H e l p i n g y o u t r a n s p o r t y o u r i d e a s

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Page

1 COMPANY HISTORY 3

2 CORE BUSINESS 5

3

4

DESIGN

5

DEVELOPMENT PROCESS 7

6

ORGANIZATIONAL STRUCTURE 8

7

DEVELOPMENT PALLET PRODUCTION 9

8

EMPLOYMENT DEVELOPMENT COMPANY 10

PRODUCTS 11

CONTENT

6

9

10

TECHNOLOGY 13

CERTIFICATION 17

11 REFERENCES 20

12 WHERE WE SUPPLY 21

13 CONTACT 22

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2004 2006 2009 2011 2012 - 2013 2014 - 2015 ...

SMR PLUS LLC founded

Leasing and moving into larger production spaces - Veselí n. Mor.Purchase of the LT9 laser cutting center CNC cutting with an Adige saw

Investment in its own production facility - Brumov - Bylnice, 800 m2

Purchase of a laser cutting center for processing profiles and sheets,CNC press brake

Purchase of complex in Bzenec, reconstruction of the production hallMoving the entire company to its new premises

Total renovation of the complex (investment in a new warehouse, reconstruction of the processing plant for plastics – casts of polyurethane ridges)Purchase of technology for casting PU / contractor - POLYTEC AustriaCompany awarded certificate ISO 9001: 2009 TÜV SÜD

Implementation of new IS HELIOS OrangeConstruction of a new welding shop and new material warehousePurchase of new technologies:CNC router - milling plastic / PE / aluminum /using our own tools for PU machine /TruBend 7036 press brakeTruBend 5040 press brakeTruLaser Tube 7000 laser for cutting profilesTruLaser 5040 fiber laser for cutting sheet metalWelding robot and welding tables with jigsShelf stackers for storing metal sheetsHilsonic cleaning tank for smaller parts

COMPANY HISTORY 1

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... 2016 2017 2018 2019 2020 2021

Fully automatic powder painting lineWelding robots – 5xCNC cutting machines for profilesCNC bending robot cells for small partsStrengthening the team in the design (CAD)

Investment into laser welding processCNC bending robot cells for big partsCNC laser cutting cell for sheets - 12kW    

New storage hall – 1000 m2

New production hall – 1600 m2

3D bending machine for tube & profilesCertification according ISO 3834-2, EN 1090-1,2 (welding process)TISSAX certification, ISO/IEC 27001:2014

CNC laser cutting machine 6kW = Trumpf 5030 fiberCompletion of the IS Helios implementation process

COMPANY HISTORY 1

Construction of a new paintshopRoof construction open areas

Recertification to ISO 9001: 2016 and 14001: 2016 Construction of a new assembly hallReconstruction and extension building of the plastics processingConstruction of sports fields

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§  Static and dynamic testing of pallets

§  Visual checking of the welds (method VT/2/dw)

§  Doing a non-destructive testing by method MT (magnetic particle, MT/2/MS )

§  Support in other testing - ISO 13194:2011

DEVELOPMENT TESTING REALIZATION SERVICE

§  Innovative solutions developed with regard to the long lifetime of the packaging

§  Respecting the needs and standards of the customer (concern VW, Nissan, TPCA, Hyundai and others)

§  Proposals with regard to the possibility of making and affordability

§  Development with regard to ergonomics

§  Stable and flexible production processes

§  Continuous improvement in the efficiency of internal processes and technologies with an emphasis on cutting the production costs and passing on to the customer.

§  maximal serviceability of the input

§  expansion of the offer in production possibilities

§  Respect for the customer‘s individuality

§  post-warranty service§  Processing the data beyond

the drawing documentation(statistical tests, maintenance instructions, instruction manual for manipulation with the packaging, the list of spare parts)

§  service „somebody else‘s“ pallets

PRODUCTION OF METAL PALLETS OF VARIOUS MODIFICATIONS FOR THE AUTOMOTIVE INDUSTRY, GAS AND CHEMICAL INDUSTRY.

