Honda Mower Manual

8/3/2019 Honda Mower Manual

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This owners manual is considered a permanent part of the lawnmower and should remain with the mower if resold.The information and specifications included in this publication werein effect at the time of approval for printing. Honda PowerEquipment Mfg., Inc. reserves the right, however, to discontinue orchange specifications or design at any time without notice andwithout incurring any obligation whatever.Honda lawn mowers meet Consumer Product Safety Commission(CPSC) blade safety requirements for walk-behind rotary mowers.Your mower is not equipped with a spark arrester, and it may beillegal to operate the mower in some areas. Check local laws andregulations. An optional spark arrester is available from authorizedHonda lawn mower dealers.

01993 American Honda Motor Co., Inc. - All Rights Reserved


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Congratulations on your selection of a Honda lawn mower. We arecertain you will be pleased with your purchase of one of the finestlawn mowers on the market.We want to help you get the best results from your new mower andto operate it safely. This manual contains the information on how todo that; please read it carefully.Keep this owners manual handy, so you can refer to it any time,and make sure the manual stays with the lawn mower if you sell it.We suggest you read the warranty policy to fully understand itscoverage and your responsibilities of ownership. The warrantypolicy is a separate document that should have been given to youby your dealer.When your mower needs scheduled maintenance, keep in mindthat your Honda lawn mower dealer is specially trained in servicingHonda mowers and is supported by the parts and service divisionsof American Honda. Your Honda dealer is dedicated to yoursatisfaction and will be pleased to answer your questions andconcerns.

Best Wishes,Power Equipment DivisionAmerican Honda Motor Co., Inc.


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Safety MessagesYour safety and the safety of others is very important. We haveprovided important safety messages in this manual and on thelawn mower. Please read these messages carefully.A safety message alerts you to potential hazards that can hurt youand others. Each safety message is preceded by a safety alertsymbol A and one of three words: DANGER, WARNING, orCAUTION.These mean:

You WILL be KILLED orSERIOUSLY HURT if you dontfollow instructions.You CAN be KILLED orSERIOUSLY HURT if you dontfollow instructions.You CAN be HURT if you dontfollow instructions.

Each message tells you what the hazard is, what can happen, andwhat you can do to avoid or reduce injury.

Damage Prevention MessagesYou will also see other important messages that are preceded bythe word NOTICE.This word means:1 NOTICE 1 Your lawn mower or other property can bedamaged if you dont follow instructions.The purpose of these messages is to help prevent damage to yourlawn mower, other property, or the environment.


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CONTENTSTurn to the beginning of each section for a complete list ofsubjects.MOWER SAFETY 1Important information about some specific hazards, and whatyou can do to prevent injury.BLADES AND A-ITACHMENTS 7Standard and optional equipment for different lawn bare needs.CONTROLS 11identification of components and information about how thecontrols work.BEFORE MOWING 19How to fuel and check your mower to be sure it is ready. How toprepare your lawn and yourself before you begin mowing.MOWING 29Starting and stopping the engine, safe mowing practices, andmowing tips.TRANSPORTINGHow to load and carry your mower safely.

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MAINTENANCE & ADJUSTMENTS 43When and how to perform routine inspection, service, andadjustments to keep your mower in good operating condition.TROUBLESHOOTINGWhat to check if you have a problem with your mower.

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STORAGE 65How to protect your mower from rust and corrosion, and ensurethat it will start easily when you want to use it again.SPECIFICATIONSDimensions, capacities, and other technical information.

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INDEX AND ADDITIONAL INFORMATION 77Index, additional Honda publications, and how to contact us ifyou have a question or a warranty repair problem.

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MOWER SAFETYThis section explains what you need to know to operateyour mower safely.Safety Information 2Important Message to Parents 4Safety Label Locations 5

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MOWER SAFETYSafety Information

Most accidents with walk-behind mowers can be prevented if youfollow all instructions in this manual and on the mower. The mostcommon hazards, according to accident statistics, are discussedbelow, along with the best way to protect yourself and others.Avoid Rotating Blades

Rotating blades can cause serious cuts and even amputatefingers, hands, toes, or feet. Keep away from the mower deckwhenever the engine is running. If you need to work around thedeck to clear grass accumulation, adjust the cutting height, or forany other reason, always shut off the engine. Disconnect thespark plug cap from the spark plug. Wear heavy gloves when youneed to clean the mower deck or handle the blade(s).

Clear Mowing AreaMower blades can throw rocks and other objects with enoughforce to cause serious injury. Before mowing, carefully inspectthe area and remove all sticks, stones, pieces of wire, and otherloose objects. Never operate the blade(s) over gravel.

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MOWER SAFETYKeep Shields in Place

Guards and shields are designed to protect you from being hit bythrown objects and from touching hot engine parts and movingcomponents. For your safety and the safety of others, keep allshields in place when the engine is running.

Refuel with CareGasoline is extremely flammable and gasoline vapor canexplode. Refuel only outdoors, in a well-ventilated area, with theengine OFF. If the engine has been running, allow it to cool.Never smoke near gasoline, and keep other flames and sparksaway. Always store gasoline in an approved container.

Wear Protective ClothingWearing protective clothing will reduce your risk of injury. Longpants and eye protection reduce the risk of injuries from thrownobjects. Sturdy shoes with aggressive soles will help protect yourfeet and give you better traction on slopes or uneven ground.

Turn Engine Off When Not MowingIf you need to leave the mower for any reason, even just toinspect the lawn ahead, always turn the engine off.

THROllLE LEVER

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MOWER SAFETYImportant Message to Parents

YOUR CHILDRENS SAFETY IS VERY IMPORTANT to Honda.Thats why we urge you to read this message before letting youryoungster operate this lawn mower. Lawn mowers are tools, nottoys. As with any equipment, bad judgments can result in seriousinjuries. You can help prevent accidents by making gooddecisions about if, when, and how your youngster operates thisequipment.The first question youll need to ask is whether your youngster iscapable of operating this mower safely. Remember, youngpeople vary widely, and AGE IS NOT THE ONLY FACTOR.Physically, a youngster must be LARGE ENOUGH ANDSTRONG ENOUGH to easily start the mower and control itsdirection. The youngster also needs enough size, strength, andcoordination to comfortably reach and operate the controls.Another, tougher question you need to ask is if your youngsterhas enough MATURITY AND RESPONSIBILITY to safelyoperate this mower. Does the young person think throughproblems and come to logical solutions? Be honest! Anyone whotakes unnecessary risks and doesnt obey rules should notoperate this lawn mower.If you decide that your son or daughter can handle the mowersafely, CAREFULLY READ THE OWNERS MANUAL with youryoungster. Make sure you both understand all instructions andsafety information. Also, be sure your youngster wears sturdyshoes and other protective clothing when operating or handlingthe mower.SUPERVISION is also very important. Walk with your youngsterduring the first few minutes of mowing. Even after the youngsterhas become confident with the mower, do not let the youngperson use the mower without good adult supervision. An adultshould also be present during refueling and maintenance. In fact,its up to parents to make sure that the mower is properlymaintained and kept in safe operating condition.By always placing safety first, your youngster will acquire usefulskills and a sense of accomplishment. And youll both get thebest results from your lawn mower.


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MOWER SAFETYSafety Label Locations

The labels shown here contain important safety information.Please read them carefully. These labels are consideredpermanent parts of your mower. So if a label comes off orbecomes hard to read, contact your dealer for a replacement.

Gasoline is highly flammable end explosiveIS SUBJECT TO DETERIORATION AND WEAR, and you can be burned or seriously in/wed.IND SHOULD BE CHECKED FREOUENTLY FORBAG REPLACEMENT. THIS BAG CONFORMS TOA.N.S.I. STANDARD 871.1, ANY REPLACEMENT n Wipe up spills before starling engine.MUST MEET THIS STANDARD.MOWER BLADE CAN CUT OFF HANDS OR FEET 1 \?f?t---W Stop the engine bafom operdng mar door.n lway*eepam ny romower eckTHROWN OBJECTS CAN CAUSE SERIOUS INJURY,BLINDNESS, OR PROPERTY DAMAGE.n nspa area Md mmow dEbIs betore movllng.n Keep hlldmn and others away.. wear eye procanlon.

e CAUTIONHOT MUFFLER CAN BURN YOU.Stay away if engine has been running.

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BLADES AND ATTACHMENTSThis section shows standard and optional equipment fordifferent lawn care needs, and it tells you how to adapt yourmower for bagging, side-discharge and mulching.Blades (HRB215 and HRM215) 8Mulching Plug (standard for HRM215) 9Grass Bag (standard for HRB215) 9Side-Discharge Chute(optional for HRB215 and HRM215) 10

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BLADES AND ATTACHMENTSBlades

HRB215 0HRB215 mowers are factory equipped with a high-lift blade formaximum bagging and side-discharge performance.

ONE-PIECE HIGH-LIFT BLADE(standard for HRB215, optional for HRM215)

l Best for bagging and side-discharge.l Less effective for mulching.

