Heat pump Control system · 2019. 7. 2. · General Description Symbols Project: Date: Function: Drawing no.: Heat pump Control - ver 01.05 30-04-2012 Cabinet: =A4 Init.: Rev.: 01.05

Fron tpagePro ject:

Date : Function :

Drawing no.:

Heat pum p Con tro l - ver 01 .05

30-04-2012

Cab inet:

=A4

Rev.:In i t.:

01.05 1Sheet:

=A4/2

Next sheet:T ota l shee ts:

3

Rev Date .:

12-01-2017

Manufacture:

Systemair A/S, DenmarkVed Milepælen 78361 Hasselager

General description 1 - 9

Cabinet is placed behind cabinet doorfor the compressor

Heat pump Control system

Documents listed on below pages

Data over AHU unit.

Total consumed power:

Ik max on fuse in unit:

Heat exchanger type:

Electrical data:

Compressor fuse size:

Compressor 1 cable resistance:

Compressor 2 cable resistance:

See data in the attached annex - Technial dataCircuit diagram

Graphical list

Product list

Wires list

PLC I/O list

15 - 34

35 - 39Switchboard layout

45 - 49

50 - 59

Document list 10 - 14

40 - 44

Terminal matrix

Cable plan

60 - 69

70 - 9910 kAmps

supplier:

Systemair A/S, __________________________________

Genera l Descrip tion Sym bo lsPro ject:

Date : Function :

Drawing no.:


30-04-2012

Cab inet:

=A4

Rev.:In i t.:

01.05 2Sheet:

=A4/3


3

Rev Date .:

12-01-2017

Symbols are according to IEC 60617.On this page are descriptions of used symbols in the project.

Motor three phase + PE

Cirkulation pump

Lamp

Info text

Fuse

Terminal

Transformer

Switchgear, 4 pole

Cable

Automatic tripping, 3-pole

Shielded cable

Resistor

Thermistor

References

U

L1:1

1

-Corrigo E0-R 1 G_1

1 -W_12

-W_13

-W_14

-W_15

1 2 3 5

-W_2

4

Automatic tripping, 2-pole

Switchgear

Switchgear

Temperature (measuring)

fireguard

Pressure

P

Pt10

00

P

Switchgear

Relay contacts, NC

Corrigo E28

Damper motor

Relay coil with 2 coils

Rotary heat exchanger

S ystemai r E 28

-C1 _ 1

AI

AI

AI

AI

AI

AI

AI

PowerSpeed drive

rotary heat exchanger

Control s ignal

Alarm signal

Damper

motor

A1

A2

A3

A4

13

14

23

24

Relay contact 2

Relay contact 1

Genera l Descrip tion WiresPro ject:

Date : Function :

Drawing no.:


30-04-2012

Cab inet:

=A4

Rev.:In i t.:

01.05 3Sheet:


3

Rev Date .:

12-01-2017

Labeling of wiresCables are marked with terminal name

Components are marked with component codes followed by a number according to IEC 61346-1 Chart 1

Wire has number 2

Components code Number

2N Wire has number N

-T105

-F9

-F10

0 1 2 3 4 5 6 7 8 9

A

B

C

D

E

F

A

B

C

D

E

F

M ain PowerPro ject:

Date : Func:

Drawing no.:


11-03-2014

Cab inet:

=A4

Version .:In i t.:

01.05 1

Sheet:

=A4/2


5

Rev Date .:

12-01-2017

P lace:

-X1

L1 L2 L3 N PE

PE5 .8

-K15 .5

1

2

3

4

5

6

-K25 .6

1

2

3

4

5

6

-M 1

U V W PE

-M 2

U V W PE

-W329

1 2 3 4 5

-X2L1 L2 L3 PE

-X3L1 L2 L3 PE

-W801

1 2 3 4 -W802

1 2 3 4

-F1

1

2

3

4

-F2

1

2

3

4

5

6

-T 1

AC

DC

L N+ -

24V

DC

2.1

0VD

C2.

1

J28

C11

2.8

L111

-K5

L212

L314

CM

-PFE

4.7

CM

-PFE

4.8

-K1 .1

1

2

3

4

5

6

-K2 .1

1

2

3

4

5

6

-X41 2

-P50

1

2Ligt

h

Ligh

t

J25

DI7

C2.

7

-W6501

2-W655

12

L5.

