High Speed Automation and Gantry Robots Selectable Levels Of Integration

High Speed Automation High Speed Automation and and

Gantry RobotsGantry Robots

Selectable Levels Of IntegrationSelectable Levels Of Integration

High Speed Automation High Speed Automation and and

Gantry RobotsGantry Robots

Selectable Levels Of IntegrationSelectable Levels Of Integration

Automation ProductsAutomation Products

Breadth of Product Line HLE Series HPLA Series HLEZ Series HPF3000 HZR Series HTR Series HDM Series

HLE Product FamilyHLE Product Family


Two Bearing Elements Available: RB Series: Roller Bearing SR Series: Linear Bearing with Square Rail



RB Series Polyamide Wheels For Low Friction Drive with

Quiet Operation Over 15 Years Experience with Carriage Wheel

Design – Proven track record. Low Particle Generation (Class 10) No Periodic Lubrication


RB Roller Bearing Carriage Options

–Standard length–Extended length –Custom length–Dual carriages


Two Wheel Types in the Roller Bearing Carriage

Eccentric wheels, which allow the play between the carriage and the profile to be removed.

Concentric wheels, which take the majority of the load.

Each wheel consists of a polyamide tread surrounding a sealed bearing. No lubrication is required.

Cross-Section Cross-Section

Normal Load (Fz)Normal Load (Fz)

Belt Force (Fx)Belt Force (Fx)

Moment (My)Moment (My)

150

RB SpecificationsRB Specifications

mmmm

lbs.lbs.

160160

150150

60

8080

100100

80

lbs.lbs.

ft-lbs.ft-lbs.

HLE 100

150150

15001500

675675

600600

100100

700700

330330

250250

6060

235235

380380

3232

Values Based on Extended (VL) Carriages


SR - Precision Square Rail Linear Bearing

–Two Profile Sizes– HLE60 SR– HLE100 SR

Cross-Section Cross-Section

Normal Load (Fz)Normal Load (Fz)


Moment (My)Moment (My)

HLE100SR

SR SpecificationsSR Specifications

Values for 25,000 Km life

mmmm

lbs.lbs.

lbs.lbs.

ft-lbs.ft-lbs.

6060

360 (vs 160 rb)360 (vs 160 rb)

150150

5050

HLE60SR

100100

950 (vs 700 rb)950 (vs 700 rb)

330330

150 (vs 250 RB VL)150 (vs 250 RB VL)

pg D45 vs. pg D60

HLE Drive SystemHLE Drive System

Drive Station Tension Station

HLE Drive SystemHLE Drive System

Steel reinforced polyurethane beltsHLE 80, 100, 100SR, and 150 use

tension station at the end of the unitHLE 60 and 60SR tension the belt at

the carriageBelt may be removed without

removing payload

HLE Product StrengthsHLE Product Strengths

Stainless Steel Strip Protection Cover, IP30 RB or SR Series Option 60 through 150 mm Cross-Section Wide Range of Accessories Integral T-slot for mounting unit and

accessories Extruded Aluminum Carriage


Custom Carriage Lengths

High Travel Speeds and Accelerations Speeds In Excess of 5 m/s (200 in/sec) Acceleration rates to 20 m/s2 (2.0 g’s)

Repeatability: ±.1 mm (±.004 in) Long Travels

Travels to 9200 mm (30 ft.) in a single piece Unlimited Travel with Splice Plates if deflection

isn’t exceeded (1mm/meter of length max)


HLE Splice PlatesHLE Splice Plates

HPLA Series…high performance

HPLA Series…high performance

Next generation platform

• More options• bearing technology• drive technology• higher traction forces• corrosion resistant opt.• linear feedback• stronger, but lighter

HPLA Product FamilyHigh Performance Linear

Actuator

HPLA Product FamilyHigh Performance Linear

Actuator

Belt driven (80, 120, 180) Rack and pinion (180, 80

future)

HPLA - The ConceptHPLA - The Concept

High Performance Linear ActuatorsHigh Performance Linear Actuators

The HPLA was designed to create the next generation mechanical platform with optimized performance in size 80, 120 and 180 profiles:

Provide options for bearing technology– Extrusion allows steel inlays to be

inserted– Inlays are running surface for steel wheel

Maximize traction force – Upsize belts and pulleys

– 80=>25AT10, 120=>32AT10, 180=>56AT20

– Allow much higher belt tension– Choice of pulley on gearhead or hollow

shaft Provide options for drive technology

– Size 180: belt or internal rack & pinion– Size 120: belt– Size 80: belt and future rack drive