HRM215HRM215 mowers are factory-equipped with a special two-piecemulching blade assembly.With the mulching plug installed (page 9), the two bladesrecirculate cut grass under the mower deck, where the clippingsare chopped into small particles that fall through the turf anddecompose quickly. This returns nutrients to the soil and reducesthe need for raking, bagging, and disposal.When the mulching plug is removed, and the optional grass bagor side-discharge chute is installed, the blades blow cut grassinto the bag or out the side-discharge chute.It is not necessary to change blades when switching betweenmulching, bagging, and side-discharge operation. The mulchingblades perform all three functions.

TWO-PIECE MULCHING BLADE ASSEMBLY.(standard for HRMPlS, optional or HRB215)

l Best for mulching.l OK for bagging and side-discharge.

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BLADES AND ATTACHMENTSGrass Bag (standard for HRB215, optional for HRM215)

With the grass bag installed, thelawn mower works like avacuum cleaner. It blows airthrough the bag, which traps theclippings.Bagging should be considered Bwhere you want the lawn to beclear of loose particles, such asaround swimming pools.Bagging is also a good way todeal with less frequently mowedareas where the grass hasgrown too tall to mulch easily.To attach the grass bag, lift thedischarge guard, (remove themulching plug if so equipped),and hook the bag onto themower deck as shown. Releasethe discharge guard to securethe grass bag.

Mulching Plug (standard for HRM215, optional for HRB215)The mulching plug contours the DISCHARGE GUARDmower deck for efficientmulching when the mower isequipped with the two-piecemulching blade assembly(paw 8).You can quickly remove theplug to install a grass bag orside-discharge chute.Raise the discharge guard toremove or install the mulchingplug. When installing, be surethe plug is fully inserted, and thedischarge guard is closed. MULCHING PLUG


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BLADES AND ATTACHMENTSSide-Discharge Chute(optional for HRB215 and HRM215)

The chute directs grass clippings away from the operator andspreads them over the lawn. The clippings will be larger thanmulched particles, and they may need to be removed by raking.Side-discharge mowing should be considered for less frequentlymowed areas where grass has grown too tall to mulch easily.To attach the chute, lift the discharge guard, (remove themulching plug if so equipped), and hook the chute onto themower deck as shown. Release the discharge guard to securethe chute.

DISCHARGE GUARD

SIDE DISCHARGE CHUTE

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CONTROLSThis section shows the locations of controls and otherimportant parts of your mower, and it tells you how thecontrols work.Component Identification 12Controls 14ThrottleLever. . . . . . . . . . . . . . . . . . 74Shift Lever (HFfB215SXA & HRM215SxA) . . 14

Blade Control Lever . . . , . . . . . . . . . . 15Drive Clutch Lever(HRB215SXA & HRM275SXA) . . . . . . . . 16Handlebar. . . . . . . . . . . . . . . . . . . . 17Cutting Height Adjustment Levers . . . . . . . 18

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CONTROLSComponent Identification

BLADE CONTROL BU-KON

BLADE CONTROL LEVER

DRIVE CLUTCH LEVER(HRB215SXA & HRM215SXA)

HANDLEBAR \y 2STARTER

FUEL TANK CAP

ADJUSTMENT LEVER

OIL FILLER CAPMOWER DECK FRONT CUlllNGADJUSTMENT LE HEIGHTYER

HRB215PXA: Manually propelled, high-lift blade, and grass bagHRB21 SSXA: Self-propelled, high-lift blade, and grass bagHRM215PXA: Manually propelled, mulching blades, and mulching plugHRM215SXA: Self-propelled, mulching blades, and mulching plug


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CONTROLS

GEAR SHIFT LEVER(HRB21 SSXA & HRM21 SSXA)

ENGINE FRAMESERIAL SERIALNUMBER NUMBER\ w

\ HANDLEBARLOCKING KNOB

SPARK PLUG CAP

REAR CUlllNG HEIGHTADJUSTMENT LEVER

AIR CLEANERFRONT CUlllNG HEIGHTADJUSTMENT LEVER \

CARBURETOR

Record the frame and engine serial numbers in the space below.You will need these serial numbers when ordering parts andwhen making technical or warranty inquiries (see page 83).Frame serial number: MZB _ -Engine serial number: GJAB -

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CONTROLSControls THROTTLE LEVERThrottle LeverN CHOKE -*FAST -

*SLOW -aSTOP -

For starting a coldengine.For restarting awarm engine and formowing.For idling the engine.For stopping theengine and closingthe fuel valve.

When the mower is not in use, leave the throttle lever in theSTOP position to prevent carburetor flooding and to reduce thepossibility of fuel leakage.Gear Shift Lever (HRB215SXA & HRM215SXA)1 (slow) - For mowing thickgrass ormaneuvering insmall areas.

2 (fast) - For maximumself-propelled speedin large, open areas.

To avoid incomplete gearengagement, move the gearshift lever all the way forward orall the way back.You can shift gears withoutreleasing the drive clutch lever(page 16), but the transmissionmay not shift smoothly if themower is pulling hard. Forsmoother operation, release thedrive clutch lever before shiftinggears.

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CONTROLSBlade Control Lever

The blade control lever starts and stops blade rotation.To start blade rotation, press the button on top of the bladecontrol lever, then pull the lever back and hold it against thehandlebar.Release the blade control lever to stop the blade.Operate the blade control lever with a quick and completemotion, so the blade drive is always either fully engaged orstopped. This will help to prevent stalling the engine, and it willalso extend the service life of the blade control mechanism.Always release the blade control lever before starting the engineto prevent the blade(s) from turning.

BLADE / /CONTROLLEVER /- 7

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CONTROLSDrive Clutch Lever (HRB215SXA & HRM215SXA)

The drive clutch lever engages and disengages the transmissionthat drives the rear wheels.To propel the mower, move the drive clutch lever up and hold itagainst the handlebar.Release the drive clutch lever to stop the mower.Operate the drive clutch lever with a quick and complete motion,so the drive clutch is always either fully engaged or released.This will help to extend the service life of the clutch mechanism.For self-propelled mowing, press the button on top of the bladecontrol lever, pull the blade control lever back, then move thedrive clutch lever up against the handlebar. Hold both leversagainst the handlebar.Always release the drive clutch lever before starting the engine. Ifthe drive clutch is engaged, the mower will move forward whenyou operate the starter.

DRIVE CLUTCH LEVERHRBPlSSXA & HRMPlSSXA

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CONTROLSHandlebar

The handlebar is adjustable to a high, mid, or low position. Selectthe height that provides the most comfortable operating position.1. Loosen the handlebar locking knobs.2. Spread the lower ends of the handlebar to release the locatingpins.3. Move the handlebar up or down, so the locating pins engageother holes on the handlebar mounting brackets.

HANDLEBAR \

LOCKING KNOB (2)

4. Tighten the handlebar locking knobs securely.The handlebar can be folded for compact storage or transport.5. Loosen the handlebar locking knobs.6. Spread the lower ends of the handlebar struts to release thelocating pins.7. Fold the handlebar forward, over the top of the mower.

When folding the handlebar, be careful to avoid kinking orpinching the control cables.

HANDL

LOCKING KNOB (2)

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CONTROLSCutting Height Adjustment Levers

There are six settings to choosefrom, as shown in theillustration. The cutting heightfigures are approximate, as theactual height of cut grass willvary with lawn and soilconditions.To adjust cutting height, pulleach adjustment lever towardthe wheel, and move it intoanother notch. Set all fouradjustment levers to the samecutting height position.

The blades will start spinning ifthe blade control lever is pulledback while the engine is runningSpinning blades can cut youseverely and can amputatefingers and toes.Stop the engine before placingyour hands near the mowerIf you are not sure what cuttingheight to select, check theappearance of the lawn aftermowing a small area, thenreadjust the cutting height ifnecessary.I ICutting HeigtIt

HRM215 HRB21525 mm (1 in) 19 mm (3/4 in)38 mm I1 % in1 25 mm (1 in),

38 mm (1 V2 in)51 mm (2 in)64 mm (2/2 in)

ADJUSTMENT LEVERS

ADJUSTMENT LEVER

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BEFORE MOWINGThis section explains how to fuel and check your mower tobe sure it is ready, and it tells you how to prepare your lawnand yourself before you begin mowing.Check Your Lawn 20Check Your Mower 21Blade(s) . . , . . . . , . . . . . . . . . . . . . 2 1Engine Oil. . . , . . . . . . . . . . . . . . . . 22

Fuel . . . . . . . . . . . . . . . . . . . . . . . 23Air Cleaner . . . . . , . . , . . . . . . . . . . 26Grass Bag(standard for HRB215, optional for HRM215) . 27Handlebar Height . . . . . . . . , . . . . . . . 27Cutting Height . . . . . . . . . . . . . . . . . 27Are YOU Ready to Mow?. . . . . . . . . . . . 28

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BEFORE MOWINGCheck Your Lawn

For your safety and for the safety of others, always inspect thearea before mowing.ObjectsAnything which can be picked up by the blades and thrown is apotential hazard to you and others. Look for things like stones,sticks, bones, and wire. Remove them from the mowing area.

