--,.-HONDALINE®-.----------~--------~-------,

Accessory Application

CB RADIOATTACHMENT KIT

(PIN OBE96-MZO-100)Issue Date

September. 1997

INSTALLATIONINSTRUCTIONS

Accessory Weight: kg ( lbs)

Publications No.

GL1500C

READ THESE INSTRUCTIONS CAREFULLY.

.--- Separately Sold ------------,CB RADIO KIT PIN OBE95-MZO-100

~ ~<><>- Separately Sold ------------,

CB' ANTENNA PIN OBE96-MZO-AOO

No. Description Q'ty Part No.

(1) Controller bracket 1 08E96- MEO-100-01

® Fastener tape 2 08E96- MEO-1 00-02

® Cushion A 2 17504-KG8-000

@) Holder 2 37242- MN5-000

® Harness (negative power1 08E96- MZO-1 00-07

source)

@ Band (Short) 10 90650- MA6- 720

(!) Band (Long) 5 90679-SG9-EOl

® Antenna bracket 1 08E96- MZO-1 00-03

® Rubber 1 08E96- MZO-100-04

@) Main harness 1 08E96-MZO-100-06

([j) Cushion B 2 61703-HB3-300

® 6 x 16mmSH Flange bolt 2 96001-06016-02

@ 5 x 10mm Washer-screw 3 93892-05010-07

@ 6 X 14mm Flange bolt 2 95701-06014-00

@ CB Controller 1 08E95- MZO-100-01

@ CB Main unit 1 08E95- MZO-1 01-02

@ Owner's Manual 1 08E95- MZO-1 00-81

@ CB Radio FCC 1 08E95- MA M -1 00-81Rules Book

@ CB Antenna 1 08E96- MAM-100-01

®! Talk switch 1 08E96- MZO-COO-01

® Holder 1 37242- MN5-000

® Band 1 90650- MA6-720

@ Noise suppressor A 1 08118- MN500-05

® Noise suppressor C 1 08118- MN500-07

® 5mm Nut 1 94001-05000-0S

®l 5X 18mm Bolt 1 92101-05018-0A

f Separately SoldPASSENGER TALK SWITCH

PIN OBE96-MZO-COO

~bY1997 Honda Motor Co., Inc. - All Rights Reserved ®C!©9709

[2J TOOLS AND SUPPLIES REQUIRED

.Smm T-handle wrench

.1Omm T-handle wrench

.12mm T-handle wrench

.Bmm Combination wrench

.14mm Combination wrench

.Phillips@ screwdriver

.Long nose pliers

.Vinyl tape

.Torque wrench

.Contact cleaner

08E96 - MZO - 1020 - 91 Printed in Japan

~ PRECAUTIONS

· The engine and exhaust system will be heatedduring operation and remain hot shortely afterstopping the engine. Allow the engine and exhaustsystem to cool before installing the CB Radiowith this attachment kit.

· Remove the fuel tank in a well ventilated areaaway from sparks or flames. Wipe up spilledgasoline at once.

· Do not spray the contact clenaner directly onthe body. Use a clean cloth to apply it to thebody.

· Be sure to tighten all bolts and screws to thespecified torq ues.

TORQUE CHARTItem N'm kgf-m ft-Ibs

6mm SH Flange bolt 9 0.9 6.5

6mm Flange bolt 12 1.2 9

8mm Flange bolt 26 2.7 20----10mm Nut 34 3.5 25

@] INSTALLATION

1. Lift the right front side cover in the directionshown.

2. Turn over the dust cover and unplug the 2-pinconnectors. Plug the 2-pin connectors of thenoise suppressor A in between.

3. Push the noise suppressor A into the dust cover,then reinstall the dust cover.

4. Reinstall the right front side cover.

Fig. 2

@ NOISE SUPPRESSOR A

MOTORCYCLE'S2-PIN CONNECTORS(BLACK)

5. Remove the seat.

Fig. 3

SEAT (Reuse)

6. Remove the left side cover.7. Remove the bolt securing the left of the center

side cover.

Fig. 4

MOTORCYCLE'SBOLT (Reuse)

CENTER SIDE COVER

LEFT SIDE COVER (Reuse)

2

8. Remove the fuel valve lever.

Fig. 5

FUEL VALVE LEVER

BOLT (Reuse)

9. Remove the fuel tank.

Fig. 6

BOLTS (Reuse)

FUEL TANK (Reuse)

10. Remove the battery cover.

Fig. 7

E;3;~;;;:::::::.:;:::::::=::..c .,-~~ BAND (Reuse)

11.With the battery cover placed inside out, cutout the two recessed areas as shown.

