Hetero Infra SEZ TOR Covering Letter - Welcome to …heterodrugs.com; [email protected] Telephone Number Direct: +91 – 40 – 23704923/24/25 Hetero Infrastructure SEZ

HETERO INFRASTRUCTURE SEZ LIMITED SY. NO.S 125, 138 AND 150, N. NARASAPURAM VILLAGE, NAKKAPALLY MANDAL, VISAKHAPATNAM DISTRICT,

ANDHRA PRADESH

ADDITIONAL INFORMATION

Project No. 1115‐04‐01 November 2015

Hetero Corporate Office 7‐2‐A2, Industrial Estate, Sanath Nagar, Hyderabad – 500 018 Phone: 040‐23704923/24/25 Fax: 040‐23704926 Mobile: +91 9395102624 E‐mail: [email protected]

STUDIES AND DOCUMENTATION BYTEAM Labs and Consultants B‐115‐117 & 509, Annapurna Block, Aditya Enclave, Ameerpet, Hyderabad‐500 038. Phone: 040‐23748 555/23748616, Telefax: 040‐23748666

SUBMITTED TO STATE LEVEL ENVIRONMENT IMPACT ASSESSMENT AUTHORITY,

ANDHRA PRADESH, GOVERNMENT OF INDIA

STANDARD TEMPLATE FOR EVALUATION OF ALL PROJECTS/ ACTIVITIES:‐

S.No Information required Information to be furnished by the proponents 1. Name of the project or activity Hetero Infrastructure SEZ Ltd

6.1 MW ‐ Co‐generation Plant 2. Name of the organization/owner. Hetero Infrastrucutre SEZ Ltd.

3. Address for communication Hetero Corporate Office 7‐2‐A2, Industrial Estate, Sanath Nagar, Hyderabad, Telangana.

4. Telephone numbers Direct: +91 – 40 – 23704923/24/25 Mobile: +91‐9395102624

5. Email ID of the organization or contact person

Email: [email protected] ; [email protected]; [email protected]

6. Location of the Proposed project or activity

Hetero Infrastructure SEZ Ltd. Sy. No. 125, 138 & 150, N. Narasapuram Village, Nakkapally Mandal, Visakhapatnam District, Andhra Pradesh.

7. Appraisal Category (B2 or B1) B1

8. Nearest habitation and distance from the project or activity

Janakayyapeta Village is at a distance of 1. 2 Km ‐ NE

9. Installed capacity / Production Capacities

Description MW Installation of Turbine 6.1

10. Specify the Fuel (Coal / CNG / biomass/Others) and quantity required

11. Details of Land use/Land Cover Existing Plant area of Hetero Infrastructure SEZ Ltd.,

12. Occupancy, ownership of the land in which the activity is proposed: (Government land / Private land / Forest land /Revenue land /Temple land /leased land/ land belongs to other Department)

Hetero Infrastructure SEZ Ltd. Sy. No. 125, 138 & 150, N. Narasapuram Village, Nakkapally Mandal, Visakhapatnam District, Andhra Pradesh.

13. If it is a Forest land, the following details shall be furnished: (Whether it is a Reserved forest / Protected forest/Demarcated forest/ National Parks/Sanctuaries/any land in possession of Forest Department.) (The village map with Sy. No. indicating nearest forest boundary line from the site shall be enclosed)

Not applicable

14. Total investment of the project/activity.

Rs: 11.45 Crores

15. a. Funds allocated for EMP (capital cost and recurring cost per annum)

16. Brief description of the project with special reference to specific pollution and its control measures.

Proposal is for Installation of turbine to generate 6.1 MW power utilizing steam from existing 45 TPH coal fired boiler.

17. Compliance report on the following :

i. Status of compliance of the conditions and environmental safeguards stipulated in the earlier clearance letters.

Enclosed at Annexure of FORM I Application

ii. Details of the court cases, if any, pending in any Court of Law against the project as well as any directions passed by the Court relating to the project directly or indirectly.

NA

iii. Details of the notices, if any, given to the project under Section 5 of the Environmental (Protection) Act, 1986 and Section 18 of the Air (Prevention & Control of Pollution) Act, 1981.