People and PetsPeople and animals near the mowing area can move into yourpath or into a position where they could be struck by thrownobjects. Clear the area of people and pets, especially children.Their safety is your responsibility.

LawnCheck the length and condition of the grass, so you will knowwhat cutting height and mowing speed to use.Avoid mowing wet grass. Not only will wet grass clog your mowerdeck and collect in clumps on the lawn, it also gives poor traction,increasing your risk of losing your footing.

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BEFORE MOWINGCheck Your MowerBlade(s)

With the throttle lever in theSTOP position and the sparkplug cap disconnected, tilt themower to the right, so thecarburetor side is up. This willhelp to prevent fuel leakage andhard starting.Inspect the blade(s) for wearand damage.

NORMAL EXCESSIVELYWORN

/ BLADE(S)

BLADE BOLTS

BENT CRACKED

Dull blades can be sharpened, but blades that are worn out, bent,cracked, or otherwise damaged must be replaced. Worn ordamaged blades can break, causing blade pieces to be thrownfrom the mower.When the blade(s) needs sharpening or replacement take thelawn mower to an authorized Honda lawn mower dealer. Or, ifyou have a torque wrench, you can remove and install theblade(s) yourself (see pages 58 - 59).BLADE SHARPENING: To avoid weakening the blade(s), orcausing imbalance or poor cutting, the blade(s) should besharpened by trained staff at an authorized Honda lawn mowerdealer.BLADE REPLACEMENT: Use genuine Honda replacementblades or their equivalent.Check that the blade bolts are tight. Use a wooden block toprevent the blade(s) from turning when tightening the bolts. Wearheavy gloves to protect your hands.Blade bolt torque: 49 - 59 Nom (5.0 - 6.0 kg-m, 36 - 43 ft-lb).

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BEFORE MOWINGEngine Oil

Check the engine oil level withthe engine stopped and themower on a level surface.1. Remove the oil filler cap, andwipe the dipstick clean:2. Insert and remove thedipstick without screwing itinto the filler neck. Check the

oil level shown on the dipstick.3. If the oil level is low, add oil toreach the upper limit mark onthe dipstick. Do not overfill.

Running the engine with a low oillevel can cause engine damage.Use high-detergent, premiumquality 4-stroke engine oil,certified to meet or exceed U.S.automobile manufacturersrequirements for API ServiceClassification SG, SF/CC, CD.pEiqUsing nondetergent oil canshorten the engines servicelife, and using 2-stroke oil candamage the engine.SAE 1OW-30 is recommendedfor general, all-temperatureuse. Other viscosities shown inthe chart may be used whenthe average temperature in

FILLER CAP/DIPSTICK

- FILLER CAP/DIPSTICK

c UPPERLIMITLOWERLIMIT

your area is within the indicated .A .dD .:O : ,, i L dcrange. AMBIENT TEMPERATURE4. After checking the engine oillevel, screw in the fillercap/dipstick securely.

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BEFORE MOWINGFuelFuel tank capacity: 1 .O e (0.26 US gal)

Refuel in a well-ventilated area before starting the engine. If theengine has been running, allow it to cool.Remove the tank cap and check the fuel level. Refill the tank ifthe fuel level is low. Refuel carefully to avoid spilling fuel. Do notoverfill; there should be no fuel in the filler neck. After refueling,tighten the fuel tank cap securely.

Gasoline is highly flammable and explosive.You can be burned or seriously injured.When refueling:l Stop the engine and keep heat, sparks, and flames away.l Refuel only outside.l Wipe up spills immediately.Never refuel the mower inside a building where fumes may reachflames or sparks. Keep gasoline away from appliance pilot lights,barbecue, electric appliances, power tools, etc.Spilled fuel is not only a fire hazard, it causes environmentaldamage. Wipe up spills immediately. Dispose of gasolineproperly.

pG?iEqFuel can damage paint and plastic. Be careful not to spill fuelwhen filling your fuel tank. Damage caused by spilled fuel isnot covered under warranty.

@- FUEL TANK CAP

FUEL FILLER NECK23


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Fuel RecommendationsUse gasoline wi.th a pump octane rating of 86 or higher.We recommend unleaded fuel because it produces fewer engineand spark plug deposits and extends exhaust system life.Never use stale or contaminated gasoline or an oil/gasolinemixture. Avoid getting dirt or water in the fuel tank.Occasionally you may hear light spark knock or pinging(metallic rapping noise) while operating under heavy loads. Thisis no cause for concern.If spark knock or pinging occurs at a steady engine speed, undernormal load, change brands of gasoline. If spark knock or pingingpersists, see an authorized Honda lawn mower dealer.

1 NOTICE 1Running the engine with persistent spark knock or pinging cancause engine damage.

Running the engine with persistent spark knock or pinging ismisuse, and the Distributors Limited Warranty does not coverparts damaged by misuse.

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BEFORE MOWINGOxygenated Fuels

Some conventional gasolines are being blended with alcohol oran ether compound. These gasolines are collectively referred toas oxygenated fuels. Some areas of the United States andCanada use oxygenated fuels to help reduce emissions.If you use an oxygenated fuel, be sure it is unleaded and meetsthe minimum octane rating requirement.Before using an oxygenated fuel, try to confirm the fuelscontents. Some states/provinces require this information to beposted on the pump.The following are the EPA approved percentages of oxygenates:

ETHANOL (ethyl or grain alcohol) 10% by volumeYou may use gasoline containing up to 10% ethanol byvolume. Gasoline containing ethanol may be marketed underthe name Gasohol.MTBE (Methyl Tertiary Butyl Ether) 15% by volumeYou may use gasoline containing up to 15% MTBE by volume.METHANOL (methyl or wood alcohol) 5%You may use gasoline containing up to 5% methanol byvolume, as long as it also contains cosolvents and corrosioninhibitors to protect the fuel system. Gasoline containing morethan 5% methanol by volume may cause starting and/orperformance problems. It may also damage metal, rubber, andplastic parts of your fuel system.If you notice any undesirable operating symptoms, try anotherservice station, or switch to another brand of gasoline.

Fuel system damage or performance problems resulting from theuse of an oxygenated fuel containing more than the percentagesof oxygenates mentioned above are not covered under warranty.

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BEFORE MOWINGGrass Bag (standard for HRB215, optional for HRM215)

Check the condition of the grass bag. The grass bag wearsduring normal use and will eventually require replacement. Grassbag replacement is explained on page 60.

Objects hit by the blade can be thrown through a worn or~~Pdamagedgr~~Thrown objects can senously Injure you.Replace the grass bag if worn or damaged.Check that the grass bag is not clogged. A clogged bag will notcollect grass efficiently and must be cleaned. When the bagneeds cleaning, wash it with a garden hose, and allow it to drycompletely before use; a wet bag will clog quickly.

HandlebarCheck that the handlebar is adjusted to a comfortable operatingposition. Handlebar height adjustment is explained on page 17.

Cutting HeightCheck the mower deck cuttingheight settings, and be sure thatall four adjustment levers areset to the same cutting heightposition. Cutting heightadjustment is explained onpage 18.

ADJUSTMENT LEVERS

The blades will start spinning ifthe blade control lever is pulledback while the engine is running.Spinning blades can cut youseverely and can amputatefingers and toes.Stop the engine before placingyour hands near the mowerdeck.

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BEFORE MOWINGARE YOU Ready to Mow?

Just in case you have missed a hidden object in your lawn, besure to wear protective clothing. Long pants and eye protectioncan lower your risk of injury from thrown objects. Wear footwearthat protects your feet and wont let you slip if you mow on slopesor uneven ground.

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MOWINGThis section tells you how to operate the mower safely andeffectively.Starting the Engine 30Operating the Controls for Mowing 31

Throttle Lever , . . . . . . . . . . . . . . . . . 31Shift Lever (HRBZISSXA & HRM215SX4) . . 31Blade Control Lever . . . . . . . . . . . . . . 32Drive Clutch Lever(HRB215SXA & HRMZISSXA) . . . . . . . . . 32

Stopping the Engine 33Safe Mowing Practices 34Slopes ..................... 34Obstacles .................... 35Gravel and Loose Objects ........... 35Mowing Tips 36When to Mow. ................. 36Cutting Height ................. 36Cutting Width .................. 36Blade Speed .................. 37Blade Sharpness ................ 37Dry Grass .................... 37

Wet Grass ................... 37Fallen Leaves .................. 38If the Mower Deck Clogs ............ 38Mowing Patterns ................ 39

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MOWINGSi arting the Engine

Because of the risk of carbon monoxide poisoning, it makes goodsense to start the mower outside, or at feast in an open area withgood ventilation.Before starting, make sure the discharge guard is closed, or thatthe grass bag or side-discharge chute is in place.1. FOR STARTING A COLDENGINE:Move the throttle lever to the

CHOKE position.FOR RESTARTING A WARMENGINE:Move the throttle lever to theFAST position.