HPLA – Wicking systemHPLA – Wicking system

Configurable optionsConfigurable options

Stainless Steel Option Only on PW version Replaces all carbon steel

hardware, shafts, etc. with stainless

Robust resistance to chemicals, cleaners and vapors

Internal Linear Feedback magnetic scale and pickup

inside body resolution 0.01 to 0.1 mm no stoke limitations for

linear feedback

See SB132 for 12 page list of chemical compatibility

Comparison of HLE and HPLA loading

0

1

2

3

4

5

6

7

8

9

HLE80 HPLA80 HLE100 HPLA120 HLE150 HPLA180

spec. mass[kg/dm] ofextrusion

max. thrustforce [kN] v=0

max. radial load[kN] compositewheels v=0

max. radial load[kN] steel wheelsv=0

Comparison Normal Load RatingComparison Normal Load Rating

Normal Load Rating

0

2000

4000

6000

8000

10000

12000

14000

16000

Nor

mal

Loa

d (lb

s)

. normal load for 100km life

normal load for 18000km life

all data at speed of 20 inches/sec

Roll Moment Rating

0

200

400

600

800

1000

1200

Rol

l Mom

ent (

ft-lb

)

. roll moment for 100km life

roll moment for 18000km life

Comparison Roll Moment Rating

all data at speed of 20 inches/sec

HPLA vs. HLEHPLA vs. HLE

Product Comparison

0

1000

2000

3000

4000

5000

6000

Bel

t F

orc

e (N

)

HLE100 HPLA120 HLE150 HPLA180

Unit Type

Belt Force at 1 m/s

Thrust Force DataThrust Force Data

Type Belt Mmax/ft-lb Ftol/lb** Fmax/lb Fnom/lb HLE80 16AT10 23.5 790 230 130 HLE100 25AT10 29.5 1145 325 130 HLE150 32AT10 79.5 1410 623 300 HPLA120 32AT10 96.5 1410 675 380 HPLA180 56AT20 302 2650 1352 671 HZR80 32AT10 79.5 1410 623 165 HZR100 50AT10 124 2465 970 330 HTR50 25AT10 29.5 2560 140 64 HTR80 32AT10 79.5 1410 226 133

HPLA80 uses 25AT10 belt!

New Pricing for HPLA

$-

$500.00

$1,000.00

$1,500.00

$2,000.00

$2,500.00

$3,000.00

$3,500.00

$4,000.00

$4,500.00

$5,000.00

HPLA80-PW HPLA80-SW HLE80 HLE100 HPLA120-PW HPLA120-SW HLE150

No Strip Seal

Strip Seal

• Price includes planetary gearhead• 1 meter travel shown• OEM pricing pay for options

New Pricing for HPLA

100 SR

HLEZ External Drive

External DriveExternal Drive

Based on HLE platform HLEZ150 : 150mm square

Uses a precision Aluminum rack with the drive module

Pinion is an inside out belt - “tank tread”

No lubrication issues


External Drive

Applications: Provides Unlimited Travel Capabilities with

Splices Multiple Independent Carriage Operation Dynamic Servo/High Stiffness


HLEZ150 Video

HZR SeriesHZR Series

HZR Series - (Vertical) AxisThree Models

HZR50 : 50 X 50 mm HZR80 : 80 X 80 mm HZR100 : 100 X 100 mm


•Belt Fixed at both ends

•Driven by pulley in cast housing

•Roller Bearings located around extrusion


HZR SpecificationsHZR Specifications

*Maximum Catalog Stroke

Payload Belt Force Stroke*(lbs) (lbs) (in)

HZR50 99 372 59HZR80 165 635 59HZR100 331 992 79

HZR50HZR50

Lighter, more economical vertical unit

Standard and Extended housings

50mm x 50mm profile

137,5

110

S*

Str

oke

S*: Standard safety travel

76

310

S*

102

143

300LBB120 withstandard carriage

HZR50HZR50

Travels to 1.5m Loads to 90 lb Speeds to 5 m/s About 60% of

traction force of HZR80

137,5

110

S*

Str

oke

S*: Standard safety travel

76

310

S*

102

143

300LBB120 withstandard carriage

HZR AdvantagesHZR Advantages

Advantages over Linear Actuators:Advantages over Linear Actuators: Less Moving MassLess Moving Mass Higher Moment Capacity/RigidityHigher Moment Capacity/Rigidity