NA

18. Name of the Consultant: M/s TEAM Labs and Consultants


ANDHRA PRADESH

1. FORM I 2. PRE‐FEASIBILITY REPORT







ANDHRA PRADESH

FORM I






Hetero Infrastructure SEZ Ltd.

Form I Page 1

APPENDIX – I (See Paragraph – 6)

FORM I I) Basic Information S.No. Item Details 1 Name of the Project/s Hetero Infrastructure SEZ Ltd 2 S. No in the Schedule 1(d) – B category – Thermal Power Plants 3 Proposed capacity/area/length/tonnage to be

handled/command area/lease area/number of wells to be drilled

6.1 MW ‐ Co‐generation Plant No additional land is required.

4 New/Expansion/Modernization Installation of turbine to generate 6.1 MW power utilizing steam from existing 45 TPH coal fired boiler

5 Existing Capacity/Area etc. Not Applicable 6 Category of Project i.e 'A' or 'B' “B” 7 Does it attract the general condition? If yes,

please specify No

8 Does it attract the Specific condition? If yes, please specify.

No

9 Location Plot/Survey/Khasra No. Sy. No. 125, 138 & 150 Village N. Narasapuram Village Tehsil Nakkapally Mandal District Visakhapatnam State Andhra Pradesh

10 Nearest railway station/airport along with distance in km.

Railway Station: Narsipatnam – 9 Km Airport : Visakhapatnam Airport – 63 Km

11 Nearest Town, City, District Headquarters along with distance in kms.

Town – Tuni – 20 Km

12 Village Panchayats, Zilla Parishad, Municipal Corporation, Local body (complete postal address with telephone nos. to be given)

Nakapally Panchayat

13 Name of the Applicant Hetero Infrastructure SEZ Ltd. 14 Registered Address Hetero Infrastructure SEZ Ltd.

Sy. No. 125, 138 & 150, N. Narasapuram Village, Nakkapally Mandal, Visakhapatnam District, Andhra Pradesh.

15 Address for Correspondence: Name K.V. Bhaskar Reddy Designation(Owner/Partner/CEO) Director Address Hetero Corporate Office

7‐2‐A2, Industrial Estate, Sanath Nagar, Hyderabad, Telangana.

Pin Code 500 018 E‐mail Email: [email protected] ;

[email protected]; [email protected]

Telephone Number Direct: +91 – 40 – 23704923/24/25


Form I Page 2

Mobile: +91‐9395102624 Fax No. +91 – 40 – 23704926

16 Details of alternative Sites examined, if any. Location of these sites should be shown on a topo sheet.

Not Applicable.

17 Interlinked Projects Not applicable 18 Whether separate application of interlinked

project has been submitted? Not applicable

19 If yes, date of submission Not applicable 20 If no, reason Not applicable 21 Whether the proposal involves

approval/clearance under: if yes, details of the same and their status to be given. (a) The Forest (Conservation) Act, 1980? (b) The Wildlife (Protection) Act, 1972? (c) The C.R.Z Notification, 1991?

No

22 Whether there is any Government Order/Policy relevant/relating to the site?

No

23 Forest land involved (hectares) No 24 Whether there is any location pending against

the project and /or land in which the project is propose to be set up? (a) Name of the Court (b) Case No (c) Orders/directions of the Court, if any and its relevance with the proposed project.

No


Form I Page 3

(II) Activity 1. Construction, operation or decommissioning of the Project involving actions, which will cause physical changes in the locality (topography, land use, changes in water bodies, etc.) S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities

/rates, wherever possible) with source of information data

1.1 Permanent or temporary change in land use, land cover or topography including increase in intensity of land use (with respect to local land use plan)

NO The proposal is for Installation of turbine to generate 6.1 MW power utilizing steam from existing 45 TPH coal fired boiler.

1.2 Clearance of existing land, vegetation and buildings?

NO

1.3 Creation of new land uses? NO Existing land use – Industrial 1.4 Pre‐construction investigations e.g.

bore houses, soil testing? YES Soil test done

1.5 Construction works? YES Construction activity involves M/C Foundation and other structures for installation of turbine.

1.6 Demolition works? NO 1.7 Temporary sites used for construction

works or housing of construction workers?

NO Construction labor from local villages shall be employed.

