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1/24 Date: 11.07.2016 Revision: 2 Hilux Diesel Engine Performance Kit Installation instructions Model year: 08/2016 Vehicle code: GUN125*** Part number: JS100 N0004 0000P Weigth: 1,2kg Installation time: 30 min. Date: 09.03.2017 Revision: 4 1/23

Hilux - J-SPORT Automotive · 4/24 Date: 11.07.2016 Revision: 2 EN DE ES FR IT PT NL DA NO SV FI CS L Blue Blau Azul Bleu Blu Azul Blauw Blå Blå Blå Sininen Modrá B Black Schwarz

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Page 1: Hilux - J-SPORT Automotive · 4/24 Date: 11.07.2016 Revision: 2 EN DE ES FR IT PT NL DA NO SV FI CS L Blue Blau Azul Bleu Blu Azul Blauw Blå Blå Blå Sininen Modrá B Black Schwarz

1/24 Date: 11.07.2016Revision: 2

HiluxDiesel Engine Performance KitInstallation instructions

Model year: 08/2016Vehicle code: GUN125*** Part number: JS100 N0004 0000P

Weigth: 1,2kgInstallation time: 30 min.

Date: 09.03.2017

Revision: 4

1/23

Page 2: Hilux - J-SPORT Automotive · 4/24 Date: 11.07.2016 Revision: 2 EN DE ES FR IT PT NL DA NO SV FI CS L Blue Blau Azul Bleu Blu Azul Blauw Blå Blå Blå Sininen Modrá B Black Schwarz

2/24 Date: 11.07.2016Revision: 2

-

-

2/23 Date: 09.03.2017

Revision: 4

Page 3: Hilux - J-SPORT Automotive · 4/24 Date: 11.07.2016 Revision: 2 EN DE ES FR IT PT NL DA NO SV FI CS L Blue Blau Azul Bleu Blu Azul Blauw Blå Blå Blå Sininen Modrá B Black Schwarz

3/24 Date: 11.07.2016Revision: 2

3/22 Date: 09.03.2017

Revision: 4

Page 4: Hilux - J-SPORT Automotive · 4/24 Date: 11.07.2016 Revision: 2 EN DE ES FR IT PT NL DA NO SV FI CS L Blue Blau Azul Bleu Blu Azul Blauw Blå Blå Blå Sininen Modrá B Black Schwarz

4/24 Date: 11.07.2016Revision: 2

EN DE ES FR IT PT NL DA NO SV FI CS

L Blue Blau Azul Bleu Blu Azul Blauw Blå Blå Blå Sininen Modrá

B Black Schwarz Negro Noir Nero Preto Zwart Sort Sort Svart Musta Černá

BR Brown Braun Marrón Marron Marrone Castanho Bruin Brun Brun Brun Ruskea Hnědá

DL Dark blue Dunkelblau Azul oscuro

Bleu foncé Blu scuro Azul-

escuroDonker-blauw Mørkeblå Mørkeblå Mörkblå Tummansi-

ninen Tmavomodrá

DG Dark green Dunkelgrün Verde oscuro

Vert foncé Verde scuro Verde-

escuroDonker-groen Mørkegrøn Mørkegrønn Mörkgrön Tummanvihreä Tmavozelená

G Green Grün Verde Vert Verde Verde Groen Grøn Grønn Grön Vihreä Zelená

GR Grey Grau Gris Gris Grigio Cinzento Grijs Grå Grå Grå Harmaa Šedá

LB Light blue Hellblau Azul claro Bleu clair Blu chiaro Azul-claro Lichtblauw Lyseblå Lyseblå Ljusblå Vaaleansininen Bleděmodrá

LG Light green Hellgrün Verde claro Vert clair Verde chiaro Verde-

claro Lichtgroen Lysegrøn Lysegrønn Ljusgrön Vaaleanvihreä Světlezelená

NONatural colour Naturfarben Color

natural Nature Colori naturali Cores naturais Naturel Naturfarvet Naturfarger Naturfärger Luonnonväri Přírodní

barva

O Orange Orange Naranja Orange Arancione Laranja Oranje Orange Orange Orange Oranssi Oranžová