Advantages over Rod Type ActuatorsAdvantages over Rod Type Actuators Longer Travel Capabilities (up to 3 meters)Longer Travel Capabilities (up to 3 meters) Higher Speeds and AccelerationsHigher Speeds and Accelerations Higher Moment CapacityHigher Moment Capacity Longer LifeLonger Life Cable routing through center of actuatorCable routing through center of actuator

Special Products HTR Telescopic Units HDM Rotary Modules

Additional CapabilitiesAdditional Capabilities

HTR Telescopic AxisHTR Telescopic Axis

Two Sizes HTR50 HTR80

Applications Low Plant Ceiling

Heights Small, Compact

Systems

Max. Travel Max. Travel

Max. PayloadMax. Payload


HTR80

HTR SpecificationsHTR Specifications

lbs.lbs.

4040

HTR50

lbs.lbs. 100100

210210140140

6060

9696in.in.

HTR Telescopic AxisHTR Telescopic Axis

HDM409 Compatible with HZR100 and HTR80 Rotates entire Z axis unit

HDM35 Compatible with HZR80 and HZR100 Rotates a shaft through the center of the

Z axis extrusion

HDM Rotary AxesHDM Rotary Axes

HDM Rotary Axes

HDM35 RotaryAxis

Industry Leading Product Manuals

Product Tools

Product Manuals Include Installation

– System and Single Axis Motor Mounting Gearbox Mounting Belt Tensioning Carriage Pre-loading and Replacement Strip Seal Maintenance

Product Tools

Catalog Layout and Part NumberingCatalog Layout and Part Numbering

Pricing SourcesPricing Sources



Daedal knows systems…Daedal knows systems…

Systems FocusSystems Focus

Daedal provides mechanical sub-systems to solve material handling applications including...

Palletizing Storage and Retrieval Machine Loading Parts Transfer Automated Assembly

Systems Focus

–Daedal provides complete solutions with:– Assembly of Multi-Axis Systems – Gantry Solutions featuring HZR/HTR Units– Integration of ACT, Compumotor, and CTC

components– Complete Cable Carrier Assemblies– HLE Systems with IPS or Steel Support

Structure

Selectable Levels of IntegrationSelectable Levels of Integration

Laser Stripping Application

Area Palletizing Robot

Systems – big ticket sales!

k$80

k$80

Systems – meet your sales goal!

Storage and Retrieval System

Palletizing System

k$76

k$68

HLE Gantry RobotsHLE Gantry Robots

Seven Standardized Gantry Robot Designs– Systems Represent Most Commonly Used– Nominal System Specifications to Ease Sizing– Integration of Automation Group’s Components


•Annotated Illustration - System Bill of Material•Nominal System Specifications•Axis Orientation


•Tabular Drawing for Overall and Application Dimensions•Allows Customer Tailoring of System Geometry


Low Backlash Planetary Reducers Right Angle Planetary ReducersCable Carrier and TroughLimit Switches with HardwareStandard and Custom Mounting

BracketsClamping Profiles (Toe Clamps)

System ComponentsSystem Components

Multi-Axis System ConsiderationsMulti-Axis System Considerations

Important Multi-Axis Considerations Required Speeds and Accelerations Loading

– Static Loads– Dynamic Loads from Acceleration or Process

Dynamic Requirements Base Stiffness for Highly Dynamic

Systems


Cable carriers Steel or parframe support stanchionsHigh flex cablesToe clamps and t-nuts for mounting of

accessories to extrusion


Competitive Information Actuator type Gantry type Arm robot type

Automation Selling Tips

HLE Product Group - competitionHLE Product Group - competition

Actuator Type Star / Bosch Rexroth Warner Thomson

Gantry Robot Type Star / Bosch Rexroth Gudel ABB

Arm Robot Type ABB GE Fanuc Staubli

MakeMove

Measure

pick & place, tray handling, elevator, stacker, palletizers, load / unload, ,

storage & retrieval systems,

accumulators

Sales scenarios: HLE vs. StarSales scenarios: HLE vs. Star

Star sells direct and through distribution Known for deep discounting at OEM accounts Strong reputation for well engineered quality

product Supplying systems / specials in addition to

actuators Star advantages:

Excellent range of product High strength / stiffness from square rail bearings Wider belt Have rack & pinion drive available Vertically integrated / economical Can sell down to component level (bearings, etc.)