1.8 Above ground buildings, structures or earthworks including linear structures, cut and fill or excavations

YES Structural work for installation of turbine.

1.9 Underground works including mining or tunneling?

NO No underground works like mining and tunneling.

1.10 Reclamation works? NO 1.11 Dredging? NO 1.12 Offshore structures? NO 1.13 Production and manufacturing

processes? YES Enclosed in Annexure – II

1.14 Facilities for storage of goods or materials?

NO The proposal is for Installation of turbine to generate 6.1 MW power utilizing steam from existing 45 TPH coal fired boiler

1.15 Facilities for treatment or disposal of solid waste or liquid effluents?

YES The proposal is for Installation of turbine to generate 6.1 MW power utilizing steam from existing 45 TPH coal fired boiler

1.16 Facilities for long term housing of operational workers?

NO No housing proposed

1.17 New road, rail or sea traffic during construction or operation?

NO

1.18 New road, rail, air waterborne or other transport infrastructure including new or altered routes and stations, ports, airports etc?

NO

1.19 Closure or diversion of existing transport routes or infrastructure

NO


Form I Page 4

leading to changes in traffic movements?

1.20 New or diverted transmission lines or pipelines?

NO

1.21 Impoundment, damming, culverting, realignment or other changes to the hydrology of watercourses or aquifers?

NO

1.22 Stream crossings? NO 1.23 Abstraction or transfers of water form

ground or surface waters? NO The proposal is for Installation of turbine to

generate 6.1 MW power utilizing steam from existing 45 TPH coal fired boiler. Existing water balance is presented in Annexure – III.

1.24 Changes in water bodies or the land surface affecting drainage or run‐off?

NO

1.25 Transport of personnel or materials for construction, operation or decommissioning?

YES The construction material shall be drawn from local sources within 10 – 15 km. There is no transport of personnel, as the construction workers shall be drawn from local villages.

1.26 Long‐term dismantling or decommissioning or restoration works?

NO

1.27 Ongoing activity during decommissioning which could have an impact on the environment?

NO

1.28 Influx of people to an area in either temporarily or permanently?

NO

1.29 Introduction of alien species? NO 1.30 Loss of native species or genetic

diversity? NO

1.31 Any other actions? NO


Form I Page 5

2. Use of Natural resources for construction or operation of the Project (such as land, water, materials or energy, especially any resources which are non‐renewable or in short supply): S.No. Information/checklist confirmation Yes/No Details thereof (with approximate quantities /rates,

wherever possible) with source of information data 2.1 Land especially undeveloped or

agricultural land (ha) NO The proposal is for Installation of turbine to generate

6.1 MW power utilizing steam from existing 45 TPH coal fired boiler

2.2 Water (expected source & competing users) unit: KLD

NO The proposal is for Installation of turbine to generate 6.1 MW power utilizing steam from existing 45 TPH coal fired boiler. Existing water balance is presented in Annexure – III.

2.3 Minerals (MT) NA 2.4 Construction material – stone,

aggregates, sand / soil (expected source – MT)

YES Will be sourced from the local villages.

2.5 Forests and timber (source – MT) NO 2.6 Energy including electricity and fuels

(source, competing users) Unit: fuel (MT), energy (MW)

YES The required steam (high pressure) for turbine shall be met from existing 45 TPH coal fired boiler. The stepping down pressure in turbine is reused for process and effluent treatment system.

2.7 Any other natural resources (use appropriate standard units)

NA


Form I Page 6

3. Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health. S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates,

wherever possible) with source of information data 3.1 Use of substances or materials, which

are hazardous (as per MSIHC rules) to human health or the environment (flora, fauna, and water supplies)

NO

3.2 Changes in occurrence of disease or affect disease vectors (e.g. insect or water borne diseases).

NO

3.3 Affect the welfare of people e.g. by changing living conditions?

NO

3.4 Vulnerable groups of people who could be affected by the project e.g. hospital patients, children, the elderly etc.,

NO No sensitive receptors are present in the immediate vicinity of the site.

