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Operators Manual
2 GPMHIGH PRESSURE WASHERModel No, 580.768110
HOURS: Mon. - Fri. 8 a.m. to 5 p.m. (CT)
CAUTION:Before using this product, read thismanual and follow all its Safety Rulesand Operating Instructions.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.€om/craftsman
• Safety• Assembly• Operation• Maintenance• Parts
Part No. B3774 Draft 1 (4/19/1999) printed in f_e U.S.A.
Safety Instructions ................... 2-3
Assembly ............................ 4
Operation .......................... 5-8Maintenance ...................... 9-12
Storage. ........................... 13
Troubleshooting ...................... 14
Replacements Parts ................ 16-27
Order Parts / Request Service ..... Back Page
LIMITED ONE YEAR WARRANTY ON CRAFTSMAN HIGH PRESSURE WASHER
For one year from the date of purchase, when this Craftsman Cleaning System is maintained and operatedaccording to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material andworkmanship.If this washer is used for commercial purposes, this warranty applies.for only 90 days from the date ofpurchase. If this high pressure washer is used for rental purposes, this warranty applies for only 30 days afterdate of purchase.
This warranty does not cover:.• Expendable items such as spark plugs or air filters, which become worn dudng normal use.
• Repairs necessary because of operator abuse or negligence, includingdamage resultingfrom no waterbeing supplied to pump or failure to maintain the equipment according to the instructionscontained intheowner's manual.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE HIGH PRESSURE WASHER TO THENEAREST SEARS SERVICE CENTER OR DEALER IN THE UNITED STATES.
This warranty gives you specific legal rights and you may also have other dghts,which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179
,_ CAUTION: Before using this product, read thismanual and follow all Safety Rules andOperating Instructions.
A DANGER: When transporting, setting up,adjusting or making repairs to your pressurewasher, always disconnect the spark plug wireand place it where it cannot contact the sparkplug to prevent accidental starting.
Engine exhaust gases contain DEADLY carbonmonoxide gas. This dangerous gas, if breathed insufficient concentrations, can causeunconsciousness or even death. Operate thisequipment only in the open air where adequateventilation is available.
• Gasoline is highly FLAMMABLE and its vapors areEXPLOSIVE. Do not permit smoking, open flames,sparks or heat in the vicinitywhile handlinggasoline. Avoi_ spilling gasoline on a hot engine.Allow unit to dool for 2 minutes before refueling.Comply with all laws regulating storage andhandling of gasoline.
• Locate this pressure washer in areas away fromcombustible materials, combustible fumes or dust.
• The high pressure equipment is designed to beused with Sears authorized parts only. If you usatliis equipment with parts that do not comply withminimum specifications, the user assumes all dsksand liabilities.
• Some chemicals or detergents may be harmful ifinhaled or ingested, causing severe nausea,fainting or poisoning. The harmful elements maycause property damage or severe injury.
• Do not allow CHILDREN to operate the PressureWasher at any time.
2
• Operate engine only at govemecl speed. Running •the engine at excessive speeds increases thehazard of personal injury. Do not tamper with partswhich may increase or decrease the governedspeed.
• Do not wear loose clothing, jewelry or anythingthat may be caught in the starter or other rotatingparts.
• Before startingthe pressure Washer in cold •weather, check all pads of the equipment and besure ice has not formed there.
• Units with broken or missing pads, or without •protective housing or covers should NEVER beoperated.The muffler and air cleaner must be installed andin good condition before operating the Pressure •Washer. These components act as spark arrestorsif the engine backfires.
Check the fuel system for leaks or signs ofdeterioration such as chafed or spongy hose,loose or missing clamps or damaged tank or cap. •Correct all defects before operating the PressureWasher.
/-_ Do not spray flammable liquids.• Never allow any part of the body to come in
contact with the fluid stream. DO NOT come incontact with a fluid stream created by a leak in thehigh pressure hose.
• High pressure streams of fluid this equipmentproduces can pierce skin and its underlyingtissues, leading to serious injury and possibleamputation.
Never aim the gun at people, animals or plants.
• High pressure spray can cause paint chips orother particles to become airborne and fly at highspeeds.
• Always wear eye protection when you use thisequipment or when you are in the vicinitywherethe equipment is in use.
• Operate the pressure at no more than the PSI fluidpressure rated for your pressure washer.
• Never move the machine by pulling on the highpressure hose. Use the handle provided on thetop of the unit.
• Always be certain the spray gun, nozzles andaccessories are correctly attached.
Never use a spray gun which does not have atrigger lock or trigger guard in place and inworking order.Use a'respirator or mask whenever there is achance that vapors may be inhaled. Read allinstructionswith the mask so you are certain themask will provide the necessary protection againstinhaling harmful vapors.
High pressure spray may damage fragile itemsincludingglass. Do not point spray gun at glasswhen in the jet spray mode.
Keep the hose connected to machine or the spraygun while the system is pressurized.Disconnectingthe hose while the unit ispressurized is dangerous.
Hold the spray gun firmly in your hand before youstart the unit. Failure to do so could resuR in aninjuryfrom a whipping spray gun. Do not leave thespray gun unattended while the machine isrunning.
The cleaning area should have adequate slopesand drainage to reduce the possibilityof a fall dueto slippery surfaces.
Keep water spray away from electdc wiring or fatalelectric shock may result..
Do not secure trigger gun in the pull-bask (open)position.
Do not by-pass any safety device on this machine.
The muffler and engine heat up dudng operationand remain hot immediately after shutting R down.Avoid contact with a hot muffler or engine or youcould be severely burned.
Operate and store this unit on a stable surface.
High pressure hose can develop leaks from wear,kinking,abuse, etc. Water spraying from a leak iscapable of injecting material into skin. Inspecthose each time before using R.Check all hoses forcuts, leaks, abrasions or bulging of cover, ordamage or movement of couplings. If any of theseconditions exist, replace hose immediately. Neverrepair high pressure hose. Replace R with anotherhose that meets minimum pressure rating of yourpressure washer.
I A LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. ITMEANS "ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED."
3
CARTON CONTENTS
The following parts are shipped loose with yourpressure washer:.• Main Unit -- pressure washer with wheels, guide
handle.
• High Pressure Hose• Parts Box (which includes items listed below)
Spray Gun• Wand Extension with Hi/Lo Adjustable Nozzle.• Engine Oil• Manual Bag (which includes the Items listed
below)• Owner's Manual• Nozzle Cleaner Kit• =O'-Ring Kit
Become familiar with each piece before assemblingthe pressure washer. Check all contents against theillustrationon Page 5. If any parts are missingordamaged, call the Pressure Washer Helpline at1-800-222-3136.
TO REMOVE PRESSURE WASHER FROMCARTON
• Remove loose parts and parts box included withpressure washer.
• Slice two comers at guide handle end of cartonfrom top to bottom so the panel can be foldeddown flat.
• Raise guide handle, secure in place and rollthepressure washer out the open end of the carton.
