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Heat Exchanging Asphalt Layers
Supervisors: ing. W. Van den bergh
ing. K. Cousheir
Final report by Pau Blaya and Stefan Müller
European Project Semester at Artesis Hogeschool
Antwerpen:
Final Report: HEAL-Project Pau Blaya / Stefan Müller EPS 2011
Page 2 of 83
Abstract
This final report describes the work of a research team during an so called
“European Project Semester” (EPS)1 at the Artesis Hogeschool, Antwerp. The aim of
the project was to describe a state of the art Heat Exchanging Asphalt Layer system
with an underground thermal heat storage system. Together they are used to collect
the heat and cold of an asphalt pavement during summer, respectively winter, and
store it in the underground. The energy is than used in the following season to either
cool the building and the road in summer, or to heat both in winter. The focus lays on
the necessary heat exchangers and the storage systems.
Furthermore a basic approach to calculate the energy output of such a system
is included, with a focus on a laboratory prototype of such an asphalt collector. The
main objective is to give a basic understanding of the functions of a HEAL-system.
1 http://www.europeanprojectsemester.eu/info/Introduction, cited on 7th of June, 2011
Final Report: HEAL-Project Pau Blaya / Stefan Müller EPS 2011
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Content
Abstract ....................................................................................................................... 2
1.1. Description of the HEAL-System .......................................................................... 6
2.1. Benefits of HEAL system ...................................................................................... 9
2.2. Weather conditions in Belgium ........................................................................... 12
2.3.Heat exchanger ................................................................................................... 15
2.3.1. Introduction .................................................................................................. 15
2.3.2. Types ........................................................................................................... 16
a. Shell and tube heat exchangers ..................................................................... 16
b. Double pipe heat exchangers ........................................................................ 17
c. Compact heat exchangers ............................................................................. 18
d. Plate and frame heat exchanger .................................................................... 19
e. Spiral heat exchangers .................................................................................. 20
f. Regenerative heat exchanger ......................................................................... 21
g. Scraped surface heat exchangers ................................................................. 22
h. Transverse high finned heat exchangers ....................................................... 23
2.3.3. Comparative ................................................................................................ 24
2.3.4. Conclusion ................................................................................................... 26
2.3.5. Exchanged of HEAL system (Plate and frame heat exchanger) .................. 27
Beginning of functioning ..................................................................................... 27
Principal characteristics ..................................................................................... 28
Advantages and disadvantages ......................................................................... 29
Study of heat transfer: ........................................................................................ 31
2.4 Heat storage systems ......................................................................................... 32
2.4.1 Introduction ................................................................................................... 32
2.4.2 Technologies for geo-energy exchange ........................................................ 32
Groundwater cooling .......................................................................................... 32
Ground Source Heat Pump – GSHP .................................................................. 33
Underground Thermal Energy Storage – UTES ................................................. 33
2.4.3 Possible problems ........................................................................................ 36
2.4.4 Solution ......................................................................................................... 37
2.4.5. Dimensions .................................................................................................. 38
2.5. Water pump ........................................................................................................ 39
2.5.1. Introduction .................................................................................................. 39
2.5.2. Types. .......................................................................................................... 41
According to the principle of operation ............................................................... 41
Depending on the type of actuator ..................................................................... 43
2.5.3. Pump characteristics ................................................................................... 43
Flow ................................................................................................................... 43
Efficiency: ........................................................................................................... 43
Performance Characteristics of Pump ............................................................... 43
Volumetric efficiency .......................................................................................... 44
Mechanical efficiency ......................................................................................... 45
Types of loss ...................................................................................................... 46
Working Pressure .............................................................................................. 46
Life ..................................................................................................................... 47
2.5.4. How to select a hydraulic pump: .................................................................. 47
Final Report: HEAL-Project Pau Blaya / Stefan Müller EPS 2011
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2.5.5. Conclusion ................................................................................................... 48
2.6. Heat pump .......................................................................................................... 49
Overview ............................................................................................................ 49
Beginning function ............................................................................................. 49
2.7. Asphalt collector , , , ............................................................................................ 51
3. Simulation of the system ....................................................................................... 53
3.1. Sources for weather data, ............................................................................... 53
3.2 Assumptions .................................................................................................... 54
3.3 Note to the volumetric flow rate ....................................................................... 56
3.4 Calculation and results .................................................................................... 59
a. Θex and Σq as a function of the thermal conductivity ...................................... 59
b. Θex and Σq as a function of the entering mediums temperature ..................... 60
c. Θex and Σq as a function of the pipes depth ................................................... 61
d. Θex and Σq as a function of the flow rate ........................................................ 62
e. Conclusion of the calculations ........................................................................ 63
4 Measurements and results ..................................................................................... 65
4.1. Position of the sensors (Appendix 2: 05302011-position-of-sensors.xls) ........ 65
4.2. Temperature of the asphalt without cooling (Appendix 3: 06012011-temperature-without-cooling) ................................................................................. 66
4.3. Conclusion of the measurements ................................................................... 68
5.1. Conclusion ......................................................................................................... 70
5.2. Personal reflection, Pau Blaya ........................................................................... 70
5.3. Personal reflection, Stefan Müller ...................................................................... 72
Websites: .................................................................................................................. 74
Books ........................................................................................................................ 75
Websites: .................................................................................................................. 77
1.1. Description of the HEAL-System .................................................................... 77
2.2. Benefits of HEAL system ................................................................................ 77
2.3. Heat exchanger .............................................................................................. 77
2.4. Heat storage system ................................................................................... 77
2.5. Water pump ................................................................................................ 78
2.6. Heat pump .................................................................................................. 78
2.7. Asphalt collector .......................................................................................... 78
4.1. Position of the sensors ................................................................................ 78
Final Report: HEAL-Project Pau Blaya / Stefan Müller EPS 2011
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I. Introduction
Final Report: HEAL-Project Pau Blaya / Stefan Müller EPS 2011
Page 6 of 83
1.1. Description of the HEAL-System
Overview 2, 3, 4
A HEAL-System consists of four main parts: The asphalt collector, a heat
exchanger and a heat storage. The surrounding buildings, as a heat source in
summer, or heat sink in winter, are the fourth part.
During summer water is pumped within a closed circuit through the asphalt
layer and the heat exchanger. In there, its heat is transferred to groundwater, that is
pumped from the cold well at a temperature around 8 °C2 to the hot well, both in the
aquifer. Depending on the model, a third circuit is used to transfer waste heat from
buildings, e.g. from the air conditioning, to the groundwater. It is also possible to use
the same circuit for the street and the building. The output temperature of the water
when exiting the asphalt collector can reach up to 24 °C and more2. However, as
2 Arian de Bondt, 2009: “Asphalt Roads as a Source of Energy”, Santander {Presentation}
3 de Bondt, Jansen, 2009: „Generation and Saving of Energy via Asphalt Pavement Surfaces“, Ooms
Nederland Holding bv 4 C. Sullivan, A.H. de Bondt, R. Jansen, H. Verweijmeren: „Innovation in the produchtion and useof
energy extracted from asphalt pavements“, prepared for 6th Annual International Conference on Sustainable Aggregates, Asphalt Technology and Pavement Engineering, Liverpool John Moores University, United Kingdom, 21st and 22nd February 2007
Illustration 11.1. HEAL-system in summer.
Final Report: HEAL-Project Pau Blaya / Stefan Müller EPS 2011
Page 7 of 83
there are legal limits for the maximum temperature one can heat up the groundwater
(25 °C4), there are limits for the output temperature as well.
During winter all the circuits are ran in reversed mode. Warm water from the
aquifer is pumped through the heat exchanger to the cold well. The heat is used to
keep the street free of snow and to prevent cracking. If the heat is used to warm up
facilities, the buildings must either be specially designed for that, or a heat pump is
necessary, as the temperature of the hot well is often not high enough for heating a
building.
Illustration 11.2. HEAL-system in winter.
Final Report: HEAL-Project Pau Blaya / Stefan Müller EPS 2011
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II Review of Literature
Final Report: HEAL-Project Pau Blaya / Stefan Müller EPS 2011
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2.1. Benefits of HEAL system
HEAL system has a wide range of applications. In particular the systems are
suitable for large scale and mixed-use developments. They can also be used in
commercial buildings, office buildings, and large residential estates, campus sites in
educational or health sectors and for industrial cooling. HEAL systems can be
applied in new developments or added during refurbishment of old buildings.
• Best where both heating and cooling exist
• Suits residential, commercial and mixed use or community systems
• Advantageous for an Energy Service Company ( ESCO) application
• Can work in conjunction with CHP5
• Opportunity to use new buildings with net cooling requirements to meet heat
demands of existing buildings with net heating requirements, in a low carbon
Urban Heat Sharing network.
• Can reduce peak electrical loads, improve load security and cut costs for
buildings with primarily cooling requirement.
• Suits medium to large scale heating and cooling developments (>500 KW).
The main beneficiary of the HEAL
system are buildings, houses or residencies
that these will win an energy supplement.
Thereafter, we will explain how the system
works for a building, in this explanation we will
use approximate data of temperature, but in
any case are exactly, each study has different
5 CHP = cogeneration.
Illustration 21.1. Example of the cycle of
HEAL system.
Final Report: HEAL-Project Pau Blaya / Stefan Müller EPS 2011
Page 10 of 83
temperature ranges.