3.5 Any other causes NO

4. Production of solid wastes during construction or operation or decommissioning (MT/month) S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates,

wherever possible) with source of information data4.1 Spoil, overburden or mine wastes NO4.2 Municipal waste (domestic and or

commercial wastes) NO

4.3 Hazardous wastes (as per Hazardous Waste Management Rules)

YES Hazardous waste generation during construction shall be limited to waste oils, which shall be sent to authorized recyclers.

4.4 Other industrial process wastes NO 4.5 Surplus product NO4.6 Sewage sludge or other sludge from

effluent treatment NO

4.7 Construction or demolition wastes NO Construction activity involves M/C Foundation and other structures for installation of turbine.

4.8 Redundant machinery or equipment NO 4.9 Contaminated soils or other materials NO4.10 Agricultural wastes NO 4.11 Other solid wastes YES Waste oil from turbine.


Form I Page 7

5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr) S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates,

wherever possible) with source of information data 5.1 Emissions from combustion of fossil

fuels from stationary or mobile sourcesNO Emissions from existing 45 TPH coal fired boiler will be

let out into atmosphere after passing through Bag filters. Details of stack emission presented in Annexure IV.

5.2 Emissions from production processes NO No process emission will generated as the proposal is for installation of turbine to generate 6.1 MW power utilizing steam from existing 45 TPH coal fired boiler.

5.3 Emissions from materials handling including storage or transport

NO

5.4 Emissions from construction activities including plant and equipment

YES Dust may rise during transport of material and construction activity. The dust emissions shall be mitigated by closed construction.

5.5 Dust or odors from handling of materials including construction materials, sewage and waste

NO

5.6 Emissions from incineration of waste NO 5.7 Emissions from burning of waste in

open air (e.g. slash materials, construction debris)

NO

5.8 Emissions from any other sources NO


Form I Page 8

6. Generation of Noise and Vibration, and Emissions of Light and Heat: S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates,

wherever possible) with source of information data with source of information data

6.1 From operation of equipment e.g. engines, ventilation plant, crushers

YES Material transport and construction equipment shall be source of noise, while transfer pumps, Turbine is the source of noise during operation.

6.2 From industrial or similar processes NO 6.3 From construction or demolition YES Noise during construction shall be due to construction

equipment and emergency DG sets. 6.4 From blasting or piling NO 6.5 From construction or operational

traffic NO The increased traffic shall not have any significant

impact. 6.6 From lighting or cooling systems NO 6.7 From any other sources NO

7.Risks of contamination of land or water from releases of pollutants into the ground or into sewers, surface waters, groundwater, coastal waters or the sea: S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates,

wherever possible) with source of information data 7.1 From handling, storage, use or spillage

of hazardous materials NO

7.2 From discharge of sewage or other effluents to water or the land (expected mode and place of discharge)

NO

7.3 By deposition of pollutants emitted to air into the land or into water

NO

7.4 From any other sources NO 7.5 Is there a risk of long term build up of

pollutants in environment from these sources?

NO


Form I Page 9

8.Risk of accidents during construction or operation of the Project, which could affect human health or the environment

S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data

8.1 From explosions, spillages, fires etc from storage, handling, use or production of hazardous substances

YES All Inbuilt Safety precautions will be adopted and there will not be any damage to environment or human health.

8.2 From any other causes NA 8.3 Could the project be affected by natural disasters

causing environmental damage (e.g. Floods, earthquakes, landslides, cloudburst etc)?

NO

9.Factors which should be considered (such as consequential development) which could lead to environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality S. No. Information/Checklist confirmation Yes/No Details thereof (with approximate

quantities/rates, wherever possible) with source of information data

9.1 Lead to development of supporting. facilities, ancillary development or development stimulated by the project which could have impact on the environment e.g.: • Supporting infrastructure (roads, power supply, waste or waste water treatment, etc.) • housing development • extractive industries • supply industries • other

YES The project shall enhance the socio economic status of the area, improving the employment. There are no major support industries required for this plant.

9.2 Lead to after‐use of the site, which could haven impact on the environment

NO

9.3 Set a precedent for later developments NO

9.4 Have cumulative effects due to proximity to other existing or planned projects with similar effects

NO The baseline environmental status of the surrounding areas is within the prescribed limits as observed from the Secondary data.


