Hilux Reinforced tinted rear window Installation Instructions

Model year: 2015/04 Vehicle code: GUN1**L-D***HW GUN1**L-C***HW

Part number: PW710-0K000 Bulk packaging (20 Qty.) PW710-0K001 Fitting kit (1 Qty.) PW710-0K002 Single packaging PZ49I-00C12-31 Windscreen adhesive kit 2K (1 Qty.)

Manual reference number: AIM 003 873-0

Manual reference number: AIM 003 873-0 2 of 28

■ ExpertFitmentRequired.■ Disconnectthebatteryearthcable.■ Toavoiddamagetothewiringharness,ensurecontact

withsharpedgesisprevented.■ Installpartsasshownonillustrations.■ Re-connectbattery.■ Re-fitpanels,ensurethatthewiringharnessandother

componentsareneatlyandsecurelylocated.

EN

NO■ Nødvendigmedmonteringfrafagvegverksted.■ Klemjordkabelenavbatteriet.■ Foråunngåskaderpåkabelisoleringenmåberøringav

skarpekanterunngås.■ Monteralledelerihenholdtilillustrasjonene.■ Tilkoplbatterietigjen.■ Monterpaneleneigjen,ogpasspåatkabelbuntenog

andredelereranbraktordentligogpåriktigsted.

SV■ Verkstadsmontageerfordras.■ Lossastomkabelnfrånbatteriet.■ Förattförhindraskadorpåledningarnasisolation

skallberöringmedvassakanterundvikas.■ Monteradetaljernaenligtfigurerna■ Anslutbatterietigen.■ Sätttillbakapanelernaigen;kontrolleranogaattled-

ningsmattanochandradetaljerliggerpårättplats.

PW710-0K002

PW710-0K000

75571-0K080

56117-KK040

64818-0K100 64819-0K120 64827-0K120 71398-KK010

PW710-0K001

1x

1x

1x

2x2x1x1x

A

B

C

D E F G

Manual reference number: AIM 003 873-0 3 of 28

Revision recordRev. No. Date Page Picture Update New Deleted steps

10 mm14 mm

10 mm14 mm

CLEANER / DEGREASER

Toyota GenuineWindshield Adhesive Kit 2K

PZ49I-00C12-31S

PZ49I-00C12-31

1x1x1xH I J

1x1x1xK L M

1xN

Primer

Windshield Adhesive

ComponentA Component

B

Cleaner

Windshield Adhesive

MSDS TDS 40°C

18°C

For full Installation instructions/Repair manuals

http://www.toyota-tech.eu

Manual reference number: AIM 003 873-0 4 of 28

1

Windshield Adhesive

ComponentA

2

MIN.30 min.

ON

ComponentB

Windshield Adhesive

1

A1

A1 A2 A3 A4

A2

A4

A3

2 2

Cleaner3

4

INSIDE INSIDE

INSIDE

OUTSIDE

30mmCLEANER / DEGREASER

INSIDEINSIDE

INSIDE OUTSIDE

Manual reference number: AIM 003 873-0 5 of 28

1

2

3

L M

AA

A

J

19 of 28to

25 of 28

1 2

Primer 1 3MIN. 30 min.

5

3 4

6

5 6

1 2

1 3MIN. 30 min.

3 4

Primer

Manual reference number: AIM 003 873-0 6 of 28

4

5

AD

H

K

E

AF F

H

K

A-A

3 8,3mm

A

A

1 2

1 3MIN. 30 min.

Primer

B

B=B

B

B=B

Manual reference number: AIM 003 873-0 7 of 28

6

B

H

K

A-A

3

A

A

3,3 mm

1 2

1 3MIN. 30 min.

