HM5000/6300S Horizontal Machining Center. HM500/600 was developed in 2003 for medium size work piece. HM500/600 was an improvement upon the HM60 which

HM5000/6300SHorizontal Machining Center

HM500/600 was developed in 2003 for medium size work piece. HM500/600 was an improvement upon the HM60 which was developed in 1996

HM5000/6300SDevelopment Background

Over 700 HM600’s and over 450 HM60’s have been sold worldwide mainly in North America and Japan.

Target Markets are Automotive, Production Shops, Energy, Aerospace, Construction and Railway industries.

HM5000/6300S design focus is to Upgrade the HM500/HM600 specification and reduce the manufacturing cost.

Expand X & Z axis travel from HM500/600　　　 X axis ： 780→800mm 　 Z axis ： 800→880mm

HM5000/6300S Increased Travel Capacity

Pallet center to spindle nose 　　　　 150→70mm　　　　 Enables the use of shorter tools

Max. tool weight 　20→25kg 　　　　

HM5000/6300S Increased Tool Capacity

Max. tool diameterφ250→φ270mm 　　Max. tool length 　450→500mm 　　　

Φ2

７0

L=500

New Column to bed design is 10% more rigid in Z axis Thrust

HM600

ＨＭ６３００Ｓ

HM5000/6300S Increased Rigidity

HM5000/6300S Increased Rigidity

Large Cross Roller Slide way

X = 65 mm, Y = 55 mm, Z = 65 mm

Same as HM600

Core Chilled, Double Anchored Ball screws

X, Y & Z = 50mm DIA

HM600 is 45mm DIA

Rapid Speed 　　　　 54→60m/min 　 0.6 Ｇ→ 0.75G　　　　 75m/min （ＯＰ） for X,Z axis

HM5000/6300S Increased Speed

Y axis shutter utilizes double pantograph

HM5000/6300S Upgrading the Reliability

X axis shutter with dual pantographUpper and LowerRight and Left


　　２． Hydraulic piping stationery or strengthened steel braided

Strengthened steel braided hydraulic hoses

Solid Piping from hydraulic unit to B axis

HM6300S Upgrading the Reliability

　　 Prevention from ATC shutter damage and ease of adjustment

ＨＭ６００ Chain driven HM6300S High

speed air cylinder


Minimizing the APC assembly parts by eliminating the bridge

ＨＭ６００ bridge design, Cam driven

ＨＭ６３００Ｓ bridgeless, Hydraulic cylinder driven


Belt driven B axis Same as HM500S & HM800S


Belt drives a Nabtesco Speed Reducer

Utilizing a

Long Life

No Expansion

Driving Belt

Less Noise


One Gear Motor Drives the whole ATC mechanism

A hydraulic cylinder performs the draw bar unclamping directly from the hydraulic unit

Eliminates the ATC CAM on the back of the Spindle

HM6300S Upgrading the Operation

Floor Space Saving

2 APC Fork Design

HM6300S Upgrading the OperationLeft Side Mounted CNC for better approach

to the machining area

Large operator window


A second Large Magazine window

A single load station door


Enclosure allows extra foot and knee space at loading station

HM5000/6300S Upgrading the OperationCentralized Operation and Maintenance

Magazine Oiler - Standard

Spindle Bearing Oiler - Standard

Auto Greaser for slide ways and ball screws - Standard

Hydraulic Power unit

HM5000/6300S Comparable with HM500/600

Max loadable weight 700kg (Same as HM600), 800kg (HM5000)

Largest work diameter and height in class

φ800mm (31.5”)×H 1,050mm (41.34”) (Same as HM600)

Spindle units are the same as HM600


１２Ｒ 600Nm(443ft lbs) 54HP Spindle bearing bore φ100 (3.93”) 　　　　　　　　　　　　

Standard: 12,000min-1 MS 30/25kW 　 420/238N ･m 　φ100 bearing Option : 12,000min-1 MS 40/25kW 　 600/238N ･m 　φ100 bearing 　　　　　　　　　　　　６００Ｎ・ m

spec.４２０Ｎ・ m spec.


HM5000/6300S Maintaining the Reliability

High Volume Ceiling Shower

Coil Conveyors

Steeply inclined enclosure

LED light is Standard

Two Y axis Shower flushing nozzles

Large Ceiling window

HM5000/6300S Top View of Stroke

HM6300S Side View of Stroke

Item Unit Spec.