2. Place your foot on the mowerdeck step. Pull the starter griplightly until you feelresistance, then pull briskly.Return the rope gently.Always release the bladecontrol lever before starting STARTER GRIPthe engine to prevent theblade(s) from turning.HRB215SXA & HRM21 SSXA:Always release the driveclutch lever before using thestarter. If the drive clutch isengaged, the mower will moveforward when.you operate thestarter.Even though the blade does not turn until you pull back theblade control lever, it is good practice to keep hands and feetaway from the mower deck at all times when the engine isrunning.

3. When the engine warms up, move the throttle lever away fromthe CHOKE position. Set the lever at FAST to mow or atSLOW to idle.

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MOWINGOperating the Controls for MowingThrottle Lever

Blade speed is as important assharpness. When the bladerotates at high speed, it createsa strong fan action that lifts andcuts grass more efficiently.Always mow with the throttlelever in the FAST position, but Fdo not try to increase the presetengine speed.

Gear Shift Lever (HRB215SXA & HRM215SXA)1 (slow) - For mowing thick GEAR SHIFT LEVERgrass or HRB215SXA & HRM215SXAmaneuvering insmall areas.2 (fast) - For maximumself-propelled speedin large, open areas.To avoid incomplete gearengagement, move the shiftlever all the way forward or allthe way back.You can shift gears withoutreleasing the drive clutch lever(page 32) but the transmissionmay not shift smoothly if themower is pulling hard. Forsmoother operation, release thedrive clutch lever before shiftinggears.

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MOWINGBlade Control Lever

To start blade rotation, pressthe button on top of the bladecontrol lever, then pull the leverback and hold it against thehandlebar.Release the blade control leverto stop the blade.Operate the blade control lever

with a quick and completemotion, so the blade drive isalways either fully engaged orstopped. This will help toprevent stalling the engine, andit will also extend the service lifeof the blade control mechanism.Drive Clutch Lever(HRB215SXA & HRM215SXA)

To propel the mower, move thedrive clutch lever up and hold itagainst the handlebar.Release the drive clutch lever tostop the mower.Operate the drive clutch lever witha quick and complete motion, sothe drive clutch is always eitherfully engaged or released. This willhelp to extend the service life ofthe clutch mechanism.For self-propelled mowing,press the button on top of theblade control lever, pull theblade control lever back, thenmove the drive clutch lever upagainst the handlebar. Holdboth levers against thehandlebar.

BLADE CONTROLLEVER

TO START BLADE ROTATION

DRIVE CLUTCH LEVER(HRB215SXA 8 HRM215SXA)

CONTROL

TO MOVE MOWER WITHOUTBLADE ROTATIONBLADE CONTROLLEVER

DRIVE CLUTCH LEVER(HRB215SXA 8 HRM21 SSXA)

FOR SELF-PROPELLED MOWING

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MOWINGStopping the Engine

1. Release the drive clutch lever (HRB215SXA & HRM215SXA)and blade control lever (all models).2. Move the throttle lever to the STOP position.When the mower is not in use, leave the throttle lever in theSTOP position to prevent carburetor flooding and to reduce thepossibility of fuel leakage.

LEVER

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MOWINGSafe Mowing Practices

For your safety, keep all four wheels on the ground, and becareful to avoid losing your footing and your control of the mower.Keep a firm grip on the handlebar, and walk, never run, with themower. Be very careful when mowing uneven or rough ground.If stuck, do not kick or shove the mower with your foot. Use thehandlebar to control the mower.

The blade is sharp and spins at high speed.A spinning blade can cut .you severely and can amputatefingers and toes.l Wear protective footwear.l Keep your hands and feet away from the mower deck whilethe engine is running.l Stop the engine before performing any adjustment,inspection, or maintenance.l Never tilt the mower while the engine is running.l Be careful to avoid losing your balance and slipping.

SlopesMow across slopes, not up anddown. Avoid steep slopes (morethan 209, and be careful whenchanging direction. Mowing ona slope when the grass is dampor wet could cause you to slip,fall, and lose control of themower.

MAXIMUM SLOPE: 20

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MOWINGObstacles

Use the side of the mower to cut close to large obstacles, such asfences or walls.Release the drive clutch lever to disengage the drive whenmowing around trees and other obstacles. Push the moweraround obstacles for better directional control. Be careful whenmowing over obstacles embedded in the lawn, such as sprinklerheads, paving, edging, etc. Avoid anything that sticks up abovethe surface of the lawn.If the blade(s) hit something, or if the mower starts to vibrate, stopthe engine immediately and check for damage. Striking objectsmay damage the blade(s), bend the crankshaft, and/or break themower deck or other components. Vibration usually indicatesserious trouble.

Worn, cracked, or damaged blades can break, and pieces ofdamaged blades can become dangerous projectiles.Thrown objects can cause serious injury.Inspect the blades regularly, and do not operate the mowerwith worn or damaged blades.

The Distributors Limited Warranty does not cover parts damagedby accident or collision.

Gravel and Loose ObjectsThe best way to prevent potential injury from thrown objects is torelease the blade control lever to stop the blade(s) beforereaching areas with gravel, loose stones, or landscaping material.

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MOWINGMowing TipsWhen to Mow

Most grasses should be mowedwhen they have grown l/2 to 1inch above their recommendedheight.For best mulching results, mowthe lawn frequently, cutting offless than one inch of grasseach time. In growing season,you will probably need to mowthe lawn twice a week.

Cutting HeightConsult a local nursery or lawnand garden center for cuttingheight recommendations andadvice about specific types ofgrasses and growing conditionsin your area.If you look closely, youll see thatmost grass has stems andleaves. If you cut off the leaves,youll scalp the lawn. Let the LONG TOO SHORTgrass recover between ENOUGHmowings. Your mower will workbetter, and your lawn will lookbetter.If your grass gets too tall, cut it once at the highest cutting heightsetting, then mow again in 2 or 3 days. Dont take off more thanone third of total grass height in any one mowing, or brownpatches may develop.Cutting height adjustment is explained on page 18.

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Cutting WidthFor an even lawn finish, overlapeach mowing swath by a fewinches. If the grass is very tall orthick, use more overlap andanarrower mowing swath.

Blade SpeedThe blade must spin very fast tocut properly. Always use theFAST throttle setting, and keepthe engine running at maximumrpm.If engine speed drops, thatmeans the blade is trying to cuttoo much grass. Mow anarrower swath, move themower more slowly, or raise thecutting height.

Blade Sharpness TROlTLE LEVERSharp blades cut cleanly. Dull blades tear the grass, leavingshredded ends that turn brown.When your blade(s) doesnt cut cleanly anymore, have itsharpened or replaced (see page 58).

Dry GrassIf the ground is too dry, mowing will stir up a lot of dust. Besidesbeing unpleasant to work in, too much dust will clog thecarburetor air filter.If dust is a problem, water your lawn the day before mowing.Mow when the grass is dry to your touch, but the soil is still moist.Wet Gr,assWet grass is slippery and can make you lose your footing. Also,wet grass clippings will clog the mower deck and collect inclumps on the lawn. Always wait for wet grass to dry beforemowing.

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MOWINGFallen Leaves

If you want to mulch fallenleaves into your lawn, dont letthe leaf cover get too deepbefore you begin. For bestresults, start mulching whilegrass still shows through the leafcover.Mulching blades (see page 8)and the mulching plug(see page 9) are standardequipment on HRM215 mowers.They can be installed as optionalequipment on HRB215 mowers.In places where fallen leaves completely cover the grass, removethe leaves by raking, or install the grass bag, so your mower canpick them up for disposal.The grass bag is standard equipment on HRB215 mowers (seepage 9) and can be installed as optional equipment on HRM215mowers.If using your mower to bag large accumulations of fallen leavesfor disposal, and not for mowing or mulching, set the cuttingheight adjustment levers so the front of the mower deck is one ortwo settings higher than the rear.

If the Mower Deck ClogsBefore clearing a cloggedmower deck, stop the engine,leave the throttle lever in theSTOP position and disconnectthe spak plug cap. Tilt themower so the carburetor side isup-Clear a clogged deck with astick, not your hands.

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MOWINGMowing Patterns

Your Honda mower will work most efficiently if you use thefollowing mowing patterns as much as possible. Mower deck andequipment design, and the direction in which the blade(s) rotates,cause these mowing patterns to give the best results.MULCHING

Mulching requires the mulchingblades (see page 8) andmulching plug (see page 9) thatare standard equipment onHRM215 mowers and optionalfor HRB215 mowers.Use a counterclockwise mowingpattern. If the lawn has anirregular shape, or manyobstacles, divide it into sectionswhere you can usecounterclockwise mowingpatterns.

BAGGINGBagging requires the grass bag(see page 9) that is standardequipment on HRB215 andoptional for HRM215 mowers.Use a clockwise mowingpattern. This will give the bestbagging performance, leavingthe least amount of clippings onthe lawn.

SIDE-DISCHARGE MOWING

\..::j.:.:.:.:IXiI3ii!BAGGING & SIDE-DISCHARGEPATTERN

The side-discharge chute (see page 10) is optional equipment forHRB215 and HRM215 mowers.Use a clockwise mowing pattern, starting at the outer edges ofthe lawn and working toward the center. This will preventclippings from piling up in the path of the mower.