Form I Page 10

(III) Environmental Sensitivity S.No. Areas Name/

Identity Aerial distance (within 15 km.) Proposed project location boundary

1 Areas protected under international conventions, national or local legislation for their ecological, landscape, cultural or other related value

NA

2 Areas which are important or sensitive for ecological reasons ‐ Wetlands, watercourses or other water bodies, coastal zone, biospheres, mountains, forests

YES Rajayyapeta RF – 4.5 Km – S Donevani Lakshmipuram RF–5.7 Km‐SW Vempadu RF – 8.6 Km ‐ SW Payakaraopeta RF – 9 Km – NW Bay of Bengal – 4 Km ‐ SE

3 Areas used by protected, important or sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration

NA

4 Inland, coastal, marine or underground waters NO 5 State, National boundaries NO 6 Routes or facilities used by the public for access

to recreation or other tourist, pilgrim areas NO

7 Defense installations NO 8 Densely populated or built‐up area YES Nakkapalli – 4 Km ‐ N

9 Areas occupied by sensitive man‐made land uses (hospitals, schools, places of worship, community facilities)

NA 4 Km from the site

10 Areas containing important, high quality or scarce resources (ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals)

NO

11 Areas already subjected to pollution or environmental damage. (those where existing legal environmental standards are exceeded)

NO

12 Areas susceptible to natural hazard which could cause the project to present environmental problems (earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions)

NO

(IV) Proposed Terms of Reference for EIA studies Scope of Work of EIA

The standard terms of reference (page 65‐71) issued by the Ministry of Environment Forest and Climate change shall be followed for preparation of EIA report. Any additional study proposed by the SEAC shall also be completed.

Ref: Standard Terms of Reference (TOR) for EIA/EMPO report for projects/activities requiring environmental clearance under EIA notification, 2006, MoEFCC, GOI, April 2015.


ANDHRA PRADESH

ANNEXURES






Hetero Infrastructure SEZ Ltd. Form I Annexures

Page 1

Loca

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Page 2

Plan

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.


Page 3

ANNEXURE - II

M/s. Hetero Infrastructure SEZ Ltd., proposed to Install turbine to generate 6.1 MW power

utilizing steam from existing 45 TPH coal fired boiler in Hetero Infrastructure SEZ Ltd., at ,

N. Narasapuram, Nakkapally Mandal, Visakhapatnam District, Andhra Pradesh. The

proposal is for inclusion of Turbine only, and does not entail any increase in permitted

pollution loads of Environment Clearance obtained, vide letter no. 21-641/2007-IA.III dated

25.10.2010.

Process Description

The medium pressure and medium temperature steam generated in boiler will enter a multi-

stage turbine and will cause the turbine shaft to rotate. In this process, the steam will loose its

temperature and pressure. As the pressure is coming down volume will increase, thereby

increasing velocity of flow in the turbine. This thermal energy getting converted to mechanical

energy will rotate the turbine shaft which is rigidly coupled to generator. An electrical

generator coupled to the steam turbine shaft will rotate in a magnetic field and generate

electrical power of 6.1 MW at voltage of 11 KV. A small percentage of electrical power thus

produced will be used in the power plant itself to energies the rotating equipment like the FD

fan and ID fan of boiler, the feed water pumps, lighting etc

Technical Specifications of Turbine Parameter Specification No. of Turbines 1 (one) Type Multi stage, horizontal split casing, high speed

with gear box, impulse type, extraction cum Condensing with air cooled condenser

Rated Output 6.1 MW @ 26 TPH process steam @ 9 bar Speed of Turbine Shaft 7556 RPM Speed of Generator Shaft 1500 RPM Gear box Provided with SF 1.4, ratio = 5,03:1 Rotation (Viewed from turbine front) Clock Wise Main steam conditions at stop valve Inlet steam pressure

64 ATA, 485 C, 45 TPH

Type of Governing Electronic


Page 4

Technical Specifications of Generator Parameter Specification No. Of generators 1(One) Type Three phase synchronous generator, totally enclosed air cooled

with air to water heat exchanger, horizontal and indoor. Output 6.1 MW Voltage 11 KV Frequency 50 Hz Speed 1500 RPM Power Factor 0.8 No. of Poles 4 Inlet cooling water temp 32°C Excitation Brushless Excitation system

ANNEXURE – III: Water requirement and Wastewater Generation

There shall be no addition water required for proposed installation of turbine for

generation of 6.1 MW power utilizing permitted 45 TPH coal fired boiler.