CORE BUSINESS 2

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§  Software – Autodesk Inventor Professional 2019

§  ANSYS DESIGN SPACE (AI) – tool to calculate the static and dynamic attributes

§  Processed formats – STP, IGS, CATPART

§  Data transmission – FTP or the customer portal

§  Catia V5

CONSTRUCTION SOFTWARE OUTCOME

§  Years of experiences in the field

§  8 x qualified CAD Designers§  Presentation of the first draft

within 5 working days

§  3D model§  Drawings in PDF including the

bill of material §  Static and dynamic

calculation - Available On request

§  Export to Catia

DESIGN 3

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PHASE 3

Preparing drawings + prototype production

PHASE 4

Presentation of the prototype

In the third phase, the design department prepares the material for producing the actual prototype:

1. Preparing complete drawing documentation

2. Preparing a model of the pallet for producing parts on the CNC machines /laser/

The presentation of the “buy-off” prototype with physical parts occurs in this phase. The presentation is done either at SMR PLUS or the customer’s plant. Afterwards the customer carries out additional internal tests /transport, economic/.

The prototype is modified as needed based on additional customer requirements. In this case, phases 2 – 4 are repeated.

Realization 1-2 weeks Realization 1-2 weeks

PHASE 1

Input specifications + project plan

PHASE 2

3D study

This is the phase where we receive the customer’s basic requirements for developing the container:

1. Basic dimensions of the container2. What standard to use to produce

the basic design of the container /VW-MERCEDES standard, etc./

3. Planned method of handling parts during the logistics cycle.

4. Preparation of the project plan for the container /from the development phase to shipping the containers/

The development department uses the input specifications to prepare a design of the container, which is then sent to the customer for approval /in 3D PDF format-DWFX/:

1. Design of the container 2. Placing and securing the part in

the container

All additional requirements are incorporated into the model based on the customer’s 3D validation. Production of the prototype then follows.

Realization within 1 week Realization within 1 week

DEVELOPMENT PROCESS 4

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Executive/Managing Director §  21 years in the industry

Operations Director - Production & Planning

§  21 years in the industry

TPV manager (technical production preparation)§  18 years in the design department

§  16 years specializing in metal shipping containers

Quality manager §  9 years in the industry

Manager of welding and prototype production, internal welding

§  21 years of experience in welding

§  20 years specializing in metal shipping containers

EXPERIENCE IN OUR COMPANY (as of 1. January 2020)

ORGANIZATIONAL STRUCTURE 5

EXECUTIVE DIRECTOR ASSISTANT

OPERATIONS MANAGER SALES MANAGERFINANCIAL MANAGER

EXECUTIVE DIRECTOR

ENVIRONMENT & QUALITY MANAGER

MANUFACTURING AND COOPERATION

SUPERVISOR

PURCHASING MANAGER QUALITY MANAGERDESIGN MANAGER LOGISTICS MANAGER WELDING

SUPERVISOR

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DEVELOPMENT PALLET PRODUCTION 6

13,2

22,5 23 24 24,5 24,5

26

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5

10

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2012 2016 2017 2018 2019 2020 2021

prod

uced

pal

lets

in th

ousa

nds

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EMPLOYMENT DEVELOPMENT COMPANY 7

24

49 49 49

88

121

110

0

20

40

60

80

100

120

140

2012 2016 2017 2018 2019 2020 2021

empl

oyee

s

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PRESSED PARTS WELDED PARTS EXTERIOR INTERIOR

BODY PARTS DIFFERENT BODY PARTS BUMPERS, SILLS... DASHBOARDS, DOOR PANELS, CEILINGS ...

PRODUCTS 8

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ACCESORIES SPECIAL PROJECTS - ROBOTIC PALLETS GAS INDUSTRY CHEMICAL INDUSTRY

AIR CONDITIONING, RADIATORS, GLASS ...