HOW TQ SET UP YOUR PRESSUREWASHERFor the most part, your Craftsman High PressureWasher has been assembled at the factory. You must,however, assemble the spray gun, and attach the highpressure hose to the pump and spray gun.
• Cut the tie wraps on the high pressure hose andconnect high pressure hose to gun. Tighten by hand.
• Remove plastic cap and connect high pressurehose to pump. Tighten by hand.
Remove plasticcap and attachhigh pressurehose here
Uft the handle toupright position andslide the lockingcaps into place
• Check carton for additional loose pads.
• " Attach nozzle extension to spray gun.
• Place assembled spray gun on holder.
KNOW YOUR HIGH PRESSURE WASHER
Read this owner's manual and safety rules before operating your h|gh pressure washer.Compare this illustrationwith your high pressure washer to familiarize yourseff with the locations of variouscontrols and adjustments. Save this manual for future reference.
High Pressure Hose
Spray Gun
Recoil StarterDetergent Pick_UpTube and Filter
Gas Cap
Throttle Control Lever
Oil Fill Cap
Air FilterHigh Pressure Outlet
Adjustable Nozzle
Water Inlet
Adjustable Nozzle - Adjust for highor low pressure;narrow or fan spray.
Air Filter - Dry type filter element limits the amount ofdirt and dust that gets in the engine.
Detergent Pick-Up Tube and Filter - Use to suckdetergent from chemical bottle to the low pressurewater stream.
Gas Cap - Fill gas tank with regular unleadedgasoline here.
High Pressure Hose - Connect one end to the spraygun and other end to the high pressure outlet.
High Pressure Outlet - Connection for high pressurehose.
PumpJ
Oil Fill Cap - Fill engine with oil here. See page 7 foroil recommendations,
Pump - Develops high water pressure.
Recoil Starter - Used for starting the enginemanually.
Spray Gun - Controls the application of water ontocleaning surface with trigger device. Includes safetylatch.
Throttle Control Lever - Sets engine in startingmode for recoil starter and stops running engine.
Water Inlet - Connection for garden hose.
5
HOW TO USE YOUR PRESSURE WASHER
Read these instructionsand leam how to use yourpressure washer before you attempt to start yourpressure washer. If you have any problemsoperating your pressure washer, please call thepressure washer helpline at 1-800-222-3136.
How To Use the Adjustable Nozzle
,_ WARNING: Never adjust spray pattern whenspraying. Never put hands in front of the nozzlewhen adjusting the spray.
• Push the nozzle forward for low pressure. Pull thenozzle backward to achieve high pressure.
Pull nozzle Push nozzle forwardbackward for high for low pressure.pressure.
• Twisting the nozzle adjusts the spray pattern from anarrowto a "fan" pattern.
Twist nozzleclockwise fornarrow spray.
Twist nozzlecounterclockwise for"fan" pattern.
• For most effective cleaning, keep spray nozzlebetween 8 to 24 inches away from cleaningsurface.
• If you get the spray nozzle too close, especiallyusinghigh pressure mode, you may damage thesurface being cleaned.
Cleaning W'dh The Adjustable Nozzle
IMPORTANT: Use soaps designed specificallyforpressure washers. Household detergents coulddamage the pump.
IMPORTANT: You must attach all hoses before youstart the engine. Starting the engine without all thehoses connected and without the water turned ON willdamage the pump.
To apply detergent follow these steps:
• Prepare the detergent solution as required by thejob.
• Hang the detergent solution on the hook on thehandle.
Hang detergentbottle on thishook.
• Place small filter on the clear, chemical injectiontube into the detergent container.
• Push the adjustable nozzle forward to low pressuremode. Detergent cannot be applied with nozzlein high pressure position.
• Review the use of the adjustable nozzle.
• Connect garden hose to water inlet (see =TOSTART PRESSURE WASHER" on page 8), checkthat high pressure hose is connected to spray gunand pump (see"ASSEMBLY on page 4), and startengine.
Note: The first cleaning step is applying anappropriate cleaning solutionto penetrate and loosengdme. Apply at low pressure. Leave the solutiononsurface for 3 to 5 minutes to allow solution to work.Reapply as needed to prevent surface from drying.
Note." The second step is cleaning the surface youhave prepared with the pressure washer and thendnsing it clean.
• For cleaning, start at lower portion of area to bewashed and work upward, using long, evenoverlapping strokes.
Allow the detergent to soak in between 3-5 minutesbefore washing and rinsing. Reapply as needed toprevent surface from drying.
6
Rinsing W'dh the Pressure Washer
&WARNING: Be extremely careful if you mustuse the pressure washer from a ladder,scaffolding or any other relatively unstablelocation. When you pressthe trigger, the recoilfrom the initial spray couldforce you to fall, or ifyou are too close to the cleaning surface, highpressure could force you off a climbingappamtus.
• Hook up the water supply and start your pressurewasher (see TO START YOUR PRESSUREWASHER on page 8).
• Pull adjustable nozzle backward for high pressuremode. Wait for detergent to clear. Detergent will notflow when in the high pressure mode.
• When detergent has cleared, you may want toexpand the spray pattern for a more gentle rinsingaction. Start at top of area to be rinsed, workingdown with same action as for cleaning.
,_ CAUTION: Test a small area of the surface tobe cleaned. Make sure there is no damagecaused by the high pressure spray.
BEFORE STARTING THE PRESSUREWASHER
_obe_etbe_giceyou_llneed_the_lowi_:
Add Engine Oil
Only use high quality detergent oil rated with APIservice classification SF or SG. Select the oil's SAEviscosity grade according to your expected operatingtemperature:
colder _ 32°F _ warmer
5W30 SAE 30
Although multi-viscosityoils (5W30, 10W30, etc.)improve starting in cold weather, these muifi-viscosityoils will result in increased oil consumption when usedabove 32°F, Check your engine oil level morefrequently to avoid possible damage from runninglowon oil.
Place pressure washer on a level surface
• Clean area around oil fill and remove oil dipstick.
Wipe dipstick clean.Pour oil from enclosed bottle into the oil fill openinguntil oil reaches full mark on the dipstick. Stop andcheck the oil level periodically. Do not overfill.
Install oil dipstick, hand tighten securely.
Add Gasoline
• Use regular unleaded gasoline with the pressurewasher e.ngine. Fuel tank capacity is 1.5 U.S. quart.
,_ DANGER: Never fill fuel tank indoors. Never fillfuel tank when engine is running or hot. Do notsmoke when fillingfuel tank.
,i_ CAUTION: Do not overfill the fuel tank. Alwaysleave room for expansion.
,_ CAUTION: Experience indicates that alcohol• blended fuels (called gasohol or usingethanolor methanol) can attract moisture which leads toseparation and formation of acids duringstorage. Acidic gas can damage the fuel systemof an engine while in storage.
To add fuel to engine:
• Clean area around fuel cap, remove cap.
• Add regular unleaded gasoline, slowly, to the fueltank.
Important: Never mix oil with gasoline.