The technology uses the principle that at a certain underground level, the
ground has the ability to store thermal energy for a substantial period of time. During
the warm season, water from the cold store at around 7-10°C is passed through a
heat exchanger providing direct cooling water to the building. The heat pump is
available automatically as support in periods of peak demand. The store circuit water
will pick up energy from the building and thus be raised in temperature to around 18-
20°C (or higher for fresh air load). This water, the temperature of which is higher than
the natural groundwater temperature, will be run to an underground „warm energy‟
store.
The heat stored in the warm energy store is used for heating during the winter.
Water from the store at around 20°C is passed through a heat exchanger and
connected into a heat pump, which in tur n provides water around 40-50°C for use in
building heating. While the groundwater passes through the heat pump it cools to
around 7°C. The cooled water is run to the underground „cold energy‟ store. The cold
stored in the „cold energy‟ store is used for
cooling, completing the annual cycle Any excess
heat or cold in the system over a year is balanced
using an external heat exchanger.
In parallel, the road is the second major
benefit, because with the movement of water
through it for different seasons, it can avoid
excessive temperatures.
Illustration 21.2. Example of snow and
ice in the road
Final Report: HEAL-Project Pau Blaya / Stefan Müller EPS 2011
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For example, in winter, the formation of ice or snow on the road is a great
danger and inconvenience to drivers. Circulating hot water under the road will do that
not be possible to form ice sheets or large quantities of snow, keeping the road free
from danger and thus avoiding the possible harm that the asphalt may suffer.
In summer it is also very useful. Since the high temperatures that help our
system to capture heat, also these temperatures make damage to the road, causing
deformations in the pavement. The circulation of water with small temperature will be
avoided such high temperatures, thus avoiding the deformation of the asphalt.
Finally, using a green energy, renewable
energy is a very significant for nature. Because no
contamination issues and does not consume
natural resources, only uses the sun's heat to
work.
Illustration 21.3. Symbol of green energy.
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2.2. Weather conditions in Belgium6
To study the weather in Antwerp, we made an investigation of the meteorology
of Belgium last year. As a result, we have prepared a table with the corresponding
graph where we can see the evolution of temperature versus time (months).
Jan Feb Mar Apr May Jun
Hours of sunshine 52 76,7 106,5 151 193,1 180
Number of rainy days 13,4 10,1 13,1 11,3 11,9 10,5
Jul Aug Sep Oct Nov Dec
Hours of sunshine 191,9 169,1 139,1 113,1 65,2 41,7
Number of rainy days 10 10 9,5 10,2 13 12,7
6 http://www.locationflanders.be/production-guide/facts-and-figures/climate-and-weather/
0
50
100
150
200
250
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Ho
urs
Months
Hours of sunshine
Graph 22.1. Graph about the evolution of hours of sunshine in Belgium per month last year.
Final Report: HEAL-Project Pau Blaya / Stefan Müller EPS 2011
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We have taken last year because it is the more similar meteorology to theorize
the weather next year, which we will work in our study. Our two graphs show the
evolution with a continuous line respect time, measured in months during a year. We
analyzed the hours of sunlight and days of rain a year, this study makes us see how
many hours it will have on heat collection.
The following table shows the temperature ranges in which we will work. This
calculation is divided into three parts:
The average working temperature, where temperatures will be common work.
Maximum working temperature, which is the maximum temperature that may
leave.
Minimum working temperature, lower temperature calculated to work.
Jan Feb Mar Apr May Jun
Average temperature [ºC]
3,1 3,5 6,3 8,9 13,2 15,6
Average maximum temperature [ºC]
5,6 6,4 9,9 13,2 17,7 20
0
2
4
6
8
10
12
14
16
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Ra
iny d
ays
Months
Number of rainy days
Graph 22.2. Graph about the evolution of number of rainy days in Belgium per month last year.
Final Report: HEAL-Project Pau Blaya / Stefan Müller EPS 2011
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Average minimum temperature [ºC]
0,7 0,6 2,9 4,8 8,9 11,5
Jul Aug Sep Oct Nov Dec
Average temperature [ºC]
17,7 17,7 14,5 10,6 6,2 4,1
Average maximum temperature [ºC]
22,3 22,5 18,7 14,4 9,1 6,5
Average minimum temperature [ºC]
13,6 13,3 10,8 7,6 3,7 2
0
5
10
15
20
25
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Te
mp
era
ture
[ºC
]
Months
Average temperature [ºC]
Average maximum temperature [ºC]
Average minimum temperature [ºC]
Graph 22.3. Graph about the evolution of average temperature in Belgium per month last year.
Final Report: HEAL-Project Pau Blaya / Stefan Müller EPS 2011
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2.3.Heat exchanger7
2.3.1. Introduction
A heat exchanger is a device that is used for transfer of thermal energy
(enthalpy) between two or more fluids from one medium to another, at differing
temperatures and in thermal contact, usually without external heat and work
interactions.8
Heat exchangers are normally used only for the transfer and useful elimination
or recovery of heat without an accompanying phase change. The fluids on either side
of the barrier are usually liquids, but they may also be gases such as steam, air, or
hydrocarbon vapours; or they may be liquid metals such as sodium or mercury.
Fused salts are also used as heat-exchanger fluids in some applications.
The exchangers are used to recover heat between two streams in a process;
these fluids may be single compounds or mixtures. Typical applications involve
heating or cooling of a fluid, and heat recovery or heat rejection from a system. It has
other applications, as for example to sterilize, pasteurize, fractionate, distil,
concentrate, etc. But for our objective, the principal function will be change heat with
the best efficiently, for obtain the energy transfer with minimum losses.
7 http://www.cie.unam.mx/~ojs/pub/HeatExchanger/Intercambiadores.pdf
8 http://www.britannica.com/heatexchanger
Illustration 23.1. Example the heat exchanger. You can see the difference between inlet and outlet
temperaturas.
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In most heat exchangers, the fluids are separated by a heat transfer surface,
and ideally they do not mix. Such exchangers are referred to as the direct transfer
type, or simply recuperator. In contrast, exchangers in which there is an intermittent
heat exchange between the hot and cold fluids via thermal energy storage and
rejection through the exchanger surface or matrix are referred to as the indirect
transfer type or storage type, or simply regenerators. Such exchangers usually have
leakage and fluid carryover from one stream to the other.
Heat exchangers may be classified according to transfer process,
construction, flow arrangement, surface compactness, number of fluids and heat
transfer mechanisms or according to process functions. The different types of heat
exchanger are described in the following paragraphs.
2.3.2. Types
a. Shell and tube heat exchangers
Overview
Shell-and-tube heat exchangers are fabricated with round tubes mounted in
cylindrical shells with their axes coaxial
with the shell axis. The differences
between the many variations of this basic
type of heat exchanger are found in their
construction features and the provisions
made for handling differential thermal
expansion between tubes and shell.
Illustration 23.2. Example the Shell and tube
heat exchanger. You can see its difference parts.
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Applications
They are extensively used as process heat exchangers in the petroleum-
refining and chemical industries; as steam generators, condensers, boiler feed water
heaters and oil coolers in power plants; as condensers and evaporators in some air-
conditioning and refrigeration application; in waste heat recovery applications with
heat recovery from liquids and condensing fluids; and in environmental control.
b. Double pipe heat exchangers
Overview
Essentially, it consists of one pipe placed concentrically inside another one of
larger diameter, with appropriate end fittings on each pipe to guide the fluids from
one section to the next. The inner pipe may have external longitudinal fins welded to
it either internally or externally to increase the heat transfer area for the fluid with the
lower heat transfer coefficient. The double-pipe sections can be connected in various
series or parallel arrangements for either fluid to meet pressure-drop limitations and
LMTD9 requirements.
9 The logarithmic mean temperature difference (LMTD) is used to determine the temperature of the
driving force for heat transfer in flow systems. It uses a logarithmic calculation because of this temperature is not linear and can be better represented by a logarithmic calculation. LMTD is the logarithmic mean temperature difference between hot and cold streams at each end of the exchanger.
Illustration 23.3. Example the Double pipe heat exchanger. You can see its difference parts.
Final Report: HEAL-Project Pau Blaya / Stefan Müller EPS 2011
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Applications
The major use of double-pipe exchangers is sensible for heating or cooling of
the process fluid for small heat transfer areas (typically up to 50 m.) are obligatory.
They may also be used for small amounts of boiling or condensation on the process
fluid side. The advantages of the double-pipe exchanger are largely in the flexibility of
application and piping arrangement, also the fact that they can be erected quickly
from standard components by maintenance crews.
c. Compact heat exchangers
Overview
One variation of the fundamental compact exchanger element, the core, is shown
after this. The core consists of a pair of parallel plates with connected metal
components that are bonded to the plates. Compact heat exchangers may be
classified by the types of elements that they employ. The compact elements usually
fall into five classes:
• Circular and flattened circular tubes.
• Tubular surfaces.
• Surfaces with flow normal to banks of
smooth tubes.
• Plate fin surfaces.
• Finned tube surfaces.
Illustration 23.4. Example the Compact heat exchanger. You can see the water circuits.
)
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Applications
Compact or plate-fin heat exchangers have a wide range of applications that
include:
• Natural gas liquefaction.
• Cryogenic air separation.
• Ammonia production.
• Offshore processing.
• Nuclear engineering
d. Plate and frame heat exchanger
Overview
These exchangers are usually built of thin plates (all principal surfaces). The
plates are either smooth or have some form of corrugations, and they are either flat
or wound in an exchanger. Generally, these exchangers cannot accommodate very
high pressures, temperatures, and pressure and temperature differentials. These
exchangers may be classified as plate, spiral plate, sheets , and plate exchangers of
coil.
