Upload
leanh
View
217
Download
0
Embed Size (px)
Citation preview
GREEN ENERGY MOTORS
205, 1, Mandeok 3-ro 16 beon-gil, Buk-gu, Busan, 46570, Rep. of KOREATel. (82)-51-556-5960~2 Fax.(82)-51-556-5963E-mail: [email protected]://www.gem-motor.com
02
Company Information
We at GEM Co., Ltd. are glad to meet you!GEM Co. Ltd. specializes in motor elements for spindle machines and we pride ourselves on providing our clients withproducts known for their high speed, high efficiency and high power density. Our team of developers at GEM has over adecade of experience and consists of experts from the fields of electrical and mechanical engineering. As a result, wedesign and manufacture all product elements ourselves. Furthermore, to verify that our elements meet our predictedperformance targets, we conduct numerous experiments. Each experiment is directly coupled with the actual rated loadaccording to ac dynamometers, which are continuously driven until the coil s temperature is saturated.
We currently produce three different element sizes and each size is then divided into two kinds based on the copper andaluminum bars in the rotor. Additionally, each model is classified according to its capacity, operating speed and length.
We hope that you will choose the following elements for your spindle with confidence.It is our goal to satisfy the requirements of our clients with our products.We look forward to seeing you in the future!
Model Number
EXAMPLE
Notes of Dimensions
Let s suppose that you have chosen A4P-S60L60V30-CU/LD1) Dia. of the stator : 60 mm2) Laminated length : 60 mm3) Rated speed : 30 krpm4) Maximum speed : 45 krpm ( = Rated speed x 1.5 )5) Rated power : 2.6 kW (from S60 table)6) Material of rotor conductors : Copper7) Coils of the stator : Dipped into the insulation varnish
S404022
20~80F R7 98 1021.68/138/13
3
S484828
20~80F R10 1212 1427.6
16/18-3
S240240110
100~300F R- -60 80108
50/60-
10
S585838
40~80F R10 1212 1437.6
20/28-4
S606035
40~80F R13 1415 1634.6
16/25-4
S838350
60~120F R18 2220 2549.5
24/33-4
S909060
60~150F R14 1716 2059.4
30/41-5
S10610665
60~150F R23 2525 2864.4
40/42-5
S13513588
100~250F R25 2730 3287.2
50/60-6
S220220130
100~300F R- -
50 60129
54/65-
10
S260260160
120~240F R40 5050 60159
70/80-
10
S290290155
120~300F R- -
50 60154
55/65-
10
S160160110
100~270F R30 4030 40109.2
-70/80
5
S180180130
100~300F R30 4030 40
12980/90
-5
LDHD
CUAL
A8PA4PA2P
Outer Dia. of the statorInner Dia. of the statorLaminated length of the stator
Height of the end-winding
Outer dia. of the rotor
Inner dia. of the rotor/ max.
Width of the end-ring
S707040
40~100F R16 1818 2039.5
20/28-4
S808050
60~120F R18 2220 2549.5
24/33-4
Front / Rear
03GREEN ENERGY MOTORS
www.gem-motor.com
A P - S L V - /A : Induction motors