• Install fuel cap e.nd wipe up any spilled gasoline.
7
TO START YOUR PRESSURE WASHER
• Place the pressure washer in an area close enoughto an outsidewater source that can flow at a rate ofat least 2 gallons per minute. Connect a gardenhose to the water spout.
• Check that the high pressure hose is tightlyconnected to the spray gun and to the pump. SeeASSEMBLY section on page 4 for illustrations.
• Check inlet screen on the water inlet. If the screenis dirty, clean before attaching a garden hose. If thescreen is damaged, do not connect to the gardenhose. Replace with screen provided in maintenancekit or call 1-800-366-PART to order a replacementinlet screen.
• Attach the the garden hose to the water inlet.• Turn on the water.
A ARNING! Do not run pump without the watersupplyconnected and turned on. You mustfollow this warning or the pump will bedamaged.
• Remove the adjustable nozzle extension from thespray gun.
• Pull the trigger on the spray gun and hold until asteady stream of water appears.
• Engage the safety latch on the spray gun.
• Attach adjustable nozzle extension onto spray gun.• Move the throttlecontrol lever to the "Fast"
position.
\
FastSlow
Note: For a recently run engine, be sure the throttlecontrol is in the =Fast" positionand the choke is in the=Run" position.
• Grasp rope handle and pull slowly until you feelsome resistance. Then pull cord rapidly toovercome compression, prevent kickback and startthe engine. Let rope return to starter slowly,
Note: Always keep the Throttle Control Lever in the'Fast' position when operating the pressure washer.
• When the engine starts, gradually move the ChokeLever from one position to the next until it is in the"Run" position.
Note: If'after 3 pulls the engine fails to start, move theChoke Lever to the 'Run' position, pull trigger on gunto relieve pressure, reengage safety latch, and pull therecoil starter handle rapidly (Max. 3 pulls).
HOW TO STOP YOUR PRESSUREWASHER
• Move the Run/Stop Lever to the 'Stop' position.
• Simply shutting off the engine will not releasepressure in the system. Squeeze tdgger on thespray gun to relieve pressure in the hose.
Note: A small amount of water will squid out whenyou release the pressure.
• SIPHONING
We recommend that you DO NOT siphon standingwater for your water supply. Contaminated, brackish ordirty water can damage the pump. Connect only tohousehold water supply.
TIPS
• Never use the garden hose inlet to siphondetergent or wax.
• If you have the spray nozzle tee far away, thecleaning will not be as effective.
• Set the choke lever to "Choke" position.
Choke Position /
8
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULERLL IN DATES AS YOU COMPLETE
REGULAR SERVICE
HOURLY OPERATINGINTERVAL
Eveiy 25 Every 100Before Each Hours or Hours or
MAINTENANCE TASK Use Yearly Yearly
PRESSURE WASHER
Check/clean water inlet screen
on quick-connect. Xt
Check high pressure hose, X
Check detergent hose. X
Check spray gun and assembly for leaks. X
Purge pump of air and contaminants. X
ENGINECheck oil level. X
Change engine oil. X*
Service air cleaner. X_
Clean/replace spark plug. X
Prepare for storage. Prepare unit for storage if it is toremain idle for longer than 30 days.
SERVICE DATES
Clean if clogged. Replace if perforated or tom.
• Change oil after the first (2) operating hours and every 25 hours thereafter. Change sooner when operating under dirty or dusty conditions.
_' Replace more often under dirty or dusty conditions.
PRODUCT SPECIFICATIONS
Pressure Washer Specifications
PRESSURE ................................... 1900 psi
FLOW RATE ........................................ 2 GPM
DETERGENT MIX....Use undiluted detement
WATER SUPPLYTEMPERATURE ........ Not to Exceed 140°F
Engine Specifications
ENGINE MODEL ............... Briqqs & Stratton
RATED HORSEPOWER ............................... 5
SPARK PLUG: Type: ...Champion RJ-19LMor equivalent. SetGap to: _.0.030 inch(0.76mm)
GASOLINE CAPACITY .......... 1.5 U.S. quart
OIL ........................................... SAE 30 weiqht
SOLID STATE ..................... 0.006 - .010 inchIGNITION AIR GAP
In the State of California a spark arrestor is requiredby law (Section 4442 of the California PublicResources Code). Other states may have similar laws.Federal laws apply on federal lands.
Note: If you equip the engine of your pressure washerwith a spark arrestor muffler, the spark arrestor mustbe maintained in effective working order by theowner/operator.You can order a spark arrestor (PIN 398067) throughyour Sears Service Center.GENERAL RECOMMENDATIONS
Thp warranty of the high pressure washer does notcover items that have been subjected to operatorabuse or negligence. To receive full value from thewarr_lnty, operator must maintain high pressurewasher as instructed in this manual.
Some adjustments will need to be made periodicallytoproperly maintain your high pressure washer.
All adjustments in the Service and Adjustmentssection of this manual should be made at least onceeach season.
• Once a year you should clean or replace the sparkplug and replace the air filter and check the gunand wand assembly for wear. A clean spark plugand new air filter assure proper fuel-air mixture andhelp your engine run better and last longer.
BEFORE EAcH USE
Check water inlet screen for damage.
• Check high pressure hose for leaks.
• Check detergent inlet hose and filter for damage.
• Check gun and wand assembly for leaks.
Purge pump of air and contaminants.• Check engine oil level.
PRESSURE WASHER MAINTENANCE
Check and Clean Inlet Screen
Examine inlet screen. Clean if it is clogged or replaceif it is torn.
Check High Pressure HoseHigh pressure hose can develop leaks from wear,kinking, or abuse. Inspect hose each time before usingit. Check for cuts, leaks, abrasions, bulging of cover,or damage or movement of couplings. If any of theseconditions exist, replace hose immediately.
A ANGER: Never repair a high pressure hose.Replace with hose that meets the minimumpressure rating of your pressure washer
Check Detergent HoseExamine the filter on the detergent hose and clean ifclogged. Hose should fit tightly on barbed fitting.Examine hose for leaks or tears. Replace the filter orhose if either is damaged.
Check In-Une Rlter
Refer to the following illustrationand service the in-linefilter if it becomes clogged, as follows:
Filter Screen
O-ring
1. Detach gun end lance from high pressure hose.Detach lance from gun and remove o-ring andscreen from lance. Flush the screen, gun, endlance with clean water to clear debris.
2. If the screen is damaged, the o-ring kit contains areplacement in-line filter screen and an o-ring. Ifundamaged, reuse screen.
3. Place the in-line filter screen into the threaded endof the lance. Direction does not matter. Push thescreen in with the eraser end of a pencil until itrests flat at the bottom of the opening. Take care tonot bend the screen.
4. Place the o-ring into the recess. Push the o-ringsnugly against the in-line filter screen.
5. Assemble the lance to the spray gun, as describedearlier in this manual.
Check Gun and Wand
Examine hose connection to gun and make sure it issecure. Test trigger by pressing it and making sure itsprings back into place when you release it. Put safetylatch in UP positionand test trigger. You should not beable to press trigger. Replace gun immediately if itfails any of these tests.