Applications
These exchangers are relatively compact surfaces and lightweight heat
transfer, making them attractive for use in confined or weight-sensitive locations such
as on board ships and oil production platforms. Pressures and temperatures are
limited to comparatively low values because of the gasket materials and the
construction.
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They are often used for exchanging heat between two liquid streams in
turbulent flow and occasionally as condensers for fairly dense vapours (for example:
ammonia) or as vaporizers for a reboiler.
e. Spiral heat exchangers
Overview
There are several different versions of the spiral plate exchanger available.
This exchanger is formed by two metal long plates, parallel plates into a spiral using
a mandrel and then suitably welding the alternate edges of adjacent plates to form
the channels. The plates are held apart by raised bosses on one of the plates.
Connections are made at the centre of the coil of each channel for to act as
inlet in one case and outlet in the other. Similar connections are made at the outer
end of each channel. The spiral exchanger can be enclosed in a pressure vessel, or
the outer panel can be incorporated to form the outside of the unit. The heat
exchanger is closed at the upper and lower covers screwed to the outer shell of the
exchanger
Illustration 23.5. Example the Spiral heat exchanger. You can see 2 pictures, one is
hot/cold water circuits and another is real exchanger example.
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Applications
In accordance the top and bottom, the heat exchanger is very clean and
therefore it is ideal for applications involving a high degree of contamination. In fact, it
is extensively used for heating and cooling of the mixtures.
f. Regenerative heat exchanger
Overview
The regenerator represents a class of heat exchanger in which heat is stored
and it is alternately removed from a surface. This heat transfer surface is usually
referred to as the matrix of the regenerator. For continuous operation, the matrix
must be moved into and out of the fixed hot and cold fluid streams. In this case, the
regenerator is called a rotary regenerator. If, on the other hand, If, however, hot and
cold fluid flows are switched in and out of the matrix the regenerator is known as a
fixed matrix regenerator. In both cases the regenerator suffers from leakage and fluid
entrainment problems, which must be considered during the design process.
Illustration 23.6. Example the Regenerative heat exchanger. You can see 3 pictures: (a) rotary, (b) fixed-
matrix and (c) rotating hoods.
Final Report: HEAL-Project Pau Blaya / Stefan Müller EPS 2011
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Applications
Rotary regenerators are used extensively in electrical power generating
stations for air preheating. They are also used in gas turbine power plants, in
cryogenic refrigeration units, and in the food dehydration industry.
Fixed bed or fixed matrix regenerators are used extensively in the
metallurgical, glassmaking, and chemical processing industries
g. Scraped surface heat exchangers
Overview
In cases where a process fluid it is likely to crystallize on cooling or the degree
of contamination it is very high or including the liquid it is very high viscosity it is often
used in heat exchangers Scraped surface in which a rotating element has adapted a
leaf spring to clean the inside surface of a tube that it can usually be 0.15 m in
diameter. Double pipe construction is used often with a jacket, say 0.20 m in
diameter, and a common arrangement it is connect several sections in series or to
install several pipes within a common
depository. The units of scraping the
surface of this type are used in plants for
evaporating viscous materials or sensitive
materials in high heat vacuum.
Illustration 23.7. Example the Scraper blade
of scraped-surface exchanger.
)
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Applications
The range of applications covers a number of industries, including food,
chemical, petrochemical and pharmaceutical. The DSSHEs are appropriate when the
products are prone to fouling, very viscous, particulate, heat sensitive or crystallizing.
h. Transverse high finned heat exchangers
Overview
Pipes and tubular sections with external fins have been used extensively for
heating, cooling, and dehumidifying air and other gases. The cooler fin is a device
which distributes hot process fluids, usually liquids, the flow inside the tubes
extended surface and atmospheric air outside the tubes or induced on the surface
extended.
High fin tubes also can be removed directly from the metal tube wall, as in the
case of the pipe integral low fin. However, it is increasingly difficult to remove a flap
from high ferrous alloys as hard as those required for high temperature services,
which are often susceptible to strain hardening, while the flap is being formed.
Applications
The large majority of applications are for the transfer of heat to atmospheric
air. Tubes with fins can be used in: of the product water cooling and air cooling
products, heat exchangers and oil heaters, industrial and residential air, steam, hot
water or heating elements of resistance inside the laminate finned tube, refrigeration
and food industry and the automotive industry.
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2.3.3. Comparative10
Shell and Tube Double Pipe Compact Plate and Frame TYPES
Tªmax (ºC) Normal 600 600 150 175
Special designs - - - 200
Tªmin (ºC) Normal -100 -100 -200 -25
Special designs - -
-40
ΔTª (ºC) Maximum - - 50 -
Minimum -268 -268 down to 0,1 -272
Fluids Few since can be Few since can be Limited by Mainly limited
built of many metals built of many metals material by gasket
Size small big small medium-big
Heat exchange area medium large and ample small large and ample
Maintenance difficult very difficult medium easy
Life large medium medium large
Maximum design Shell side 300 300 250 25
pressure (bar) Tube side 1400 1400 - 40
Effectiveness ( ε ) 0.9 0.9 0.89 0,98
COMPARE ITEMS
10 http://www.sedical.com/web/productos.aspx?CAT_ID=29
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To better analyze the comparison table we have made a graph with the two
main points: performance and life. To obtain the life we had to make an investigation
of each of the exchangers, the percentage is based on a study of how Interchange is
still functioning properly over a period of 5 years. This graph represents the
information given to us by different companies.
* the life calculation is approximate, but provides an idea of expected performance.
By examining the graph we can see that the Plate and Frame Heat Exchanger
is the best, and provides an optimal result and better working conditions.
Shell and Tube Heat
Exchangers
Double Pipe Heat
Exchangers
Compact Heat Exchangers
Plate and Frame Heat Exchanger
Life 93,33 88,89 84,44 91,11
Effectiveness ( ε ) 90 90 89 98
75,00
80,00
85,00
90,00
95,00
100,00
Durability
Graph 23.1. Graph about the life and effectiveness of the different heat exchanger.
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2.3.4. Conclusion
As explained in the report, the different types of heat exchangers have many,
varied applications. The specific application of a heat exchanger determines which
type to select. The overall design process can be summarized in the calculation of
the area required for the transfer of heat from one fluid to another. Only the designer
can determine the current mechanical design parameters and meet the physical and
chemical conduct of fluids to be used.
The report examines the most common types of heat exchangers used for
industry. Although the applications of each type of exchanger are different, some
types not specifically designed to meet the needs of our project could still be used
with less efficiency.
In the previous comparative table we analyzed the technical parameters of the
exchanger types most suitable for our project and determined that the plate and
frame heat exchanger was the most appropriate for the HEAL-system. I would like to
emphasize efficiency, because with better efficiency we will have less heat loss and
better transmission. We also need to emphasize the importance of the heat transfer
area, because a greater area will reduce the size of the exchanger and gain usable
space. Our view has been re-enforced by different examples such as Terra Energy
Company. In our visit to their installations, we learned that they also utilize this type
of heat exchanger. This opinion is also supported by Marcel Hendriks, an IFTEC11
worker, who is an expert on this subject.
11
www.iftec.es
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2.3.5. Exchanged of HEAL system (Plate and frame heat exchanger)1213
Beginning of functioning
The plate heat exchangers are composed of a series of metal plates of
standard sizes for each manufacturer, each one is coupled with another in greater or
lesser number as the thermal requirements in a frame that supports them together.
To ensure that the plates are correctly facing each other, each plate is
equipped at the top and bottom with two openings, through which, the plates can
slide along the guides of the frame. The top opening also allows the plate to be
suspended from the guide.
Each plate has 4 openings where the fluids circulate in parallel while a fluid is
driven by plate pairs and the other for the plate
odd. Getting the necessary exchange of heat
between them.
The plates are separated by rubber
gaskets, facilitating the maintenance of them. We
can also have heat exchangers of brazed plate
without joints, being more efficient, but
maintenance is no longer possible.
The materials of which these exchangers
are constructed remain fundamentally dependent
upon the characteristics of the heat exchange fluids. Principal conditions for the
selection of the material for the plates will follow:
12
http://www.comeval.es/pdf/cat_tec/intercambiadores/intercambiadores_A4_esp.pdf 13
http://www.acpro.com.ar/m3.pdf
Illustration 23.8. Example of the
functioning the heat exchanger.
)
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• Easy to form by compression.
• Small thermal resistance.
In view of these conditions, the materials normally used in the construction of
the plates are stainless steel and nickel alloys, chromium, and titanium, while
silicone, natural and synthetic rubber is used for the gaskets.
Principal characteristics
• Compact construction, with a large exchange surface and plates together
provide greater thermal efficiency requiring less installation space.
• High thermal efficiency; have a good precision of exchange and greater of
heat exchange surface. The circuits operate against current and this offers a
great heat transfer.
• Safety; Absence of contamination between circuits due to the fact that both
are sealed independently by gaskets. The middle area vented to the
atmosphere in case of breakage or wear of gaskets, thus avoiding the
unwanted indoor air pollution.
• Light, design provides easier handling, shipping and safety to use in the
installation.
• Contamination minimum; due to the self-cleaning design of the plates.
• Minimum corrosion and wear of materials.
• Minimal operating costs.
• Expansibility and durability; Possibility of extension the number of plates for an
increased thermal efficiency in the future and renewal of effectiveness with the
change of plates.
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Advantages and disadvantages
Advantages:
High turbulence stream. That allows lower flow rates in fluids and decreases
the risk of contamination.
