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FUTURE THANKS TO INNOVATION, INNOVATION THANKS TO EXPERIENCE COMPANY PROFILE

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Page 1: Hlavní nadpis mojí prezentace - SPOLCHEMIE · PDF filein the centre of Europe Union ... NaCl KOH H 2 O Cl 2 H 2 Allylchloride ECH ... •Water treatment, antiseptic agent, bleaching

FUTURE THANKS TO INNOVATION, INNOVATION THANKS TO EXPERIENCE

COMPANY PROFILE

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TABLE OF CONTENTS

SPOLCHEMIE, the European company

Modern production technology

Our complex product portfolio in inorganicsand synthetic resins

Strength in Research & Development

Certification and social responsibility

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PRODUCTION TECHNOLOGY

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BratislavaWien

ABOUT SPOLCHEMIE

Chemical manufacturing company located in the Czech Republic, in the centre of Europe Union

Established 1856 and based 160 years long tradition of chemical production

Epoxy production since 1955

In the H2 of 2016 the new mebrane electrolysis launch

Technology focused, commitment to R&D, customer orientated

Main production areas

special epoxy resins and systems

commodity epoxy resins

potassium hydroxide and inorganic derivatives

alkyd resins

polyesters

Prague

WarsawBerlinDresden

London

Paris

MadridRome

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COMPANY MILESTONES1856 Company founded

1906 Success of inorganics, start of organic dyes production

1920 SPOLCHEMIE is a major European diversified chemical

company

1938 Start up of chlor-alkali production

1945 Start of synthetic resins production

1946 Alkyd resins production start

1955 Epoxy resins production start

1973 Start of ECH production (Epitetra)

1985 Start of huge ecological program

1999 Start of unsaturated polyesters production

2004 Start of new liquid epoxy resins production

2005 Start up of new solid epoxy resins plant, biggest in Europe

2006 New polyester plant

2006 Start of new ECH plant using new SPOLCHEMIE technology

2007 Start up of second liquid epoxy resin line

2010 EPD certificate for Green Epoxy Resins

2011 EPD certificate for Green ECH

2013 Germanischer Lloyd Certification of epoxy-system

2014 Start of construction of the membrane electrolysis

2016 Launch of membrane electrolysis

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LARGE INTEGRATED PRODUCTION SITE

INPUT

Salt

Propylene

Phenol

Acetone

Glycerin

Raw Materials

OUTPUT

Liquid Epoxy

Solid Epoxy

KOH

Alkyd Resins

Epoxy Systems

Allylchloride

INTER- MEDIATES

Epichlorohydrin

Bisphenol A

NaOH

Chlorine

HCl

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NEW MEMBRANE ELECTROLYSIS

Technology: Bluestar/BCMC, China

Launch: H2 2016

NME

Salts

KCl and NaCl

Electricity

KOH capacity 60kt/y

NaOH capacity 43 kt/y

Chlorine Cl2 capacity 74 kty

Hydrogen H2 capacity 2 kt/y

Capacity

(kt/y)

Old

Mercury

Unit

New

Membrane

Unit

KOH 44 60

NaOH 20 43

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SPOLCHEMIE ORGANIGRAM

CHIEF OPERATING OFFICER

Daniel Tamchyna

BUSINESS & SALES

Zdeněk Moravec

Sales

Marketing

Customerservice

Supply chain

PRODUCTION

Jan Dlouhý

Inorganicsproduction

Resinsproduction

Property & maintenance

Energy & Services

IMS

Logistics & Transport

TECHNICAL ERVICES

Pavel Žák

S & OP

AnalyticalSevices

Quality

PURCHASING

Jan Křička

Purchasing rawmaterials

Purchasingservices

FINANCING

Jaromír Florián

Finance

Accounting

Controlling

IT

HUMAN RESOURCES

Jan Chudoba

Humanresources

BUS. DEVELOPMENT

Tomáš Loubal

Inorganics R&D

Resins R&D

Business development

Polyesters

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SPOLCHEMIE GROWTH AND SUCCESS