Purge Pump of Air and ContaminantsTo remove the air from the pump, followthese steps:
• Set up the pressure washer as described in theASSEMBLY section on page 4 and connect thewater supply.
Remove the wand extension from the gun.
• Pull the trigger on the gun and hold untila steadystream of water appears.
To remove the contaminants from the pump, followthese steps:
• Set up the pressure washer as described intheASSEMBLY section, and connect the water supply.
• Remove the nozzle attachment from the gun.
• Start the engine according to instructionsinOPERATION section.
Pull the trigger on the gun and hold.
• When the water supply is steady and constant,engage the safety latch and refasten the nozzleattachment.
Nozzle Maintenance
If the nozzle becomes restrictedor clogged withforeign materials, such as dirt, excessive pumppressure may develop. A partially clogged nozzle cancause a pulsingsensation during use. This generallyis not a pump related problem, but rather a clogged orpartially restrictednozzle.
If the nozzle becomes clogged or partially restricted,immediately clean.the nozzle with the kit included withyour pressure washer by following these instructions:
• Shut off the engine and turn off the water supply.• " Separate the wand from the gun.
• , Rotate to stream setting.
• Remove nozzle from the end of the wand using theallen wrench included with the kit or a 2ram or 5/64allen wrench.
• Use the wire included in the kit or a small paperclip to free the foreign materials clogging orrestrictingthe nozzle.
10
Insert wire into nozzle and turn back end forth toclear obstruction,
Remove additional debris by back flushing watersupply through wand. Back flush between 30 to 60seconds. Turn wand to stream spray and movenozzle from low to high pressure while flushing.
• Reinstall nozzle into wand. DO NOT overtighten.
• Reconnect wand extension to spray gun.
• Reconnect the water supply, turn ON the water,and start the engine.
• Test the pressure washer by operating with nozzlein the high and the low pressure positions.
O-Ring Maintenance
Through the normal operation of your pressurewasher, O-Rings, which keep the connections of thehoses and gun tight and leak-free may become wornor damaged. Provided with your pressure washer isan O-Ring Maintenance Kitwhich providesreplacement O-Rings, Rubber Washer and water inletscreen.
Parts in the O-Ring Kit Include:
• 1 o-ring, red, (pin B2726) for the end of the spraygun connection between gun and high/low spraywand.
• 2 o-rings, yellow, (pin 132264) for the ends of thehigh pressure hose.
Note: The above two o-rings are close in size.Please match carefully to assure proper o-ring
"usage.
• 1 rubber washer (pin B2385) for the inside of thegarden hose connector.
• . 1 water inlet screen (p/n B2384) for the gardenhose connector.I
To remove a worn or damaged O-Ring:
• U,sea small flathead screwdriver to getun_lemeath the o-ring and pry it off.
11
ENGINE MAINTENANCE
Maintenance, replacement or repair of theemission control devices and systems may beperformed by any non-road engine repairestablishment or individual.
Checking Oil Level
Oil level should be checked prior to each use or atleast every 5 hours of operation. Keep oil levelmaintained.
Changing Oil
Change engine oil after the first two hoursand every25 hours thereafter. If you are usingyour pressurewasher under extremely dirty or dusty conditions, or inextremely hot weather, change oil more often.
Change oil while engine is still warm from running, asfollows:
• Drain fuel tank by running pressure washer untilfuel tank is empty.
• Clean area around oil fill, remove oil fillcap/dipstick. Wipe dipstick clean.
• Tip your pressure washer to drain oil from the oil filltube into a suitable container. When crankcase isempty, return the pressure washer to uprightposition.
• Fill engine crankcase with recommended oil until oil •level is at FULL point on dipstick. Do not overfillabove that mark. POUR SLOWLY.
• When engine crankcase is filled to proper level,install and tighten oil cap/dipstick.
To clean or replace the air cleaner, follow these steps:• Remove screw on the air cleaner cover.
• Remove dirty air cleaner carefully to prevent debdsfrom failing into carburetor. Discard.Clean inside of filter case.
Install new air filter.
• Reassemble all parts and fasten securely to thecarburetor with the screw.
Clean / Replace Spark Plug
Clean or replace the spark plug yearly or every 100hours o_operation.
A CAUTION! Disconnect spark plug wire fromspark plug and keep wire away from spark plug.
• Clean area around spark plug.
• Remove and inspect spark plug.
• Replace spark plug if the electrodes are pitted,burned or porcelain is cracked. For replacementuse Champion RJ-19LM only.
• Check electrode gap with wire feeler gauge and setgap at 0.030 inches if necessary.
Service Air Cleaner
Your engine will not run prepedy and may bedamaged if you run it with a dirty air cleaner.
Replace the air cleaner once every 100 hours ofoperation or once each year, whichever comes first.Replace more often if operating under dirty or dustyconditions. Do not attempt to clean or oil filter.Replacements are available at your local SearsAuthodzed Service Center.
• Installspark plug, tighten securely.
Carburetor
If you think your carburetor needs adjusting, sea yournearest Sears Service Center. Engine performanceshould not be affected at altitudes up to 5000 feet. Foroperation at higher elevations, contact your nearestSears Service Center.
12
AFTER EACH USE
Water should not remain in the unit for long periods oftime. Sediments of minerals can deposit on pumpparts and =freeze"pump action. Follow theseprocedures after every use:
• Flush detergent hose by placing the injectorfilterinto a pail of clear water while running PressureWasher with nozzle in low pressure mode. Flushuntil you can see clear water running through thetube.
• Shut off the engine and let it cool, then remove allhoses.
,_ CAUTION: Be sure the Run/Stop Lever is in the"Stop" positionbefore you continue. If you startthe engine withoutthe proper water supplyconnected, you can damage the pump.
• Empty the pump of all pumped liquids by pullingrecoil handle about 6 times with the Run/Stop Leverin the "Stop" position. This should remove most ofthe liquid in the pump.
• Coil the high pressure hose and inspect it fordamage. Cuts in the hose or fraying of it couldresult in leaks and loss of pressure. Should anydamage be found, replace the hose. DO NOTattempt to repair a damaged hose. Replace thehose with the genuine Craftsman part.
• Drain water from hose and propedy hang it on thewire support provided on the guide handle.
• Store in a clean, dry area.
_k ANGER: Never store the engine with fuel inthe gas tank indoorsor in enclosed, peodyventilated areas where fumes may reach anopen flame, a spark, or pilot light.
WINTER STORAGE
_k AUTION: You must protect your unit fromfreezing temperatures. Failure to do so willpermanently damage your pump and renderyour unit inoperable.
To protect the unit from freezing temperatures:
• Draw RV-Antifreeze (antifreeze without alcohol)into the pump by pouring the washer fluid into a 3-foot section of garden hose connected to the inletadapter and pulling the recoil handle twice.