P : Number of polesS : Outer diameter of the stator [mm] L : Laminated length [mm] V : Rated speed [x1000 rpm]
: CU or AL (materials of rotor s conductors): LD(Insulation varnish) or HD(Resin Impregnation)
Power [kW]
04 GREEN ENERGY MOTORS
A2P-S40
100160220290380460550
Torque
0.050.110.160.220.310.380.45
0.170.300.410.550.791.001.20
0.330.500.700.951.31.62.0
0.50.71.01.31.72.12.6
0.60.91.21.62.12.53.1
0.71.11.51.92.53.03.5
0.81.21.72.32.83.43.9
0.91.41.92.63.23.84.4
1.01.52.12.83.44.14.7
20mm30mm 40mm 50mm60mm70mm80mm
Laminated length Power [kW]
(Avg.)[mNm]
V1010krpm167Hz
V2020krpm333Hz
V3030krpm500Hz
V4040krpm667Hz
V5050krpm833Hz
V6060krpm1000Hz
V7070krpm1167Hz
V8080krpm1333Hz
V9090krpm1500Hz
L20L30L40L50L60L70L80
CU(AL)/LD Speed
Power[kW]
A2P-S48
70120160210250300350
Torque
0.050.100.140.190.230.280.32
0.160.250.360.460.520.650.73
0.240.400.510.710.851.001.14
0.330.490.730.951.101.331.47
0.40.60.91.11.41.61.9
0.50.81.11.41.61.92.3
0.50.91.21.61.92.12.7
0.61.01.31.82.12.42.9
0.61.11.41.92.32.83.3
20mm30mm 40mm 50mm60mm70mm80mm
Laminated length Power [kW]
(Avg.)[mNm]
V1010krpm167Hz
V2020krpm333Hz
V3030krpm500Hz
V4040krpm667Hz
V5050krpm833Hz
V6060krpm1000Hz
V7070krpm1167Hz
V8080krpm1333Hz
V9090krpm1500Hz
L20L30L40L50L60L70L80
CU(AL)/LD Speed
Power[kW]
3341485364738995
Torque
1113151720232830
2126303340465660
35435055677793100
7087100110133153187200
105130150165200230280300
100mm120mm 140mm 150mm180mm200mm260mm270mm
Laminated length
(Avg.)[Nm]
V033krpm50Hz
V066krpm100Hz
V1010krpm167Hz
V2020krpm333Hz
V3030krpm500Hz
L100L120L140L150L180L200L260L270
CU/LD(HD) Speed
Power [kW]
A2P-S240
Specification
0.7 0.9 1.1 1.3 1.5
Torque
0.3 0.5 0.6 0.7 0.9
40mm 50mm 60mm 70mm 80mm
Laminated length Power [kW]
(Avg.)[Nm]
V066krpm200Hz
0.7 0.8 1.0 1.2 1.3
0.9 1.1 1.3 1.6 1.9
1.1 1.4 1.7 2.0 2.4
1.4 1.7 2.1 2.4 2.8
1.6 2.0 2.4 2.8 3.3
1.8 2.3 2.7 3.3 3.8
2.0 2.5 3.1 3.7 4.2
2.3 2.8 3.4 4.0 4.7
2.4 3.1 3.8 4.4 5.3
2.6 3.4 4.0 4.7 5.7
2.8 3.6 4.3 5.2 6.2
3.0 3.9 4.6 5.6 6.6
3.2 4.1 5.0 6.1 6.9
V099krpm300Hz
V1212krpm400Hz
V1515krpm500Hz
V1818krpm600Hz
V2121krpm700Hz
V2424krpm800Hz
V2727krpm900Hz
V3030krpm1000Hz
V3333krpm1100Hz
V3636krpm1200Hz
V3939krpm1300Hz
V4242krpm1400Hz
V4545krpm1500Hz
L40L50L60L70L80
CU/HD Speed
Power[kW]
A4P-S58
CU - The bars and end-rings in the rotor are made from copper to ensure high motor efficiency. This also allows fordecreased vibrations from rotation as the shaft is thicker than those used in aluminum rotors.
AL - The bars and end rings in the rotor are made from aluminum which provides an excellent balance betweenprice and performance.
LD - This stator is dipped into the insulation varnish. It is our most common model which is suitable to general spindle motors.
HD - The copper coil of the stator is filled with special resin which helps to decrease the temperature of coils.