Machine ＨＭ５０００ＨＭ６３００Ｓ

Machine typeX axis column L to R ／ Z axis table

front to rear

Ｘ axis mm 800 (31.49”)

Ｙ axis mm 750 (29.52”)

Ｚ axis mm 880 (34.64”)

Table surface to spindle centermm

80 (3.14”) ～ 830 (32.6”)

50 (1.96”) ～ 800 (31.5”)

Table center to spindle nose mm 70 (2.75”) ～ 950 ( 37.4”)

Pallet sizemm

500 (19.68”)×500 (19.68”)

630 (24.8”)×630 (24.8”)

Max loadable weight kg 800 (1,760 lbs) 700 (1,543 lbs)

Maximum work diametermm Φ800 (31.5”)

Maximum work heightmm 1,090 (42.91”)/1060 (41.73”)

Pallet configuration 24×M16 tap

Minimum Indexing ° 0.001

Indexing time 90° sec BRT ： 0.9

HM5000/6300S Specifications

Item Unit Spec.

Spindle min-1 35 ～ 12,000, 30/25 kw

Spindle Torque Nm(15%ED) 420 (Op, 600)

Taper 7/24 テーパ　 No.50

Spindle bearing front φ100

Spindle lubrication Air oil

Rapid Speed m/min X YZ = 60 (2,362 IPM)

Cutting Speed with HQ on m/min 1 ～ 40,000 (1,575 IPM)

Tool Shank JIS B 6339 50T

Pull Stud OKK 　 90°

Magazine storage 40 (OP:60,80,116,120,176,236)

Maximum Tool diameter mm Φ115 (4.53”) / w/o adjacent pot ： φ270 (10.63”)

Maximum Tool length mm 500 (19.68”)

Maximum tool weight kg 25 (55 Lbs)

Tool change time （ Chip ・ to ・Chip ） sec 4.5

Pallet change time (JIS evaluation time) sec １２

HM5000/6300S Specifications

HM6300S Top View

HM6300S Front View

HM6300S Side View

MCH10000Heavy Duty cutting

Horizontal Machining Center

・ Bang in Aero space parts which is hard to cutting material such as titanium and Inconel・ Bang in train, construction steel parts

Main features ① Largest in class spindle torque⇒1,547Nm 　OP:1,829Nm 　　　

② Enhanced rigidity ⇒ Thicker column and base

③ Reduced frictional resistance ⇒ hybrid guide way

④Eco friendly 　⇒ less electric consumption by gear driven　　　　　　

Unrivaled heavy duty cutting machine

MCH10000 Specifications

３ step gear driven

Max. torque １， 547 Ｎ・ｍ　　　　　　 OP ：１，８２９Ｎ・ m

Φ １２０ spindle bearing

Achieve heavy duty cutting

①Largest spindle torque on its class

Ｗ1.2 Ｗ

Ｄ

1.3 ＤＬ

1.2 Ｌ

②Enhanced rigidity

1)Base is 30% Thicker (D)

2)Column has 20% Wider from outer edges of the sliding surfaces (W)

3)Column has a 30% Longer Sliding Surface (L)

Column MCH1000Ⅱ 　 column MCH10000 　 column

・ Taper Roller bearing combined with constant surface with turcite　⇒ upgrading the moment rigidity and damping effect

・ 3 step gear driven spindle.　 40% less electric consumption compared with built in motor・ＬＥＤ light （２ set ） standard

③Upgrading the table rigidity

④Eco friendly

Constant surfaceRoller

bearing

Upgrading Accuracy ・　Ｘ，Ｚ axis with hybrid guide face (Turcite and

the aerostatic bearing pad) which reduces frictional resistance under heavy load conditions improving positional and circular accuracy

・　 Double anchored core chilled and enlarged size ball screw. Core chilled ball screw

　⇒ Reduce the thermal displacement

　⇒ Less lost motion

・　 Balanced Twin Screw for Y axis　⇒ More Responsive

Easy operation and maintenance・　 Steps for loading/Checking part in

operation side・　 Centralized the maintenance equipment

into one Area

Efficient chip evacuation・ Upgrading the chip evacuation for

column side

2 coil conveyor for column

2 coil conveyor for table

①Spindle motor standard （ 22kw ） OP （ 26kw ）　　　 Spindle torque 　 1,547N ・ m （ Standard 22KW)　　　　　　　　　　　　　 1,829N ・ m （ OP 26KW)

②3 step gear driven （ Same as MCH1000Ⅱ ）　　　　 40% Less electric consumption than built in motor.③Bearing Diameter （ φ120mm 　 ← 　 φ100 ）　　　 Maximizing the high torque motor performance by