Minimum heat losses. Because only the edges of the plates are exposed to
the outside environment, and they are also very thin and can be easily isolated.
Easy to Remove and Clean. Plate Heat Exchangers are easy to clean by
removing the tie bolts and sliding back the movable frame part. Then the plate pack
can be inspected, pressure cleaned, or removed for refurbishment if required. In the
case of damaged gaskets, the fluid leaks outwards. The repair is immediately
possible, and the mixing or contamination of the fluids can be avoided.
Expandable. A very significant feature of the plate heat exchanger is that it is
expandable. Increasing the heat transfer requirements means simply adding plates
instead of buying a new heat exchanger, saving time and money.
High Efficiency. Because of the pressed patterns in the plates and the
relatively narrow gaps, very high turbulence is achieved at relatively low fluid velocity.
This combined with counter directional flow results in very high heat transfer
coefficients.
Compact Size. As a result of the high efficiency, a smaller heat transfer area is
required, resulting in a much smaller heat exchanger than would be needed for the
same duty using other types of heat exchangers. Typically a plate heat exchanger
requires between 20-40% of the space required by a tube and shell heat exchanger.
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Illustration 23.9. Example of Plates
)
Close Approach Temperature. The same features that give the plate heat
exchanger its high efficiency also make it possible to reach close approach
temperatures, which is particularly
important in heat recovery and
regeneration applications. Approach
temperatures of 0.5ºC are possible.
Multiple Duties in a Single Unit. The
plate heat exchanger can be built in
sections, separated with simple divider plates or more complicated divider frames
with additional connections. This makes it possible to heat, regenerate, and cool a
fluid in one heat exchanger or heat or cool multiple fluids with the same cooling or
heating source.
Less Fouling. Very high turbulence is achieved as a result of the pattern of the
plates, the many contact points, and the narrow gap between the plates. This
combined with the smooth plate surface reduces fouling considerably compared to
other types of heat exchangers.
Disadvantages:
The limitations that the gaskets impose are,
that they can't work with temperatures exceeding
250 º C or pressures above 20 atm.
Pressure loss. The pressure loss in a frame
and plate heat exchanger is greater than in other exchangers.
Illustration 23.10. Example of the
functioning the Gaskets.
)
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Expensive. Compared to a “multi pipe” heat exchanger, a frame and plate heat
exchanger is more expensive.
Study of heat transfer:
Fundamental equations:
The selection of plate heat exchanger depends on the following factors:
• Quality of water / fluid on both sides
• Flow, power and thermal jumps on both sides of the Heat Exchanger
• ΔT between the primary circuit and secondary circuit
For all types of heat exchanger, considering only the conditions of entry and
exit of fluids, you can set the global heat balance of the device by setting the amount
of heat Q lost by the hot fluid equal to the amount of heat Q gain of the cold fluid,
while heat losses are ignored.
Q = M ( H1 - H2 ) = m ( h2 - h1 )
Capital letters are reserved for the hot fluid and lower case letters for the cold
fluid, while the indices 1 and 2 correspond respectively to the conditions of entry and
exit. M and m represent the mass flow of the fluid, while H and h are the enthalpies of
fluids depending on their temperatures, T and t.
You can apply the Fourier equation of the entire device:
Q = U A·tm
• A = Total area of exchange of the device.
• U = Global transfer coefficient.
• tm = average temperature difference between the two fluids
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2.4 Heat storage systems14
2.4.1 Introduction
Ground Source Heat Pump (GSHP) and Underground Thermal Energy
Storage (UTES) use the basement for the exchange of thermal energy (heat and
cold) for heating and cooling in an effective way of buildings, roads and industrial
processes. The applications of refrigeration wells and GSHP's systems are based on
natural temperature underground, using the ground as a heat source or as a heat
dump. UTES's applications are based on seasonal storage of heat and cold for later
use. The heat energy stored can be used directly for heating or cooling or in
combination with a heat pump.
2.4.2 Technologies for geo-energy exchange
There are different technologies that can be used to exchange heat with the
ground. Some use the underground as a heat source or as a heat dump. Others are
based on storage (seasonal) heat and cold. Another point of distinction is whether
the system is open or closed. With an open system we can extract and inject water
from and into the underground. With a closed system we cannot extract water of
underground, but exchange the heat indirectly.
Groundwater cooling
A cooling system wells require the presence of an aquifer from which we can
extract groundwater with a well catchment. The extracted groundwater is used by
means of a heat exchanger to cool the building. The building heat increases the
temperature of the water where this is recharged in another aquifer (injection well).
The temperature of the water recharge is often high, up to 15 K higher than the
14
www.iftec.es
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extraction temperature. Sometimes the water does not recharge but then transferred
to a sewer or a river for safety.
Ground Source Heat Pump – GSHP
A geothermal heat pump (GSHP) is a heat pump that uses the subsoil as a
heat source, operating at heating mode, or as a contributor of heat for cooling mode.
For the exchange of heat, the heat pump is connected the soil with a loop. The
implementation of a system GSHP is based on natural temperature of the subsoil.
The most common connection is a closed loop, existing pipes in form as "U" high
density polyethylene inserted in holes 50 to 200 meters deep. Another design is the
direct use of water from an aquifer (often called open-loop system), simulate a
cooling system wells. For this system the kind of water use will be water current with
a series of previously treated for maximum efficiency.
Underground Thermal Energy Storage – UTES
While a GSHP remove or dissipate heat, UTES is based on heat and cold
storage in the subsoil to later use. In majority of cases applies UTES as seasonal
storage. The stored energy can be used directly for heating or cooling or in
combination with a heat pump. In general we can distinguish two types of systems:
• Aquifer Thermal Energy Storage- ATES
• Borehole Thermal Energy Storage – BTES
ATES System
ATES system is an open system for the seasonal storage oh thermal energy.
In summer, it extracts water from the well "cool" for using it to cooling buildings. The
building waste heat heats the water that is injected into the well "hot". In winter, the
process is reversed. The water is pumped from the hot well hot and it is used as a
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heat source, such as for heat pumps. The cooled down water is injected to the warm
well. ATES system doesn‟t consume groundwater and doesn't discard the water in
the aquifer. All water extracted from a well is injected into another well. This means
that there isn't extraction of underground water, which minimizes the negative
impacts on the environment. ATES system requires that it be possible to obtain
relatively high flow of water. Due of this, the application depends directly on the hydro
geological conditions of the underground.
BTES System
The BTES system consists of several boreholes. Instead of penetrating the
aquifer as in the open ATES system, BTES system is, however, a closed loop
system. A loop tube of polyethylene is introduced to the boreholes to avoid a mixing
of the heat transfer medium and the surround soil or aquifer. To obtain a good
thermal contact with the surrounding subsoil, one has to fill the remaining space with
a material with high thermal conductivity. The loops function as a ground heat
Illustration 24.1. ATES: Aquifer Thermal Energy Storage
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exchanger. In winter the heat exchanger is used to extract heat from the subsoil, for
example, for a geothermal heat pump.
In summer, the heat flow in the system BTES is the reversed. The "cold
energy" stored in the subsoil is extracted and passes through a heat exchanger,
providing cooling to the building, either in direct mode (passive cooling) or with the
support of the heat pump in reverse mode (active cooling).
Due to transport and building heat extraction, the fluid temperature increases
circuit. This fluid with a temperature above the natural temperature of the subsoil
returns to the boreholes, where the "hot energy" is stored in the surrounding land for
the next season when heating is needed.
The BTES system with closed loop circuit depends less on the hydro
geological conditions of the site as the ATES system. For this reason, it is more
suitable for zones where the aquifer cannot be used for heat storage.
Illustration 24.2. BTES: Borehole Thermal Energy Storage. (HP = Heat Pump; HE = Heat Exchanger)
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2.4.3 Possible problems
If groundwater is used only for cooling, the dissipated heat will cause a
gradual increase in temperature in the aquifer. This can cause problems such as:
• Perturbation of the cooling system for increasing extraction temperatures.
• Limited possibilities of new systems in the near existing systems.
• Possible changes in chemical properties, physical and biological
characteristics of aquifer.
• Legislation to restrict the introduction and implementation of such systems.
An increase of temperature causes a decrease in thermal gap (difference in
temperature between the groundwater before and after heat exchange with the
building), resulting in a lower power of the cooling system. It is possible that the
functioning of existing systems is affected for new systems in the near or in the case
of a poor design for a thermal short circuit between the injection well and extraction
well.
A change in temperature of groundwater can change the chemical balance
and cause an acceleration in the growth of micro-organisms. There is research to
show that the velocity of chemical and biological processes significantly increases
with increasing temperature. These effects can be observed with changes in
temperatures above 20 K. However, below 40 º C the effect is not significant. Field
tests to observe the effect of change in temperature on chemical and microbiological
processes show that the impact is less than the natural variation in groundwater
quality.
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Warming the aquifer could be considered a thermal pollution. This may be one
reason for the competent authorities when granting or denying permits. To avoid this,
often great efforts in education of the authorities and the public have to be done.
2.4.4 Solution
In many countries groundwater used for cooling. In some countries, such as
the Netherlands. It is not permitted to dissipate heat to an aquifer without heat
balance. The law often demands a period of one to five years an equality in the
quantity of heat dissipated into the aquifer and the quantity of heat extracted from the
aquifer. If the system uses both to cooling and heating or cold is recharged during the
winter, the condition is fulfilled.