7N

5.7

**

**

**

****

0 1 2 3 4 5 6 7 8 9

A

B

C

D

E

F

A

B

C

D

E

F

Contro l le rPro ject:

Date : Func:

Drawing no.:


11-03-2014

Cab inet:

=A4

Version .:In i t.:

01.05 2

Sheet:

=A4/3


5

Rev Date .:

12-01-2017

P lace:

24V

DC

1.3

0VD

C1.

3

J2 G

ND

3.0

J3 G

ND

3.2

J4 G

ND

3.4

J4 +

5VR

3.4

J3 +

5VR

3.3

J26

GN

D1

3.7

J7 G

ND

4.0

G4.

3

J19

C2

5.1

J17

C2

5.0

J23

C7

5.2

-C1 CAREL pcoOEM +

G

G0

pLA

N +

pLA

N -

pLA

N G

ND

FBus

+

FBus

-

BM

S +

BM

S -

BM

S G

ND

J2 G

ND

J3 +

Vdc

DI1 4 .1 DI1 :1Ala rm rese t

DI2 4 .2 DI2 :1Coo l ing m ode

DI3 DI3 :1Defrost function start

DI4 4 .3 DI4 :1Coo l /Heating sta rt

DI7 4 .6 DI7 :1Com pressor shut OFF

DI8 4 .7 DI8 :1M ain supp ly e rro r

DI9 4 .4 DI9 :1Low p ressure swi rch

DI10 4 .8 DI10:1HP

Y1 Y1:1Out o f ence lope pos. signa l

Y2 Y2:1Com pressor speed feedback

Y3 Y3:1ExV percen tage opn ing

Y4 Y4:1Free

NO1 NO1:1Bypass so leno id va lve

NO2 5.1 NO2:1Dig i ta l scro l l va lve

NO3 NO3:1Oi l va lve

NO4 5.2 NO4:1Reverse cycle 4 way va lve

NO5 NO5:1Low p ressure d i ffe rence a larm

NO6 NO6:1ExV a larm

NO7 5.3 NO7:1Genera l a la rm

NO8 NO8:1Out o f enve lope a larm

NO9 5.4 NO9:1Defrost acti ve

NO10 NO10:1Discharge h ig t tem p a la rm

NO11 5.5 NO11:1Com pressor 1

NO12 5.6 NO12:1Com pressor 2

NO13 NO13:1Com pressor 3

UIU1 3 .1 U1:1condenser tem pfo r subcoo l ing

UIU2 3.2 U2:1Suction tem p

UIU3 U3:1Free

UIU4 3.3 U4:1Discharge tem p

UIU5 3.4 U5:1Condensing pressure

UIU6 3.5 U6:1Suction p ressure

UIU7 3.6 U7:1Capaci ty re fe rence

UIU8 U8:1T em p 1

UIU9 U9:1T em p 2

UIU10 3 .7 U10 :1Coi l de-frost

UIU11 3 .8 U11 :1Discharge tem p Com pressor 2

UIU12 3 .9 U12 :1Discharge tem p Com pressor 3

J3 G

ND

J3 +

5VR

J4 +

Vdc

J4 G

ND

J4 +

5VR

J5 +

Vdc

J5 G

ND

J5 +

5VR

J6 G

ND

J7 G

ND

J16

NC

J16

C1

J17

C2

J18

C2

J19

C2

J20

C2

J21

C2

J22

C6

J23

C7

J24

C8

J25

DI7

H

J25

DI7

C

J25

DI8

H

J26

GN

D1

J26

GN

D2

J26

DI9

C

J21

V-I

N

J28

C11

J28

C11

1.3

0VD

C5.

2

J25

DI7

C1.

3

24V

DC

5.3

J5 G

ND

3.6

J27

C9

5.3

0 1 2 3 4 5 6 7 8 9

A

B

C

D

E

F

A

B

C

D

E

F

Ana log inputPro ject:

Date : Func:

Drawing no.:


11-03-2014

Cab inet:

=A4

Version .:In i t.:

01.05 3

Sheet:

=A4/4


5

Rev Date .:

12-01-2017

P lace:

UI

condenser tem p

fo r subcoo l ing

U1

2 .2

-C1

U1:

1

CAREL pcoOEM+ UI

Suction tem p

U2

2.2

-C1

U2:

1

CAREL pcoOEM+

-R109 U

1

2

-X51 2

-R110 U

1

2

-X53

-W8101

2-W811

12

UI

Discharge tem p

U4

2.2

-C1

U4:

