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Leistung braucht Qualitt.

1.0

Einleitung

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14

1.1 Einteilung in Werkstoffmaterialgruppen

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P

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N

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15

1.2 Zerspanbarkeit der unterschiedlichen Werkstoffe

1.2.1 P = Stahlwerkstoffe

1.2.2 M = Stahlwerkstoffe rostfreie Sthle

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16

1.2.3 N = Nichteisenmetalle

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8dmeafameBf]lo]jcklg^^]\}}8o}~~}8z}}}8z}8r}y}8y}8}}8hEz}}8z}8n}{}F8Z}8}}8k{}{|}}8y8}88Y~zy{}|}z|8}F8_88z}yz}E}8|8|}}8o}~~}88`kkE8|8`eEo}}}F8k}z8z}8}y8}8o}}z}y{}8}}8|}8ky|}}8}}8{F8\}8n}|}8|}8k{}|}}}}8|8|}8|yy8}E}}|}8Y}8|}8k{}}y}8|{8}}88j}z8~88}}8{}{}}8gz}~{}}F8Yz~}8{y~~}8}}8k{}{|}}D8}}}8kyE}8@z8LHA8|8|}8]y88c{}}F

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z}}}{}8YEkE_}}}8@kE_}y8z}8IJ8=A8y}8{8{{8|}8ky~8|8}}zy}8gz}E~{}}88`y}y}8@`eA8|8y}8\yyE}}}8@hc\A88z}yz}}F8\}8z}8kEhy}88|}8}y8y}8_|}~}8z}}8}|{8}}8}8|}{}8ky|}yz~y8}}z}8|}8}}}{}8_}}}F

DY_f]kamemf\DY_f]kamed]_a]jmf_]fk}8}}8\{}D8}}8}}8^}}8|8}}8r}Ey~}8{yy}}}8ey}8|8}}8d}}E}F8ey}88}y}|8}yzyF8n}}|}8}|}8}8k{}|}}}}88{8}8^}}F8\}8}8}8k{|8z}8]y}8~88~}}8j}F8\}}8fy{}}8y}8{8|{8d}}}88Y8|8r8}}}}|8}}|}F8\y8eyy8|}8cz}|}8}z}}D8}y}8|}8{}8ey}Ed}}}8|}}8r}F8b}|{8|D8}}{Ezy88Z}yz}8}|}}}8Y}}}D8y}8y|}8]{}}8{}8|}8}}8k{}|E~~}8|8|}8z}yz}}}8o}~~88z}zy{}F8

Aluminium(Al)

AlFeSi

AlMg

AlMn

AlMgMn

AlMgSi

AlCu

AlCuMg

AlZnMg

AlZnMgCu

Eisen(Fe)

Mangan(Mn)

Silicium(Si)

Magnesium(Mg)

Kupfer(Cu)

Zink(Zn)

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17

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18

1.2.4 K = Gusseisen

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BmjZ]do]dd]Ymk>mkk]ak]fealBm_]d_jYhàl

Stahlguss, unlegiert

Gusseisen mit Lamellengraphit

GTW

0 0,5 1 1,5 2 2,5 3 3,5 4

GTS

% C-Gehalt

Bg`d]fklg^^_]`YdlZ]a>mkk

19

1.2.5 S = Schwer zerspanbare Werkstoffe

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Z}8|}8ly}y8|8~}|}8h}88z}y{}RN8 k{y~}8k{}|}8N8 h}8ky}8z}8`kkEo}}}N8 f}y}8ky}8z}8`eE^}N8 _}8^}}N8 n{z8}}N8 8nzy}~y8}}D8~8yz}8Z}|}88|8}8}y}8o}{}8}

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1.2.6 H = Harte Werkstoffe

r8|}8y}8o}~~}8}88y}8{}8}yzy}8o}~~}88}}8^}}G`}88V8LM8`j[F88Z}8|}8Z}8yz}88z}8|}8k{}|}}}}8~}|}88z}y{}R

o}~~}8yz8}}8`j[Eo}88LM8}8{88}}8}8ky}8z}yz}}8}|}F8Yz8}}8`j[Eo}88MHML88|}8ky}8}}88}|}}F88f}y}8ky}8|8yz8`j[Eo}88NH88}}|}F8

20

1.3 Zerspanbarkeit

\y8ry}}88o}}D8o}{D8Y~yD8o}}y{}8|8|}8kyz|}8|8~8|y8]}z8|}8r}yyz}8}y{F88\}8~}|}8\y}8}8|}8]~~y}8y~R8 Zerspanung

Bauteil

Fertigungsgenauigkeit Randzonenbeeinflussung Oberflchentopographie Werkstoff

Spanbildung Temperatur Verschlei Reibung

Fertigungskosten Kostenoptimale Schnittparameter

Schnittgeschwindigkeit Vorschub Zerspankraft Khlschmiermittel

Art Eigenschaften

Schneiden- geometrie

Thermisches Verhalten Maschinengenauigkeit Spneabfuhr

Bearbeitungsprozess Produktivitt

Spanungsparameter Schneidstoff Werkzeugmaschine

1.3.1 Spanarten

1.3.2 Einfluss der Spanungsbedingungen und der Schneidengeometrie auf die Spanform

o8}{}|}88o}}{}8|}8kyy}F88\}8^}yD8k{}yD8j}yD8|}88o}~~88|88|}8kyz}|}8yz8|F

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N8 8\{8_jgv]fMgjk[`mZ8}z}}8{8kyz{D88yz}8}{}{}8gz}~{}

N8 8E]_Ylan]jJhYfoafc]d8}z}}8kyz{D88}{}{}8iy8|}8gz}~{}

N8 8>jgv]j

21

1.3.3 Aufbauschneidenbildung

1.3.4 Verschleiformen

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22

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Ursachen und Lsungsmglichkeiten fr verschiedene Verschleiformen

23

1.4 Schneidstoffe und ihre Eigenschaften

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26

1.4.4 Cermets

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27

1.5.1 Beschichtungsarten und ihre Eigenschaften

1.5 Beschichtungen

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28

0

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33

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36

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39

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40

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