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TRANSPORTING THE MOWERThis section explains how to load and carry your mowersafely.Before Loading 42Loading and unloading 42

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TRANSPORTING THE MOWERBefore Loading

If the engine has been running,allow it to cool for at least 15minutes before loading themower on the transport vehicle.Remove the grass bag, if soequipped.Be sure the throttle lever is inthe STOP position to preventcarburetor flooding and reducethe possibility of fuel leakage.

LJ STOP

THROITLE LEVER

Loading and UnloadingIf a suitable loading ramp is not available, two people should liftthe mower on and off the transport vehicle while holding themower level.Position the mower so all four wheels are on the bed of thetransport vehicle. Tie the mower down with rope or straps, andblock the wheels. Keep the tie-down rope or straps away from thecontrols, adjustment levers, cables, and the carburetor.The handlebar can be folded so the mower will take up lessspace (see page 17).If unloading a self-propelled mower backward, down a loadingramp, avoid touching the drive clutch lever. Engaging the driveclutch, while rolling backward down a ramp, can damage thedrive system.

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MAINTENANCE & ADJUSTMENTSThis section explains when and how to perform routineinspection, service,and adjustments for do-it-yourselfmaintenance.More difficult maintenance tasks should be done by yourdealer. Your dealer is best equipped and staffed to providethe level of service and safety you and your mower deserve.Maintenance Precautions 44Maintenance Schedule 45Engine Maintenance 46Engine Oil Change . . . . , . . . . . . . . . . 46Air Cleaner Service . . . . . . , . . . , . . . . 48Spark Plug Service , . . . . . . . . . . . . . . 49Spark Arrester Service (optional equipment) . 51Carburetor Adjustment , . . , . . . . . . . . . 52

Carburetor Modification for High Altitude . . . . 53Cable AdjustmentsBlade, Control Cable Adjustment . . . . . . . . 54Drive Clutch Cable Adjustment(HRB215SXA & HRM215SXA) . . . . . , . . . 55

ThrottleCableAdjustment . . . . . . . , . . . 56Gear Shift Cable Aojustment(HRB215SXA & HRM215SXA). . . . . . . . . 57

Blade Removal and InstallationBlade Removal . . . . . . . . . . . . . . . . . 58Blade lnstalla tion . . , . . . . . . . . . , . . . 59Grass Bag Cleaning and Replacement 60Grass Bag Cleaning . . . . . . . . . . , . . . 60Grass Bag Replacement . . . . . . . . , . . . 60

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MAINTENANCE & ADJUSTMENTSMaintenance Schedule\Regular Service Interval y8or First Every

20h?m Perform at every indicated interval Use Hours HzirsBlade condition andblade bolt tightness

Change I I.1Air cleaner Check 0 I

Clean I 1 0Spark plug Check 81cleanSpark arrester(optional equipment)

Check1 / 1

Blade control mechanism Check I 1Blade control cable Adjust 0Drive clutch cable Adjust(HRB21 SSXA & HRMPl SSXA only)Throttle cable AdjustShift cable Adjust(HRB215SXA & HRM21 SSXA only)Valve Clearance Adiust

0020

Fuel line Replace 1 Every 2 years2 I Service more frequently when used in dusty areas.2 These items should be serviced by an authorized Honda lawnmower dealer, unless you have the proper tools and aremechanically proficient. Refer to the Honda shop manual.

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MAINTENANCE & ADJUSTMENTSEngine MaintenanceEngine Oil Change

Drain the used oil while theengine is warm. Warm oil drainsquickly and completely.1. Place a suitable containernext to the mower to catch theused oil.2. Wipe the oil filler area clean, then remove the oil fillercap/dipstick.3. With the throttle lever in the STOP position to reduce thepossibility of fuel leakage, tilt the mower on its right side. Theused oil will drain through the filler neck. Allow the oil to draincompletely.

Please dispose of usedengine oil in a manner thatdoesnt harm the environment.Do not throw it in the trash orpour it on the ground or downthe drain.

4. Fill with the recommended oil. Do not overfill; measure the oillevel as shown on page 47.Engine oil capacity: 0.6 1 (0.63 US qt).Use high-detergent, premium quality 4-stroke engine oil,certified to meet or exceed U.S. automobile manufacturersrequirements for API Service Classification SG, SF/CC, CD.1 NOTICE 1Using nondetergent oil can shorten the engines service life,and using 2-stroke oil can damage the engine.SAE 1OW-30 is recommendedfor general, all-temperatureuse. Other viscosities shownin the chart may be usedwhen the averagetemperature in your area is ; I O I p I a I @ m I 1OOFIwithin the indicated range. em -zD -lo lo p 5o 40AMBIENTEMPEPATUPE

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MAINTENANCE & ADJUSTMENTSAir Cleaner Serwice

Dirty air filters will restrict air flow to the carburetor, reducingengine performance. If you operate the mower in very dustyareas, clean the air filters more often than specified in theMAINTENANCE SCHEDULE.r-lzizqOperating the engine without air filters, or damaged filters, willallow dirt to enter the engine, causing rapid engine wear. Thistype of damage is not covered by the Distributors LimitedWarranty.

AIR CLEANER HOUSING PAPER

1. Unscrew and remove the air cleaner cover knob, then removethe air cleaner cover.2. Remove the paper filter from the air cleaner housing. Removethe foam filter from the cover.3. Inspect the filters, and replace them if they are damaged.4. Clean the filters.

Paper filter: Tap the filter several times on a hard surface toremove dirt, or blow compressed air [not exceeding 207 kPa(30 psi)] through the filter from the inside. Never try to brush offdirt; brushing will force dirt into the fibers.Foam filter: Clean in warm soapy water, rinse, and allow to drythoroughly. Or clean in nonflammable solvent and allow to dry.Dip the filter in clean engine oil and squeeze out all excess oil.

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MAINTENANCE & ADJUSTMENTS1 NOTICE 1Excess oil will restrict air flow through the foam filter and maytransfer to the paper filter, soaking and clogging it.5. Wipe dirt from the inside of the air cleaner housing and cover,using a moist rag. Be careful to prevent dirt from entering theair duct that leads to the carburetor.6. Reinstall the filters and cover. Tighten the cover knob securely.

Spark Plug ServiceRECOMMENDED SPARK PLUGS REGULAR RESISTOR l

NGK BP5ES BPRSESND Wl GEP-U Wl GEPR-U

CHAMPION N12Y RN12Y* Resistor spark plugs reduce interference with radio and TV reception.

pGK-1An incorrect spark plug cancause engine damage.For good performance, thespark plug must be properlygapped and free of deposits.1. Disconnect the spark plugcap, and remove any dirtfrom around the spark plugarea.

SPARK PLUG \

2. Remove the spark plug with a20.6 mm (13/l 6 in) spark plugwrench.

3. Inspect the spark plug.Replace it if the electrodes areworn, or if the insulator iscracked or chipped. Clean thespark plug with a wire brush ifyou are going to reuse it.

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MAINTENANCE & ADJUSTMENTSSpark Arrester Service (optional equipment)

In some areas, it is illegal to operate an engine without a sparkarrester. Check local laws and regulations. A spark arrester isavailable from authorized Honda lawn mower dealers.The spark arrester must be serviced every 100 hours to keep itfunctioning as designed.1. Remove the two nuts from the muffler shield, using a 10 mmwrench.2. Remove the muffler shield, identification plate, muffler, and

gasket.3. Remove the spark arrester from the muffler.4. Check for carbon deposits on the spark arrester and theexhaust port. Brush carbon deposits away. Be careful to avoiddamaging the spark arrester screen.5. Install the spark arrester in the muffler.6. Install the muffler components on the engine, and tighten thetwo nuts securely.

MUFFLERSHIELD

IDENTIFICATION

SCREEN

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MAINTENANCE & ADJUSTMENTSCarburetor Adjustment

1. Start the engine outdoors,and allow it to warm up tonormal operating temperature. Lw/--

2. Set the throttle lever in theSLOW position.3. Turn the pilot screw in or outto the setting that producesthe highest idle rpm. The

correct setting will usually beapproximately 2 turns outfrom the fully closed position.4. After the pilot screw iscorrectly adjusted, turn thethrottle stop screw to obtainthe standard idle speed.

Standard idle speed:2,000 f 150 rpm

THROTTLE STOP SCREW

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MAINTENANCE & ADJUSTMENTSCarburetor Modification for High Altitude Operation

At high altitude, the standard carburetor air-fuel mixture will betoo rich. Performance will decrease, and fuel consumption willincrease. A very rich mixture will also foul the spark plug andcause hard starting.High altitude performance can be improved by installing a smallerdiameter main fuel jet in the carburetor and readjusting the pilotscrew. If you always operate the mower at altitudes higher than1,800 meters (6,000 feet) above sea level, have an authorizedHonda lawn mower dealer perform this carburetor modification.Even with carburetor modification, engine horsepower willdecrease about 3.5% for each 300 meter(1 ,000 foot ) increase inaltitude. The effect of altitude on horsepower will be greater thanthis if no carburetor modification is made. A reduction in enginehorsepower will reduce mowing performance.l-izG-lWhen the carburetor is modified for high altitude operation, theair-fuel mixture will be too lean for low altitude use. Operation ataltitudes below 1,800 meters (6,000 feet), with high altitudecarburetor modifications, may cause the engine to overheat andresult in serious engine damage. For low altitude use, reinstallthe standard main fuel jet, and readjust the pilot screw.


