALTH HAZARDS: Causes skin irritation on prolonged or repeated contact. Harmful or fatal if liquid is aspirated into lungs.
PHYSICAL HAZARDS: flash back hazard. Combustible liquid and vapor.
COMPREHENSION CHECK
Look at your MSDS. In what area does JP-8 pose the lowest risk?
Material Safety Data Sheet (MSDS)
Hazards Identification (Continued)
Material Safety Data Sheet (MSDS)
POTENTIAL HEALTH EFFECTS:
INHALATION:
No significant health hazards identified. See Toxicological Information section (Section 11).
SKIN CONTACT:
Causes skin irritation on prolonged or repeated contact. Prolonged or repeated contact can defat the skin and lead to irritation and/or dermatitis. See Toxicological Information Section (Section 11).
EYE CONTACT:
No significant health hazards identified.
INGESTION:
Harmful or fatal if liquid is aspirated into lungs. Ingestion causes gastrointestinal irritation and diarrhea. See Toxicological Information Section (Section 11).
COMPREHENSION CHECK
A colleague says he feels dizzy after working with JP-8. Is his dizziness likely to have been caused by JP-8?
Material Safety Data Sheet (MSDS)
First Aid Measures
Material Safety Data Sheet (MSDS)
SECTION 4 FIRST AID MEASURES
INHALATION: If adverse effects occur, remove to uncontaminated area. Get medical attention.
SKIN CONTACT: Wash exposed skin with soap and water. Remove contaminated clothing and thoroughly clean and dry before reuse. Get medical attention if irritation develops.
EYE CONTACT: Flush eyes with plenty of water.
INGESTION: If swallowed, do NOT induce vomiting. Get immediate medical attention.
COMPREHENSION CHECK
1. Look at your MSDS. What actions should you take if you spill JP-8 on your pants?
2. What should you NOT do if you accidentally swallow JP-8?
Material Safety Data Sheet (MSDS)
Fire Fighting Measures
Material Safety Data Sheet (MSDS)
SECTION 5 FIRE FIGHTING MEASURES
FIRE AND EXPLOSION HAZARDS: Moderate fire hazard. The vapor is heavier than air. Vapors or gases may ignite at distant ignition sources and flash back. Vapor/air mixtures are explosive above flash point.
EXTINGUISHING MEDIA: carbon dioxide, regular dry chemical, regular foam, water
FIRE FIGHTING: Move container from fire area if it can be done without risk. Cool containers with water spray until well after the fire is out. Flood with fine water spray. Do not scatter spilled material with high-pressure water streams. Avoid inhalation of material or combustion by-products. Stay upwind and keep out of low areas. Water or foam may cause frothing.
Fire Fighting Measures (Continued)
Material Safety Data Sheet (MSDS)
FIRE FIGHTING PROTECTIVE EQUIPMENT: Firefighters should wear full bunker gear, including a positive pressure self-contained breathing apparatus.
FLASH POINT: >100 F (>38 C) (TCC)
LOWER FLAMMABLE LIMIT: >0.7% by volume
UPPER FLAMMABLE LIMIT: <5% by volume
AUTOIGNITION: 410 F (210 C)
FLAMMABILITY CLASSIFICATION: Combustible Liquid
HAZARDOUS COMBUSTION PRODUCTS:
Thermal decomposition products or combustion: oxides of carbon, hydrocarbons
COMPREHENSION CHECK
Look at your MSDS. What are the fire and explosion hazards for JP-8?
Material Safety Data Sheet (MSDS)
SECTION 6 ACCIDENTAL RELEASE MEASURES
Avoid heat, flames, sparks and other sources of ignition. Stop leak if possible without personal risk. Reduce vapors with water spray. Small spills: Absorb with sand or other non-combustible material. Collect spilled material in appropriate container for disposal. Large spills: Dike for later disposal. Cover with plastic sheet or tarp to minimize spreading and protect from contact with water. Prevent spreading by diking, ditching, or absorbing on inert materials. Notify Local Emergency Planning Committee or State Emergency Response Commission for release greater than or equal to RQ (U>S> SARA Section 304). If release occurs in the U.S. and is reportable under CERCLA Section 103, notify the National Response Center at (800)424-8802 (USA) or (202)426-2675 (USA).