05GREEN ENERGY MOTORS
www.gem-motor.com
0.8 1.0 1.1 1.3 1.51.9
Torque
0.3 0.4 0.4 0.5 0.60.7
40mm 50mm 60mm 70mm 80mm
100mm Laminated length Power [kW]
(Avg.)[Nm]
V066krpm200Hz
0.6 0.7 0.9 1.0 1.21.4
1.0 1.2 1.4 1.7 1.92.4
1.2 1.5 1.8 2.1 2.43.0
1.4 1.8 2.2 2.5 2.93.6
1.7 2.1 2.5 2.9 3.44.2
1.9 2.4 2.9 3.4 3.84.8
2.2 2.7 3.2 3.8 4.35.4
2.4 3.0 3.6 4.2 4.86.0
2.6 3.3 4.0 4.6 5.36.6
2.9 3.6 4.3 5.0 5.87.2
3.1 3.9 4.7 5.5 6.27.8
3.4 4.2 5.0 5.9 6.78.4
3.6 4.5 5.4 6.3 7.29.0
V099krpm300Hz
V1212krpm400Hz
V1515krpm500Hz
V1818krpm600Hz
V2121krpm700Hz
V2424krpm800Hz
V2727krpm900Hz
V3030krpm1000Hz
V3333krpm1100Hz
V3636krpm1200Hz
V3939krpm1300Hz
V4242krpm1400Hz
V4545krpm1500Hz
L40L50L60L70L80
L100
CU/LD Speed
Power[kW]
A4P-S70
1.0 1.2 1.4 1.7 1.92.4
Torque
0.4 0.5 0.5 0.6 0.70.9
40mm 50mm 60mm 70mm 80mm
100mm Laminated length Power [kW]
(Avg.)[Nm]
V066krpm200Hz
0.7 0.9 1.1 1.3 1.41.8
1.2 1.5 1.8 2.1 2.43.0
1.5 1.9 2.3 2.6 3.03.8
1.8 2.3 2.7 3.2 3.64.5
2.1 2.6 3.2 3.7 4.25.3
2.4 3.0 3.6 4.2 4.86.0
2.7 3.4 4.1 4.7 5.46.8
3.0 3.8 4.5 5.3 6.07.5
3.3 4.1 5.0 5.8 6.68.3
3.6 4.5 5.4 6.3 7.29.0
3.9 4.9 5.9 6.8 7.89.8
4.2 5.3 6.3 7.4 8.4
10.5
4.5 5.6 6.8 7.9 9.011.3
V099krpm300Hz
V1212krpm400Hz
V1515krpm500Hz
V1818krpm600Hz
V2121krpm700Hz
V2424krpm800Hz
V2727krpm900Hz
V3030krpm1000Hz
V3333krpm1100Hz
V3636krpm1200Hz
V3939krpm1300Hz
V4242krpm1400Hz
V4545krpm1500Hz
L40L50L60L70L80
L100
CU/HD Speed
Power[kW]
06 GREEN ENERGY MOTORS
0.5 0.7 0.8 0.9 1.1
Torque
0.2 0.3 0.4 0.5 0.5
40mm 50mm 60mm 70mm 80mm
Laminated length Power [kW]
(Avg.)[Nm]
V066krpm200Hz
0.4 0.5 0.7 0.9 1.0
0.6 0.8 1.0 1.2 1.4
0.8 1.0 1.3 1.5 1.8
1.0 1.3 1.6 1.9 2.2
1.2 1.5 1.8 2.1 2.5
1.4 1.7 2.2 2.5 2.9
1.5 2.0 2.4 2.8 3.2
1.7 2.1 2.6 3.1 3.6
1.9 2.4 2.9 3.4 3.9
2.1 2.6 3.1 3.7 4.2
2.1 2.8 3.3 4.0 4.5
2.3 2.9 3.6 4.2 4.9
2.4 3.1 3.9 4.5 5.2
V099krpm300Hz
V1212krpm400Hz
V1515krpm500Hz
V1818krpm600Hz
V2121krpm700Hz
V2424krpm800Hz
V2727krpm900Hz
V3030krpm1000Hz
V3333krpm1100Hz
V3636krpm1200Hz
V3939krpm1300Hz
V4242krpm1400Hz
V4545krpm1500Hz
L40L50L60L70L80
CU/LD Speed
Power[kW]
A4P-S60
0.6 0.8 1.0 1.2 1.3
Torque
0.3 0.4 0.3 0.5 0.5
40mm 50mm 60mm 70mm 80mm
Laminated length Power [kW]
(Avg.)[Nm]
V066krpm200Hz
0.5 0.7 0.8 1.0 1.2
0.8 1.0 1.2 1.4 1.7
1.0 1.3 1.6 1.9 2.2
1.3 1.6 1.9 2.3 2.6
1.4 1.9 2.3 2.7 3.1
1.7 2.2 2.6 3.1 3.5
1.9 2.4 3.0 3.4 3.9
2.2 2.7 3.3 3.8 4.5
2.4 3.0 3.6 4.2 4.8
2.5 3.2 3.8 4.6 5.3
2.7 3.5 4.2 5.0 5.8
2.9 3.7 4.5 5.4 6.2
3.1 3.9 4.7 5.6 6.5
V099krpm300Hz
V1212krpm400Hz
V1515krpm500Hz
V1818krpm600Hz
V2121krpm700Hz