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MAINTENANCE & ADJUSTMENTSControl Cable Adjustments.Blade Control Cable Adjustment

Measure free play at the top of the lever, while holding the buttondown. Free play should be 20 - 25 mm (3/4 - 1 in). If adjustmentis necessary:1. Loosen the locknuts with a 10 mm wrench, and move theadjuster up or down as required.2. Tighten the locknuts and recheck free play.3. Start the engine outdoors, and operate the blade control lever.Check that the blade starts when you pull back the lever andstops quickly when you release the lever.

If the blade does not start or stop as it should, with correctcable adjustment, repair may be needed. Take the mower toan authorized Honda lawn mower dealer.

20-25mm

BLADE CONTROL LEVER


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MAINTENANCE & ADJUSTMENTSDrive Clutch Cable Adjustment(HRB215SXA & HRM215SXA)

Measure free play at the edge of the lever, as shown. Free playshould be 1 - 4 mm (l/l 6 - 3/l 6 in). If adjustment is necessary:1. Loosen the locknuts with a 10 mm wrench and move theadjuster up or down as required.2. Tighten the locknuts and recheck free play.3. Start the engine outdoors, and operate the drive clutch lever.Check to be sure the drive clutch engages and releases

properly.If the drive clutch does not operate properly, with correct cableadjustment, repair may be needed. Take the mower to anauthorized Honda lawn mower dealer.

l-4mm k

LEVER


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MAINTENANCE & ADJUSTMENTSThrottle Cable Adjustment(HRB215SXA & HRM215SXA)

Throttle cable adjustment isnecessary if the throttle leverdoes not operate the chokeproperly.You can inspect chokeoperation by observing themovement of the choke arm,which is located on top of thecarburetor.1. Move the throttle lever to theCHOKE position. The chokearm should movecounterclockwise, until itcontacts the stop post on thecarburetor. THROTTLE LEVER

Push the choke arm with yourfinger to verify that it hasmoved as far as it will go.2. Move the throttle lever to theFAST position. The chokearm should move clockwise,until it contacts the stop post

on the carburetor.Push the choke arm with yourfinger to verify that it hasmoved as far as it will go.

3. If the choke arm does notmove all the way to its stop,in either direction, take themower to an authorizedHonda lawn mower dealer.Throttle cable adjustmentinvolves related control plateadjustments.


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MAINTENANCE & ADJUSTMENTSGear Shift Cable Adjustment(HRB21 SSXA & HRM215SXA only)

With the transmission in 1st gear, pull the gear shift lever all theway back and release it; the lever should be centered on thenumber 1 on the lever cover. If adjustment is necessary:1. Loosen the locknuts with a 10 mm wrench and move theadjuster up or down as required.2. Tighten the locknuts and recheck lever alignment.3. Verify that the lever operates smoothly.4. Start the engine and verify that the shift lever engages 1st and 2ndgear by engaging the drive clutch lever. Readjust if necessary.

GEAR SHIFT LEVER

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MAINTENANCE & ADJUSTMENTSBlade Removal and Installation

If you remove the blade(s) for sharpening or replacement, youwill need a torque wrench for installation. Wear heavy gloves toprotect your hands.BLADE SHARPENING: To avoid weakening the blade(s), orcausing imbalance or poor cutting, the blade(s) should besharpened by trained staff at an authorized Honda lawn mowerdealer.BLADE REPLACEMENT: Use genuine Honda replacementblades or their equivalent.Blade Removal1. With the throttle lever in the STOP position and the spark plugcap disconnected, tilt the mower to the right side, so thecarburetor side is up. This will help to prevent fuel leakage andhard starting due to carburetor flooding.2. Remove the two blade bolts with a 14 mm socket wrench. Usea wooden block to prevent the blade(s) from turning whenremoving the bolts.3. Remove the blade(s) from the blade control assembly.

UPPER MULCHING BLADE(standard for HRM215)(not used with high-lift blade)

BLADE BOLT (2)

LOWER MULCHING BLADE1 t;andard for HRM215)

SPECIAL WASHER (2) HIGH-LIFT BLADE(standard for HRB215)58


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MAINTENANCE & ADJUSTMENTSBlade Installation

1. Clean dirt and grass from around the blade mounting area.2. Install the blade(s) using the two blade bolts and specialwashers as shown.

Be sure to install the special washers with the concave sidetoward the blade(s) and the convex side toward the bolts.The blade bolts are specially designed for this application andmust not be replaced with other bolts.

3. Tighten the blade bolts with a torque wrench. Use a woodenblock to prevent the blade(s) from turning when tightening thebolts.Blade bolt torque: 49 - 59 N-m (5.0 - 6.0 kg-m, 36 - 43 ft-lb)If you do not have a torque wrench, have an authorized Hondalawn mower dealer tighten the blade bolts before you use themower. If the blade bolts are overtightened, they could break. Ifthe blade bolts are not tightened enough, they could loosen orcome out. In either case, it would be possible for the blade(s)to fly off while you are operating the mower.

DLAlJC(3)

SPECIAL WASHER (2

BiADEBOLT (2)

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MAINTENANCE & ADJUSTMENTSGrass Bag Cleaning and Replacement(standard equipment for HRB215, optional for HRM215)Grass Bag Cleaning

Wash the bag with a gardenhose, and allow it to drycompletely before use; a wetbag will clog quickly.Grass Bag Replacement

Replace a worn or damagedbag with a Honda replacementbag or its equivalent.

Objects hit by the blade(s)can be thrown through aworn or damaged grass bag.Thrown objects canseriously injure you.Replace the grass bag if it isI worn or damaged. I

FRAMEBAG \

1. Unclip the plastic edges of theused bag, and remove it fromthe bag frame.2. Insert the bag frame in thenew bag, and clip the plasticedges onto the bag frame.

PLASTiC EDGE

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TROUBLESHOOTINGThis section shows what to check if you have a problemwith your mower.Engine Problems 62Engine will not start . . . . . . . . . . , , . , 62loss of power . . , , . . , . . . , , , . . . . 62Vibration Problems 63Mowing/Mulching/Bagging Problems 63

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TROUBLESHOOTINGEngine Problems

ENGINE WILL NOTSTART1. Check throttle leverposition.

2. Check fuel.

3. Remove and inspectspark plug.

4. Take mower toHonda lawn mowerdealer, or refer toshoo manual.

POSSIBLE CAUSE CORRECTIONThrottle lever in wrongposition.Out of fuel.

Move throttle lever toCHOKE position unlessengine is warm (p.30).Refuel (p. 23).

Bad fuel; mower storedwithout treating ordraining gasoline, orrefueled with badgasoline.Spark plug faulty,fouled, or improperlygapped.

Drain fuel tank andcarburetor (p.69).Refuel with freshgasoline (p. 23).Clean, gap, or replacespark plug (p. 49).

Spark plug wet withfuel (flooded engine).Fuel filter clogged,carburetor malfunction,ignition malfunction,valves stuck, etc.

Dry and reinstall sparkplug. Start engine withthrottle lever in FASTposition.Take mower to Hondalawn mower dealer, orrefer to shop manual.

LOSS OF POWER 1 POSSIBLE CAUSE

2. Check air filters.1. Check under mowerdeck.

Air filters clogged.Mower deck clogged.

3. Check fuel. Bad fuel; mower storedwithout treating ordraining gasoline, orrefueled with badaasoline.Fuel tank cap ventclogged.Fuel filter clogged,carburetor malfunction,ignition malfunction,valves stuck, etc.

4. Check vent insidefuel tank cao.5. Take mower toHonda lawn mowerdealer, or refer toshop manual.

CORRECTION IClean out mower deckb. 381.Clean or replace airfilters (p. 48).Drain fuel tank andcarburetor (p. 69).Refuel with freshgasoline (p. 23).Clean fuel tank cap .vent.Take mower to Hondalawn mower dealer, orrefer to shop manual.

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TROUBLESHOOTINGVibration Problems

EXCESSIVEVIBRATION

POSSIBLE CAUSE CORRECTION1. Check mower deckand blade(s).

2. Take mower toHonda lawn mowerdealer for repair.

Grass and debris lodged Tighten loose bladeunder mower deck. bolts. ReplacedamagedBlade(s) loose, bent, blade(s) (p. 58 - 59).damaged, orunbalancedby impropersharpening.Mechanical damage,such as a bentcrankshaft.

Take mower to Hondalawn mower dealer, orrefer to shoD manual.

Mowing/Mulching/Bagging ProblemsPOOR CUT QUALITYORPOORMOWING/MULCHING/BAGGINGPERFORMANCE1. Check that thethrottle lever is in

the FAST position.2. Reduce forwardspeed.