Water requirement and Wastewater Generation Description As per EC Utilized Balance Water Consumption (KLD) 1674 546.15 1127.85 Wastewater Generated (KLD) 1132 264.15 867.85

Wastewater Treatment Facilities

The effluents are segregated into three streams. High TDS effluents treated in Stripper,

MEE and ATFD followed by biological treatment plant at common effluent treatment plant

(CETP) of Hetero Infrastructure SEZ Ltd. The total effluent after biological treatment will

be stored in Guard ponds and conduct the test for Bioassay before Marine Disposal.

Wastewater from domestic usage sent to sewage treatment plant and treated wastewater

reused for green belt development.


Page 5

ANNEXURE – IV: Existing Stack Emissions Details

No additional utilities are proposed for generation of 6.1 MW power. The required steam

will be met from existing 45 TPH coal fired boiler. Emission details of existing stacks are

presented in following Table.

Stack Emission Details S.

No Stack Attached to Stack

Ht (m) Dia (m) Velocity

(m/s) Temp (OC)

Pollutant Emission Rate (g/s) PM SO2 NOX

1 1X10 TPH Boiler 40 0.6 24.28 160 0.34 0.92 1.02 2 2X6 TPH Boiler 35 0.3 16.97 150 0.24 0.36 0.97 3 1X20 TPH Boiler 40 1 18 170 0.61 1.25 1.25 4 1X45 TPH Boiler* 50 1.2 20 190 0.75 1.57 1.65

* Steam from boiler shall be used in turbine for generation of 6.1 MW power

Air Pollution Control Equipment: Description Control Equipment 10 TPH Coal Fired Boiler Bag Filters 6 TPH Coal Fired Boiler Multi-Cone Cyclone Separators 20 TPH Coal Fired Boiler Bag Filters 45 TPH Coal Fired Boiler Electro Static Precipitators


ANDHRA PRADESH

STUDIES AND DOCUMENTATION BY TEAM Labs and Consultants QCI: MoE&F OM, List A‐1, S.No.25. (An ISO 9001:2008, ISO 14001:2004 & OHSAS 18001:2007 Certified Organization) B‐115, Annapurna Block, Aditya Enclave Ameerpet, Hyderabad‐500 038. Phone: 040‐23748 555/616, Telefax: 040‐23748666 Email: [email protected]


ANDHRA PRADESH

PRE‐FEASIBILITY REPORT




Hetero Infrastructure SEZ Ltd.,

1 | P a g e

Hetero Infrastructure SEZ Ltd Sy.No.125, 138 & 150, N.Narasapuram Village, Nakkapally Mandal, Visakhapatanam District, Andhra Pradesh. DISCLAIMER

The purpose and scope of this information memorandum is to introduce the subject matter and provide a general idea and information on the said area. All the material included in this document is based on data/information gathered from various sources and is based on certain assumptions. Although, due care and diligence has been taken to compile this document, the contained information may vary due to any change in any of the concerned factors, and the actual results may differ substantially from the presented information. M/s. Hetero Infrastructure SEZ Ltd., does not assume any liability for any financial or other loss resulting from this memorandum in consequence of undertaking this activity. Therefore, the content of this memorandum should not be relied upon for making any decision, investment or otherwise. The prospective user of this memorandum is encouraged to carry out his/her own due diligence and gather any information he/she considers necessary for making an informed decision. 1. Executive Summary M/s. Hetero Infrastructure SEZ Ltd., proposed to Install turbine to generate 6.1 MW power utilizing steam from existing 45 TPH coal fired boiler in Hetero Infrastructure SEZ Ltd., at , N. Narasapuram, Nakkapally Mandal, Visakhapatnam District, Andhra Pradesh. The proposal is for inclusion of Turbine only, and does not entail any increase in permitted pollution loads of Environment Clearance obtained, vide letter no. 21-641/2007-IA.III dated 25.10.2010. The site is having a longitude 83039’25”(E) and latitude 18008’21’’(N). The site surrounded by open lands in north and east directions, Hetero Complex (Hetero Group (Labs & Drugs) and road connecting Nakkappali to Rajaiahpeta in west direction. The NH 5 is in the North direction at a distance of 4 Km. the nearest Railway station is located at Narsipatnam at a distance of 9 km in the North direction. The nearest airport is located at a distance of 70 Km in the North East direction at Visakhapatnam. The Bay of Bengal is on the South Eastern direction of the site at a distance of 1.2 km. The nearest habitation from the site is Janakayyapeta in NE direction. There are no ecologically sensitive areas like national parks, sanctuaries within 10 km radius of the site.


