7
High Performance Diamond (PCD) Router Bits for CNC Applications SURREY DIAMOND CUTTING TOOLS New innovations in hard surface materials such as Melamine, Formica, OSB, paper and natural wood veneers can cause traditional tools to chip and/or cause performance problems. They can also cause unacceptable finish quality on the material edges. By using a high quality PCD tool, manufacturers can lower their reject rates and improve their productivity. Surrey provides top quality diamond router bits that produce precise edges (top and bottom) and can last hundreds of times longer than traditional carbide tools. Our innovative staggered and spiral tooth designs will reduce both horsepower requirements and cutting pressures, thus allowing operation at higher feed rates. Our standard PCD router bits can be sharpened multiple times, which means more utilization for the end-user. Our router bits are excellent for use on hardwoods, composite materials and synthetic materials. An anti- rust and non-stick finish improves performance and life of the tool. Disposable Router Bits: For greater economy, most of our high performance PCD tools are also available as disposables. Please call for a quote.

High Performance Diamond (PCD) Router Bits for CNC ...High Performance Diamond (PCD) Router Bits for CNC Applications SURREY DIAMOND CUTTING TOOLS New innovations in hard surface materials

  • Upload
    others

  • View
    11

  • Download
    0

Embed Size (px)

Citation preview

Page 1: High Performance Diamond (PCD) Router Bits for CNC ...High Performance Diamond (PCD) Router Bits for CNC Applications SURREY DIAMOND CUTTING TOOLS New innovations in hard surface materials

High Performance Diamond (PCD) Router Bits

for CNC Applications

SURREY DIAMOND CUTTING TOOLS

New innovations in hard surface materials such as Melamine, Formica, OSB, paper and natural wood

veneers can cause traditional tools to chip and/or cause performance problems. They can also cause

unacceptable finish quality on the material edges.

By using a high quality PCD tool, manufacturers can lower their reject rates and improve their productivity.

Surrey provides top quality diamond router bits that produce precise edges (top and bottom) and can last

hundreds of times longer than traditional carbide tools.

Our innovative staggered and spiral tooth designs will reduce both horsepower requirements and cutting

pressures, thus allowing operation at higher feed rates. Our standard PCD router bits can be sharpened

multiple times, which means more utilization for the end-user.

Our router bits are excellent for use on hardwoods, composite materials and synthetic materials. An anti-

rust and non-stick finish improves performance and life of the tool.

Disposable Router Bits: For greater economy, most of our high performance PCD tools are also available

as disposables. Please call for a quote.

Page 2: High Performance Diamond (PCD) Router Bits for CNC ...High Performance Diamond (PCD) Router Bits for CNC Applications SURREY DIAMOND CUTTING TOOLS New innovations in hard surface materials

PCD Sizing Router Cutter, Z1+1

Dd

CL

OL

HDP=2.5mm

Dmm

12

12

16

16

16

16

16

16

18

18

18

18

18

18

18

18

18

20

20

20

20

20

20

CLmm

25

35

25

35

43

25

35

43

25

35

43

25

35

43

25

35

43

25

35

43

25

35

43

dmm

12

12

16

16

16

20

20

20

16

16

16

20

20

20

25

25

25

20

20

20

25

25

25

OLmm

75

85

85

95

103

85

95

103

85

96

103

85

96

103

90

100

108

85

95

103

90

100

108

20101

20102

20103

20104

20105

20106

20107

20108

20109

20110

20111

20112

20113

20114

20115

20116

20117

20118

20119

20120

20121

20122

20123

PCD Sizing Router Cutter, Z1+1

Left hand tools and custom dimensions available on request.

Dinch

CLinch

dinch

OLinch

ID Nr RH

1/2

1/2

1/2

1/2

1/2

1/2

5/8

5/8

3/4

3/4

7/8

1

1

1-1/4

1-1/2

1-3/8

1-1/8

1-1/2

1-3/8

1-7/8

1/2

1/2

1/2

1/2

1/2

1/2

5/8

5/8

3/4

3/4

2-3/4

3-3/8

3

3-1/2

3-3/8

2-3/4

3-5/8

3-3/4

4

4-3/8

20124

20130

20133

20131

20132

20125

20126

20127

20128

20129

Left hand tools and custom dimensions available on request.