1

CAREL pcoOEM+

-R111 HT

1

2

-X55

J2 GND2 .3

4

J3 GND2 .3

-W8121

2

UI

Capaci ty re fe rence

U7

2.2

-C1

U7:

1

CAREL pcoOEM+

J4 GND2 .3

UI

Condensing pressure

U5

2.2

-C1

U5:

1

CAREL pcoOEM+ UI

Suction p ressure

U6

2.2

-C1

U6:

1CAREL pcoOEM+

-P6

ANG 5V

0-10V

P -P7

ANG 5V

0-10V

P

-X56 7

-X510 8 9

J3 +5VR2.3

-X511

J4 +5VR2.4

UI

Discharge tem p

Com pressor 2

U11

2 .4

-C1

U11

:1

CAREL pcoOEM+ UI

Discharge tem p

Com pressor 3

U12

2 .4

-C1

U12

:1

CAREL pcoOEM+

-R112 HT

1

2

-X512 13

-X514

-W8141

2-W816

1 2 3 -W8171 2 3

J26 GND12.8

UI

Coi l de-frost

U10

2 .2

-C1

U10

:1

CAREL pcoOEM+

-R114 U

1

2

-W8181

2

J5 GND2 .4

0 1 2 3 4 5 6 7 8 9

A

B

C

D

E

F

A

B

C

D

E

F

Dig i ta l inpu tPro ject:

Date : Func:

Drawing no.:


12-03-2014

Cab inet:

=A4

Version .:In i t.:

01.05 4

Sheet:

=A4/5


5

Rev Date .:

12-01-2017

P lace:

DI

Low p ressure swi rch

DI9

2 .4

-C1

DI9

:1

CAREL pcoOEM+DI

Ala rm rese t

DI1

2 .4

-C1

DI1

:1

CAREL pcoOEM+ DI

Coo l ing m ode

DI2

2 .4

-C1

DI2

:1

CAREL pcoOEM+ DI

Coo l /Heating sta rt

DI4

2 .4

-C1

DI4

:1

CAREL pcoOEM+

-P5

3

4

-S1

3

4

-X520 21

-X515

-X517

-X518

J7 GND2 .5

G2 .6

16 19

DI

Com pressor shut OFF

DI7

2 .4

-C1

DI7

:1

CAREL pcoOEM+ DI

M ain supp ly e rro r

DI8

2 .4

-C1

DI8

:1

CAREL pcoOEM+

-K1 .11 .5

95

96

-K2 .11 .7

95

96

CM

-PFE

1.2

CM -PFE1.2

-W8301

2-W833

12

DI

HP

DI10

2 .6

-C1

DI1

0:1

CAREL pcoOEM+

-K75 .4

11

14

-K10

9596

LN

L5 .0

N5 .8

-X530

3132-X5

33

**

0 1 2 3 4 5 6 7 8 9

A

B

C

D

E

F

A

B

C

D

E

F

OutputsPro ject:

Date : Func:

Drawing no.:


26-03-2014

Cab inet:

=A4

Version .:In i t.:

01.05 5

Sheet:


5

Rev Date .:

12-01-2017

P lace:

D0

Dig i ta l scro l l va lve

NO2

2.6

-C1

NO

2:1

CAREL pcoOEM+D0

Reverse cycle

4 way va lve

NO4

2.8

-C1

NO

4:1

CAREL pcoOEM+D0

Genera l a la rm

NO7

2.8

-C1

NO

7:1

CAREL pcoOEM+

-X522 23

-Q1

-X524

-X525 26

-Q2

J23 C72 .7

J19 C22 .6

J17 C22 .5

D0

Com pressor 1

NO11

2.8

-C1

NO

11:1

CAREL pcoOEM+D0

Com pressor 2

NO12

2.8

-C1

NO

12:1

CAREL pcoOEM+

-K1

A1

A2

-K2

A1

A2

0VDC2 .6

L1 .4

N1 .4

-K15 .5

21

22

-K25 .6

21

22

-X527

-X52829

-K4

A1

13

A2

14

N5 .7

N5 .0

L5 .0

L5 .7

-W8341

2-W835

12

-X61 2

N5 .0

N5 .8

-K6

A1

13

A2

14

-K7

A1

A2

-HP1

24VDC2 .8

N4 .5

L4 .5

PE

PE1 .9

-X5 34 -X5 35

PE

-R106

1 2 PE

1 2

-W850

-R107

1 2 PE

1 2

-W851

-R108

1 2 PE

1 2

-W680

**

**

-W83

61

-W83

62

D0

Defrost acti ve

NO9

2.8

-C1

NO

9:1

CAREL pcoOEM+

J27 C92 .5

Defrost

Alarm

output

pCO

C9

pCO

NO

9

Potential free contact

Potential free contact

5 .71 .5M NO NC

5.81 .7M NO NC

4.8NO NC

List of PLC I/OFunction (=) Comment CellSheetSymbol AdressOperand Con. No. ConnectionLocation (+) PLC (-)

