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High Performance Door Blanks
Product Overview
Halspan LtdMuirhouses, Bo'ness, Edinburgh, EH51 9SS
Tel: +44 (0) 1506 827538Fax: +44(0) 1506 825996
www.halspan.com
Welcome to one of the world’s leading
suppliers of quality door components.
Established in the early 1990’s, Halspan works tirelessly toensure our doorsets are the safest and best you can possiblyspecify or use.
Halspan was also the first company to offer a full range oftesting. We didn’t just test one door to see whether it could beused as a Fire Door, we tested every conceivable doorconfiguration and mode.
Since then we’ve stayed firmly at the forefront of our industry,continually exploring and developing new products to make ourdoorsets the safest – and best – you can specify.
Today, Halspan is one of the world’s leading suppliers ofquality doorset components – everything from the door itself,to seals and hardware.
You’ll find Halspan doors in educational, healthcare,hospitality, industrial, commercial, residential, retail andGovernment buildings all over the world.
Veria NFR 44mmInterior GradeStandard Supplied Door Sizes
2135 x 915 mm2440 x 1220 mm
(Alternative sizes / thickness available on request)
Approved FramesTimber –HardwoodTimber – SoftwoodMDFSteelAluminium
Approved Glazing Size (m²) 1.75m²
DurabilityService Life Testing
A Halspan Fire Door was subjected to 500,000 opening and closing cycles to simulate real life conditions ina busy hospital environment. Our entire range, in fact, achieved the highest grading possible in the BritishStandard of Mechanical Tests for ‘hinged or pivoted doors’: Severe Duty - Subject to frequent or violentusage.
Tested in accordance with:EN 1191
Weight (kg/m²) 24.2
U-Value(W/m²K) - Heat loss per m² <2.00 (doorset)
Formaldehyde Release Rating Low ( E1)
Veria Plus, NFR 44mmInterior Grade
Standard Supplied Door Sizes2135 x 915 mm2440 x 1220 mm
(Alternative sizes / thickness available on request)
Approved FramesTimber –HardwoodTimber – SoftwoodMDFSteelAluminium
Approved Glazing Size (m²) 1.75m²
DurabilityService Life Testing
A Halspan Fire Door was subjected to 500,000 opening and closing cycles to simulate real life conditions ina busy hospital environment. Our entire range, in fact, achieved the highest grading possible in the BritishStandard of Mechanical Tests for ‘hinged or pivoted doors’: Severe Duty - Subject to frequent or violentusage.
Tested in accordance with:EN 1191
Weight (kg/m²) 24.2
U-Value(W/m²K) - Heat loss per m² <2.00 (Doorset)
No Added Formaldehyde
UK Specifications
EN 1634-1 test evidence and CE marking technical information currently being finalised,
Optima 44mmInterior Grade
BS 476 Part 22
Fire Rating FD30
Maximum Approved Door Sizes(Please check standard supplied Sizes)Single Doors 2135 x 1200 mm 2800 x 915 mmDouble Doors 2135 x 1100 mm 2600 x 910 mm
Approved FramesTimber –HardwoodTimber – SoftwoodMDFSteelAluminium
Acoustic Value Rw
Single Doors Unglazed 33dB / Rw Glazed 35dB / Rw
Double Doors Unglazed 32dB / Rw Glazed 35dB / Rw
Approved Glazing Size (m²) 1.75m²
DurabilityService Life Testing
A Halspan Fire Door was subjected to 1,000,000 opening and closing cycles to simulate real life conditionsin a busy hospital environment. The same door then went on to comfortably outperform a 30 minute fireresistance test. Our entire range, in fact, achieved the highest grading possible in the British Standard ofMechanical Tests for ‘hinged or pivoted doors’: Severe Duty - Subject to frequent or violent usage.
Tested in accordance with:DD 171EN 1191EN 1192
Enhanced security performance requirements of door sets.Tested to comply with PAS 24.