PCD Router with Plunge Tip, Z3+3

Left hand tools and custom dimensions available on request.

Dmm

CLmm

dmm

OLmm

ID Nr RH

12

12.7

20

20

20

20

20

20

25

25

25

25

25

25

25

30

35

40

45

45

50

55

60

65

12

12

20

20

20

20

20

20

25

25

25

25

75

75

75

80

95

100

105

105

110

115

120

125

00200

00201

00202

00203

00204

00205

00206

00207

00208

00209

00210

00211

D

CL

d

Page 3: High Performance Diamond (PCD) Router Bits for CNC ...High Performance Diamond (PCD) Router Bits for CNC Applications SURREY DIAMOND CUTTING TOOLS New innovations in hard surface materials

SURREY DIAMOND CUTTING TOOLS

OL

Dd

CL

HDP=2.5mm

PCD Sizing Router Cutter, Z2+2

18

18

20

20

20

20

20

20

25

25

25

Dmm

28

35

28

35

43

28

35

43

28

35

43

CLmm

20

20

20

20

20

25

25

25

25

25

25

dmm

OLmm

20150

20151

20152

20153

20154

20155

20156

20157

20158

20159

20160

ID NrRH

85

95

100

110

120

100

110

120

100

110

120

1/2

5/8

3/4

3/4

3/4

Dinch

1

1

1

1-3/4

1-3/4

CLinch

1/2

5/8

3/4

3/4

3/4

dinch

OLinch

20161

20162

20163

20164

20165

ID NrRH

PCD Sizing Router Cutter, Z2+2

2-3/4

3-1/2

3-1/2

4

4-3/4

Left hand tools and custom dimensions available on request.

Left hand tools and custom dimensions available on request.

L

L

PCD Straight Plunge Router Cutter

8

10

12

12.7

15

20

25

30

35

40

Dmm

10-20

10-25

10-30

10-30

10-18

14-22

22-30

7-30

7-35

7-40

CLmm

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

dmm

Hmm

00300

00301

00302

00303

00330

00331

00332

00333

00334

00335

ID NrRH

45

45

45

45

45

45

45

45

45

45

Left hand tools and custom dimensions available on request.

Straight router tools with segmented, alternate shear tiparrangement and PCD-plunge tip for chip-free panel processing. The economical tip design allows for multiple re-sharpenings under normal conditions, but is otherwise suitable for most industrial applications.

Material: Particle board and MDF boards, both raw or with melamine, veneer and foil laminated, hardwoods etc.

For boring and edging Diameters 18-25 Low noise emission due to positioning of the cutting tipsOptimum wood chip ejectionExcellent panel-edge finishRouters supplied with adjustment screw for length variationPlunge points available in carbide or PCD

Page 4: High Performance Diamond (PCD) Router Bits for CNC ...High Performance Diamond (PCD) Router Bits for CNC Applications SURREY DIAMOND CUTTING TOOLS New innovations in hard surface materials

HDP=4mm

Dmm

20

20

20

20

20

20

25

25

25

25

CLmm

28

37

45

28

37

45

28

37

45

55

dmm

20

20

20

25

25

25

25

25

25

25

ID NrRH

20166

20167

20168

20169

20170

20171

20172

20173

20174

20175

OLmm

PCD Sizing Router Cutter, Z3+3, Down-Cut

90

96

105

96

105

105

96

105

113

123

Dmm

CLmm

dmm

ID NrRH

20266

20267

20268

20269

20270

20271

20272

20273

20274

20275

OLmm

Dinch

1/2

3/4

3/4

1

1

1

CLinch

7/8

7/8

1-3/8

1-3/4

7/8

1-3/8

dinch

1/2

3/4

3/4

3/4

1

1

ID NrRH

20181

20176

20177

20178

20179

20180

OLinch

PCD Sizing Router Cutter, Z3+3, Up-Cut

PCD Sizing Router Cutter, Z3+3, Down-Cut

20

20

20

25

25

25

25

25

25

25

28

37

45

28

37

45

28

37

45

55

20

20

20

20

20

20

25

25

25

25

90

96

105

96

105

105

96

105

113

123

2-3/4

3-1/2

3-3/4

4-1/8

3-1/2

3-3/4

Routers with Z3/3 tip configuration are designedfor high-speed / high through-put applications. Straightrouter tools with segmented, alternate shear tiparrangement and DP-plunge tip for chip-free panelprocessing.