Pro ject:

Date : Drawing no.:


19-09-2016

Rev.: In i t.:

1Sheet: Next sheet:

T ota l shee ts:

1

Function decrip tion :

MODBUS BACKnet

4 1=A4 -C1 DI1 :1DI1 Ala rm rese t =A4-X5 :15

4 2=A4 -C1 DI2 :1DI2 Coo l ing m ode =A4-X5 :17

4 3=A4 -C1 DI4 :1DI4 Coo l /Heating sta rt =A4-X5 :18

4 6=A4 -C1 DI7 :1DI7 Com pressor shut OFF =A4-X5 :31

4 7=A4 -C1 DI8 :1DI8 M ain supp ly e rro r =A4-K5 :11

4 4=A4 -C1 DI9 :1DI9 Low p ressure swi rch =A4-X5 :20

4 8=A4 -C1 DI10:1DI10 HP =A4-K7 :14

5 1=A4 -C1 NO2:1NO2 Dig i ta l scro l l va lve =A4-K4 :A1

5 2=A4 -C1 NO4:1NO4 Reverse cycle 4 way va lve =A4-K6 :A1

5 3=A4 -C1 NO7:1NO7 Genera l a la rm =A4-X5 :25

5 4=A4 -C1 NO9:1NO9 Defrost acti ve

5 5=A4 -C1 NO11:1NO11 Com pressor 1 =A4-K1 :A1

5 6=A4 -C1 NO12:1NO12 Com pressor 2 =A4-K2 :A1

3 1=A4 -C1 U1:1U1 condenser tem p fo r subcoo l ing =A4-X5 :1

3 2=A4 -C1 U2:1U2 Suction tem p =A4-X5 :3

3 3=A4 -C1 U4:1U4 Discharge tem p =A4-X5 :5

3 4=A4 -C1 U5:1U5 Condensing pressure =A4-X5 :6

3 5=A4 -C1 U6:1U6 Suction p ressure =A4-X5 :8

3 6=A4 -C1 U7:1U7 Capaci ty re fe rence =A4-X5 :11

3 7=A4 -C1 U10:1U10 Coi l de-frost =A4-R114 :2

3 8=A4 -C1 U11:1U11 Discharge tem p Com pressor 2 =A4-X5 :12

3 9=A4 -C1 U12:1U12 Discharge tem p Com pressor 3 =A4-X5 :14

No.

Con

nect

ion

1C

onne

ctio

n 2

Term

.

Term

inal

Mat

rix

Term

inal

Stri

p:

Page:Loca tion :Function :

Rev.:P ro ject: Drawing no.:

Date :

In i t.:-X1 Heat pum p Con tro l - ver 01 .05

=A419-09-2016 60

Note Cable type Cable name


----- Cable -----

----- Cable -----

Path

Sheet

L11

0-F

2:1

-X1

-K5:

L1

L21

1-F

2:3

-K5:

L2

L31

1-F

2:5

-K5:

L3

N1

1-F

1:3

PE

11

-X2:

PE

No.

Con

nect

ion

1C

onne

ctio

n 2

Term

.

Term

inal

Mat

rix

Term

inal

Stri

p:



Date :


=A419-09-2016 61



----- Cable -----

----- Cable -----

Path

Sheet

L11

5-M

1:U

-K1.

1:2

-X2 L2

15

-M1:

V-K

1.1:

4

L31

5-M

1:W

-K1.

1:6

PE

15

-M1:

PE

-X1:

PE

-X3:

PE

=A4-W801 1 2 3 4

No.

Con

nect

ion

1C

onne

ctio

n 2

Term

.

Term

inal

Mat

rix

Term

inal

Stri

p:



Date :


=A419-09-2016 62



----- Cable -----

----- Cable -----

Path

Sheet

L11

7-M

2:U

-K2.