Figure 24.3 shows the beginning of an improved system for cooling and
heating with a flow of extraction well into the injection well. For cooling it would be
better to lower the temperature with applying a seasonal storage with an ATES
system (Figure 24.4.)
Illustration 24.3. Improved ATES-system.
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The open geothermal systems (Figure 2.3) always require the use of a chillier
or heat pump to provide the necessary cooling power and temperature requirements.
In general, the heat pump provides full cooling capacity, using only ground water to
cool the condenser. With ATES most of the cooling power is provided by ground
water from direct cooling. From the energy point of view, direct cooling is more
efficient than the application of a chillier. Therefore, energy conservation for summer
cooling is much greater with ATES system with an open geothermal system.
2.4.5. Dimensions
The system requires a flow groundwater system, it depends on the maximum
potency covering and the jump thermal. The simplified equation is:
• P = power in kW.
• Q = flow in m3 / h.
For example, if the required power is 300 kW and the design ΔT is 6K, the
groundwater flow system will be about 43 m3 / h.
Illustration 24.4. ATES system with variable flow for seasonal storage of thermal energy.
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The number of wells (doubles) needed to obtain this flow depends on the
aquifer properties (thickness and conductivity). In the case of Antwerp will probably
possible to do with a “doublet” (a pair of wells). A very important factor for the design
of the well is the velocity in the borehole wall. It cannot be too high. If it is too high,
the water can drag thin particles that it cans causing obstructions wells. The well
design is the work of specialists. There are some formulas, but we must apply
correctly.
2.5. Water pump
2.5.1. Introduction
A pump is a hydraulic generator machine that converts energy, usually
mechanical, in hydraulic energy of the moving fluid. The fluid may be liquid, a mixture
of liquids or solids, such as concrete before it sets or paper pulp. Increasing the
energy of the fluid increases its pressure, its speed or its height, all as demonstrated
by the Bernoulli principle
The principle of Bernoulli15, also known as Bernoulli's equation or Bernoulli
trinomial, describes the behaviour of a fluid moving along a streamline. The energy of
a fluid at any time consists of three components:
• Kinetics: the energy due to the speed that holds the fluid.
• Gravitational potential: the energy due to the altitude of the fluid.
• Energy flow: the energy that a fluid contains due to its pressure.
15
http://en.wikipedia.org/wiki/Bernoulli%27s_principle:/
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The next equation, known as Bernoulli's equation, consists of these same
terms:
Where:
• V = flow velocity in the studied section.
• g = gravitational acceleration
• z = height in the direction of gravity from a reference.
• P = pressure along the streamline.
• ρ = density of flow.
In general, a pump is used to increase the pressure of a liquid adding energy
to the hydraulic system, to move flow from an area of lower pressure or altitude to
another of higher pressure or altitude.
Illustration 25.1. This picture shows the theorem Bernoulli
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2.5.2. Types.16
According to the principle of operation
The main classification of the pumps are determined according to the
principles of operation upon which they are based:
Positive displacement or volumetric pumps:
Where its operating principle is based on the hydrostatic, so that increased
pressure is performed by the pressure of the chamber walls which vary its volume. In
this type of pump in each cycle the principal propellant generates in a positive way a
specified volume, so too are called volumetric pumps. If we can change the
maximum volume of the cylinder is talk of variable volume pumps. If this volume
cannot be changed, then we say that the pump is fixed volume. In the same time
these pumps can be divided into:
· Reciprocating piston pumps, in which there are one or more compartments
fixed, but variable volume, by the action of a piston or a membrane. In
these machines, the fluid motion is discontinuous and the processes of
loading and unloading are performed by valves that open and close
alternately. Examples of such pumps are piston reciprocating pump, rotary
piston pump or piston pump with actuator axial.
· Rotary positive displacement pumps or 'rotorystatic' , in which a fluid mass
is inside in one or more compartments that it travel from the entrance area
( of low pressure) to the starting area ( of Rotary positive displacement
pumps or 'rotorystatic' , in which a fluid mass is inside in one or more
16
http://avdiaz.files.wordpress.com/2008/10/tipos-de-bombas.pdf
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compartments that it travel from the entrance area ( of low pressure) to the
starting area ( of high pressure ) of the machine.
· Some examples of this type of machines are the vane pump, gear pump,
screw pump or peristaltic pump high pressure of the machine. Some
examples of this type of machines are the vane pump, gear pump, screw
pump or peristaltic pump17.
Rotodynamic pumps:
In which the operating principle is based on the exchange of quantity of
movement between the machine and the fluid, using hydrodynamics. In this type of
pump, there are one or more impellers with blades that turn to generate a range of
pressures in the fluid. In this type of machines fluid flow is continuous. These
hydraulic generating turbo machines can be subdivided into:
• Radial or centrifuges, when the fluid motion follows a trajectory
perpendicular to the axis of the rotor drive.
• Axial, when the fluid passes through the channels of the blades following a
trajectory contained in one cylinder.
17
A screw pump is a positive displacement pump that use one or several screws to move fluids or solids along the screw(s) axis. A peristaltic pump, or roller pump, is a type of positive displacement pump used for pumping a variety of fluids. A gear pump uses the meshing of gears to pump fluid by displacement. A lobe pump offers superb sanitary qualities, high efficiency, reliability, corrosion resistance and good clean-in-place and steam-in-place (CIP/SIP) characteristics. A rotary vane pump is a positive-displacement pump that consists of vanes mounted to a rotor that rotates inside of a cavity. http://en.wikipedia.org/rotodynamicpumps
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• Diagonal, when the trajectory of the fluid is performed in a different
direction from the above, this means, in a cone coaxial trajectory with the
rotor shaft.
Depending on the type of actuator
• Electric pumps. Generally, are those actuated by an electric motor, to
distinguish them from pumps, usually powered by internal combustion.
• Pneumatic pumps are positive displacement pumps in which the input energy
is pneumatic, usually from compressed air.
• Hydraulic pumps, like the air pump or waterwheel.
• Manual pumps. A type of hand pump is the pump beam.
2.5.3. Pump characteristics18
Flow
The pump flow is determined by the following relationship:
The flow rate obtained from this operation is called "flow theory", which is just
higher to the real flow depending on the volumetric efficiency of the pump, we can
see that exist internal leaks pump and these lead to decreases in performance.
Efficiency:
Performance Characteristics of Pump
The increase of actual charge won by the fluid through a pump can be
determined using the following equation: Where 1 and 2 are the sections of inlet and
outlet of the pump.
18
http://www.todomonografias.com/bombas/
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.
The power won by the fluid is given by:
And this quantity, expressed in terms of horsepower is traditionally called force
or power hydraulic. In addition to the charge or power added to fluid, the total
efficiency is given by:
Where the denominator represents the total power applied to the pump axis
and it is often called brake power. The overall efficiency of the pump is affected by
water loss in the pump and also by mechanical losses in bearings and seals. Also it
can exist some loss of power due to leakage of fluid between the back surface of the
impeller hub plate and the box, or through other components of the pump.
Volumetric efficiency
The volumetric efficiency of the pump is the quotient obtained by dividing the
flow of fluid that compresses the pump and theoretically should be compressed,
according to its geometry and its dimensions. Volumetric efficiency is defined as the
ratio between the actual flow and flow theory:
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In other words express the volumetric efficiency of fluid leakage is in the pump
during the compression process. Volumetric efficiency is a factor of the pump very
important because from it we can analyze the design capacity and the wear condition
of pump, so if the volumetric efficiency decreases with a high rate of change, wear of
its elements is too much. Volumetric efficiency is also affected by the pressure of
hydraulic fluid that is transported and also by the temperature.
The volumetric efficiency ranges between 80% and 99% depending on the
type of bomb, its construction and internal tolerances, and according to the specific
conditions of speed, pressure, viscosity, temperature, etc.
Mechanical efficiency
The mechanical efficiency measured mechanical energy losses produced in
the pump due to friction and internal friction mechanisms. It is essential to prevent
friction and friction within the pump, in such a way that the energy transmitted to the
pump axis can be reversed, to the greatest extent possible to increase the fluid
pressure and not to overcome friction and excessive friction between mechanical
parts of the pump. In general terms we can say that a pump mechanic with low
efficiently is a pump with accelerated wear, mainly due to friction gets moving parts.
Total or overall efficiency
The total or overall efficiency is the product of volumetric and mechanical
efficiency. Is called total because it measures the overall efficiency of the pump in its
function of pumping liquid pressurized, with minimal energy input to the pump axis.
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The overall efficiently of a new pump can range between 50% and 90%,
values decrease with use and wear of the internal elements sealing of the pump
itself.
Types of loss
Energy losses within the pump are three types:
Hydraulic loss, due to continuous friction the fluid passing through the pump,
for to avoid it we have to use the formulas that you can read before.
Volumetric losses: Due to leakage which eventually can produce the fluid
when passing through the pump, the losses can be seen in differences in pressure.
Other major leaks are due to the creation of gases or vapours as they occupy a
volume concentrated in the interior of the pump causing the decrease in flow.
Mechanical losses, due to mechanical friction in the fixed and the pump parts,
for example the die and bearings, between pistons and cylinders, etc..
Working Pressure
All manufacturers give to their pumps a value called maximum working
pressure, some include burst pressures or maximum intermittent pressure, and other
attached graphics pressure / life of their pumps. These values are determined by the
manufacturer in relation to a reasonable duration of the pump working in specific
conditions.
The value of the maximum working pressure is usually calculated for a life of
10000 hours, in some cases also specifies the maximum intermittent or struts
pressure.