3. Check cutting heightadjustment levers.

4. Check grass bag(if equipped)5. Check cutting height.

POSSIBLE CAUSE

Engine speed is tooslowto cut well.Mower is moving toofast for lawn conditions.

Adjustment levers set adifferent positions.

Grass bag overfilled orclogged.Cutting height set tolow for grass height.

CORRECTION

Move throttle lever tothe FAST position(P. 27).Shift to slow speed(HRB215SXA &HRM215SXA: (p. 31),or push slower.

Empty the grass bag.

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STORAGEStorage Preparation

Proper storage preparation is essential for keeping your lawnmower trouble free and looking good. The following steps willhelp to keep rust and corrosion from impairing your mowersfunction and appearance, and will make the engine easier tostart when you use the mower again.Cleaning

Clean all surfaces of the mower, including the underside of themower deck. Wear heavy gloves to protect your hands from theblade.Before cleaning the undersideof the mower deck, be surethe throttle lever is in theSTOP position to shut OFFthe fuel valve. Rest the moweron its right side, so thecarburetor side is up. This willhelp to prevent fuel leakageand hard starting due tocarburetor flooding.1. Wash the mower with a garden hose or other low pressureequipment.2. If the mower has been running, allow the engine to cool for at

least half an hour before spraying water on it. Never spraywater on a hot engine. Cooling the engine too quickly cancause damage.3. Try to keep water away from controls, cable ends, wheel hubs,transmission and all other places that are difficult to dry ifwater enters as water may promote rust.4. After washing, set the mower in an upright position again,

remove as much standing water as possible with a dry cloth,start the engine outdoors, and let it run until it reaches normaloperating temperature to evaporate any water remaining onthe engine.5. With the engine running, operate the blade control lever 4 or 5times to expel water from the blade control mechanism. Allow theblade to spin for several minutes to ensure that no water remains.6. Stop the engine, and allow it to cool.66


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STORAGE7. Wash the grass bag (if equipped) with a garden hose andallow it to dry completely.

8. After the mower is clean and dry, touch up any damagedpaint, and coat other areas that may rust with a light film of oil.Lubricate all control cable cores with a silicone spray lubricant.

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.

STORAGEFUEL

Gasoline will oxidize and deteriorate in storage. Old gasoline willcause hard starting, and it leaves gum deposits that clog the fuelsystem. If the gasoline in your mower deteriorates duringstorage, you may need to have the carburetor and other fuelsystem components, serviced or replaced.The length of time that gasoline can be left in your fuel tank andcarburetor without causing functional problems will vary withsuch factors as gasoline blend, your storage temperatures, andwhether the fuel tank is partially or completely filled. The air in apartially filled fuel tank promotes fuel deterioration. Very warmstorage temperatures accelerate fuel deterioration. Fueldeterioration problems may occur within a few months, or evenless if the gasoline was not fresh when you filled the fuel tank.The Distributors Limited Warranty does not cover fuel systemdamage or engine performance problems resulting fromneglected storage preparation.You can extend fuel storage life by adding a gasoline stabilizerthat is formulated for that purpose, or you can avoid fueldeterioration problems by draining the fuel tank and carburetor.

Adding a gasoline stabilizer to extend fuel storage life:When adding a gasoline stabilizer, fill the fuel tank with freshgasoline. If only partially filled, air in the tank will promote fueldeterioration during storage. If you keep a container of gasolinefor refueling, be sure that it contains only fresh gasoline.1. Add gasoline stabilizer following manufactures instructions.2. After adding a gasolinestabilizer, run the engineoutdoors for 10 minutes to besure that treated gasoline hasreplaced the untreated gasolinein the carburetor.3. Stop the engine, and leave thethrottle lever in the STOPposition. This turns OFF thefuel valve between the fuel tankand the carburetor.

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STORAGEDraining the Fuel Tank and Carburetor

1. Remove the carburetordrain bolt with a 10 mmwrench, and drain thecarburetor bowl fuel into anapproved container.

Gasoline is highlyflammable and explosive.You can be burned orseriously injured.When working on fuelsystem connections:l Keep heat, sparks, andflames away.l Wipe up spillsimmediately.

2. Move the throttle lever tothe SLOW or FASTposition to OPEN the fuelvalve. This will allow fuel inthe fuel tank to drainthrough the carburetor bowl.3. Reinstall the drain bolt.

Engine Oil1. Change the engine oil (seepage 46).2. Remove the spark plug (see

page 49). Pour a tablespoon(5 - 10 cc) of clean engineoil into the cylinder. Pull thestarter rope several times todistribute the oil in thecylinder. Reinstall the sparkplug.

BOLT

TROlTLE LEVER

SPARK PLUG HOLE

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STORAGEStorage

If your mower will be stored with gasoline in the fuel tank andcarburetor, it is important to reduce the hazard of gasoline vaporignition. Select a well-ventilated storage area away from anyappliance that operates with a flame, such as a furnace, waterheater, or clothes dryer. Also avoid any area with aspark-producing electric motor, or where power tools areoperated.If possible, avoid storage areas with high humidity, because thatpromotes rust and corrosion.Unless all fuel has been drained from the fuel tank, leave thethrottle lever in the OFF position to CLOSE the fuel valve andreduce the possibility of fuel leakage.Place the mower with its wheels on a level surface. Tilting cancause fuel or oil leakage.The handlebar can be folded for compact storage:1. Loosen the handlebar locking knobs2. Spread the lower ends of the handlebar struts to release thelocking pins.3. Fold the handlebar forward, over the top of the mower.

When folding the handlebar, be careful to avoid kinking orpinching the control cables.With the engine and exhaust system cool, cover the mower tokeep out dust. A hot engine and exhaust system can ignite ormelt some materials. Do not use sheet plastic as a dust cover.A nonporous cover will trap moisture around the mower,promoting rust and corrosion.

HANDLEBAR

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STORAGERemoval From Storage

Check your mower as described in the BEFORE MOWINGchapter of this manual.If the fuel was drained during storage preparation, fill the tankwith fresh gasoline. If you keep a container of gasoline forrefueling, be sure that it contains only fresh gasoline. Gasolineoxidizes and deteriorates over time, causing hard starting.If the cylinder was coated with oil during storage preparation, theengine will smoke briefly at startup. This is normal.


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SPECIFICATIONSThis section gives dimensions, capacities, and othertechnical information.Mower Models 74Dimensions and General Specifications 74Engine 75Transmission 75

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SPECIFICATIONSMower Models

HRB215PXA: Manually propelled, high-lift blade, and grass bagHRB215SXA: Self-propelled, high-lift blade, and grass bagHRM215PXA: Manually propelled, mulching blades, and mulching plugHRM21 SSXA: Self-propelled, mulching blades, and mulching plug

Dimensions and General SpecificationsOverall Length Handlebar high: 1505 mm (59% in)

Handlebar mid: 1580 mm (623/6 in)Handlebar low: 1635mm (643/a n)Handlebar folded: 1062 mm (4113/16 in)

Overall Height Handlebar high: 1040 mm (40%6 in)with cutting heightadjusted to 64 mm Handlebar mid: 985 mm (3813/1s n)(2V2 in) Handlebar low: 925 mm (36%~ in)Handlebar folded: 483 mm (19 in)Width at Mower Deck 580 mm (2213/16 n)Cutting Width 530 mm (21 in)Cutting Height HRB21519 mm (3/4 n), 25 mm (1 in),

38 mm (1 /2 in), 51 mm (2 in),64 mm (2/2 in), 76 mm (3 in)

HRM215

Dry WeightGrass Bag Capacity

25 mm (1 in), 38 mm (1 t/2 in),51 mm (2 in), 64 mm (2/2 in),76 mm (3 in), 89 mm (312 n)HRB215PXA & HRM215PXA: 40.0 kg (88.2 lb)HRB215SXA & HRM215SXA: 43.0 kg (94.8 lb)83 e(2.4 bushels; 2.9 cu ft; 21.9 US gal)

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SPECIFICATIONS

EngineEngine Model 1 GXV140Engine Type 4-stroke, overhead-valve, single cylinder,forced air-cooled IDisplacementBore and StrokeCompression RatioMaximum HorsepowerMaximum TorqueMaximum GovernedSDeed

135 cc (8.2 cu in)64 x 42 mm (2.52 x 1.65 in)8:l3.3 kW, 4.5 PS, (4.4 bhp) at 3,600 rpm9.0 N-m ,92 kg-cm, (6.6 ft-lb) at 2,700 rpm3,100 & 150 rpm

Ignition SystemSpark Plug

Transistorized magnetoRegular: NGK BP5ES, ND WlGEP-U,Champion N12Y

Spark Plug GapFuel

Fuel Tank CapacityEngine Oil

Enaine Oil Capacitv

Resistor: NGK BPR5ES, ND WlGEPR-U,Champion RN1 2Y0.7 - 0.8 mm (0.028 - 0.031 in)Use regular gasoline with a pump octane ratingof 86 or higher (p. 24). Unleaded gasolineis recommended.1 O (O.26 US gal, 0.22 Imp gal)SAE 1OW- 30 is recommended for general,all-temperature use (p. 46)0.6 l(O.63 US at)