Left hand tools and custom dimensions available on request.

OLCL

D d

Left hand tools and custom dimensions available on request.

Left hand tools and custom dimensions available on request.

PCD Service Department at Surrey Precision Tools, Inc.

Material: Particle board with melamine coating45

40

35

30

25

20

15

10

5

0 5 10 15 20 25 30 35 40 45 50Vf(m/min)

Chart for determining the correct panel feed speed based on the thickness of the panel and type of material.Diameter: 25mmApplication: Internal panel routing -RPM: 18000

HD(mm)Vf= Feed Speed HD= Panel Thickness

Re-sharpening possibilities: 6-8 timesFor boring and edging Diameters 20-25 -PCD boring tipLow noise emission due to positioning of the cutting tipsGood wood chip ejection for diameter ¦ 18-20 mmOptimum wood chip ejection for diameter ¦ 25 mmExcellent panel-edge finishRouters supplied with adjustment screw for length Variation Plunge points available in carbide or PCD

Page 5: High Performance Diamond (PCD) Router Bits for CNC ...High Performance Diamond (PCD) Router Bits for CNC Applications SURREY DIAMOND CUTTING TOOLS New innovations in hard surface materials

SURREY DIAMOND CUTTING TOOLS

PCD Profile Roundover Router Bits

RX-F-010

RX-F-020

RX-F-030

RX-F-040

RX-F-050

ID Nr

28

28

28

28

28

Dmm

2

2.5

3

4

5

Rmm

38

38

38

38

38

OLmm

2

2

2

2

2

Z

8

8

8

8

8

Sdmm

13

13

13

13

13

CLmm

RX-I-010

RX-I-020

RX-I-030

RX-I-040

ID NrRH

RX-I-013

RX-I-023

RX-I-033

RX-I-043

ID NrLH

35

35

35

35

Dmm

90

80

80

70

OLmm

22

22

22

22

CLmm

dmm

12

12.7

16

20

PCD T-Slot Router Bits

Custom dimensions available on request.

Left hand tools and custom dimensions available on request.

Cutting material: PCD

Cutting geometry: POSITIVE

Tooth seating: STRAIGHT

Technical Information:

Material: MDF, chip board or solid wood board18mm-max rpm:32000Tool Diam:

20-25mm-max rpm:30000Tool Diam:

12.5

12.5

12.5

12.5

12.5

dmm

R

DSd

OL

CL

d

OL

CL

d D

PCD Included Angle Router

00350

00351

00352

00353

00354

00400

00401

00402

00403

00404

ID Nr

16

20

24

30

36

40

46

50

56

60

Dmm

45

45

45

45

45

45

45

45

45

45

Hmm

60⁰-90⁰

60⁰-90⁰

90⁰-120⁰

90⁰-150⁰

90⁰-150⁰

90⁰-150⁰

90⁰-150⁰

90⁰-130⁰

90⁰-130⁰

90⁰-160⁰

Angle

15/20

20/25

12/16

12/16

20/25

15/25

15/25

20/30

20/30

20/35

CLmm

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

dmm

Custom dimensions available on request.

D

CLH

d

D

L H

d

Page 6: High Performance Diamond (PCD) Router Bits for CNC ...High Performance Diamond (PCD) Router Bits for CNC Applications SURREY DIAMOND CUTTING TOOLS New innovations in hard surface materials

Dd

OL

PCD MDF-Door Profile Router Bits

90001

90002

90003

90004

90005

90006

90007

90008

90009

90010

90011

90012

90013

90014

ID NrRH

1/2

1/2

1/2

1/2

1/2

1/2

1/2

1/2

1/4

1/4

1/4

3/8

3/8

3/8

Dzeroinch

1/2

1/2

1/2

1/2

1/2

1/2

1/2

1/2

1/2

1/2

1/2

1/2

1/2

1/2

dinch

2

2

2

2

2

2

2

2

2

2

2

2

2

2

Z

E1

E2

E3

E4

E5

S1

S2

S3

S1F

S2F

S3F

RP1

RP2

RP3

PS

With a broad selection of standard profiles for 3/4” MDF doormanufacturing, you’ll be able to combine profiles for a unique look. Or send us drawings or samples of specific profiles andwe will be glad to offer a quote for custom tooling.