2 | P a g e

2. Introduction of the Project / Background Information: 2.1 Identification of Project and Project Proponent:

M/s. Hetero Infrastructure SEZ Ltd., proposed to Install turbine to generate 6.1 MW power utilizing steam from existing 45 TPH coal fired boiler in Hetero Infrastructure SEZ Ltd., at , N. Narasapuram, Nakkapally Mandal, Visakhapatnam District, Andhra Pradesh. The proposal is for inclusion of Turbine only, and does not entail any increase in permitted pollution loads of Environment Clearance obtained, vide letter no. 21-641/2007-IA.III dated 25.10.2010. Capital cost of the project is Rs. 11.45 crores towards installation of Turbine. 2.2 Brief Description of Nature of the Project: Installation of turbine to generate 6.1 MW power utilizing steam from existing 45 TPH coal fired boiler.

2.3 Need for the project and its importance to the country and or region: World population is growing at an alarming rate. In the Indian sub continent population growth is more than that of developed countries. To meet the needs and comforts of ever-growing population industrialization became inevitable. Growing population resulting in more load on power requirement. Hence the industry is proposing to installation of turbine to generate 6.1 MW power utilizing steam from existing 45 TPH coal fired boiler to meet the demand.

2.4 Demands-Supply Gap: The generated power will be utilized for plants located in Hetero Infrastructure SEZ limited.

2.5 Imports Vs. Indigenous Production: The generated power will be utilized for plants located in Hetero Infrastructure SEZ limited.

2.6 Domestic/export Markets: The generated power will be utilized for plants located in Hetero Infrastructure SEZ limited.

2.7 Employment Generation (Direct and Indirect) due to the project: No additional employment required, as the proposal is for installation of turbine. Turbine will be operated by auto machine.


3 | P a g e

3. Project Description 3.1 Type of Project including interlinked and interdependent projects, if any:

M/s. Hetero Infrastructure SEZ Ltd., proposed to Install turbine to generate 6.1 MW power utilizing steam from existing 45 TPH coal fired boiler in Hetero Infrastructure SEZ Ltd., at , N. Narasapuram, Nakkapally Mandal, Visakhapatnam District, Andhra Pradesh. The proposal is for inclusion of Turbine only, and does not entail any increase in permitted pollution loads of Environment Clearance obtained, vide letter no. 21-641/2007-IA.III dated 25.10.2010. 3.2 Size or magnitude of operation: Installation of turbine to generate 6.1 MW power utilizing steam from existing 45 TPH coal fired boiler.

3.2 Process Description with process details (a schematic diagram/flow chart)

The medium pressure and medium temperature steam generated in boiler will enter a multi-stage turbine and will cause the turbine shaft to rotate. In this process, the steam will loose its temperature and pressure. As the pressure is coming down volume will increase, thereby increasing velocity of flow in the turbine. This thermal energy getting converted to mechanical energy will rotate the turbine shaft which is rigidly coupled to generator. An electrical generator coupled to the steam turbine shaft will rotate in a magnetic field and generate electrical power of 6.1 MW at voltage of 11 KV. A small percentage of electrical power thus produced will be used in the power plant itself to energies the rotating equipment like the FD fan and ID fan of boiler, the feed water pumps, lighting etc

Technical Specifications of Turbine Parameter Specification No. of Turbines 1 (one) Type Multi stage, horizontal split casing, high speed

with gear box, impulse type, extraction cum Condensing with air cooled condenser

Rated Output 6.1 MW @ 26 TPH process steam @ 9 bar Speed of Turbine Shaft 7556 RPM Speed of Generator Shaft 1500 RPM Gear box Provided with SF 1.4, ratio = 5,03:1 Rotation (Viewed from turbine front) Clock Wise Main steam conditions at stop valve Inlet steam pressure

64 ATA, 485 C, 45 TPH

Type of Governing Electronic


4 | P a g e

Technical Specifications of Generator Parameter Specification No. Of generators 1(One) Type Three phase synchronous generator, totally enclosed air

cooled with air to water heat exchanger, horizontal and indoor.