-

50

100

150

200

250

1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015

mil. EUR SPOLCHEMIE GROUP sales development by products group

Others Alkyd Specialities Commodity Inorganics0

50

100

150

200

250

2 011 2 012 2 013 2 014 2 015 2 016

Mili

on

y

Inorganics

Resins Commodity

Alkyds

Resins Speciality

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SPOLCHEMIE BUSINESS DIMENSIONS

21%

5%

56%

6%

10%2%

Sales 2015 = 174 mil. €

Hydroxides

Epitetra

Epoxy

Alkyd

Specialities

Others

Hydroxides21%

Epitetra5%

Epoxies51%

Alkyds6%

Resins Speciality12%

Polyesters3%

Other2%

Sales 2016

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74%EU

18%Others

8%Czech Rep.

Sales Resins Commodity by country 2015, EUR

33%EU

46%Others

21%Czech Rep.

Sales Resins Speciality by country 2015, EUR

51%EU

26%Others

23%Czech Rep.

Sales Inorganics by country 2015, EUR

EUROPEAN COMPANY

Cezch Republic21%

EU74%

Others5%

Sales Inorganics by country 2016

Cezch Republic5%

EU83%

Others12%

Sales Ep.Commodity by country 2016

Cezch Republic30%

EU52%

Others18%

Sales Alkdys by country 2016

Cezch Republic22%

EU48%

Others30%

Sales Resins Speciality by country 2016

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GREEN

ECH

HCl Glycerine

BPA

FORMULATED EPOXY

Other RMFillers,

pigments

KCl

NaOH

NaClO

NaCl

KOH

H2O

Cl2

H2

Allylchloride

ECH

CONVENTIONAL

ECH PRODUCTION

GREEN

ECH PRODUCTION

INTEGRATION OF EPOXY RESINS PRODUCTION

Perchloroethylene

Propylene Phenol Acetone

Electrolysis

Crude Oil

SOLUTION SYSTEMS

LIQUID EPOXY

SOLID EPOXY

HCl HCl

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PRODUCTS & APPLICATION

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INORGANICSH

yd

roxid

es • Potassium hydroxide

• Production of inorganic and organic potassium salts, pharmaceuticals, electrolytes in batteries , washing powders, soaps, cleaning agent and fertilizers; photo industry, drying and cleaning of gases and solvents,

stabilization of synthetic fats, oil´s

refining, catalysts in FAME production

• Sodium hydroxide

• Production of inorganic and organic sodium salts, washing powders and soaps, pharmaceuticals, cleaning agent; paper and cellulose industry, textile industry, food industry (milk, brewing, sugar, fat industry), synthetic fibre industry, petroleum industry, water treatment, metal finishing C

hlo

rine

chem

icals • Allylchloride

• Epichlorohydrin, dyestuffs, pharmacy, insecticides, basic raw material for plastics (allylesters)

• Epichlorohydrin

• Epoxy resins industry, synthetic glycerine production, intermediate of organic reactions, pharmacy, wet strength resins

• Sodium hypochlorite

• Chemical industry, rubber industry, water treatment, textile industry, paper industry, antiseptic agent, sterilizing agent

• Hydrochloric acid

• Chemical industry, ion exchanger regeneration in power plant, iron pickling, pharmacy, textile industry, rubber industry

• Perchloroethylene

• Metal degreasing in metallurgy and engineering, textile´s dry cleaning,

extractant of fats and oils, transfer medium, HCFC and HFC production

• Chlorine liquid

• Water treatment, antiseptic agent, bleaching agent, chemical industry

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COMMODITY RESINSL

iqu

ide

po

xy • CHS - EPOXY 510

• CHS - EPOXY 520

• CHS - EPOXY 525

• Protective coatings (e.g. automotive),Composites (wind mill blade, marine, pipe for gas oil and water, aerospace, tooling, sport goods), Civil engineering, Electro (transformer, printed circuit, electro engine, insulator) S

olid

epoxy • CHS - EPOXY 130

• CHS - EPOXY 141

• CHS - EPOXY 211

• Powder coatings, can and coil coatings, automotive, electro, composites

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SPECIAL EPOXY SYSTEMS

CH

-EP

OX

Yre

sin

s • Modified liquid

• Protective coatings , Decorative coatings, Composites (wind mill blades, marine, pipes for gas, oil and water, aerospace, tooling, sport goods), Civil engineering (flooring, polymer concrete, surface protection), Electro(transformer, electro engine)