LONG TERM STORAGE
If you do not plan to use the Pressure Washer formore than 30 days, you must prepare the engine forlong term storage.
Note: As always, prepare the pressure washer pumpas you would after each use.
It is important to prevent gum deposits from forming inessential fuel system parts such as the carburetor, fuelfilter, fuel hose or tank during storage. Also,experience indicates that alcohol-blended fuels (calledgasohol, ethanol or methanol) can attract moisturewhich leads to separation and formation of acidsdudng storage. Acidic gas can damage the fuel systemof an en_]ine while in storage.
Protect Fuel System
,_ DANGER: Drain fuel into approved containeroutdoors, away from open flame. Be sureengin_ is cool. Do not smoke.
• Remove all gasoline from the fuel tank to preventgum deposits from forming on these parts andcausing possible malfunction of engine.
• Run engine until engine stops from lack of fuel.Make sure you have water supply to pump inletconnected and turned ON.
Change Oil
While engine is still warm, drain oil from crankcase.Refill with recommended grade. (See Changing Oil onPage 12.)
Oil Cylinder Bore
• Remove spark plug and pour about 1 ounce (30 ml)of engine oil into the cylinder. Cover spark plughole with rag. Crank slowly to distribute oil.
_ AUTION: Avoid spray from spark plug holewhen cranking engine slowly.
• Install spark plug. Do not connect spark plug wire.
OTHER
• Do not store gasoline from one season to another.
• Replace your gasoline can if your can starts to rust.Rust and/or dirt in your gasoline will causeproblems.
• If.possible, store your unit indoors and cover it togive protection from dust and dirt. BE SURE TOEMPTY THE FUEL TANK.
Cover your unit with a suitable protective cover thatdoes not retain moisture.
IMPORTANT: NEVER cover your pressure washerwhile engine and exhaust area are warm.
13
PROBLEM
Pump has following problems:
failure to produce pressure, or
erratic pressure, chattering, loss of
pressure, low water volume.
Detergent fails to mix.
CAUSE
1. Nozzle in low pressure mode.
2. Water inlet is blocked.
3. Inadequate water supply
4. Inlet hose is kinked or leaking
5. Clogged water inlet screen.
6. Water supply is over 140°_.
7. Outlet hose is blocked.
8. Outlet hose leaks.
9. Gun leaks.
10. Nozzle is obstructed.
11. Pump is faulty.
1. Detergent line is not submerged.
detergent.
2. Chemical filter is clogged.
3. Nozzle is in high pressure mode.
Engine runs good when not spraying Engine speed is too slow.
but dies when you begin to spray.
Engine will not start; or starts 1. Dirty air cleaner
and runs rough 2. Out of gasoline.
3. Stale gasoline.
4. Spark plug wire not connected
to spark plug.
5. Bad spark plug.
6. Water in gasoline.
7. Overchoking or flooded
8. Excessively rich fuel mixture.
9. Intake valve stuck operj or closed.
CORRECTION
1. Pull nozzle backward for high
pressure mode.2. Clear inlet
3. Provide adequate water flow at
least 2 gpm.
4. Straighten inlet hose, patch leak.
5. Replace / clean water inlet
screen.
6. Provide cooler water supply.
7. Clear blocks in outlet hose.
8. Replace outlet hose if leaking.
9. Replace o-dng or gun if
necessary.10. Clear nozzle.
11. Contact Sears Service
Department.1. Insert chemical line into
detergenL
2. Clean or replace filter/detergentline.
3. Push nozzle forward for
low pressure mode.
Contact Sears Service Departrnent.
1. Clean or replace air cleaner.
2. Fill fuel tank.
3. Drain gas tank; fill with fresh fuel.
4. Connect wire to spark plug.
5. Replace spark plug.
6. Drain gas tank; till with fresh fuel.
7. Set engine throttle control lever to
fast position, choke in run
position.
8. Contact Seers Service
Department.9. Contact Sears Service
Department.
Engine shuts down dudng
operation
Engine lacks power.
10. Engine has lost compresalon.
1. Out of gasoline.
2. Air filter dirty
Dirty air filter.
10. Contact Sears Service
Department.
1. Fill fuel tank.
2. Replace Air filter.
Replace air filter.
14
15
Craftsman 1900 PSI High Pressure Washer 580.768110Briggs & Stratton 5HP Quantum, Model 12F802-2407-E2
615 O230
585 d
7
383
307
337306
"k REQUIRES SPECIAL TOOLSTO INSTALL SEE REPAIRINSTRUCTION MANUAL.
REF. PART REF. PART PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. DESCRIPTION
I 49s2r,o Cy1_derAssemb_2 293706 Bushing3 .'x299819 Seal-Oil
5 214626 Hasd-Cytinder7 *_272916 Gaaket-Cylinder Head8 495786 Breather Asse_9-_272481 Gasket-Breather
10 94650 Screw-Hex.11 231685 Tube-Breather13 94547 Screw-Hex.51 *272199 Gasket-Intake54 94526 Screw-Flex.
116 *280393 Seal-O-Ring116A *280966 SeaJ-O-Ring
227 492349 Levef-Govemor230 67072 Washer284 94511 Screw-Shoulder
306 224324 Shield-Cylinder307 94515 Screw-Hex.
337 802592 Pluoj_Spark383 89838 Wre_ plug523 495264 DiW, k_525 495265 Tube-Oil Fill
562 92613 Bolt-Carriage584 224328 Baffie-_inder585 ,272238 Gasket-Breather592 231082 Nu1-Hex.615 94474 Retainer
REF.NO.
616 263175 Crank-Govem_r825 497465 Manifold-intake
/ 63S 66538 Boo_ Plug847 495263 Di_ube
869 213512 Seat-VaJve(ir_ake)
870 213513 Seat-Valve(Exhaust)
871 262001 Bushing-Guide(Exhaust Valve)-- Note --63709 Bushing-Guide(Intake Valve)
1058 273693 Owner's Manual
* Included in Gasket Set-Part Number 497316.• Inctuded in Cad_mtor W,d-PartNumber 498260.
• Included in Carburetor Gasket Set-Part Number 498261.Included in Valve Overhaul Ga_xet Set-Part NO. 498528.
Assemblies include all parts shown in frames.
16
Craftsman 1900 PSI High Pressure Washer 580.768110Briggs & Stratton 5HP Quantum, Model 12F802-2407-E2
4O35._Ao _ 45
161 " 741
REF. PART PART REF. PARTNO. NO. DESCRIPTION NO. ,DESCRIPTION NO. NO. DESCRIPTION
16 498571 Crankshaft24 222698 Key,-Flywheel25 49_429 piston Assembly
(Standard)26 499425 Ring Set
27 263190 Lock-Piston Pin
REF.NO.