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Life
The life of a pump is determined by the working time from the moment it is
installed until the time that the volumetric efficiency has decreased to an
unacceptable value, however this point varies greatly depending on the application.
For example there are installations where efficiency cannot be less than 90%, while
others use the pump even when performance is below 50%. The life of a pump also
varies greatly depending on the level of contamination of the fluid that is working.
2.5.4. How to select a hydraulic pump:19
The pumps should selected according to concept of the work to do, based on:
Maximum working pressure.
Pump's efficiently
Precision and safety of operation
Easy maintenance
Maximum flow
• Control needed in the start up phase.
19
http://sisbib.unmsm.edu.pe/bibvirtualdata/tesis/ingenie/monge_t_m/anexo-8.pdf
Illustration 25.2. This graph shows the pump life depending on the
pressure.
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The mechanical properties of the pumps are defined by the conditions of
operation, such as pressure, temperature, suction condition and materials being
pumped. The hydraulic characteristics are inherent in each type of pump and are
influenced by the density, viscosity, type of operation and type of control.
2.5.5. Conclusion
The HEAL system will be used submersible pumps with variable flow. Usually
there is one per well, although some projects have 2 pumps per well. However
redundancy is more about security than flow.
The selection depends mainly on the flow pump
(maximum) and the pressure height required
(depends on the level dynamics in the well and
the head loss in the underground system).
A submersible pump is a pump with a
sealed impeller in the housing. The assembly is
immersed in the liquid to be pumped. The
advantage of this type of pump is that it can
provide a significant lifting force as it does not
depend on external air pressure. And with the
variable flow we can regulate the flow of water by controlling the pressure and speed.
Illustration 25.3. Example the submersible
pump.
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2.6. Heat pump
For an example of common application to the HEAL system such as the
building, we will briefly mention heat pumps. The heat pump is very important in the
building as energy support, because It will solver as peak of energy demand that
HEAL system cannot cover.
Overview
A heat pump is a machine or device that diverts heat from one location (the
'source') at a lower temperature to another location (the 'sink' or 'heat sink') at a
higher temperature using mechanical work or a high-temperature heat source. A heat
pump can be used to provide heating or cooling. Even though the heat pump can
heat, it still uses the same basic refrigeration cycle to do this.
Beginning function
A heat pump uses an intermediate
fluid called a refrigerant which absorbs
heat as it vaporizes and releases the heat
when it condenses. It uses an evaporator
to absorb heat from inside an occupied
space and rejects this heat to the outside
through the condenser. The refrigerant
flows outside of the space to be conditioned, where the condenser and compressor
are located, while the evaporator is inside. The key component that makes a heat
pump different from an A/C is the reversing valve. The reversing valve allows for the
Illustration 26.1. A simple stylized diagram of a heat
pump's vapour-compression refrigeration cycle:
1) condenser, 2) expansion valve, 3) evaporator,
4) compressor.
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flow direction of the refrigerant to be changed. This allows the heat to be pumped in
either direction.
To meet requirements in a changing climate the heat pump will serve as a
help energetic for heating or cooling a building. To demonstrate the demand curve of
heat for a building, this graph illustrates what part of the energy demand is the heat
pump and what part is the HEAL-system.
Illustration 26.2 shows the demand curve of heat for a building. As we can see
in the graph, the building requires the maximum load for only a few hours a year.
During this time the heat pump will help to cover the entire energy demand to HEAL-
system. The shape of the curve depends on the type of building. For example, in the
case of a hospital (which requires 24 hours of operation) the curve tends to be flatter
than in the case of an office building (which operates intermittently).
Peak charge: Heat pump
Basic charge: HEAL-system
% annual demand (MWh)
Hours (h)
Illustration 26.2 Example of the demand curve of heat from a building.
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2.7. Asphalt collector 20, 21, 22, 23
The task of the asphalt collector is to gather the heat in summer. In winter it
works as a big “floor heating” for the ground, or, with another point of view, as a
collector for the cold. Generally, there are three types of asphalt collectors. A detailed
description in Dutch can be found in J. Michielsens masterthesis21.
The “Winnerway-concept”22 was developed by Winnerway in the Netherlands.
With this system, heat and cold is collected either by piping the water through
concrete or asphalt layers or by letting the water flow through a porous asphalt layer,
which is located underneath the dense top layer.
The second system is called Road Energy System23 by Ooms Avenhorn,
Netherlands. Here a system with tubes is used, too, similar to the first Winnerway-
concept. But in contrast to that, the tubes are supported by a plastic grid. This grit
reinforces the tubes especially during the construction and compacting phase.
The third system was developed by KWS and is called Zonneweg24. It works
likewise the second variant of the Winnerway-concept: Between two layers of dense
asphalt is a layer of porous asphalt, where the water can flow.
20
Johann Michielsen, 2009: “Masterproef: Heat Exchanging Asphalt Layers: Portfolio”, Artesis Hogeschool Antwerpen 21
http://winnerway.nl/sites/het_concept.html cited on 7th of June, 2011 22
http://www.roadenergysystems.nl/pdf/RES%20%28NL%29.pdf cited on 7th of June, 2011 23
http://www.zonneweg.nl/ cited on 7th of June, 2011
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III Simulation
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3. Simulation of the system
The target of the simulation is to calculate the average energy output of a
HEAL-system for a certain amount of radiance, shadow, rain, snow, wind, etc. Due to
the limited time we decided to focus on the basic calculation without taking wind, rain,
snow or shadows into account. Unfortunately, we couldn‟t proof our calculations to be
wrong or write, due to a lack of time. Nevertheless, there are some interesting results
both from the calculation and the measurements.
3.1. Sources for weather data,
Although we started our calculation with a known surface temperature it might
be interesting for future projects to take the influences of sun, wind, etc. into account
and therefore need a reliable source for weather data. For the quantity of energy
from the sun one can use several references. The “Photovoltaic Geographical
Information System“24 by the European Commission Joint Research Centre is a tool
to gather information about relevant data for the installation of solar panels, among
other facts the daily and monthly irradiation of the sun for a certain area in Europe.
Another one is the “EnergyPlus Energy Simulation Software”25 by the U.S.
Department of Energy. This database gives not directly the amount of irradiation, but
several numbers on the weather for a certain location. Data about the ground
temperature is collected by most weather stations. But it is usually not open to public
and must be bought from the weather services.
24
http://re.jrc.ec.europa.eu/pvgis/apps4/pvest.php# cited on 8th of June 2011 25
http://apps1.eere.energy.gov/buildings/energyplus/ cited on 8th of June 2011
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3.2 Assumptions
To calculate the heat flow from the asphalt to the pipes, a two dimensional,
steady-state conduction case as described in “Fundamentals of Heat and Mass
Transfer”26 p 207, with an outer radius equal to the depth of the pipes, is assumed:
Following assumptions are made:
• the thermal conductivity k of all layers in the road is the same
• the heat outside of the relevant area has no influence on the temperature of
the pipe
• Θ1 and Θ2 are each the same in every 10-cm section
• the tubes have the same temperature as the water and no influence on the
heat transport
All dimensions refer to the prototype of the department of „Industriële
Wetenschappen” as described in: „Masterproef: Heat Exchanging Asphalt Layers:
Portfolio”27, p. 22. The street collector is separated into parts of 10 cm length in z-
direction. When the heat flow from the asphalt to the tubes is known, the heat flow to
26
Incropra, DeWitt, Bergman, Lavine, 2007: “Fundamentals of Heat and Mass Transfer” 27
Johann Michielsen, 2009: “Masterproef: Heat Exchanging Asphalt Layers: Portfolio”, Artesis Hogeschool Antwerpen
Illustration 32.1. Description of the assumptions
D
d
Θ2
Θ1
q
Asphalt surface
Tube
Relevant area for heat transfer
z
y
x
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the water can be calculated and the energy output is known. The heat flow from the
asphalt to the pipe can than be calculated with:
q = k * 2π *L / ( cosh-1 ( D2 + d2 / (2Dd))) * ΔΘ1-2
with:
• q: heat transfer rate to the outside layer of the tube [ W ]
• k: thermal conductivity [ W / ( m * K ) ]
• L: length of one part of the asphalt [ m ]
• D: diameter of the relevant area [ m ]
• d: diameter of the tubes [ m ]
• Θ1: temperature on the top outside layer of the tube [ K ]
• Θ2: temperature on the edge of the relevant area [ K ]
The thermal conductivity of Asphalt is assumed to be 0,75 W / (m*K)28.
The radius D of the relevant area is the distance from the axis of a tube to the
surface, 68 mm. The external diameter d of the tubes is 20 mm, the internal is 17mm.
We assumed different temperatures for the calculation, but there are possibilities to
calculate or measure them: The temperature Θ2 can be measured with the prototype.
The average between the surface temperature Θsurface and the temperature of the
ground in 136 mm depth can be considered as Θ1. The surface temperature can be
calculated with:
Θsurface = Θi + ( ( he – U ) / he ) * ( α * qsun / he + Θe – Θi )
with:
• Θi: temperature of the soil [ K ]
• he: heat transfer coefficient [ W / ( m² * K ) ]
28
http://www.engineeringtoolbox.com/thermal-conductivity-d_429.html cited on 6th of June 2011
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• U: overall heat transfer coefficient. [ W / ( m² * K ) ]
• α: absorption factor of the asphalt [ - ]
• qsun: irradiance of the sun [ W / m² ]
• Θe: dry bulb temperature of the air [ K ]
As we didn‟t focus on the surface temperature anymore, we will leave this for
future projects.