20% larger size bearing

　　　 Oil Air lubrication （← Grease ）

④ Enhanced rigidity for column and bed

　　　1)Base is 30% Thicker

(D)2)Column has 20% Wider from outer edges of the sliding surfaces

(W)3)Column has a 30% Longer Sliding Surface

(L)

MCH10000 vs Previous Model MCH1000 II

⑤Hybrid guide for B axis• 　　　 Taper Roller bearing combined with constant surface with turcite• 　⇒ upgrade in the movement rigidity and damping effect

⑥Upgrading pallet clamp and table clamp force　　　 Pallet clamp force 　　 118k Ｎ　←　 103kN　　　 Table clamp torque （ OP. BRT ）　 16,480Nm 　←　

11,000Nm

⑦Larger size balls crew and stronger feed thrust　　　 X ／Ｙ／Ｚ　　 Φ63 ／ Φ50x2 ／ Φ63　　　　　　　　　　　 30.6kN ／ 33.9kN ／ 30.6kN 　←　

17kN ／ 17kN ／ 17kN

⑧Faster rapid speed （ 24m/min 　←　 12m/min ）

⑨Balanced twin ball screw for Y axis 　　　　　　　 balanced （ ←　 hydraulic balance ） ,


⑩Easy to accommodate special tools　　　 Max, weight （ 30kg ← 25kg ） , Max tool length

（ 660mm ← 500mm ）　　　　ＡＴＣ equipment is transfer swing type

⑪Excellent chip evacuation （ Column front and rear chip discharge has been upgraded ）

• 2 coil conveyor for column

• 2 coil conveyor for table　


Slide way width

X （ 220mm ） Z（ 220mm ）　 MCH-1000ⅡX （ 170mm ） Z （ 190mm ）Feed thrust （ kN ）

X 　 30.6 　 Y 　33.9 　 Z 　 30.6　 MCH-1000Ⅱ 　 each axis17.0

　 HM1000 　 X16.2 　 Y20.0 　Z24.0

B axis （ Rotating axis ）

Taper roller bearing combined with constant surface. Outer diameter of rotation area ：φ780　 MCH-1000Ⅱ 　 cross roller bearing outer diameter ： φ550

　 HM1000 　 cross roller bearing outer diameter ：φ650

Pallet clamp method and location 置

Mutli clamp 　 φ680 　　 MCH-1000Ⅱ 　 multi clamp 　 φ565

　 HM1000 　 multi clamp 　 φ610


Item Unit spec.

Ｘ travel mm 1,600

Ｙ travel mm 1,270

Ｚ travel mm 1,200

Pallet dimension mm 1000×1000

Max loadable weight kg 3,000(OP:5,000)

Spindle Speed min-1 35 ～ 4,500(OP:6,000)

Spindle Taper 7/24 taper 　 No.50

Spindle motor kW(30min/cont,) 22/18.5(OP:26/22)

Spindle Torque N ･m 1,547/1,301

Rapid Speed m/min X/Y/Z ： 24 　

Tools （ Max ） D×L x W mm×mm×kgφ115 (w/o tools in adjacent

φ270)×660×30

Magazine storage 60(OP ： 116,176)

Machine Height mm 4,205

Floor space （ Width×Depth ） mm 5,185×7,395

Machine Weight Kg 33,000

MCH10000 Specifications

4,2

05

MC

H1

00

0Ⅱ

　4

,03

3H

M1

00

0　

4,6

10

(60

MG

)

5, １８５MCH1000Ⅱ 　 4,880HM1000 　 5,530

MCH10000 Front View

Max. work

φ1750×Width. 1550×Height 1450 　3t 　（ OP. 5 ｔ）　 MCH1000Ⅱ 　 φ1450×1450

　 HM1000 　 φ1970×1550

4,2

05

MC

H1

00

0Ⅱ

　4

,03

3H

M1

00

0　

4,6

10

(60

MG

)

Y 、 Z 　 stroke 1270×1200　 MCH1000Ⅱ 　1270×1020

　 HM1000 　 1400×1400

MCH10000 Side View

5,1

85

MC

H1

00

0Ⅱ

　4

,88

0H

M1

00

0　

5,5

30

7,395MCH1000Ⅱ 　

7,545HM1000 　 8,195

X 、 Z 　 stroke 1600×1200　 MCH1000Ⅱ 　 1600×1020

　 HM1000 　 1700×1400

MCH10000 Top View

Documents

HM5000/6300S Horizontal Machining Center. HM500/600 was developed in 2003 for medium size work piece. HM500/600 was an improvement upon the HM60 which