1:2

-X3 L2

17

-M2:

V-K

2.1:

4

L31

7-M

2:W

-K2.

1:6

PE

17

-M2:

PE

-X2:

PE

-X6:

PE

=A4-W802 1 2 3 4

No.

Con

nect

ion

1C

onne

ctio

n 2

Term

.

Term

inal

Mat

rix

Term

inal

Stri

p:



Date :


=A419-09-2016 63



----- Cable -----

----- Cable -----

Path

Sheet

11

8-P

50:1

-X4 2

18

-P50

:2

=A4 -W650 1 2

No.

Con

nect

ion

1C

onne

ctio

n 2

Term

.

Term

inal

Mat

rix

Term

inal

Stri

p:



Date :


=A419-09-2016 64



----- Cable -----

----- Cable -----

Path

Sheet

13

1-C

1:U

1:1

-R10

9:2

-X5 2

31

-C1:

J2 G

ND

-R10

9:1

-R11

0:1

33

2-C

1:U

2:1

-R11

0:2

43

3-C

1:J3

GN

D-P

6:A

NG

-R11

1:1

53

3-C

1:U

4:1

-R11

1:2

63

4-C

1:U

5:1

-P6:

0-10

V

73

4-C

1:J3

+5V

R-P

6:5V

83

5-C

1:U

6:1

-P7:

0-10

V

93

5-C

1:J4

+5V

R-P

7:5V

103

4-C

1:J4

GN

D-P

7:A

NG

113

6-C

1:U

7:1

123

8-C

1:U

11:1

-R11

2:2

133

8-C

1:J2

6 G

ND

1-R

112:

1

143

9-C

1:U

12:1

154

1-C

1:D

I1:1

-S1:

4

164

1-C

1:J7

GN

D-S

1:3

174

2-C

1:D

I2:1

184

3-C

1:D

I4:1

194

3

204

4-C

1:D

I9:1

-P5:

4

214

4-C

1:J2

1 V

-IN

-K1.

1:95

-P5:

3

225

1-Q

1-K

4:13

235

1-Q

1

-Q2

-X6:

2

245

2-Q

2-K

6:13

255

3-C

1:N

O7:

1

265

3-C

1:J2

3 C

7

275

7-R

106:

1-K

1:22

285

8-R

107:

1-K

2:22

295

7-R

106:

2

-R10

7:2

-F1:

4

304

6-K

10:9

5-K

2.1:

96

314

6-C

1:D

I7:1

-K10

:96

324

6-K

4:14

-K10

:L

334

6-X

6:2

-K10

:N

345

3-H

P1

-C1:

J21

C2

355

4-K

1:A

2

-K2:

A2

-HP

1

PE

58

-R10

6:P

E

-R10

7:P

E-X

6:P

E

=A4-W834 1 2

=A4-W835 2 1

=A4-W836 1

=A4-W850 1 2 PE

=A4-W851 1 2 PE

=A4-W810 1 2

=A4-W811 2 1

=A4-W812 2 1

=A4-W814 1 2

=A4-W816 1 2 3

=A4-W817 2 3 1

=A4-W830 1 2

=A4-W833 1 2

=A4-W836 2

No.

Con

nect

ion

1C

onne

ctio

n 2

Term

.

Term

inal

Mat

rix

Term

inal

Stri

p:



Date :


=A419-09-2016 65



----- Cable -----

----- Cable -----

Path

Sheet

15

9-R

108:

1-K

2:21

-X6

-K4:

14

25

9-R

108:

2-X

5:23

-X5:

33

PE

59

-R10

8:P

E-X

3:P

E

-X5:

PE

=A4-W680 1 2 PE

Funk

In t.:

70

DCC

&EFS

Sheet

5

Page

Pro ject


Date

19-09-2016

Dok. num ber

Cab

elpl

anPath

Sheet

=A4-

W32

9Ty

pe:

Des

crip

tion:

Dim

ensi

on:

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Project cover sheet=A40001 =A4 Frontpage0002 =A4 General Description Symbols0003 =A4 General Description Wires

Circuit Diagram IEC=A40001 =A4 main power0002 =A4 controller0003 =A4 Analog input0004 =A4 Digital input0005 =A4 Outputs

PLC I/O list0001

terminal matrix=A40060 =A4 -X10061 =A4 -X20062 =A4 -X30063 =A4 -X40064 =A4 -X50065 =A4 -X6

Cable plan00700071007200730074