The calculation works as follows:
With q = k * 2π *L / ( cosh-1 ( D2 + d2 / (2Dd))) * ΔΘ1-2 the heat transfer to
the first 10 cm of water is calculated. The exit temperature of the line section is than
calculated according to
Θex = mmedium / cmedium * q * t + Θin29
with:
• Θex: exit temperature [ K ]
• mmedium: mass of the medium within the 10 cm section [ kg ]
• cmedium: Specific heat capacity of the medium [ J/(kg*K) ]
• q: heat transfer rate [ W ]
• Θin: temperature at the beginning of the section [ K ]
This exit temperature is than used as the temperature of the top outside layer
of the next sections tube and the exit temperature of the final section is the final
temperature of the water.
3.3 Note to the volumetric flow rate
In order to get a good heat transfer between the medium flowing in the tubes
and the tube itself, a turbulent flow is preferred rather than a laminar one. The type of
29
Kuchling: „Taschenbuch der Physik, Auflage 17“, Fachbuchverlag Leipzig, 2007, p. 259
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flow is determined by the ratio between viscous and inertial forces30. The number,
that describes that ratio is the „Reynolds-number“. At a low Reynolds-number, the
viscous forces dominate and the flowing fluid or gas tends to be laminar. At a
Reynolds number under 2300, the streaming in a pipe or tube is always laminar.
Above 4000, the streaming can be turbulent, when the flowing medium gets any
interferences31. The Reynolds number for a pipe is32:
R = vm * D / ν
With:
• R: Reynolds number [-]
• vm: mean velocity of the fluid [m/s]
• din: diameter of the pipe [m]
• ν: kinematic viscosity of the fluid [m²/s]
To calculate the minimum speed needed for a turbulent flow the equation is
rearranged to solve it for vm:
vm = R * ν / din
With:
• R = 4000
• ν = 0,805 * 10-6 m²/s (water at 30 °C)33
• din = 0,02 m
vm,min = 4000 * 0,805 * 10-6 m²/s / 0,02 m
vm,min = 0,161 m/s
The volumetric flow rate Vflow [m³/s] in a pipe is34:
Vflow = A * vm
30
Elemér: „Fluid mechanics for petroleum engineers“, Elsevier, 1938, p. 161 31
Elemér: „Fluid mechanics for petroleum engineers“, Elsevier, 1938, p. 235 32
Heinz / Schade / Ewald / Kunz: „Ströhmungslehre“, de Gruyter, 2007, p. 99 33
http://hydro.ifh.uni-karlsruhe.de/download/Kap01ps.pdf, cited on 05.05.2011 34
Kuchling: „Taschenbuch der Physik, Auflage 17“, Fachbuchverlag Leipzig, 2007, p. 162
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With:
• A = area cross section [m²]
The volumetric flow rate equals to:
Vflow = (din / 2)² * π * vm,min = (0,02 m / 2)² * π * 0,161 m/s
Vflow = 0,505 m³/s = 0,505 m³/s * 1000 l/m³ / 60 s/h = 8,42 l/h
Hence, the minimum flow rate one would want is ~ 8 l/h. There are enough
possibilities in the tubes to disturb the laminar flow (sensors, bends, fittings). The
average flow rate in an asphalt collector is around 200 l/h, according to Arien de
Bondt, Ooms Avenhorn.
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3.4 Calculation and results
Several calculations have been done. The most interesting results will be
summarized in this chapter. Note, that the values count for ~ 0,14 m2 of asphalt
collector (the prototype is 2 m long, the area of influence as an diameter of ~ 7 cm).
For the detail calculation please have a look at appendix 1: Calculations.xls
a. Θex and Σq as a function of the thermal conductivity
The k values vary in the range we found on the internet. The calculation shows
the linear dependence of the k-factor.
100,000
150,000
200,000
250,000
300,000
350,000
400,000
450,000
288,500
289,000
289,500
290,000
0,800 1,000 1,200 1,400 1,600 1,800 2,000 2,200 2,400 2,600
Σq
[W
]
T_
ex
[K
]
k_asphalt [W/(m*K)]
T_ex and Σq as a function of k_asphalt
T_ex Σq
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b. Θex and Σq as a function of the entering mediums temperature
The most interesting in this chart is the developing of the heat transfer rate.
The amount of heat gain is around 8% higher for each 5K temperature difference
between entering medium and asphalt (area of influence).
100,000
150,000
200,000
250,000
300,000
350,000
284,000
289,000
294,000
299,000
304,000
309,000
314,000
319,000
324,000
329,000
334,000
283,000288,000293,000298,000303,000308,000313,000318,000323,000328,000
Σq
[W
]
T_
ex
[K
]
T_in [K]
T_ex and Σq as a function T_in
T_ex = Σq
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c. Θex and Σq as a function of the pipes depth
This has probably nothing to do with the real reason why the energy output
decreases with an increase of the depth. In our simulation it comes due to the fact,
that we increase the "thickness of the insulation", the asphalt around the "water-wire",
which leads to a better insulation of the "water wire".
0,000
50,000
100,000
150,000
200,000
250,000
300,000
288,200288,300288,400288,500288,600288,700288,800288,900289,000289,100289,200
0,025 0,030 0,035 0,040 0,045 0,050 0,055 0,060 0,065 0,070
Σq
[W
]
T_
ex
[K
]
D_center
T_ex and Σq as a function of the pipes depth
T_ex Σq
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d. Θex and Σq as a function of the flow rate
This result is the most interesting one, as it shows, that by setting the flow rate,
one can already regulate to have a bigger amount of heat on a lower temperature
level, or a lower amount of heat on a higher temperature level. The difference is not
that big in numbers, what might be due to the simulation model. But it's significant
and the explanation is, that a higher flow rate means a bigger volume, that is heated,
but also means a higher flow speed, which results in a lower heat transfer per volume
and thus in a lower temperature.
The fact, that a low flow rate results into a worse heat transfer due to laminar
streaming is not respected. But as this only occurs with flow rates <8 l/h, it is not an
important issue.
25,000
35,000
45,000
55,000
65,000
75,000
85,000
95,000
105,000
115,000
125,000
275,000
280,000
285,000
290,000
295,000
300,000
305,000
310,000
315,000
1,000 50,000 100,000 150,000 200,000 250,000 300,000 350,000 400,000 450,000
Σq
[W
]
T_
ex
[K
]
V_flow [l/h]
T_ex as a function of the flow rate
T_ex Σq
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e. Conclusion of the calculations
As written in the next chapter, we couldn‟t prove the calculations. But at least
the phenomenon from (d) was reconfirmed by Arian de Bondt in a personal meeting.
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IV Test with prototype
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4 Measurements and results
Unfortunatly we couldn‟t prove the calculation to be wrong or right, as we were
running out of time and didn‟t got a flow meter to measure the flow rate. However, we
made some measurements on which future projects can built up.
4.1. Position of the sensors (Appendix 2: 05302011-position-of-sensors.xls)
Since the description of the position of the sensors in the prototype is in dutch
and we got a strange result during our first measurements, we decided to make a
test to make sure, where the sensors are.
• Aim: Varify the position of the sensors
• Tair: 17,8 °C (08:30h 27.05.2011)
• 1 lamp switched on 07:35h 30.05.2011 – 08:35h 30.05.2011
• Distance lamp surface <–> asphalt: 26 cm
• No water in tubes
• Position of lamps and sensor 2.7:
15
20
25
30
35
40
45
50
55
60
7:36 7:56 8:16 8:36 8:56 9:16 9:36 9:56
Sensors 1.4-1.8 (Tube Layer)
1.4
1.5
1.6
1.7
1.8
2.7
Out
In
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The position of the sensors according to Michielsens master thesis and the
meassurments are as follows:
Unfortunately the depth of sensors 1.1 –1.3 is not recorded.
4.2. Temperature of the asphalt without cooling (Appendix 3: 06012011-
temperature-without-cooling)
There were two aims for this measurement. First, to see, how long it will take,
until a steady and stable situation is reached within the asphalt collector. Note, that
an cooled collector will probably take way less time. Second, to see, how hot the
prototype gets without cooling. If one compares these temperatures to a cooled
prototype, maybe an statement to the increment of the durability due to a cooler
asphalt can be made.
• Aim: Temperature without cooling; time till steady situation is reached;
Illustration 41.1. Position of the Sensors
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• Tair: 17,2 °C (07:35h 30.05.2011) 4 lamps switched on 07:30h 31.05.2011 –
07:45h 1.06.2011
• Distance lamp surface <–> asphalt: 26 cm
• No water in tubes
• Position of lamps and sensor 2.7:
The test showed, that it takes around 20h until the uncooled prototype is
stable and that it reaches a temperature around 45 °C in the bottom layer and 55 °C
in the tube‟s layer when the surface has a temperature of ~ 58 – 63 °C. It also
showed, that opening the door of the lab has an influence on the temperature of the
sensor 2.7 (but not necessarily on the surface temperature, due to the bigger heat
capacity of the asphalt compared to the sensor).
18
23
28
33
38
43
48
53
58
63
Temperature without cooling(31/05/2011 07:31 - 01/06/2011 07:26)
Sensor 1.1
Sensor 1.5
Sensor 2.7
Out
Out
In
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4.3. Conclusion of the measurements
Unfortunately we did way to less work and tests with the prototype. However,
the results are interesting for following projects done with the asphalt collector.