V2424krpm800Hz
V2727krpm900Hz
V3030krpm1000Hz
V3333krpm1100Hz
V3636krpm1200Hz
V3939krpm1300Hz
V4242krpm1400Hz
V4545krpm1500Hz
L40L50L60L70L80
CU/HD Speed
Power[kW]
Specification
1.61.9 2.22.52.8 3.1 3.3
Torque
0.4 0.5 0.5 0.60.70.80.8
60mm70mm 80mm 90mm
100mm110mm 120mm
Laminated length Power [kW]
(Avg.)[Nm]
V033krpm100Hz
1.0 1.2 1.31.51.91.9 2.0
1.5 1.92.12.42.7 2.9 3.2
2.1 2.52.83.23.7 4.0 4.4
2.63.23.64.1 4.5 5.0 5.5
3.23.84.34.8 5.5 5.9 6.5
3.74.45.05.76.26.97.5
4.24.95.76.47.17.88.7
4.65.66.37.17.88.89.6
5.25.96.97.78.79.6
10.9
5.56.47.58.69.5
10.811.7
5.86.98.39.3
10.611.612.4
6.27.48.8
10.211.112.213.5
V066krpm200Hz
V99krpm300Hz
V1212krpm400Hz
V1515krpm500Hz
V1818krpm600Hz
V2121krpm700Hz
V2424krpm800Hz
V2727krpm900Hz
V3030krpm1000Hz
V3333krpm1100Hz
V3636krpm1200Hz
V3939krpm1300Hz
L60L70L80L90
L100L110L120
CU/LD Speed
Power[kW]
A4P-S83
2.02.32.73.03.43.74.1
Torque
0.50.50.60.70.80.90.9
60mm70mm 80mm 90mm
100mm110mm 120mm
Laminated length Power [kW]
(Avg.)[Nm]
V033krpm100Hz
1.21.41.61.82.12.22.4
1.92.22.52.93.23.63.9
2.53.03.43.94.44.95.3
3.23.84.45.05.56.06.6
3.84.55.35.86.77.37.9
4.55.36.26.97.58.59.3
5.26.06.97.88.79.5
10.6
5.76.87.78.69.5
10.611.7
6.47.48.59.4
10.611.713.2
6.98.29.2
10.511.613.214.6
7.48.8
10.211.413.014.415.7
8.09.6
11.012.714.015.416.9
V066krpm200Hz
V99krpm300Hz
V1212krpm400Hz
V1515krpm500Hz
V1818krpm600Hz
V2121krpm700Hz
V2424krpm800Hz
V2727krpm900Hz
V3030krpm1000Hz
V3333krpm1100Hz
V3636krpm1200Hz
V3939krpm1300Hz
L60L70L80L90
L100L110L120
CU/HD Speed
Power[kW]
1.9 2.7 3.4 4.1
Torque
0.3 0.5 0.7 0.9
60mm 80mm
100mm 120mm
Laminated length Power [kW]
(Avg.)[Nm]
V033krpm100Hz
1.0 1.6 2.0 2.5
1.8 2.6 3.3 3.9
2.6 3.6 4.5 5.5
3.2 4.5 5.6 6.8
3.8 5.4 6.8 8.1
4.4 6.2 7.9 9.5
5.3 7.0 9.1
10.8
5.9 8.0
10.0 12.0
6.5 8.8
11.2 13.2
7.0 9.6
12.2 14.2
7.5 10.5 12.9 15.5
8.0 11.2 13.7 16.5
V066krpm200Hz
V99krpm300Hz
V1212krpm400Hz
V1515krpm500Hz
V1818krpm600Hz
V2121krpm700Hz
V2424krpm800Hz
V2727krpm900Hz
V3030krpm1000Hz
V3333krpm1100Hz
V3636krpm1200Hz
V3939krpm1300Hz
L60L80
L100L120
CU/HD Speed
Power[kW]
A4P-S80
07GREEN ENERGY MOTORS
www.gem-motor.com
2.02.32.73.13.43.84.24.64.9
Torque
0.50.60.70.81.01.21.21.41.5
60mm70mm 80mm 90mm100mm110mm 120mm130mm140mm
Laminated length Power [kW]
(Avg.)[Nm]
V033krpm100Hz
1.31.51.71.92.12.42.73.03.1
1.92.32.73.03.33.64.04.54.9
2.73.13.54.04.44.95.45.96.3
3.23.94.45.05.66.26.87.37.9
4.04.75.26.06.67.28.28.89.7
4.65.36.06.97.78.69.5
10.311.0
5.05.96.87.98.69.9
10.611.812.5
5.66.67.88.99.9
10.712.013.113.8
6.37.28.59.810.811.913.114.115.1