Accidental Release Measures
Material Safety Data Sheet (MSDS)
COMPREHENSION CHECK
1. Look at your MSDS. How would you clean up a small spill of JP-8?
2. What must you avoid when working with JP-8?
Material Safety Data Sheet (MSDS)
Handling and Storage
Material Safety Data Sheet (MSDS)
SECTION 7 HANDLING AND STORAGE
ST0RAGE: Store and handle in accordance with all current regulations and standards. Store in combustible
liquids storage area. Store away from heat, ignition sources, and open flame in accordance with applicable regulations. Subject to storage regulations: U.S. OSHA 29 CFR 1910.106. Grounding and bonding required. See original container for storage recommendations. Keep separated from incompatible substances.
HANDLING: Keep away from all ignition sources. Keep container tightly closed. Use with adequate ventilation. Ground and bond containers when transferring materials. Do not eat, drink or smoke in areas of use or storage. Use good personal hygiene practices. Wash hands before eating, drinking, smoking or using toilet facilities. Remove contaminated clothing and thoroughly clean and dry before reuse. Wash thoroughly after work using soap and water. SPECIAL PRECAUTIONS: Empty containers may contain toxic, flammable/combustible or explosive residue or vapors. Do not cut, grind, drill, weld, reuse or dispose of containers unless adequate precautions are taken against these hazards.
COMPREHENSION CHECK
What safety practices are being violated in this picture?
Material Safety Data Sheet (MSDS)
Exposure Controls, Personal Protection
Material Safety Data Sheet (MSDS)
SECTION 8 EXPOSURE CONTROLS, PERSONAL PROTECTION
EXPOSURE LIMITS:
NAPTHALENE:
10 ppm (52 mg/m3) OSHA TWA
15 ppm (79 mg/m3) OSHA STEL (vacated by 58 FR 35338, June 30, 1993)
10 ppm (52 mg/m3) ACGIH TWA
15 ppm (79 mg/m3) ACGIH STEL
10 ppm (50 mg/m3) MEXICO TWA
15 ppm (75 mg/m3) MEXICO STEL
XYLENE:
100 ppm (434 mg/m3) OSHA TWA
150 ppm (651 mg/m3) OSHA STEL (vacated by 58 FR 35338, June 30, 1993)
100 ppm (434 mg/m3) ACGIH TWA
150 ppm (651 mg/m3) ACGIH STEL
100 ppm (435 mg/m3) MEXICO TWA (skin)
COMPREHENSION CHECK
What personal protective equipment should have been worn?
Material Safety Data Sheet (MSDS)
Physical and Chemical Properties
Material Safety Data Sheet (MSDS)
SECTION 9 PHYSICAL AND CHEMICAL PROPERTIES
PHYSICAL STATE: liquid
APPEARANCE: clear
COLOR: colorless to yellow
ODOR: hydrocarbon odor
BOILING POINT: 186-331 F (85.6-166 C) approximate
FREEZING POINT: Not available
POUR POINT: -29.9 F (-34.4 C)
VAPOR PRESSURE: 0.4 mmHg @ 20 C
VAPOR DENSITY (air=1): 4.7
COMPREHENSION CHECK
Based on the information found in the MSDS, how can you tell this is JP-8?
Material Safety Data Sheet (MSDS)
Physical and Chemical Properties (Continued)
Material Safety Data Sheet (MSDS)
SPECIFIC GRAVITY (water=1): 0.78-0.84
WATER SOLUBILITY: <0.1%
PH: Not available
VOLATILITY: 100%
ODOR THRESHOLD: Not available
EVAPORATION RATE: Not available
VISCOSITY: <8cSt @ 20 C
COEFFICIENT OF WATER/OIL DISTRIBUTION: Not available
Stability and Reactivity
Material Safety Data Sheet (MSDS)
SECTION 10 STABILITY AND REACTIVITY
REACTIVITY: Stable at normal temperatures and pressure.