P Pink Rosa Rosa Rose Rosa Rosa Rosé Rosa Rosa Rosa Rosa Růžová

R Red Rot Rojo Rouge Rosso Vermelho Rood Rød Rød Röd Punainen Červená

PU Purple Purpur Púrpura Pourpre Rosso porpora Púrpura Paars Purpur Purpur Purpur Purppura Purpurová

SB Sky blue Himmel-blau Azul cielo Bleu ciel Celeste Azul-céu Hemels-

blauw Himmelblå Himmelblå Himmelsblå Taivaansininen Blankytná

T Yellow brown Gelbbraun Amarillo-marrón

Marron-jaune Giallomarrone Castanho-

amarelado Geelbruin Gulbrun Gulbrun Gulbrun Keltaisenrus-kea Žlutohnědá

W White Weiß Blanco Blanc Bianco Branco Wit Hvid Hvit Vit Valkoinen Bílá

Y Yellow Gelb Amarillo Jaune Giallo Amarelo Geel Gul Gul Gul Keltainen Žlutá

V Violet Violett Violeta Violet Viola Violeta Violet Violet Fiolett Violett Violett Fialová

HU PL EL RU TR BG ET LV LT RO SL SK

L Kék Niebieska Μπλε Синий Mavi Синьо Sinine Zils Mėlyna Albastru Modra Modrá

B Fekete Czarna Μαύρо Чёрный Siyah Черно Must Melns Juoda Negru Črna Čierna

BR Barna Brązowa Καϕέ Коричневый Kahver-engi Кафяво Pruun Brūns Ruda Maro Rjava Hnedá

DL Sötétkék Granatowa Σκоύρо μπλε

Тёмно-синий Koyu mavi Тъмносиньо Tumesi-

nine Tumši zils Tamsiai mėlyna

Albastru închis

Temno modra Tmavomodrá

DG Sötétzöld Ciemnozielona Σκоύρо πράσινо

Тёмно-зелёный Koyu yesil Тъмнозелено Tumero-

heline Tumši zaļš Tamsiai žalia

Verde închis

Temno zelena Tmavozelená

G Zöld Zielona Πράσινо Зелёный Yeşil Зелено Roheline Zaļš Žalia Verde Zelena Zelená

GR Szürke Szara Γκρι Серый Gri Сиво Hall Pelēks Pilka Gri Siva Sivá

LB Világoskék Jasnoniebieska Ανоικτό μπλε Голубой Acik mavi Светлосиньо Helesinine Gaiši zils Šviesiai

mėlynaAlbastru deschis

Svetlo modra Svetlomodrá

LG Világoszöld Jasnozielona Ανоικτό πράσινо

Светло-зелёный Acik yesil Светлозелено Helerohe-

line Gaiši zaļš Šviesiai žalia

Verde deschis

Svetlo zelena Svetlozelená

NOTermészetes színű

Barwy naturalne

Φυσικά χρώματα Телесный Nötr Естествен

цвят Värvitu Dabiska krāsa

Natūrali spalva

Culoare naturală

Naravna barva

Prírodná farba

O Narancs Pomarańczowa Πоρτоκαλί Оранжевый Turuncu Оранжево Oranž Oranžs Oranžinė Portocaliu Oranžna Oranžová

P Rózsaszín Różowa Ρоζ Розовый Pembe Розово Roosa Rozā Rožinė Roz Roza Ružová

R Piros Czerwona Κόκκινо Красный KПrmПzП Червено Punane Sarkans Raudona Roşu Rdeča Červená

PU Bíborvörös Purpurowa Πоρϕυρό Пурпурный Mor Пурпурно Tume-punane

Purpursar-kans Purpurinė Mov Škrlatna Purpurová

SB Égszínkék Bękitna Γαλάζιо Небесно-голубой

Gök mavisi Небесносиньо Taevasi-

nine Debeszils Žydra Azuriu Nebesno modra Azúrová

T Sárgásbarna Żółtobrązowa Κιτρινоκαϕέ Жёлто-коричневый

Sari kahverengi Жълтокафяво Kollane-

pruun Dzeltenbrūns Gelsvai ruda

Galben-maro

Rumeno rjava Žltohnedá

W Fehér Biała Λευκό Белый Beyaz Бяло Valge Balts Balta Alb Bela Biela

Y Sárga Żółta Κίτρινо Жёлтый SarП Жълто Kollane Dzeltens Geltona Galben Rumena Žltá