28 499423 Pin-Piston(Standard)
29 499424 Rod-Connecting(Standard)
32 94699 Screw-Hex.33 262651 Valve-Exhatn;t
34 262652 Valve-]ntaks
35 262224 Spring-Valve40 93312 Retainer-Valve
45 262204 +Tappet-Valve146 94388 Key-Timing741 262598 Gear-Tl-ning
Included in Gasket Set-Part Number 497316.Included in Carburetor Kit-Pair Number 498260.
4k Included in Carburetor Gasket Set-Part Number 498261.O Ir_uded in Valve Overhaul Gasket Set-Part No. 498528.
Asscsmblles include all Darts shown in frames.
17
Craftsman 1900 PSI High Pressure Washer 580.768110Brigg$ & Stratton 5HP Quantum, Model 12F802-2407-E2
15_ _
o o
20 _ , 22
REF. PART REF. PART REF. PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
4 493279 Sump-Engine12 *272198 Gasket-Crankcase15 94720 Plug-Oil Drain
20 *399781 Seal-Oil22 94220 Screw-Hex.
43 493737 Governor/Oil Slinger46 498275 Gear-Cam
*induded in Gasket Set-Part Number 497316.• Included in Carburetor WJt-Part Number 49e260.
• IncludedinCarburetorGasketSet-Pad Number498261,O Includedin ValveOverhaulGasketSet-Pan No.498528.
Assemblies include all parts shown in frames.
18
Craftsman 1900 PSI High Pressure Washer 580.768110
Briggs & Stratton 5HP Quantum, Model 12F802-2407-E2
124
6_@ 634_
lO8
ICHOKE SYSTEM I
134
9751
137_
11o
REF. PART RER PART REF. PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
94 e493765 Valve--Idle Adjustment95 94098 Sorew-SIotted98 396185 Screw-Idle Speed
104 e231371 Pin--FloatHinge108 223471 Valve-Choke110 e,_ Seal-O-Ring
(Sold in Kit Only)117 498978 Jet-Main
(Standard)497315 Jet-Main
(High Altitude)
124 94525 Screw-Hex.125 499059 Carburetor127 • Plug-Welch
(Sold in K_ Only)130 22347oVaNo-Thro_e131 493267 ShaJt-Throttle133 398187 Float-Carburetor134 e398188 Valve-Needle
. (Includes Seat)137 e• Gasket-Float Bowl
(Sold in Kit Only)
141 494218 Shaft-Choke617 e,270344 Seal,-IntakeManifold634 e, Washer
(Soldin_ Only)975 493640 Bowl-Float
* Included in Gasket Set-Part Number 497316.• Jnduded in Carburetor W.d-Part Number 498260.
• Included in Carburetor Gasket Set-Pad Number 498261.2) Inc4udedin Valve Overhaul Gasket Set-Part No. 498528.
Assemblies include all parts shown In frames.
19
Craftsman 1900 PSI High Pressure Washer 580.768110
Briggs & stratton 5HP Quantum, Model 12F802-2407-E2
930I Fj601 I 334_
®284
- 670
2O9
202
RER PART REF. PART I_IER PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
65 94696 Scr_ilRp6181 397974 P-_Uel Tank187 2ge049 Line-Fuel
(Cut To RequiredLength)
188 94644 Screw-Hex.188A 398540 Screw-Shoulder
202 262579 Unk-Mechanical Gov.
209 692488 Spring-Governor
:m_ 21514S Ctamp-Cas_g267 94694 Sctew--,_lotted Hex.284 94511 Screw-Shoulder
333 802574 Armature-Magneto334 94731 Screw-He_
356 497833 Wire-Stop
601 95162 Clamp--Ho,_(Green)
620 499737 Bracket-Control621 396847 Switch-Stop670 *493823 Spacer
670A 280512 Spacer-Fuel Tank843 272616 Sleeve-Lever930 281440 Cover-Blower Housing972 495224 Tank-Fuel
Included in Gasket Set-Part Number 497316.Induded in Carburetor W.xt-PaartNumber 498260.
• Included in Carburetor Gasket Set-Part Number 498261.O Included in Valve Overhaul Gasket Set-Part No. 498528.
Assemblies Include all parts shown in frames.
2O
Craftsman 1900 PSI High Pressure Washer 580.768110Briggs & Stratton 5HP Quantum, Model 12F802-2407-E2
967
971
163_
11o36LABELKn'-EMISSlONIREF. PART REF. REF. PARTNO. NO. DESCRIPTION NO. NO. NO. DESCRIPTION
23 492893 Rywbed37 224611 Guard-Flywheel61 223664 Lock-Muffler Screw
161 496116 Base-Air Cleaner163.ee272653 Gasket-Air Cleaner300 496106 Muffler--Ext_ust
304 493294 Housing-Blower305 94744 Scmw-Hex.
PARTNO. DESCRIPTION
332 92284 Nut-Flywheel346 94602 Screw-Hex.
455 235121 Cup-Flywheel$29 281299 Grommet '613 94231 Screw-Shoulder832 494224 Guard-Muffler967 491588 F'dter-Air
968 281340 Cover-Air Cleaner969 94872 Screw-Slobed Hex.971 94873 ScR_x.
971A 94749 Screw-Hex.
974 224815 Bracket-Support976 496115 palmer-Carburetor
1036 499341 Lable Kit-Emission994 398067 An'ester-Spark
* IncludedinGasketSet-Part Number497316.•induded inCarburetorKit-Pad Number498260.
• Included in Carburetor Gasket Set-Part Number 498261.Included in Valve Overhaul Gasket Set-Part No. 498528.
Assemblies include all parts shown in frames.
21
Craftsman 1900 PSI High Pressure Washer 580.768110Briggs & Stratton 5HP Quantum, Model 12F802-2407-E2
55
65A
373
459
RER PARTNO. NO. DESCRIPTION
55 497440 HOL6ing--RewindStarter
58 280399 Rope-Starter(Cut To RequiredLength)
REF. PARTNO. NO. DESCRIPTION
60 281434 Grip-Startar Rope65A 94686 Screw-Hex.144 498144 Pulley-Rope Start373 92967 Nut-Hex.456 281503 Retainer--Spring
REF. PARTNO. NO. DESCRIPTION
459 281505 PawS-Ratchet461 94943 Screw-Shoulder608 497680 Starter-Rewind
_9 2_ spm,.g--erict_
. trickled in Gasket Set-Part Number 497316.• Included in Carburetor W.It-Part Number _.
@ |l_J_f_led in Cad_mtor _ Set-Part Number 498261.included in Valve Overha_ Gasket Set-Part NO. 498528.
Assemblies include all parts shown in frames.