• Semi-solid

• Protective coatings (automotive), Composites, Electro (transformer, insulator)

• High mol. weight unmod. Solid

• Powder coatings, Protective coatings (automotive, can & coil)

• Other unmodified liquid

• Powder coatings, Protective coatings (e.g. Automotive), Composites (wind mill blades, marine, pipes for gas, oil and water, aerospace, tooling, sport goods), Civil engineering, (polymer concrete), Electro (transformer, printed circuit, electro engine, insulator)

• Solutions

• Protective coatings (automotive, marine, maintenance, container), Decorative coatings, Composites (aerospace, sport goods), Electro (laminates for printed circuit)

• Other (for WB systems, brominated,

• Protective coatings (can & coil), Decorative coatings, Civil engineering (flooring, surface protection)

• HARDENERS - TELALIT

• Coatings, composites, Adhesives, Civil engineering

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ALKYD RESINS

CH

S-A

LK

YD

re

sin

s •Long oil• Industrial coatings (air-drying, fast drying), decorative coatings (universal, interior, exterior, metal, wood, air-drying), Printing

Inks

•Medium oil• Industrial coatings (exterior, metal, primer, topcoat, one-layer, putty & filler, air-drying, force-drying, baking, anticorrosive),

Decorative coatings (interior, exterior, primer, air-drying)

•Short oil• Industrial coatings (exterior, primer, one-layer, fast overcoating, air-drying, corrosion resistance)

•High solid and solventless• Decorative coating (interior, exterior, metal, wood, corrosion resistance)

•Stoving short oil• Decorative and protective coatings (universal, metal)

•Alkyd for industrial coatings• High performance industrial topcoats (air dry, force dry, baking), industrial primers, baking enamels, lift resistant primer (air

dry, force dry, baking), anticorrosive and rust resistant coatings, topcoats and one-layer application, as putties

•Stoving alkyd• Wood and metal nonyellowing coatings, baking enamels

•Waterborne CHS-HYDROSPOL • Decorative and protective coatings (universal, air-drying, primer, topcoat, one-layer)

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APPLICATIONS: EPOXY SYSTEMSC

HS

–E

PO

DU

R • Electro industry –epoxy systems fotcasting (transformers, insulators, electro-engines, condensers) and for lamination (printed circuit boards)

• Adhesives for civil engineering

EP

OS

TY

L

• Water based and slovent-free epoxy system for flooring

• High decorative self-levelling flooring system, systems for anti-static flooring, topcoats on concrete, metal, and wood, primers / penetrating sealers

SA

DU

RIT

• Solvent based epoxy system for construction and civil engineering

• Coloured coating systems, topcoats for interior wood flooring

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ENVIPOXY®

Global leader in environmentally-friendly synthetic resins and the first wold´s company with environmental certification EPD certificate for liquid epoxy resins – EnviPOXY® (was CHS-EPOXY G) and Epichlorohydrin G

Proprietary and patented technology

Our environmentally-friendly, green resins can be used in a variety of applications such as coatings, automotive, wind energy, electro & electronics, civil engineering, etc.