Weight (kg/m²) 27.3
U-Value(W/m²K) - Heat loss per m² 2.0 (Doorset)
Formaldehyde Release Rating Low ( E1)
Optima 54mmInterior Grade
BS 476 Part 22
Fire Rating FD60
Maximum Approved Door Sizes(Please check standard supplied sizes)Single Doors 2441 x 1384 mm 3050 x 825 mmDouble Doors 2300 x 1142 mm 2850 x 825 mm
Approved FramesTimber –HardwoodMDF
Acoustic Value Rw
Single Doors Unglazed 34dB / Rw Glazed 35dB / Rw
Double Doors Unglazed 33dB / Rw Glazed 35dB / Rw
Approved Glazing Size (m²) 0.82 m²
DurabilityService Life Testing
A Halspan Fire Door was subjected to 1,000,000 opening and closing cycles to simulate real life conditions ina busy hospital environment. Our entire range, in fact, achieved the highest grading possible in the BritishStandard of Mechanical Tests for ‘hinged or pivoted doors’: Severe Duty - Subject to frequent or violent usage.
Tested in accordance with:DD 171EN 1191EN 1192
Enhanced security performance requirements of door sets.Tested to comply with PAS 24.
Weight (kg/m²) 33.5
U-Value(W/m²K) - Heat loss per m² 1.8 (Doorset)
Formaldehyde Release Rating Low ( E1)
Prima 44mmInterior Grade
BS 476 Part 22
Fire Rating FD30
Maximum Approved Door Sizes(Please check standard supplied sizes)Single Doors 2900 x 1203 mm 3317 x 1050 mmDouble Doors 2900 x 1153 mm 3167 x 1050 mm
Approved FramesTimber –HardwoodTimber – SoftwoodMDFSteelAluminium
Acoustic Value Rw
Single Doors Unglazed 33dB / Rw Glazed 35dB / Rw
Double Doors Unglazed 32dB / Rw Glazed 35dB / Rw
Approved Glazing Size (m²) 1.75m²
DurabilityService Life Testing
A Halspan Fire Door was subjected to 1,000,000 opening and closing cycles to simulate real life conditionsin a busy hospital environment. The same door then went on to comfortably outperform a 30 minute fireresistance test. Our entire range, in fact, achieved the highest grading possible in the British Standard ofMechanical Tests for ‘hinged or pivoted doors’: Severe Duty - Subject to frequent or violent usage.
Tested in accordance with:DD 171EN 1191EN 1192
Enhanced security performance requirements of door sets.Tested to comply with PAS 24.
Weight (kg/m²) 27.7
U-Value(W/m²K) - Heat loss per m² 2.0 (Doorset)
Formaldehyde Release Rating Low ( E1)
Prima 54mmInterior Grade
BS 476 Part 22
Fire Rating FD60
Maximum Approved Door Sizes(Please check standard supplied sizes)Single Doors 2441 x 1384 mm 3050 x 825 mmDouble Doors 2300 x 1142 mm 2850 x 825 mm
Approved FramesTimber –HardwoodMDFSteel
Acoustic Value Rw
Single Doors Unglazed 34dB / Rw Glazed 35dB / Rw
Double Doors Unglazed 33dB / Rw Glazed 35dB / Rw
Approved Glazing Size (m²) 0.82m²
DurabilityService Life Testing
A Halspan Fire Door was subjected to 1,000,000 opening and closing cycles to simulate real life conditions ina busy hospital environment. Our entire range, in fact, achieved the highest grading possible in the BritishStandard of Mechanical Tests for ‘hinged or pivoted doors’: Severe Duty - Subject to frequent or violent usage.
Tested in accordance with:DD 171EN 1191EN 1192
Enhanced security performance requirements of door sets.Tested to comply with PAS 24.