22
Craftsman 1900 PSI High Pressure Washer 580.768110Briggs & Stratton 5HP Quantum, Model 12F802-2407-E2
358 GASKET SET
116 O 116A_
670 0 163_
'
1095 VALVE OVERHAULGASKET SET
977 CARBURETORGASKET SET
617 _'_
163_ 110(_)634_
121 CARBURETOR KIT
127_ 634 _)
._._ 110
13" ]_4_ "-_ 163
REF. PART REF. PART REF. PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
3 _3e819 Seal-Oil7 *_272916 Gasket-Cylinder Head9 *_272481 Gasket-Breather
12 *272198 Gasket-Crankcase20 *385781 Seal-Oil51 .27219_1 Gasket-intake
94 e48576S Valve--I_e A_ustment104 e231371 Pin-FinatHinge11000 Washer-Bowl
(Sold in _ Only)116 *280393 Seal-O-Ring
116A *280966 Seal-O-Ring
121 498260 Carburetor Kit
127 • Plug-Welch(S_d inK_Only)
134 0398188 Valve-Needle(I_ Seat)
13704k Gasket-Bowl(So0dinm O_y)
163.oO272653 Gasket-Air Cleaner358 497316 Gashet Set585 *272238 _reather
Passage
617 eO270344 Seal-intake Manifold634 e@ Wastler-Shett
(Sold in KitOnly)670 *493823 Spacer
(includes 2)977 498261 Gasket Set-
" Carburetor1095 498528 Gasket Set-VaJve
Overhaul
* Included in Gasket Set-Part Number 497316.• IncJudedin Carburetor I_t-Part Number 498260.
4k Included in Carburetor Gasket Set-Part Number 498261.O Included in Valve Overhaul Gasket Set-Part No. 4.98528.
Assemblies Include al! pads shown in frames.
23
Craftsman 1900 PSI High Pressure Washer 580.768110Pump
15 \ o o__5/_
I0 I °'_21 55
1'722
21_/_ 18.._
20\Qp"_.19 q_'-8
_7 _ /,2
°131
24
Craftsman 1900 PSI High Pressure Washer 580.7681_10
Pump
Item Part # Qty Description Item Part #1 98300 1 SEAL, Engine Donut 28 ......2 97962 3 SHCS, M6 - 1 x 25 29 ......3 96795 3 SLEEVE, Grommet Spacer 30 B35134 21429 6 BUSHING, Rubber Mount 31 ......5 97835 1 O-RING, Housing Seal 32 ......6 21783 1 THERMAL RELIEF, GPW-EG 33 B32867 93680 3 SEAL, Oil Piston 15 TC4 34 978378 97831 3 SPACER, Pilot9 B2702 1 HOUSING, Piston 35 9784110 98227 1 ADAPTER, Engine 36 9784011 B2310 0 KIT, AXIAL CAM SERV 37 4094612 ...... 1 WASHER, Brg. 36 x 65 x 6 38 B4186
Thk 39 ......13 ...... 1 ASSY., Brg. Cage 45 x 65 40 .... -..14 ...... 1 WASHER, Brg. 45 x 65 x 1 41 B231215 ...... 1 CAM, Axial 5.6 VS 42 ......16 ...... 1 BALL BEARING, 35 x 72 x 17 43 ......17 B3829 0 KIT, CHEM INJECT 44 ......18 ...... 1 FI'I-]'ING, Chem Inject 45 B193319 ...... 1 BALL, Chem Inject 1 ....20 ...... 1 SPRING, Chem Inject 5 ....21 ...... 1 O-RING, Ventud 7 ....22 ...... 1 VENTURI, Chem Inject 21 ....23 B3828 0 KIT, UNLOADER 25 ....24 ...... 1 CAP, Unloader 28 ....25 ...... 1 O-RING, Unloader Cap 33 ....26 ...... 1 SPRING, 2000 Unloader 34 ....27 ...... 1 PISTON, Unloader
Qty Description1 O-RING, .364 ID x .0701 SEAT, 2000 Unloader0 KIT, CHECK VALVES6 O-RING, Check Valve6 ASSY., Check Valve3 SEAL, Double-Lip1 O-RING, Hi-Pressure
Transfer3 CAP, Outlet Check Valve3 O-RING, Outlet CV Cap
•4 SHCS, M6-1.0 x 35O KIT, HEAD CASTING SFG1 HEAD, Pump1 PLUG, 1/8-28 WNIRB0 KIT, PISTON & SPRING3 RETAINER, Piston Spring3 PISTON, Dia. 15 x 65 Lg3 SPRING, Piston Return0 KIT, O-RING/SEAL SERV1 SEAL, Engine Donut1 O-RING, Housing Seal3 SEAL, OII Piston 15 TC41 O-RING, Venturi1 O-RING, Unloader Cap1 O-RING, .3641D x .0703 SEAL, Double-Lip3 O-RING, Outlet CV Cap
Item numbers 11, 17, 23, 30, 38, 41, and 45 are service kits and include all parts shown withinthe box. Itemspreviously described are not listed under the service kit number.
25
Craftsman 1900 PSI High Pressure Washer 580.768110Main Unit
19
32
11
13
15
20
18
17
26
Craftsman 1900 PSI High Pressure Washer 580.768110Main Unit
Item Part # Qty Description2 B2200 1 DECAL, Instructions3 96307 1 DECAL, 1-800 Number4 DB3307 1 BASE, Gray Powder Coated5 B1730A 1 BOLT, Eye6 B3777 1 DECAL, 1900 PSI7 30809 1 GROMMET, Chemical Hose8 B1786A 1 BILLBOARD9 21206 2 TIRE, 2" x 8" Black Mag10 75402 2 PUSHNUT, 1/2"11 52858 2 NUT, M8 Locking Flange12 27007 2 MOUNT, Vibration13 57821 2 HHCS, M8 - 1.25 x 4014 B1735 3 STUD, Double Ended15 B1880 3 NUT, with Washer16 A1040B 1 HOSE, Chemical17 A1041 1 FILTER, Chemical Hose18 98300 1 SEAL, Engine Donut19 B1797 4 FASTENER, Clip20 48031G 1 CLAMP, Hose 13/16"21 B3468A 1 ASSY., Pump EG w/Thermal22 97100 1 CAP, High Pressure25 DB3330 1 HANDLE, Gray Powder Coated26 B2791 2 COVER, Hinge27 B2790 2 CAP, End28 B2759A 1 HOOK, Chemical Bottle29 B2071 2 NUT, 1/4-20 Locking Flange30 81895 2 CAP, Plug31 B2516 3 CAP, Vinyl32 21424 1 CONNECTOR, Garden Hose33 A1408 1 CAP, Hose Connector34 B3607 1 HOSE, 1/4" x 25'35 97566 1 TAG, Nozzle Instructions36 B3335 1 WAND, Adjustable Nozzle37 B3263 1 GUN, High Pressure38 B3057 1 KIT, Maintenance39 B3708 1 KIT, Nozzle, Cleaning40 B3774 1 MANUAL41 AB3061B 1 OIL, Engine42 50190 2 WASHER, M8 Flat43 B1460 1 CAP, Vinyl44 49808 2 WASHER, M12 Flat46 21761 1 NOZZLE, Replacement
900 NSP 1 ENGINE, 5HP
Optional Accessories Not Illustrated71-7648571-7518771-7519971-7519771-7511571-7511671-76450
Turbo NozzleGarden Hose Quick ConnectRotating BrushAccessory Quick ConnectReplacement HoseO-Ring Repair Kit25' Extension Hose
27
BRIGGS & STRATTON CORPORATION
(B&S) , THE CALIFORNIA AIRRESOURCES BOARD (CARB) AND THEUNITED STATES ENVIRONMENTAL
PROTECTION AGENCY (U.S. EPA)EMISSION CONTROL SYSTEMWARRANTY STATEMENT (OWNER'SDEFECT WARRANTY RIGHTS AND
OBLIGATIONS)In the interest of the environment, Briggs & Strettonengines that meet strict emission requirements arelabeled, "Thisengine conforms to t 995-1998California Emission Control Regulations for ULGEengines and U.S. EPA Phase 1 regulations for smallnon-road engines." EMISSION CONTROLWARRANTY COVERAGE IS APPLICABLE ONLY TOCERTIFIED ENGINES PURCHASED IN CALIFORNIAIN 1995 AND THEREAFTER WHICH ARE USED INCALIFORNIA AND TO CERTIFIED MODEL YEAR1997 AND LATER ENGINES WHICH AREPURCHASED AND USED ELSEWHERE IN THEUNITED STATES.