18mm-max rpm:32000Tool Diam:

20-25mm-max rpm:30000Tool Diam:

E1 E2 E3 E4 E5

RP1 S1 RP2 S1

RP1 S2 RP2 S2

RP1 S3 RP2 S3

RP3 S1

RP3 S2

RP3 S3

Left hand tools and custom dimensions available on request.

Cutting material: PCD

Cutting geometry: POSITIVE

Tooth seating: STRAIGHT

Technical Information:

Material: MDF, chip board or solid wood board

2-1/8

2-1/8

2-1/8

2-1/8

2-1/8

2-1/8

2-1/8

2-1/8

2-1/8

2-1/8

2-1/8

2-1/8

2-1/8

2-1/8

OLinch

Standard edge profile router bits, E1-E5, are designed for nesting applications, with thecutting edge extending 0.006” into the spoilboard.

Page 7: High Performance Diamond (PCD) Router Bits for CNC ...High Performance Diamond (PCD) Router Bits for CNC Applications SURREY DIAMOND CUTTING TOOLS New innovations in hard surface materials

SURREY TUNGSTEN CARBIDE TOOLS

Solid Carbide Routers

CT STRAIGHT CUT

SC DOWN CUT EXTRA HEAVY DUTY

SC DOWN CUT ENDURANCE COATING

SC ENDURANCE COATING

SC MORTISE ENDURANCE COATING

SC ENDURANCE COATING

SC EXTENDED RUN

SC MORTISE COMPRESSION

SC DOWN CUT LOW HELIX HOGGER

SC EXTENDED LIFE

Desc.

LD-4522

LD-4526

LD-4525

LD-4529

LD-4524

LD-4444

LD-4528C

LD-4528

LD-4523

LD-4530

LD-4531

ID Nr

1/4

3/8

1/2

1/2

1/2

1/2

1/2

1/2

1/2

3/4

3/4

Dinch

1

1-1/8

7/8

1-1/8

1-3/8

1-3/8

1-5/8

1-5/8

1-5/8

2-1/8

2-1/4

CLinch

2

3

2

2+2

2+2

2+2

2+2

2+2

Z

2-1/2

3

3

3

3-1/2

3-1/2

4

4

3-1/2

5

5

OLinch

2+2

3

2+2

SC MORTISE COMPRESSIONENDURANCE COATING

Solid Carbide Rougher/Finisher Door Router

10

10

10

10

12

12

16

16

dmm

01800

01801

01802

01803

01804

01805

01806

01807

ID Nr

10

10

10

10

12

12

16

16

Dmm

22

28

22

28

28

38

40

45

CLmm

2+2

2+2

3+3

3+3

3+3

3+3

3+3

3+3

Z

112

118

112

118

118

128

130

135

OLmm

6

6

8

8

10

10

12.7

12.7

dmm

01900R/L

01901R/L

01902R/L

01903R/L

01904R/L

01905R/L

01906R/L

01907R/L

ID Nr

6

6

8

8

10

10

12.7

12.7

Dmm

22

28

22

28

28

38

28

38

CLmm

72

78

72

78

78

88

78

88

OLmm

Solid Carbide Spiral Router, Z1

4

6

6

8

8

10

10

12.7

12.7

16

16

20

dmm

02000R/L

02001R/L

02002R/L

02003R/L

02004R/L

02005R/L

02006R/L

02007R/L

02008R/L

02009R/L

02010R/L

01261R/L

ID Nr

4

6

6

8

8

10

10

12.7

12.7

16

16

20

Dmm

10

22

28

22

28

28

38

28

38

30

40

45

CLmm

52

72

78

72

78

78

88

78

88

80

90

95

OLmm

Solid Carbide Finishing Spiral Router, Z2

6

6

8

8

10

10

12.7

12.7

dmm

01900R/L

01901R/L

01902R/L

01903R/L

01904R/L

01905R/L

01906R/L

01907R/L

ID Nr

6

6

8

8

10

10

12.7

12.7

Dmm

22

28

22

28

28

38

28

38

CLmm

72

78

72

78

78

88

78

88

OLmm

Solid Carbide Spiral Router, Z3

CL

OL

Additional standard and custom sizes available on request.

CL

D d

OL