TransmissionTransmission Type 1 2-speed, manual shiftI aximum Self-propelled I 1 (slow): 2.9 km/h (1.8 mph)Steeds 2 (fast): 4.7 km/h (2.9 mDh\ I

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INDEX & ADDITIONAL INFORMATIONThis section contains an index, lists additional Hondapublications, and tells you how to contact us if you have aquestion or a warranty repair problem.Index 78Honda Publications a2Customer Service Information a3

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INDEX & ADDITIONAL INFORMATIONIndex

AAir Cleaner Inspection . . . . . . . . . . . . . . 26Air Cleaner Service . . . . . . . . . . . . . . . 48Attachments: Standard and Optional . . . . . . 9BBagging (requires optional grass bag) . . . . . . 39Blade(s):

Inspection . . . . . . . . . . . . . . . . . . 21Installation 59Removal . : : : : : : : : : : : : : : : : : 58Sharpness . . . . . . , , . . . . . . . . . 37Standard and Optional Types . . . . . . . . 8Blade Control Lever:Cable Adjustment . . . . . . . . . . . . . . 54Operation . . . . . . . . . . . . . . 15 & 32CCarburetor:Adjustment ................ .52Modification for High Altitude ......... 53Choke .................. 14 & 30Clogged Mower Deck .............. 38Clothing Recommendations ..... , ..... 28Component Identification ............. 12Contents ..................... IVControl Cable Adjustments:Blade Control Lever ............. 54Drive Clutch Lever ............. 55Gear Shift Lever .............. 57Throttle Lever ................ 56Controls: Operation ........... 14 & 31Customer Service Information .......... 83Cutting Height:Adjustment Levers ............. 18Recommendations ............. 36Cutting Width Recommendations 36.......

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INDEX & ADDITIONAL INFORMATIONDDamage Prevention Message Definition . . . . . IIIDrive Clutch Lever (HRB215SXA & HRM215SXA):Cable Adjustment . . . . . . . . . . . . . . 55Operation . . . . . . . . . . . . . . 16 & 32EEngine:Fuel Recommendations . . . . . . . . . . 24Maintenance . . . . . . . . . . . . . . . . 46Oil Change . . . . . . . . . . . . . . . . . 46Oil Level Check . . . . . . . . . . . . . . . 22Oil Recommendations . . . . . . . 22 & 46Refueling . . . . . . . . . . . . . . . . . . 23Serial Number . . . . . . . . . . . . . . . 13Starting . . . . . . . . . . . . . . . . . . . 30Stopping . . . . . . . . . . . . . . . . . . 33

Troubleshooting . . . . . . . . . , . . . . 62FFallen Leaves: Mulching, Raking, Bagging . . . 38Frame Serial Number . . . . . . . . . . . . . . 13Fuel:Additive to Extend Storage Life . . . . . . . 68Gasoline Recommendations . . . . . . . . 24Draining , . . . . . . . . . . . . . . , . . . 69Refueling . . . . . . . . . . . . . . . . . . 23GGasoline Recommendations . . . . . . . . . . . 24Gear Shift Lever (HRB215SXA & HRM215SXA):Cable Adjustment . . . . . . . . . . . . . . 57

Operation . . . . . . . . . . . . . . 14 & 31Grass Bag (standard for HRB215):Cleaning . . . . . . . . . . . . . . . . . . 60Inspection . . . . . . . . . . . . . . . . . . 27Removal and Installation . . . . . . . . . . 9Replacement . . . . . . . . . . . . . . . . 60

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INDEX & ADDITIONAL INFORMATIONHHandlebar Height Adjustment & Folding . . . . . 17High Altitude Operation: RecommendedModifications . . . . . . . . . . . . . . . . 53High-Lift Blade (standard for HRB215) . . . . . . 8IInspection Before Mowing:Lawn ................... .20Mower. .................. .21Introduction .................... IILLawn:Inspection Before Mowing ......... 20Mowing Tips ................ 36Safe Mowing Practices ........... 34Leaves: Mulching, Raking, Bagging ....... 38MMaintenance:Blade(s) Removal and Installation . . . . . 58Cable Adjustments , . . . . . . . . . . . . 54Engine . . . . . . . . . . . . . . . . . . .46Grass Bag Cleaning 81Replacement . . . 60Precautions . . . . , . . . . . . . . . . . .44Schedule . . . . . , . . . . . . . . . . . .45Mower Deck Clogging . . . . . . . . . . . . . . 38Mowing:Around Obstacles, Gravel, Objects . . . . . 35Dry&WetGrass . . . . . . . . . . . . . .37Fallen Leaves . . . . . . . . . . . . . . . . 38

Patterns . . . . . . , . . . . . . . . . . . .39Slopes. . . . . . . . . . . . . . . . . . . .34Tips . . . . . . . . . . . . . . . . . . . . .36WhentoMow . . . . . . . . . . . . . . . .36Mulching . . . . . . . . . . . . . . . . . . . . .39Mulching Blade, 2-Piece (standard for HRM215) 8Mulching Plug Removal & Installation . . . . . . 9a0


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INDEX & ADDITIONAL INFORMATION0Oil (for engine):

Change .................. .46Level Check ................ 22Recommendations ......... 22 & 46PPre-Operation Check:Lawn . . . . . . . . . . . . . . . . . , . .20

Mower . . . . . . . . . . . . . . . . . . . 21SSafety:Important Message to Parents ....... 4Safe Mowing Practices ........... 34Safety Information ............. 2Safety Label Locations ........... 5

Safety Message Definitions ......... IIISerial Numbers ................. 13Shift Lever (HRB215SXA & HRM215SXA):Cable Adjustment .............. 57Operation .............. 14 & 31Side-Discharge Chute (optional equipment)Removal and Installation .......... 10Side-Discharge Mowing (requiresoptional side-discharge chute) .......... 39Spark Arrester Service(optional equipment) ............ 51Spark Plug Recommendations & Service ... 49Specifications:Dimensions ................. 74Engine ................... 75Transmission ................ 75Starting the Engine ............... 30Stopping the Engine ............... 33Storage:Preparation ................. 66Removal From Storage ........... 71Storage Area ................ 70

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INDEX & ADDITIONAL INFORMATIONTThrottle Lever:

Cable Adjustment . . . . . . . . . . . . . .56Operation . . . . . . . . . . . . . . 14 & 31Transporting . . . . . . . . . . . . . . . . . . . 42Troubleshooting:Engine Problems . . . . . . . . . . . . . . 62Mowing/Mulching/Bagging Problems . . . . 63Vibration Problems . . . . . . . . . . . . . 63WWashing:Grass Bag (standard on HRB215) . . . . . 60Mower. . . . . . . . , . . . . . . . . . . .66

Honda PublicationsThese publications will give you additional information formaintaining and repairing your mower. You may order them fromyour Honda lawn mower dealer.Shop ManualThis manual covers complete maintenance and overhaulprocedures. It is intended to be used by a skilled technician.

Parts CatalogThis manual provides complete, illustrated parts lists.

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INDEX & ADDITIONAL INFORMATIONCustomer Service InformationHonda Power Equipment dealership personnel are trainedprofessionals. They should be able to answer any question youmay have. If you encounter a problem that your dealer does notsolve to your satisfaction, please discuss it with the dealershipsmanagement. The Service Manager or General Manager can help.Almost all problems are solved in this way.If you are dissatisfied with the decision made by the dealershipsmanagement, contact the Honda Power Equipment CustomerService Office. You can write:

American Honda Motor Co., Inc.Honda Power Equipment DivisionCustomer Service Office4475 River Green ParkwayDuluth, GA 30136-2565Or telephone: (404) 497-6400When you write or call, please give us this information:

l Model and serial numbers (see pages 12 & 13)l Name of the dealer who sold the lawn mower to youl Name and address of the dealer who services your lawn

mowerl Date of purchasel Your name, address, and telephone numberl A detailed description of the problem

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Current customer service contact information:

United States, Puerto Rico, and U.S. Virgin Islands:

Honda Power Equipment dealership personnel are trained professionals. They shouldbe able to answer any question you may have. If you encounter a problem that yourdealer does not solve to your satisfaction, please discuss it with the dealership's

management. The Service Manager or General Manager can help. Almost all problemsare solved in this way.

If you are dissatisfied with the decision made by the dealership's management, contactthe Honda Power Equipment Customer Relations Office. You can write:

American Honda Motor Co., Inc.Power Equipment DivisionCustomer Relations Office4900 Marconi Drive

Alpharetta, GA 30005-8847

Or telephone: (770) 497-6400 M-F, 8:30 am - 7:00 pm EST

When you write or call, please provide the following information:

Model and serial numbers

Name of the dealer who sold the Honda power equipment to you

Name and address of the dealer who services your equipment

Date of purchase

Your name, address, and telephone number

A detailed description of the problem


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Documents

Honda Mower Manual