CONDITIONS TO AVOID: Avoid heat, flames, sparks and other sources of ignition. Containers may rupture or explode if exposed to heat. Keep out of water supplies and sewers.
INCOMPATIBILITIES: strong oxidizing materials, halogens
HAZARDOUS DECOMPOSITION:
Thermal decomposition products or combustion: oxides of carbon, hydrocarbons
POLYMERIZATIONS: Will not polymerize.
Material Safety Data Sheet (MSDS)
Look at your MSDS. What are the conditions you should avoid with JP-8 and why is it important to avoid these?
COMPREHENSION CHECK
Toxicological Information
Material Safety Data Sheet (MSDS)
SECTION 11 TOXICOLOGICAL INFORMATION
EYE IRRITATION: Testing not conducted. See Other Toxicity Data.
SKIN IRRITATION: Testing not conducted. See Other Toxicity Data.
DERMAL LD50: Testing not conducted. See Other Toxicity Data.
ORAL LD50: Testing not conducted. See Other Toxicity Data.
INHALATION LC50: Testing not conducted. See Other Toxicity Data.
(Information continues on your MSDS)
SECTION 12 ECOLOGICAL INFORMATION
Ecological testing has not been conducted on this product by BP Amoco.
Ecological Information
Material Safety Data Sheet (MSDS)
Disposal Considerations
Material Safety Data Sheet (MSDS)
SECTION 13 DISPOSAL CONSIDERATIONS
Dispose in accordance with all applicable regulations. Subject to disposal regulations: U.S. EPA 40 CFR 262. Hazardous Waste Number(s): D001. The container for this product can present explosion or fire hazards, even when empty! To avoid risk of injury, do not cut, puncture or weld on or near this container.
Transport Information
Material Safety Data Sheet (MSDS)
SECTION 14 TRANSPORT INFORMATION
U.S. DOT 49 CFR 172.101 SHIPPING NAME-ID NUMBER:
Fuel, aviation, turbine engine-UN1863
MARITIME TRANSPORT IMDG:
CORRECT TECHNICAL NAME: Fuel, aviation, turbine engine
ID NUMBER: UN1863
IMDG CLASS: 3.2
PACKAGING GROUP: II
EMS NO.: 3-07
MFAG TABLE NO.: 311
MARINE POLLUTANT: N
IMDG CODE PAGE: 3271
Regulatory Information
Material Safety Data Sheet (MSDS)
SECTION 15 REGULATORY INFORMATION
CERCLA SECTIONS 102a/103 HAZARDOUS SUBSTANCES (40 CFR Part 302.4): This product is reportable under 40 CFR Part 302.4 because it contains the following substance(s):
NAPHTHALENE: 100 LBS RQ
XYLENE: 100 LBS RQ
SARA TITLE III SECTION 302 EXTREMELY HAZARDOUS SUBSTANCES (40 CFR Part 355): This product is not regulated under Section 302 of SARA and 40 CFR Part 355.
• Section 6 – Reference MSDS in your student Guide shows more Regulatory Information
Other
Material Safety Data Sheet (MSDS)
SECTION 16 OTHER
Prepared by: Product Stewardship and Toxicology
©Copyright 1984-2000 MDL Information Systems. All right reserved.
This Material Safety Data Sheets conforms to the requirements of ANSI Z400.0. Notice: The information presented herein is based on data considered to be accurate as of the date of preparation of this Material Safety Data Sheets. However, no warranty or representation, express or implied, is made as to the accuracy or completeness of the foregoing data and safety information, nor is any authorization given or implied to practice any patented invention without a license. In addition, no responsibility can be assumed by vendor for any damage or injury resulting from abnormal use, from any failure to adhere to recommended practices, or from any hazards inherent in the nature of the product.
Summary
Today we have covered:
• The Marine Corps’ definition of HAZMAT• How to identify the HAZMATs found on the EFV• How to identify the information contained in a material
safety data sheet (MSDS)