Bearing battle: Star attacks composite wheel concept HPLA & HLE-SR gives us ability to play both sides We recognize need for application solving choices

– HLE + higher speed capability (up to 5m/sec)– HLE + no periodic maintenance– HLE + quiet running– HLE + no particle generation– HLE / HPLA offers 3 bearing choices

– composite wheels– square rail bearing in 60 and 100 profiles– steel wheels on steel inlay with HPLA


HLE selling checklist: HLE systems brochure shows credibility on systems

– Pre-engineering to save time and money– At a glance system pricing sheet

HLE CD - photos, video to prove experience HLE industry leading technical manuals

– OEMs can pass along documentation in their binders– Electronic version gives hyperlinked index– Documentation available in some foreign languages

HLE is serviceable– Factory training is available on-site to OEM accounts– Belt replacement on Star unit requires removal of payload– Belt tensioning for Star requires expensive calibrated tool

Mechanical sizing software Parametric CAD drawing generator

Sales scenarios: HLE vs. StarSales scenarios: HLE vs. Star Approval drawing with every system to ensure

correctness– appeal to engineer who likes to be “covered”

Strip seal with IP30 rating– keeps fingers out of mechanism (OEMs like this)

HPLA / specialty products add application solving dimension

– rack & pinion options for multiple bridges or long travel Selectable levels of integration

– Use Parker power as an unfair advantage– Special requirements - no problem– Single source

Proven technology - thousands of installations worldwide

Local support / global support Factory application support

If you can’t beat ‘em,If you can’t beat ‘em,

• When a customer specs a HPLA120 they have a technology migration path to linear motor!• Selectable levels of product can be a huge selling edge

BLAM ‘emBLAM ‘em

Sales Scenarios: HLE vs. GudelSales Scenarios: HLE vs. Gudel

Gudel sells direct, through reps and through approved system integrators

Known for heavy duty gantry systems and innovative rack / bearing building block

Especially strong in machine loaders / unloaders

Gudel advantages: Huge load capacities / rock solid stiffness Rack / bearing assembly can be integrated easily

into OEM machinery such as loaders for machine tool or molding machine

Perception of heavy duty durability is attractiveto industrial customers

Sales Scenarios: HLE vs. GudelSales Scenarios: HLE vs. Gudel

HLE selling checklist vs. Gudel: Gudel rack needs adjusted / lubricated frequently HLE external drive or traction drive is maintenance

free Gudel bearings need lubricated frequently HLE plastic wheels are maintenance free Gudel rack & pinion is open to contamination / pinch

point HPLA rack & pinion is only product with strip seal

covering rack & pinion assembly Gudel gantry systems are extremely heavy…bottom

axis motor / drive needs to be larger Name dropping…USPS automation is pretty high

profile and carries a lot of credibility

Sales Scenarios: HLE vs. Arm RobotsSales Scenarios: HLE vs. Arm Robots

Arm robots are sold primarily through system integrators and direct

The ultimate system solution…easy to use Selling strategy vs. arm robot:

1) Price 2) exploit form factor advantages HLE gantry robots allow robot integrators the

opportunity to have low cost solution for cost conscious prospects such as food and beverage Target their application engineers so we get considered on

jobs instead of “no-quote”

Key differentiators versus arm robots: More economical Larger work area Better floor space utilization Multiple bridges can serve same work area Better for servicing multiple machines /

conveyors Better handling of awkward or large sized

payloads Why spend $150K on an arm robot?!

Sales Scenarios: HLE vs. Arm Robots

Wed: 8:00 Wolk9:45 Scheduled Break10:00 Assembly Rotation/HLE HPLA Lab Niemiec/Tony C.

10:00 Mullen Laser Lab.10:20 Baric Clean Room10:30 Gardner 100k/Test Stand10:45 Bridges Engrg. Lab

11:00 High Speed Automation Intro.and Selling Wolk12:30 Lunch1:15 HLE/HPLA Sizing and Selection Bellis2:15 Who Wants to Be a Millionaire? Furnish3:00 Hiserodt?4:00 Bayside Gearheads Whalen5:00 Closing Test

Travel to Wadsworth (dinner-on-your-own)

MX80 / LX80 Lecture

LXR/Trilogy Positioner Lecture

Documents

High Speed Automation and Gantry Robots Selectable Levels Of Integration