California and United States Emission ConVol "
DefectsWarranty StatementCARB, U.S. EPA and B&S are pleased to explain theEmission Control System Warranty Statement on your1996 and later utilityor lawn and garden equipment(ULGE) engine. In California, new ULGE enginesproduced on or after August 1, 1995 must bedesigned, built and equipped to meet the State'sstringent anti-smog standards. Elsewhere in the UnitedStates, new non-road, spark-ignition engines certifiedfor model year 1997 and alter, must meet similarstandards set forth by the U.S. EPA. B&S mustwarrant the emission control system on your enginefor the periods of time listed below provided there hasbeen no abuse, neglect or improper maintenance ofyour ULGE engine.
Your emission control system includes parts such asthe carburetor, air cleaner, ignition system, muffler andcatalytic converter. Also included may be connectorsand other emission related assemblies. Where awarrantable condition exists, B&S will repair yourULGE engine at no cost to you includingdiagnosis,parts and labor.
Briggs and Stratton Emission Control DefectsWarranty CoverageULGE _ngines are warranted relative to emissioncontrol parts defects for a period of two years, subjectto the provisions set forth below. If any covered parton your engine is defective, the part will repaired andreplaced by B&S.
Owner's Warranty ResponsibilitiesAs the ULGE engine owner you are responsibleforthe performance of the required maintenance listed inyour Operetor/Owner Manual. B&S recommendsthatyou retain all of your receipts covedng maintenanceon your ULGE engine, but B&S cannot deny warrantysolely for the lack of receipts or for your failuretoensure the performance of all scheduled maintenance.
As the ULGE engine owner, you should however beaware that B&S may deny you warranty coverage ifyour ULGE engine or a part has failed due to abuse,neglect, improper maintenance or unapprovedmodifications.
You are responsible for presenting your ULGE engineto an Authorized B&S Service Dealer as soon as aproblem exists. The undisputed warranty repairsshould be completed in a reasonable amount of time,not to exceed 30 days.
If you have any questions regarding your warrantyrights and responsibilities, you should contacta B&SService Represen'(ative at 1-414-259-5262.
The emission warranty is a defects warranty. Defectsare judged on normal engine performance. Thewarranty is not related to an in-use emission test.
28
BRIGGS AND STRATTON EMISSIONCONTROL DEFECTS WARRANTYPROVISIONS
The foUowingare specific provisions relative to yourEmissions Control Defects Warranty Coverage. It is inadditionto the B&S engine warranty for non-regulatedengines found in the Operator/Owner's Manual.1. Warranted Parts
Coverage under this warranty extends only to theparts listed below (the emission control systemsparts) to the extent these parts were present on theengine purchased.
a. Fuel Metering System
• Cold start endchmant system (soft choke)
• Carburetor and internal parts
• Fuel Pump
b, Air Induction System• Air cleaner
• Intake manifold
c. Ignition system
• Spark Plugs
• Magneto ignition system
d. Catalyst System
• Catalyst converter• Exhaust manifold
• Air injection system or pulse valve
e. Miscellaneous Items Used in Above Systems
• Vacuum, temperature, position, time sensitivevalves and switches
• Connectors and Assemblies
2. Length of CoverageB&S warrants to the initial owner and eachsubsequent purchaser that the Warranted Partsshall be free from defects in materials andworkmanship which caused the failure of theWarranted Parts for a period of two years from thedate the engine is delivered to a retail purchaser.
3. No Charge
Repair or replacement of any Warranted Part willbe performed at no charge to the owner, includingdiagnostic labor which leads to the determinationthat a Warranted Part is defective, if the diagnosticwork is performed at an Authorized B&S ServiceDealer. for emissions warranty service contact yournearest Authorized B&S Dealer as listed in the=Yellow Pages" under "Engines, Gasoline,""Gasoline Engines,"=Lawn Mowers" or similarcategory.
4. Claims and Coverage Exclusions
Warranty claims should be filed in accordance withthe provisions of the B&S Engine Warranty Policy.Warranty coverage shall be excluded for failures ofWarranted Parts which are not original B&S partsor because of abuse, neglect or impropermaintenance as set forth in the B&S EngineWarranty Policy. B&S is not liable to cover failuresof Warranted Parts caused by the use of add-on,non-original, or modified parts.
5. Maintenance
6,
Any Warranted Part which is not scheduled forreplacement as required by maintenance or whichis scheduled only for regular Lnspectionto the effectof "repair or replace as necessary" shall bewarranted as to defects for the warranty period.Any Warranted part which is scheduled forreplacement as required by maintenance shall bewarranted as to defects only for the period of timeup to the first scheduled replacement for that part.Any replacement part that is equivalent inperformance and durability may be used in theperformance of any maintenance or repairs. Theowner is responsible for the performance of allrequired maintenance, as defined in the B&SOperator/Owner Manual.
Consequential Coverage
Coverage here.under shall extend to the failure ofany engine components caused by the failure ofany Warranted Part still under warranty.
29
For in-home major brand repair service:
Call 24 hours a day, 7 days a week
1-800-4-MY-HOME" (1-800-469 663)
Para pedir servicio de reparaci6n a domicilio - 1-800-876-5811
In Canada for all your service and parts needs call - 1-800-665-4455Au Canada pour tout le service ou I_s pi_ces
For the repair or replacement parts you need:
Call 7 am - 7 pm, 7 days a week
1-800-366-PART (1-800-366-7278)
Para ordenar piezas con entrega a domicilio - 1-800-659-7084
For the location of a Sears Parts and Repair Center in your area:
Call 24 hours a day, 7 days a week
1-800-488-1222
For information on purchasing a Sears Maintenance Agreementor to inquire about an ex=stmg Agreement:
Call 9 am - 5 pm, Monday - Saturday0
1-800-827-6655
p_
SEARSHomeCentrar
il •
TheServiceSideof Sears"