Output 6.1 MW Voltage 11 KV Frequency 50 Hz Speed 1500 RPM Power Factor 0.8 No. of Poles 4 Inlet cooling water temp 32°C Excitation Brushless Excitation system

3.4 Raw material required along with estimated quantity likely source, marketing area of final product/s, mode of transport of raw material and finished product. Installation of turbine to generate 6.1 MW power utilizing steam from existing 45 TPH coal fired boiler.

3.5 Availability of water its source, energy/power requirement and source should be given There shall be no addition water required for proposed installation of turbine for generation of 6.1 MW power utilizing permitted 45 TPH coal fired boiler.

Water requirement and Wastewater Generation Description As per EC Utilized Balance Water Consumption (KLD) 1674 546.15 1127.85 Wastewater Generated (KLD) 1132 264.15 867.85

3.5.1 Electricity: Installation of turbine to generate 6.1 MW power utilizing steam from existing 45 TPH coal fired boiler.

3.6 Quantity of wastes to be generated (liquid and solid) and Scheme for their Management/disposal The effluents are segregated into three streams. High TDS effluents treated in Stripper, MEE and ATFD followed by biological treatment plant at common effluent treatment plant (CETP) of Hetero Infrastructure SEZ Ltd. The total effluent after biological treatment will be stored in Guard ponds and conduct the test for Bioassay before Marine Disposal. Wastewater from domestic usage sent to sewage treatment plant and treated wastewater reused for green belt development.


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4. Site Analysis 4.1 Plant Location The site is having a longitude 83039’25”(E) and latitude 18008’21’’(N). The site surrounded by open lands in north and east directions, Hetero Complex (Hetero Group (Labs & Drugs) and road connecting Nakkappali to Rajaiahpeta in west direction. The NH 5 is in the North direction at a distance of 4 Km. the nearest Railway station is located at Narsipatnam at a distance of 9 km in the North direction. The nearest airport is located at a distance of 70 Km in the North East direction at Visakhapatnam. The Bay of Bengal is on the South Eastern direction of the site at a distance of 1.2 km. The nearest habitation from the site is Janakayyapeta in NE SW direction. There are no ecologically sensitive areas like national parks, sanctuaries within 10 km radius of the site 5. Planning Brief: The project is envisages to be completed the project in January 2016.

6. Proposed Infrastructure:

6.1 Power Requirement and Supply/Source

The proposed is for installation of turbine for 6.1 MW power generation.

6.2 Utilities No additional utilities are proposed for generation of 6.1 MW power. The required steam will be met from existing 45 TPH coal fired boiler. 6.3 Waste management

Liquid Effluents The effluents are segregated into three streams. High TDS effluents treated in Stripper, MEE and ATFD followed by biological treatment plant at common effluent treatment plant (CETP) of Hetero Infrastructure SEZ Ltd. The total effluent after biological treatment will be stored in Guard ponds and conduct the test for Bioassay before Marine Disposal. Wastewater from domestic usage sent to sewage treatment plant and treated wastewater reused for green belt development. 7. Rehabilitation and Resettlement (R&R) Plan Not applicable.


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8. Project Schedule & Cost Estimates 8.1 Likely date of start of construction and likely date of completion (Time

schedule for the project to be given) Within two months after getting clearance of Consent for establish as it involves installation of turbine. 8.2 Estimated project cost along with analysis in terms of economic viability of the project The estimated cost of the project is approximately Rs. 1145 Lakhs

Project Cost Rs. lakhs Plant& machinery 427 Civil buildings & Structures 300

Total 727 Pipe lines & insulation 20% on plant & machinery 145.4 Electricals & instrumentation 13% on plant & machinery 95 Erection & commissioning & painting 8% on plant & machinery and structures 58 Others 119 Project Cost (Rs. Lakhs) 1145

Documents

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