Primer

BASIC SPECSEATDOUBLE CAB

HIGH SPECSEAT

EXTRA CAB

-3 6

-7 9

10

AIM 003 749-*

AIM 003 749-*

2x

10 mm

Manual reference number: AIM 003 873-0 8 of 28

9

7

8

C

H

K

EXTRA CAB

==

==

13

1x

14 mm42 Nm

2

S

Manual reference number: AIM 003 873-0 9 of 28

14

1312

10 11

1

1x

14 mm

2

3

2

=

1 3

Manual reference number: AIM 003 873-0 10 of 28

16

15

3x

12 mm19.5 Nm

1

2

2 1

Manual reference number: AIM 003 873-0 11 of 28

19

18

17

I

A-A B-B C-C

BB

A

A

C

C

1 1

2

Manual reference number: AIM 003 873-0 12 of 28

21

20

CLEANER / DEGREASER

A mm

A mm A mmA mm

11

65

4

32

A=A

Manual reference number: AIM 003 873-0 13 of 28

23

22

A

1 2

MIN. 30 min.Primer

Manual reference number: AIM 003 873-0 14 of 28

25

24

A

H

K

11 mmB-B

19 mmC-C

11 mmA-A

C

C

B AA

B

A

A

1 2

MIN. 30 min.Primer

12 mm

12 mm

8 mm

8 mm

Toyota GenuineWindshield Adhesive Kit

Manual reference number: AIM 003 873-0 15 of 28

27

26

H

K

N L+M

B-B C-CA-A

C

C

B AA

B

A

A

12 mm

8 mm

5 4

2

3

11

Manual reference number: AIM 003 873-0 16 of 28

29

28

A

A

L+M

98N

10 mm 5.4 Nm

2x

MIN20°C

2 Hours

Manual reference number: AIM 003 873-0 17 of 28

30

31

Manual reference number: AIM 003 873-0 18 of 28

Manual reference number: AIM 003 873-0 19 of 28

0 10 20 30 40 50 60 70 80 90 100

010

2030

4050

6070

8090

100

CH

ECK

SIZ

EPr

int 1

00%

Che

ck w

ith ru

lers

befo

re u

se.

A1

Hilu

x (2

015/

04)

Rein

forc

ed ti

nted

rear

win

dow

PW71

0-0K

000 IN

SID

E

Manual reference number: AIM 003 873-0 20 of 28

Manual reference number: AIM 003 873-0 21 of 28

0 10 20 30 40 50 60 70 80 90 100

010

2030

4050

6070

8090

100

CH

ECK

SIZ

EPr

int 1

00%

Che

ck w

ith ru

lers

befo

re u

se.

A2

Hilu

x (2

015/

04)

Rein

forc

ed ti

nted

rear

win

dow

PW71

0-0K

000 IN

SID

E

Manual reference number: AIM 003 873-0 22 of 28

Manual reference number: AIM 003 873-0 23 of 28

CH

ECK

SIZ

EPr

int 1

00%

Che

ck w

ith ru

lers

befo

re u

se.

A3

Hilu

x (2

015/

04)

Rein

forc

ed ti

nted

rear

win

dow

PW71

0-0K

000

0 10 20 30 40 50 60 70 80 90 100

010

2030

4050

6070

8090

100

INSI

DE

Manual reference number: AIM 003 873-0 24 of 28

Manual reference number: AIM 003 873-0 25 of 28

0 10 20 30 40 50 60 70 80 90 100

010

2030

4050

6070

8090

100

A4

Hilu

x (2

015/

04)

Rein

forc

ed ti

nted

rear

win

dow

PW71

0-0K

000

CH

ECK

SIZ

EPr

int 1

00%

Che

ck w

ith ru

lers

befo

re u

se.

INSI

DE

Manual reference number: AIM 003 873-0 26 of 28

VIN n°

Model/Year Reinforced tinted rear windowHilux 2015/04

CHECK SHEET

VIN n°P/N = OK

5,4 Nm

Serial Number CLICK

1 2

MIN. 30 min.Primer

11 mmB-B

19 mmC-C

11 mmA-A

C

C

B AA

B

A

A

1 2

MIN. 30 min.Primer

= OK

= OK

Manual reference number: AIM 003 873-0 27 of 28

Installation Date: Stamp:Technician Name & Signature:

. . / . . / . . . .

N mm

N mm N mm

N=N

N mm

S

= OK

= OK

= OK

B-B C-CA-A

C

C

B AA

B

A

A

12 mm

8 mm

2 Hours

Manual reference number: AIM 003 873-0 28 of 28