Waterborne alkyd CHS-HYDROSPOL and waterborne epoxy resins CHS-EPOXY and high solid & solvent-free alkyd resins CHS-ALKYD

GR

EEN

EP

OX

Y

RES

INS • EnviPOXY® (CHS-EPOXY G) 520

• EnviPOXY® (CHS-EPOXY G) 525

• EnviPOXY® (CHS-EPOXY G) 530

• Casting and tooling, Civil engineering, Coatings, Adhesives, Composites, Encapsulating and potting G

REE

N E

CH • Epoxy resins industry, synthetic glycerine production,

intermediate of organic reactions , Pharmacy, wet strength resins

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SYNPO – SPOLCHEMIE‘S R&D CENTER

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Cooperation with leading chemical companies in FIVEcontinents

120 employees

More than 60 projects per year

5 years intensive cooperation with ESA and CASA

R&D FOR OUR FUTURE

MILESTONES

1946 Company

founded

1992Joint stock

company

2000 Lloyd´s cert.

ISO 9001

2009acquired by

SPOLCHEMIE

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R&D AND APPLICATIONS Research & Development

Applications and accredited testing

R&D for the Spolchemie®s customers

ANALYTICAL SERVICES IN ACCREDITED LABORATORIES Analysis of polymer materials

Analysis of products and materials

Accredited labs according to EN ISO/IEC 17025

TESTING SERVICES Complex evaluations

Evaluation of thermal and thermo-mechanical properties

Certification

Tests and grant certificates

SMALL SCALE PRODUCTION AND APPLICATIONS Adhesives and sealants

Casting and Sealing Compounds

Reacto-plastic moulding resins

SERVICES AND ACTIVITIES

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TOP PROJECTS

“Liner“ project - Finished in 2013 - Implementation of nanoparticles into

surface modifications of carrying rockets

“Epoxy Core“ project - Just finishing - Development of epoxy foam with defined

physical and mechanical attributes

“CNT‘s“ project – Upcoming - Usage of carbon nanotubes in epoxy matrices

NANOSTRUCTURED POLYMERS AND RENEWABLE RAW MATERIALS Preparation and modification of various nanoparticles

Optimization of epoxy, polyacrylate, alkyd, PUR and polyester systems

Synthesis of hyperbranched structures

Alternative production technologies

Regeneration and reuse of waste polymeric materials

ESA PROJECTS

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CERTIFICATION & SOCIAL RESPONSIBILITY

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CERTIFICATION

RESPONSIBLE CARE CERTIFICATE

ISO CERTIFICATES

• ISO 9001 : 2008

• ISO 14001 : 2004

• OHSAS 18001 : 2007

EPD CERTIFICATES

• for low molecular weight epoxy resin

• for epichlorohydrin

GERMANISCHER LLOYD

• for CHS-EPODUR 581-0542

• for CHS-EPODUR 581-0562

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COOPERATION

WE SUPPORT ACTIVE COMMUNICATION POLICY THROUGH COOPERATION WITH INDUSTRY ASSOCIATIONS

Epoxy Resin Committee

Statistical Committee

Solvent Resin

Manufacturers

The association of Czech

Chemical Manufactures

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SOCIAL RESPONSIBILITY & FACTS We are proud longterm partner of Czech Half

marathon as “MAIN PARTNER OF CZECH HANDBIKE HALF MARATHON” a “OFFICIAL PARTNER OF HALF MARATHON ÚSTÍ n. LABEM“

One of the TOP 20 Czech exporter in 2011 - 2015

“Exporter of the Year in region“ award in 2011-2015

SPOLCHEMIE is one of the leading employers in Ústí region

Intesive cooperation with Czech universities, internal employee program for graduates

Support of social, cultural, educational and sport activities in region of Ústí nad Labem

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EUROPEAN DISTRIBUTION NETWORK

TRICARDO

COMTECH

Baltik-Servis JSC

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WORLD DISTRIBUTION NETWORK

BECH CHEM

CONTINENTAL LINKS INC. Baltik-Servis JSC

SHARAREH NIKDEL

APPLIED

TECHNOLOGY

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THANK YOU FOR YOUR ATTENTION

"Our mission is to work together in creative innovative chemicals for a better quality of life.“

SPOLCHEMIE - Spolek pro chemickou a hutní výrobu, akciová společnost

Address: Revoluční 1930/86, 400 32 Ústí nad Labem, Czech Republic

Phone: +420 477 161 111 E-mail: [email protected]

1856 - 2016