PRODUCTS 8

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TUBES

TruLaser TUBE 7000 laser cutting center Machining tubes up to a diameter of 200 mm (optional 250 mm)§  Wall thickness up to 8 mm in structural steel

TruLaser TUBE 5000 laser cutting center Machining tubes up to a diameter of 200 mm (optional 250 mm) 

RASACUT CC 150-2 cutting center CNC circular saw for cutting two profiles side by side at the same time §  For diameters up to 150 mm

TECHNOLOGY 9

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SHEET METAL

TruLaser 5040 fiber (L69) CNC laser center§  Sheet cutting

TruBend 5130 Press brake§  Bending length up to 3.230 mm

TruBend 7036 Press brake§  Bending length up to 1.020 mm 

CNC bending robot cells for small parts

TECHNOLOGY 9

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WELDING, MACHINING  Robotic workstation A H-Ram 3100, Robot TL-2000WG3 Robotic workstation A H-Ram 3100, Robot TL-2000WGH3

BIESSE CNC machining center §  Processing plastics, metal-plastics, aluminum and foams§  Working range: 2.500 x 1.200 x 260 mm

PLASTICS

Tool for casting polyurethane – Polytec DG 130 §  Casting PU of different hardness§  Automatic dosing§  Paint dispensing

Ultrasonic cleaning of parts §  Removing the residual of unwanted impurities from the surface

of the part

10 TECHNOLOGY

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RELATED TECHNOLOGIES; SURFACE FINISHES

Deburring, grinding and edge rounding center LISSMAC SBM – L 1000 G1S2 / SBM – XS G1E1 §  For removing sharp edges from cutouts

COMPONENTS FOR PALLETS§  PU parts – own technology§  PE parts – own technology§  PE/PA – shaped components – 250 km§  Textile internals (multibags) – 15 km

SURFACE FINISHES §  Wet painting – 0.5 km

We offer standard wet painting on a semi-automatic painting line using the electrostatic process

§  Powder coating – 25 km Possibility of finishing parts with dimensions of 6.000 x 1.450 x 600 mm (L x W x H)

§  Hot-dip galvanizing – 0.5 kmWe do this surface treatment for parts with dimensions of 9.500 x 1.300 x 3.100 mm (L x W x H)

§  Zinc galvanizing – 35 km Electrostatic zinc galvanizing (we outsource using a subcontractor) We do this surface treatment for parts with dimensions of 4.000 x 600 x 1.200 mm (L x W x H)

SPECIAL FINISHES §  Flocking – our own technology§  Plastic coating (PE / PVC / PU) – our own technology§  RILSAN coating

9 TECHNOLOGY

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CERTIFICATION 10

AUTOMOTIVE §  ČSN EN ISO 9001:2016; ČSN EN ISO 14001:2016§  Packaging according to EN 13 626:2003§  Certification CE

NON-AUTOMOTIVE §  Certification of the production process DNV 2,7-1 Offshore freight containers - EN 12 079§  Certification for visual inspection of welds§  Certification for the implementation of non-destructive testing by method MT (magnetic particle MT/2/MS )

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10 CERTIFICATION

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10 CERTIFICATION

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REFERENCES 11

OEM

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12 WHERE WE SUPPLY

EUROPE; RUSSIA

Czech Republic

Austria

Belgium

Bulgaria

Finland

France

Germany

Great Britain

Greece

Hungary

Iceland

Netherlands

Norway

Poland

Portugal

Romania

Russia

Slovakia

Spain

Sweden

Mexico

AMERICA

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13 CONTACT

Invoice address: SMR PLUS, s.r.o.

Svatoplukova 520 698 01 Veselí nad Moravou

Czech Republic

Manufacturing plant: SMR PLUS, s.r.o.

Potoční 1460 696 81 Bzenec - Kolonie

H e l p i n g y o u t r a n s p o r t y o u r i d e a s