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V Conclusion and Personal Opinion
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5.1. Conclusion
We didn‟t succeed totally improving the prototype and doing many
measurement with it. But looking back we can say we are proud of the work done
during this period of time. We would have liked to work on an example and put all our
study in practice, but we would have needed more time. Future projects can built on
the description of the several parts.
We would like to stress the importance of teamwork, and above all maintaining
contact with people and companies with special expertise in the subject. Through
contact with professionals, we have been able to focus our work and define our
questions in an incisive, because usually we don't have the possibility to contact
them. For that reason we are very grateful to all those companies and persons who
have helped us on a personal basis or by mail
5.2. Personal reflection, Pau Blaya
With my skills, my expert input is based on the electrical aspects, both in the
storage system, preservation and application of this. I would also like to mention my
contribution on renewable energies, as this project works with one of them. Apart
from my specialized notions, I‟m helping in the search ability, analyzing and
structuring of information.
I have focused my work in search of information, first beneficiaries of the
HEAL-system, the calculation of Meteorology in Belgium, because we can assume
that will be the same to Antwerp, and finally about the different components of the
HEAL-system. The beneficiaries of the HEAL-system, I wanted to teach the goals
and priorities about this system. For the weather I made a short analysis of weather
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last year, as this is the one that most will appear in the future, so that we will be
working with these temperatures. Finally, to explain the HEAL system, I wanted to
make a study of the different parts and analyze and compare important to know
which is the best and explain it.
At first, we tried to do more than we could, and this was our problem. Sincerely
we were a bit lost; we were working with many technologic fields and we had many
questions about them. Later, we could focus and do the work more specific,
separating the tasks between us. To be two in the group, each focused on one
aspect of the project, for we can finish so successfully. On my part, I have worked in
research of information and literature, and by my colleague in the calculation and
analysis of prototype.
Personally, I think that I have contributed with my knowledge, my ability to
search, analysis, imagination, technical support for my colleagues on the project. I
enjoyed this experience and I am satisfied with our work and learning. On a personal
level, I think I've improved a lot with language, have to talk constantly have helped
me.
Looking the final work, I can say that has helped me to know much more about
this type this type of renewable energy production, and I like that, because I want
work with these energies in the future. I also contributed to the study and research of
elements, here I could develop more detailed texts.
Honestly, I'm glad I lived this experience of the EPS and have met wonderful people.
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5.3. Personal reflection, Stefan Müller
My focus on the project work was on the calculation part. In the beginning both
of us did research on general information on the topic, but soon after we split the
work. I also did most of the communication with the different persons from the
companies, as long as they were not from Spain. I also helped with the gathering of
information on the topic, especially when it came to more difficult English
expressions.
Describing the work process is not too easy. The beginning was complicated,
as we did not have clear view on the topic and especially on the expectations. We
had too many different problems in mind and needed some time to focus on view
points. During the research for the calculations I had a lot of problems with
understanding the physical and thermo dynamical formulas. I had some of the topic
in former lessons and courses but it was never a main focus of my studies. I also did
not think, that I would have so many difficulties with understanding scientific papers
in English. But after all, I am pleased with the work process, as I could improve my
English and my knowledge in the field of heat transport.
The progress since the midterm report / presentation was quiet good in my
opinion. The meeting with Ooms and the start of the measurements with the
prototype were quiet interesting. Looking back, I wish, we would have start earlier
with working on and with the prototype, as the time got pretty short in the end.
As the team did not grow since the midterm report, I just can repeat: There is
no big „group dynamic“ in a „team“ of two. We worked together as good as the
language barrier let us. But I wish, we would have been a bigger team, at least three
or maybe four persons. It is easier to keep the motivation up, when the team is a little
bit bigger.
Although there were a couple of disappointments during the EPS, I do not
regret that I took part. I learned a lot about heat transfer, road design, scientific work
and not at least about a (for me) new culture and country.
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VI Literature references
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Websites:
• [1] http://www.europeanprojectsemester.eu/info/Introduction
• [6] http://www.locationflanders.be/production-guide/facts-and-figures/climate-
and-weather/
• [7] http://www.cie.unam.mx/~ojs/pub/HeatExchanger/Intercambiadores.pdf
• [8] http://www.britannica.com/heatexchanger
• [10] http://www.sedical.com/web/productos.aspx?CAT_ID=29
• [11] http://www.iftec.es
• [12] http:// www.comeval.es/pdf/cat-tec/intercambiadores/intercambiadores-
A4-esp.pdf
• [13] http://www.acpro.com.ar/m3.pdf
• [14] http://www.iftec.es
• [15] http://es.wikipedia.org/wiki/Principio_de_Bernoulli
• [16] http://avdiaz.files.wordpress.com/2008/10/tipos-de-bombas.pdf
• [17] http://en.wikipedia.org/rotodynamicpumps
• [18] http://www.todomonografias.com/bombas/
• [19] http://sisbib.unmsm.edu.pe/bibvirtualdata/tesis/ingenie/monge-t-m/anexo-
8.pdf
• [21] http://winnerway.nl/sites/het_concept.html
• [22] http://www.roadenergysystems.nl/pdf/RES%20%28NL%29.pdf
• [23] http://www.zonneweg.nl
• [24] http://re.jrc.ec.europa.eu/pvgis/apps4/pvest.php
• [25] http://apps1.eere.energy.gov/buildings/energyplus/
• [28] http://www.engineeringtoolbox.com/thermal-conductivity-d_429.html
• [33] http://hydro.ifh.uni-karlsruhe.de/download/Kap01ps.pdf
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Books
• [20] Johann Michielsen, 2009: “Masterproef: Heat Exchanging Asphalt Layers:
Portfolio”, Artesis Hogeschool Antwerpen
• [26] Incropra, DeWitt, Bergman, Lavine, 2007: “Fundamentals of Heat and
Mass Transfer.
• [27] Johann Michielsen, 2009: “Masterproef: Heat Exchanging Asphalt Layers:
Portfolio”, Artesis Hogeschool Antwerpen
• [29] Kuchling: „Taschenbuch der Physik, Auflage 17“, Fachbuchverlag Leipzig,
2007, p. 259.
• [30] Elemér: „Fluid mechanics for petroleum engineers“, Elsevier, 1938, p.
161.
• [31] Elemér: „Fluid mechanics for petroleum engineers“, Elsevier, 1938, p.
235.
• [32] Elemér: „Fluid mechanics for petroleum engineers“, Elsevier, 1938, p. 99.
• [34] Kuchling: „Taschenbuch der Physik, Auflage 17“, Fachbuchverlag Leipzig,
2007, p.162..
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VII The illustration
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Websites:
1.1. Description of the HEAL-System
• Illustration 11.1. http://www.artesis.eu/upload/docs/08-EPS-Presentation-Heat-
Exchanging-Asphalt-Layers.pdf
• Illustration 11.2. http://www.artesis.eu/upload/docs/08-EPS-Presentation-Heat-
Exchanging-Asphalt-Layers.pdf
2.2. Benefits of HEAL system
• Illustration 21.1. http://www.iftec.es
• Illustration 21.2. http://en.wikipedia.org/ Ice_road_saimaa.JPG
• Illustration 21.3. http://ingcastaneda23.blogspot.com/
2.3. Heat exchanger
• Illustration 23.1. http://www.google.com/images/heatexchanger
• Illustration 23.2. http://www.shell-tube.com
• Illustration 23.3. http://www.ghtthx.com/Design.aspx
• Illustration 23.4. http://www.google.com/images/Compactheatexchanger
• Illustration 23.5. http://www.ewp.rpi.edu
• Illustration 23.6. http://www.google.com/images/regenerativeheatexchanger
• Illustration 23.7. http://www.google.com/images/Scraped_exchanger
• Illustration 23.8. http://www.deltathx.com/
• Illustration 23.9. – 23.10 http://www.iq.uva.es
2.4. Heat storage system
• Illustration 24.1.- 24.4. http://www.iftec.es
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2.5. Water pump
• Illustration 25.1. http://en.wikipedia.org/wiki/Bernoulli%27s_principle:/
• Illustration 25.2. http://www.todomonografias.com/bombas/
• Illustration 25.3. http://www.fortunecity.es/.html
2.6. Heat pump
• Illustration 26.1. http:/ wikipedia.org/Heat_pump
• Illustration 26.2. photography given by iftec company
2.7. Asphalt collector
• Illustration 26.1. http:/ wikipedia.org/Heat_pump
• Illustration 26.2. photography given by iftec company
4.1. Position of the sensors
• Illustration 41.1. Stefan made this illustration.
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VIII Appendix
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Appendix 1.: calculation_for_prototype.xls
Appendix 2.: 05302011_position_of_sensors.xls
Appendix 3.: 06012011_temperature_without_cooling.xls
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IX Acknowledgements
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We would like to thank for all the support that we have had when we were making the
project. So we decided to record the names of persons and companies who have
helped us in our project in a special section.
• Wim Van den bergh, supervisor EPS-HEAL (tutor)
• Karolien Cousheir, supervisor EPS-HEAL (tutor)
• Dieter Seghers, assistant-supervisor (lab support)
• Luk Allonsius, supporter heat transfer (Artesis teacher)
• Hans Hoes, worker in terra-energy (Belgium company)
• Arian de Bondt (Ph.D. – M.Sc), worker in Ooms Aven (Nederland company)
• Marcel Roozendaal, worker in Ooms Aven (Nederland company)
• Marcel Hendriks, worker in Iftec company (Spanish company)
• Artesis Hogeschool (Antwerpen)
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