Weight (kg/m²) 34
U-Value(W/m²K) - Heat loss per m² 1.8 (Doorset)
Formaldehyde Release Rating Low ( E1)
Halspan 90 64mmInterior Grade
BS 476 Part 22
Fire Rating FD90
Maximum Approved Door Sizes(Please check standard supplied sizes))Single Doors 2400 x 1072mm 2450 x 1047mmDouble Doors 2150 x 940mm 2200 x 915mm
Approved FramesTimber –HardwoodSteel
Acoustic Value Rw
Single Doors Unglazed 35dB / Rw Glazed 36dB / Rw
Approved Glazing Size (m²) 0.56m²
Weight (kg/m²) 40.3Formaldehyde Release Rating Low ( E1)
Halspan 120 60mmInterior Grade
BS 476 Part 22
Fire Rating FD120
Maximum Approved Door Sizes(Please check standard supplied sizes)Single Doors 2395 x 1022mm 2660 x 915mmDouble Doors 2395 x 997mm 2610 x 915mm
Approved FramesTimber –Hardwood
Acoustic Value Rw
Single Doors Unglazed 38dB / RwDouble Doors Unglazed 37dB / Rw
Approved Glazing Size (m²) 0.50m²
Weight (kg/m²) 48Formaldehyde Release Rating Low ( E1)
ProTech 44mmMDF or Ply Faced
Softwood Solid Timber CoreBS 476 Part 22
Fire Rating FD30
Maximum Approved Door Sizes(Please check standard supplied sizes)Single Doors 2130 x 1040 mm 2590 x 915 mmDouble Doors 2440 x 940 mm 2490 x 915 mm
Approved FramesTimber –HardwoodTimber – Softwood
Acoustic Value Rw
Single Doors Unglazed 33dB / Rw (Ply) – 34dB / Rw (MDF) Glazed 36dB / Rw (Ply) – 36dB / Rw (MDF)
Double Doors Unglazed 33dB / Rw (Ply) Glazed 33dB / Rw (Ply)
Approved Glazing Size (m²) 1.08m²
Halspan ProTech Doorsets have completed the extensive range ofphysical tests outlined in PAS 24: 2012.
The testing programme includes the following:• Manual Manipulation• Mechanical Loading• Hard/Soft Body Impact• Manual Cutting• Hardware and Cylinder Security
Weight (kg/m²) 19.8
U-Value(W/m²K) - Heat loss per m² 1.8 (Doorset)
ProTech 54mmMDF or Ply Faced
Softwood Solid Timber Core
BS 476 Part 22
Fire Rating FD60
Maximum Approved Door Sizes(Please check standard supplied sizes)Single Doors 2134 x 1046 mm 2440 x 1220 mmDouble Doors 2134 x 996 mm 2312 x 916 mm
Approved FramesTimber –Hardwood
Acoustic Value Rw
Single Doors Unglazed 35dB / Rw (Ply + MDF) Glazed 36dB / Rw (Ply) – 37dB / Rw (MDF)
Double Doors Unglazed 33dB / Rw (Ply) Glazed 35dB / Rw (Ply)
Approved Glazing Size (m²) 0.50m²
Halspan ProTech Doorsets have completed the extensive range ofphysical tests outlined in PAS 24: 2012.
The testing programme includes the following:• Manual Manipulation• Mechanical Loading• Hard/Soft Body Impact• Manual Cutting• Hardware and Cylinder Security
Weight (kg/m²) 24.3
U-Value(W/m²K) - Heat loss per m² 1.6 (Doorset)
Prima Plus 44mmInterior Grade
BS 476 Part 22
Fire Rating FD30
Maximum Approved Door Sizes(Please check standard supplied Sizes)Single Doors 2040 x 1080 mm 2428 x 900 mmDouble Doors 2040 x 1030 mm 2328 x 900 mm
Approved FramesTimber –HardwoodTimber – SoftwoodMDF
Approved Glazing Size (m²) 1.25m²
Weight (kg/m²) 25.5
U-Value(W/m²K) - Heat loss per m² 2.0 (Doorset)
Prima Plus 54mmInterior Grade
BS 476 Part 22
Fire Rating FD60
Maximum Approved Door Sizes(Please check standard supplied sizes)Single Doors 2039 x 901 mm
2189 x 826 mmDouble Doors 2039 x 851 mm 2089 x 826 mm
Approved FramesTimber –HardwoodMDF
Approved Glazing Size (m²) 0.50m²
Weight (kg/m²) 31.3
U-Value(W/m²K) - Heat loss per m² 1.8 (Doorset)
Formaldehyde Release Rating Low ( E1)
Prima Plus ENH 44mmInterior Grade
BS 476 Part 22
Fire Rating FD60
Maximum Approved Door Sizes(Please check standard supplied sizes)Single Doors 2592 x 1296 mm 3110 x 1036 mmDouble Doors 2494 x 1247 mm 2771 x 1108 mm
Approved FramesHardwoodSteel (Backfilled)
Approved Glazing Size (m²) 0.73 m²
Acoustic Value Rw
Single Doors Unglazed 35dB / RwDouble Doors Unglazed 34dB / Rw
Weight (kg/m²) 34
North American Specifications