V Ibolyakék Fioletowa Μоβv Фиолетовый Menekşe Виолетово Lilla Violets Violetinė Violet Vijolična Fialová

Date: 03.02.2017

Revision: 3

4/22

Page 5: Hilux - J-SPORT Automotive · 4/24 Date: 11.07.2016 Revision: 2 EN DE ES FR IT PT NL DA NO SV FI CS L Blue Blau Azul Bleu Blu Azul Blauw Blå Blå Blå Sininen Modrá B Black Schwarz

5/24 Date: 11.07.2016Revision: 2

Content

A

1x 1x

M5 x20mm

2x

M6 x 10mm

1x

13x

M5

4x

C1 C2

C3 C4 C5

D1 D2

1x

B

C

DD3

2x

B1

B2

5/22

1xC6

Date: 09.03.2017

Revision: 4

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6/24 Date: 11.07.2016Revision: 2

Tools

10mm

12mm

4mm

6/22 Date: 09.03.2017

Revision: 4

Page 7: Hilux - J-SPORT Automotive · 4/24 Date: 11.07.2016 Revision: 2 EN DE ES FR IT PT NL DA NO SV FI CS L Blue Blau Azul Bleu Blu Azul Blauw Blå Blå Blå Sininen Modrá B Black Schwarz

7/24 Date: 11.07.2016Revision: 2

2

1

12mm

2x

7/22 Date: 09.03.2017

Revision: 4

Page 8: Hilux - J-SPORT Automotive · 4/24 Date: 11.07.2016 Revision: 2 EN DE ES FR IT PT NL DA NO SV FI CS L Blue Blau Azul Bleu Blu Azul Blauw Blå Blå Blå Sininen Modrá B Black Schwarz

8/24 Date: 11.07.2016Revision: 2

Structure

J-Sport ECU

without DEPK with DEPK

B 1

A

J-Sport WiringHarness

Rail Boost

8/22

Firewallgrommet

Date: 09.03.2017

Revision: 4

ABS CAN

Page 9: Hilux - J-SPORT Automotive · 4/24 Date: 11.07.2016 Revision: 2 EN DE ES FR IT PT NL DA NO SV FI CS L Blue Blau Azul Bleu Blu Azul Blauw Blå Blå Blå Sininen Modrá B Black Schwarz

9/24 Date: 11.07.2016Revision: 2

8mm

4mm

C3

C5 C5

C3

C1

C2

3

A

A

9/22 Date: 09.03.2017

Revision: 4

Page 10: Hilux - J-SPORT Automotive · 4/24 Date: 11.07.2016 Revision: 2 EN DE ES FR IT PT NL DA NO SV FI CS L Blue Blau Azul Bleu Blu Azul Blauw Blå Blå Blå Sininen Modrá B Black Schwarz

10/24 Date: 11.07.2016Revision: 2

a

b

c

d

e

f

g

h

i

4

B1

10/22

Boost

Rail

Date: 09.03.2017

Revision: 4

Page 11: Hilux - J-SPORT Automotive · 4/24 Date: 11.07.2016 Revision: 2 EN DE ES FR IT PT NL DA NO SV FI CS L Blue Blau Azul Bleu Blu Azul Blauw Blå Blå Blå Sininen Modrá B Black Schwarz

11/24 Date: 11.07.2016Revision: 2

5

B1

a

b

11/22 Date: 09.03.2017

Revision: 4

Page 12: Hilux - J-SPORT Automotive · 4/24 Date: 11.07.2016 Revision: 2 EN DE ES FR IT PT NL DA NO SV FI CS L Blue Blau Azul Bleu Blu Azul Blauw Blå Blå Blå Sininen Modrá B Black Schwarz

12/24 Date: 11.07.2016Revision: 2

6

12/22 Date: 09.03.2017

Revision: 4

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13/24 Date: 11.07.2016Revision: 2

14

17/22

g

Date: 09.03.2017

Revision: 4

ABS CAN

PIN 10 PIN 22

CAN H CAN L

ABS Schwarz

(PIN 22)

Weiß

(PIN 10)