6.77.99.210.511.812.714.015.316.6
7.28.69.911.412.813.915.116.418.1
7.59.210.712.013.314.716.217.919.4
V066krpm200Hz
V99krpm300Hz
V1212krpm400Hz
V1515krpm500Hz
V1818krpm600Hz
V2121krpm700Hz
V2424krpm800Hz
V2727krpm900Hz
V3030krpm1000Hz
V3333krpm1100Hz
V3636krpm1200Hz
V3939krpm1300Hz
L60L70L80L90
L100L110L120L130L140
CU/LD Speed
Power[kW]
A4P-S90
2.22.63.03.53.94.24.75.25.5
Torque
0.50.70.70.91.01.11.41.51.6
60mm70mm 80mm 90mm100mm110mm 120mm130mm140mm
Laminated length Power [kW]
(Avg.)[Nm]
V033krpm100Hz
1.41.61.82.12.32.63.03.33.4
2.12.63.03.33.74.04.45.05.5
3.03.43.94.45.05.56.16.77.0
3.64.44.95.66.36.97.98.28.9
4.55.35.96.87.88.19.39.9
10.9
5.26.16.87.88.79.8
10.811.712.5
5.76.67.89.09.8
11.211.813.314.2
6.47.58.9
10.111.312.213.614.915.6
7.28.29.711.212.113.514.816.017.1
7.49.110.511.813.514.415.917.519.0
8.39.911.113.214.616.017.318.820.7
8.710.612.313.715.317.018.620.522.3
V066krpm200Hz
V99krpm300Hz
V1212krpm400Hz
V1515krpm500Hz
V1818krpm600Hz
V2121krpm700Hz
V2424krpm800Hz
V2727krpm900Hz
V3030krpm1000Hz
V3333krpm1100Hz
V3636krpm1200Hz
V3939krpm1300Hz
L60L70L80L90
L100L110L120L130L140
CU/HD Speed
Power[kW]
08 GREEN ENERGY MOTORS
Specification
3.44.14.75.45.96.67.27.88.59.1
Torque
0.81.01.21.41.51.71.92.02.22.5
2.12.42.83.63.64.04.34.75.15.6
3.23.84.45.05.56.26.87.47.88.6
4.45.16.06.87.58.59.210.011.011.4
5.46.77.58.69.4
10.211.412.413.814.1
6.87.99.2
10.211.412.514.015.116.117.6
7.69.311.012.213.814.916.217.719.220.9
8.811.012.314.015.317.218.920.722.123.6
10.112.113.915.317.519.521.122.724.725.7
11.313.715.217.419.821.223.525.127.429.2
12.314.717.119.121.123.725.227.830.131.4
60mm70mm 80mm 90mm
100mm110mm 120mm130mm140mm150mm
Laminated length Power [kW]
(Avg.)[Nm]
V033krpm100Hz
V066krpm200Hz
V99krpm300Hz
V1212krpm400Hz
V1515krpm500Hz
V1818krpm600Hz
V2121krpm700Hz
V2424krpm800Hz
V2727krpm900Hz
V3030krpm1000Hz
V3333krpm1100Hz
L60L70L80L90
L100L110L120L130L140L150
CU/LD Speed
Power[kW]
A4P-S106
1318232835
Torque
568
1012
1013172026
1520273139
2127364253
2634445366
3141536379
3648627392
41547083
104
45607993117
506787102129
100mm130mm 170mm 200mm250mm
Laminated length Power [kW]
(Avg.)[Nm]
V033krpm100Hz
V066krpm200Hz
V99krpm300Hz
V1212krpm400Hz
V1515krpm500Hz
V1818krpm600Hz
V2121krpm700Hz
V2424krpm800Hz
V2727krpm900Hz
V3030krpm1000Hz
L100L130L170L200L250
CU/LD(HD) Speed
Power[kW]
A4P-S135
4.14.95.76.57.18.08.79.4
10.311.1
Torque
1.01.21.41.61.82.02.32.42.62.9
2.52.93.44.34.34.85.35.76.16.8
3.84.55.26.06.67.58.28.89.4
10.3
5.36.17.48.19.010.311.112.013.313.9
6.48.19.0
10.411.312.313.614.916.717.4