Optima 44mmInterior Grade
UL10c
Fire Rating FD20
Maximum Approved Door Sizes(Please check standard supplied sizes)Single Doors 2438 x 1219 mm
Double Doors 2438 x 1219 mm
Approved FramesTimber –HardwoodSteelComposite
Weight (kg/m²) 27.3U-Value(W/m²K) - Heat loss per m² 2.0 (Doorset)
Formaldehyde Release Rating Low ( E1)
Halspan 45Interior Grade
UL10c
Maximum Approved Door Sizes(Please check standard supplied sizes)
Fire Rating 45 Minutes
Single Doors 2743 x 1219 mm
Double Doors 2743 x 1219 mm
Fire Rating 60 Minutes
Single Doors 2743 x 1219 mm
Double Doors 2743 x 1219 mm
Fire Rating 90 Minutes
Single Doors 2743 x 1219 mm
Double Doors 2743 x 1219 mm
Approved Glazing Size (m²)20 Minutes 2.067m²45 Minutes 1.788m²60 Minutes 1.788m²90 Minutes 0.836m²
Weight (kg/m²) 23.45*
* Based on standard configuration category “A” banded core at 38mm thick without Crossbands at a door leaf size of 2135 x 915 mm
STCInterior Grade
UL10c
Maximum Approved Door Sizes(Please check standard supplied sizes)
Fire Rating 45 Minutes
Single Doors 2743 x 1219 mm STC 38
Double Doors 2743 x 1219 mm STC 36
Fire Rating 60 Minutes
Single Doors 2743 x 1219 mm STC 38
Double Doors 2743 x 1219 mm STC 36
Fire Rating 90 Minutes
Single Doors 2743 x 1219 mm STC 38
Double Doors 2743 x 1219 mm STC 36
Weight (kg/m²) 36.27
Approved Glazing Size (m²)20 Minutes 2.067m²45 Minutes 1.788m²60 Minutes 1.788m²90 Minutes 0.836m²
NO HARDWARE BLOCKS REQUIRED
STC 40 HDInterior Grade
UL10c
Maximum Approved Door Sizes(Please check standard available sizes)
Fire Rating 45 Minutes
Single Doors 2743 x 1219 mm
Double Doors 2743 x 1219 mm
Fire Rating 60 Minutes
Single Doors 2743 x 1219 mm
Double Doors 2743 x 1219 mm
Fire Rating 90 Minutes
Single Doors 2743 x 1219 mm
Double Doors 2743 x 1219 mm
Acoustic Value STC40
Single Doors 40dB / Rw
Double Doors 40dB / Rw
Weight (kg/m²) 50.47
Approved Glazing Size (m²)20 Minutes 2.067m²45 Minutes 1.788m²60 Minutes 1.788m²90 Minutes 0.836m²
NO HARDWARE BLOCKS REQUIRED
The Halspan name is synonymous with excellent quality.
The high standards, applied in making Halspan door blanks, also applyto Halspan’s technical support.
Literature and advice provide a continuity of quality right through, frommanufacture to installation. Always ensuring the highest standards foryou and your customer.
Meet the Halspan Technical Team:
Wesley Thomson • Field Support and TrainingOrganises and runs door set installation courses.
Background: Site management in commercial, residential and industrial construction sectors.
Tel:+44 (0) 1506 827 538 Email: [email protected]
Sue Webberley • Technical Support CoordinatorLiaises with Certification bodies for Halspan products.
Background: Project manager joinery and insurance industry.
Tel:+44 (0) 1279 818 302 Email: [email protected]
Pete Yendell • Project Coordinator, SurveyorCustomer support, project specific scheduling and technical advice
Background: Joinery factory director and site manager.
Tel:+44 (0) 7711 608 822 Email: [email protected]
Chris Houchen • Technical General ManagerResponsible for development and testing Halspan products. Advisory and technical customersupport. Customer training officer for specifiers and fabrication.
Background: Manager of fire test laboratory, product assessor, and fire door auditing director.
Tel:+44 (0) 1494 562 776 Email: [email protected]
Rhod Williams • Technical DirectorTechnical team leader and responsible for innovation and new product development.
Background: Technical officer and contracts manager in the UK door Industry.
Tel: +44 (0) 1279 815 285 Email: [email protected]
High Performance Door Blanks
Halspan LtdMuirhouses, Bo'ness, Edinburgh, EH51 9SS
Tel: +44 (0) 1506 827538Fax: +44 (0) 1506 825996
www.halspan.com