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Hitachi High-Technologies takes its cutting edge …...Hitachi High-Technologies takes its cutting edge products and services, heralding the next generation of high technology solutions,

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Page 1: Hitachi High-Technologies takes its cutting edge …...Hitachi High-Technologies takes its cutting edge products and services, heralding the next generation of high technology solutions,
Page 2: Hitachi High-Technologies takes its cutting edge …...Hitachi High-Technologies takes its cutting edge products and services, heralding the next generation of high technology solutions,

Hitachi High-Technologies takes its cutting edge products and services,heralding the next generation of high technology solutions,to the front line of global manufacturing businesses.

Over Drive Motion Pursuing the Optimum Solution

Leading-Edge Technology creating our Future

Bringing the frontier tothe forefront.

Page 3: Hitachi High-Technologies takes its cutting edge …...Hitachi High-Technologies takes its cutting edge products and services, heralding the next generation of high technology solutions,

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Highly Accurate

High Quality

Operability

Pursuing the Optimum Solution

Optimum Solution

With our commitment to continuous improvement of technologies and innovation in the ever changing semiconductor industry, we deliver the best solution to the front end semiconductor fabrication through the back end of assembly line.We offer you great opportunities to help maximize your company values as the world’ leading supplier through our state-of-the-art products.

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Page 4: Hitachi High-Technologies takes its cutting edge …...Hitachi High-Technologies takes its cutting edge products and services, heralding the next generation of high technology solutions,

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Operability

Super Wide-Range DDH

Super Wide-Range DDH(Direct Drive Head)■ High-Speed and Highly Accurate Direct Drive Head■ High-Speed One-by-One Pick-up and Placement■ Applicable to Super Wide-Range Components

Rigid twin drive

Rigid twin drive■ High-Speed and High-Accuracy Positioning with Fully-Closed Control and Y-axis Twin Drive

■ Long-Term Maintenance Free achieved with the Employment of the Linear Motor

Rotary inspection

Rotary inspection■ Feeding forward the PCB to the placement height by means of measuring the pick-up position detection (presence/absence or vertical component) and component thickness of all the fine components.

■ Check for the take-back of the picked up components (nozzle check before component pick-up)

Over drive motion■ With the alternative use of the front and rear heads, high throughput top ranked in the industry has been achieved in both types ( Σ -G4/G5).

■ Because each head can pickup all the components on the front and rear, the freedom degree for the optimization is increased and the high productivity has been realized with the minimum line configuration.

■ The head setup on one side can contribute to the production without stopping it.

■ The investment amount is reduced with the shared use of the units including multi-layer tray, tape feeder, nozzles and coplanarity check unit, etc.

■ Because there is no constraint for the component arrangement, the optimum production is available in even the production of multiple product types with small quantity with the optimum family set.

Over drive motion

Smart operation

Smart operation■ Line Simultaneous Control from any Module (Linked Line Start/Stop, Program Change)

■ Sharing various PCB data including bad mark data in the machines within the line

High Quality

PP Type Hedgehog Type (Σ-P4)

Auto changeover■ Minimum setup time has been achieved with the simultaneous setup.

■ Support Pin Automatic Change ・PP (Pick & Place) Type/Hedgehod Type■ Nozzle Automatic Change■ Automatically Variable Conveyor Width■ Automatically Variable PCB Thickness

ACV(Advanced Component Validation)■ Prevention of Production Error caused by Feeder Incorrect Setup■ Traceability Support/Data Central Management

Component supplying check at splicing

Multi tray automatic detection

High Productivity / Highly Accurate / Flexibility

Compact Premium Modular MounterFront-side component supply type

Compact Premium Modular MounterDual-side component supply type

Compact Premium Modular PrinterFront-side operation type

Fine pitch HR squeegee (Σ -P4)■ Because the filling ability has been graded up due to the enhancement of solder rolling function, low-pressure and high-speed printing becomes available. HR squeegee0402

Printing PatternQFP at 0.5 mm

Pitch

Multi-Layer Tray CartTape Feeder Cart

Quick exchange■ Easy Removal and Attachment by the User

Advanced print pattern matching(Σ-P4)■ The component is placed in the center of the attached solder by means of transmitting the solder printing position data to the mounter.

0402 Component Close Placement

Mobile Phone

LISA(Line Information Support & Administration)■ ACV System■ Support of the pattern program change without stopping the system■ Line Data Centralized Control■ Line Operation Management LISA System

Page 5: Hitachi High-Technologies takes its cutting edge …...Hitachi High-Technologies takes its cutting edge products and services, heralding the next generation of high technology solutions,

This mark is used to provide detailed information regarding the contents of the plan related to global environmental safety, based on HITACHI’s environmental data reporting system. For detailed environmental data, access the web site: http//:www.hitachi.co.jp/environment/ecoproducts/index.html.

Reduction rate (%) based on the reference modelCO2 emission per placed component (g-CO2 /component)

Reference model (Conventional model)TCM-X110J

0.04870

SIGMA-G4

0.0233852

SIGMA-G5

0.0233852

Reduction rate (%) based on the reference modelCO2 Emission (Kg-CO2 /Year/Unit)

Reference model (Conventional model)TPM-200

7440.6ー

SIGMA-P4

3705.550

Item SpecificationsModel SIGMA-G4 SIGMA-G5

Head Configuration 2 heads/module

Applicable PCB Size (mm)

Dual ~ 610×216(Single Use) ~ 610×381

~ 610×250(Single Use) ~ 610×415

Single ー ~ 610×460(OP : ~ 820×460)

Applicable Components

High-Speed Head 0402 ~

Multi-Functional Head 1005 ~

Dimensions (mm) L1,280×D1,900×H1,450 L1,280×D2,200×H1,450Mass Approx. 1,700 kg (excluding cart) Approx. 1,800 kg (excluding cart)

Power Supply ± 20 V AC, 3-Phase, 50/60Hz

Working Air Pressure

Supplied Air Pressure 0.45 ~ 0.69MPa (4.6 ~ 7kgf/cm²)Set Pressure 0.45MPa (4.6kgf/cm²)

Option Multi-Functional Head, Multi-Layer Tray Feeder, Coplanarity Check Unit, Recycle Conveyor, Flux Dipping Unit

Item SpecificationsModel SIGMA-P4

Applicable PCB Size (mm) ~ 510×460 (OP:~ 610×460)Stencil Frame Size (mm) ~ 750×750

Printing Speed 20 ~ 200mm/secondsReleasing Control Multiple Stage/Acceleration ControlSqueegee Select Urethane Rubber Flat Squeegee, Fine pitch HR squeegee, Metal SqueegeePower Supply ± 20 V AC, 3-Phase, 50/60Hz

Working Air Pressure

Supplied Air Pressure 0.45 ~ 0.69MPa (4.6 ~ 7kgf/cm²)Set Pressure 0.45MPa (4.6kgf/cm²)

Dimensions (mm) L1,280×D1,900×H1,450Mass Approx. 1,000 kg

Option Support Pin Automatic Change Function (Hedgehog type), Printing Inspection Function, Temperature Controller

Machine Specifications(*1)

(*1)Refer to the specifications for details.

The CO2 emissions show our estimated value. SIGMA -G4/G5/P4 are environmentally friendly products.