8.19.5
11.212.813.714.916.818.319.721.3
9.511.213.414.816.718.219.721.423.325.3
11.113.414.816.818.521.022.725.126.829.2
12.214.716.818.521.324.225.527.730.131.7
13.616.618.421.123.926.129.130.333.636.3
14.818.120.923.725.529.331.333.936.940.2
60mm70mm 80mm 90mm
100mm110mm 120mm130mm140mm150mm
Laminated length Power [kW]
(Avg.)[Nm]
V033krpm100Hz
V066krpm200Hz
V99krpm300Hz
V1212krpm400Hz
V1515krpm500Hz
V1818krpm600Hz
V2121krpm700Hz
V2424krpm800Hz
V2727krpm900Hz
V3030krpm1000Hz
V3333krpm1100Hz
L60L70L80L90
L100L110L120L130L140L150
CU/HD Speed
Power[kW]
09GREEN ENERGY MOTORS
www.gem-motor.com
40577494
Torque
4.36811
8111519
11172126
13202532
16233038
18273543
21293848
120mm170mm 220mm 270mm
Laminated length Power [kW]
(Avg.)[Nm]
V1.51.5krpm100Hz
V2.02krpm133Hz
V2.52.5krpm167Hz
V3.03krpm200Hz
V3.53.5krpm233Hz
V4.04krpm267Hz
V5.05krpm333Hz
L120L170L220L270
AL/LD(HD) Speed
Power [kW]
A8P-S160
4684
128154
Torque
5111518
9172532
12233542
16294254
20355165
21375968
22396672
100mm180mm 260mm 330mm
Laminated length Power [kW]
(Avg.)[Nm]
V1.51.5krpm100Hz
V2.02krpm133Hz
V2.52.5krpm167Hz
V3.03krpm200Hz
V3.53.5krpm233Hz
V4.04krpm267Hz
V5.05krpm333Hz
L100L180L260L330
CU(AL)/LD(HD) Speed
Power [kW]
A8P-S180
95130160190240
Torque
3040506075
6080
100120150
100134167200250
150200250300375
120mm160mm 200mm 240mm300mm
Laminated length Power [kW]
(Avg.)[Nm]
V033krpm100Hz
V066krpm200Hz
V1010krpm333Hz
V1515krpm500Hz
L120L160L200L240L300
CU/LD(HD) Speed
Power [kW]
A4P-S260
130160200210255300
Torque
405063668094
82100126132160188
136168210220267314
163202252264320375
120mm160mm 200mm220mm 250mm300mm
Laminated length Power [kW]
(Avg.)[Nm]
V033krpm100Hz
V066krpm200Hz
V1010krpm333Hz
V1212krpm400Hz
L120L160L200L220L250L300
CU/HD Speed
Power [kW]
A4P-S290
10 GREEN ENERGY MOTORS
4048607380
100124
Torque
13151923253139
25303846506378
4250637684105130
84101126153168209260
126151188229251314390
100mm120mm 150mm 180mm200mm250mm300mm
Laminated length Power [kW]
(Avg.)[Nm]
V033krpm100Hz
V066krpm200Hz
V1010krpm333Hz
V2020krpm667Hz
V3030krpm1000Hz
L100L120L150L180L200L250L300
CU/LD(HD) Speed
Power [kW]
A4P-S220
Design
Eqvalent fluxline of an induction motor
Fluxdensity Distribution
ExperimentTemperature testDynamometer test
Structure analysis of the rotor
GEM design program
11GREEN ENERGY MOTORS
www.gem-motor.com
Design & Experiment
205, 1, Mandeok 3-ro 16 beon-gil, Buk-gu, Busan, 46570, Rep. of KOREATel.(82)-51-556-5960~2 Fax.(82)-51-556-5963
E-mail: [email protected] www.gem-motor.com
Ver. 8.0 (2015. 10. 31)