B1 g Gelb Blau oder

Weiß

Page 14: Hilux - J-SPORT Automotive · 4/24 Date: 11.07.2016 Revision: 2 EN DE ES FR IT PT NL DA NO SV FI CS L Blue Blau Azul Bleu Blu Azul Blauw Blå Blå Blå Sininen Modrá B Black Schwarz

14/24 Date: 11.07.2016Revision: 2

8

7

f + g

13/22

B1

Date: 09.03.2017

Revision: 4

Page 15: Hilux - J-SPORT Automotive · 4/24 Date: 11.07.2016 Revision: 2 EN DE ES FR IT PT NL DA NO SV FI CS L Blue Blau Azul Bleu Blu Azul Blauw Blå Blå Blå Sininen Modrá B Black Schwarz

15/24 Date: 11.07.2016Revision: 2

f

9

10

f + g

B2

B2

B2

B1

14/22 Date: 09.03.2017

Revision: 4

Page 16: Hilux - J-SPORT Automotive · 4/24 Date: 11.07.2016 Revision: 2 EN DE ES FR IT PT NL DA NO SV FI CS L Blue Blau Azul Bleu Blu Azul Blauw Blå Blå Blå Sininen Modrá B Black Schwarz

16/24 Date: 11.07.2016Revision: 2

11

15/22

EFI No.1

10A

Date: 09.03.2017

Revision: 4

Page 17: Hilux - J-SPORT Automotive · 4/24 Date: 11.07.2016 Revision: 2 EN DE ES FR IT PT NL DA NO SV FI CS L Blue Blau Azul Bleu Blu Azul Blauw Blå Blå Blå Sininen Modrá B Black Schwarz

17/24 Date: 11.07.2016Revision: 2

!

D1

e

12

13

16/22

EFI No.1

10A

Date: 09.03.2017

Revision: 4

Page 18: Hilux - J-SPORT Automotive · 4/24 Date: 11.07.2016 Revision: 2 EN DE ES FR IT PT NL DA NO SV FI CS L Blue Blau Azul Bleu Blu Azul Blauw Blå Blå Blå Sininen Modrá B Black Schwarz

18/24 Date: 11.07.2016Revision: 2

Date: 09.03.2017

Revision: 4

X

Page 19: Hilux - J-SPORT Automotive · 4/24 Date: 11.07.2016 Revision: 2 EN DE ES FR IT PT NL DA NO SV FI CS L Blue Blau Azul Bleu Blu Azul Blauw Blå Blå Blå Sininen Modrá B Black Schwarz

19/24 Date: 11.07.2016Revision: 2

15

10mm

e

16

18/22 Date: 09.03.2017

Revision: 4

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20/24 Date: 11.07.2016Revision: 2

17

h

D2

18

a

19/22 Date: 09.03.2017

Revision: 4

Page 21: Hilux - J-SPORT Automotive · 4/24 Date: 11.07.2016 Revision: 2 EN DE ES FR IT PT NL DA NO SV FI CS L Blue Blau Azul Bleu Blu Azul Blauw Blå Blå Blå Sininen Modrá B Black Schwarz

21/24 Date: 11.07.2016Revision: 2

D2

12x

19

20/22 Date: 09.03.2017

Revision: 4

Page 22: Hilux - J-SPORT Automotive · 4/24 Date: 11.07.2016 Revision: 2 EN DE ES FR IT PT NL DA NO SV FI CS L Blue Blau Azul Bleu Blu Azul Blauw Blå Blå Blå Sininen Modrá B Black Schwarz

22/24 Date: 11.07.2016Revision: 2

20

21

21/22 Date: 09.03.2017

Revision: 4

Page 23: Hilux - J-SPORT Automotive · 4/24 Date: 11.07.2016 Revision: 2 EN DE ES FR IT PT NL DA NO SV FI CS L Blue Blau Azul Bleu Blu Azul Blauw Blå Blå Blå Sininen Modrá B Black Schwarz

23/24 Date: 11.07.2016Revision: 2

Vehicle Model / Year:

VIN:

JS Serial No.:

JS Part No.:

Date of Installation

Mileage at Installation:

Stamp Technician Name and Signature

J-Sport Warranty RegistrationCompleted Warranty Card has to be sent to:[email protected]

Warranty Card

Installation Manual

!

Diesel Engine Performance Kit

Check Sheet:

Date: 03.02.2016

Revision: 3

22/22