Fig. 8

Cutting Method

Drill several4mm holes

Finish smooth and flatwith a file

3

12. From the outside, measure and mark the batterycover and lightly centerpunch the marks. Usingan electric drill motor and 4mm drill bit, cut outthe marked areas and finish with a file as shown.

Fig. 9

22mm

MOTORCYCLE' S BOLT (Reuse)

HOLES (step 11)

13. Disconnect the battery negative e cable fromthe battery.

Fig. 10

OUTSIDE SURFACE OFBATTERY COVER

BATTERY TERMINALBOLT (Reuse)

SCRIBED LINES

~~-?L- -+~~ __~ __ 12mm

-re)

~~~JO(~

"-- ~,Cutting Method

Q)Using a scriber, ®Scribe a line @Using the linescribe a line through along the edges scribed in step Q)the centers of the of the two 4mm as a guide, furthertwo center-punched holes on both drill 4mm holesmarks, then drill a sides. through the cover4mm hole through the as shown.center of each mark.

4

••

••@Finish smooth and

flat with a file.Repeat steps Q)through @ onother side.

••

••

, "

MOTORCYCLE'S CLIP3i<Release the AC generator

harness from this clip.

BATTERY NEGATIVE8 TERMINAL

14. Remove the cover from the AC generator .

Fig. 11

AC GENERATOR COVER (Reuse)

15. Remove the AC generator.

MOTORCYCLE' S BOLTS(Reuse)

16.lnstall the noise suppressor C on the ACgenerator.

Fig. 13

@ 5mmNUT

AC GENERATOR HARNESS

J..E.--- AC GENERATOR

17. Install the AC generator, AC generator stayandAC generator cover in the reverse order ofremoval. /

'18. Connect the wire harness ® and battery negativee cable.

Fig. 14

BATTERY TERMINALBOLT (Reuse)

BATTERY NEGATIVE'e CABLE

® HARNESS (NegaUvepower source)

5

r

19. Slide the two fastener tapes through the holesmade in steps 11 and 12 as shown.

20. Reinstall the battery cover with the band providedwith the fuse positioned as shown.

Fig. 15

BAND FUSE

Turn the bandinside out sothe fuse ispositioned asshown.

o FASTENERTAPE

o FASTENER TAPE

22. Remove the left rear view mirror.23. Install the CB controller as shown.

Fig. 17

REAR VIEW MIRROR(Reuse)

@ CB CONTROLLER

21. Route the harness as shown.

Fig. 16

@HARNESS(Negative power source)

Mount at the locationwhere you can reach withyour hands on thehandlebars.

® 5X10mm SCREW

24.Secure the harness from the CB controller tothe motorcycle's harness and cable with theexisting wire ties, as shown.

Fig. 18

@ CB CONTROLLER

CB CONTROLLERHARNESS

6

25.Route the CB controller harness as shown.

Fig. 19

Route through the clamp. CB CONTROLLER HARNESS

27.Attach the cushion tapes to bottom of the CBmain unit in the areas shown.

Fig. 21

Attach the cushion tapes to the oppositeface of the labeled face .

® BAND (Short)Turn the cover over.

26.lnstall the CB antenna.

Fig. 20

@ CB ANTENNA@ 6X 16mm SH

FLANGE BOLT

BOLT (Save)

® 6X14mm

FLANGE BOLT

r--@ 6X 16mm SH

FLANGE BOLT

® ANTENNA BRACKET

(Save)

.......•..

<. A"",..:.... .. .•..

CONTACTCLEANER

@ CUSHION TAPE B

® CUSHION TAPE A

28.lnstall the passenger talk switch.

Fig. 22

II[1

CONTACTCLEANER

Ql) HOLDER

®l PASSENGER TALK SWITCH

7

29.Remove the headlight.

Fig. 23

SCREW (Reuse)

r

SCREW (Reuse)

30. Unplug the motorcycle's connectors and plugthe connectors of the main harness in betweenas shown.

Fig. 24

8

®l MAIN HARNESS

AIR CLEANER

MOTORCYCLE'S CONNECTORS

31.Route and connect the main harness connectors as shown.

INSULATION TAPE

ORANGE MALE TERMINALSFig. 25

ORANGE FEMALE TERMINALS

@ CB CONTROL UNITBLACK FEMALETERMIANL

After connecting. wrap tapearound the antenna terminals.

ANTEN NA TERM INAL --=:::::::,.....:::------'''""--tl

Turn over the coverand route the harnessunder the cover.

Connect the main harness terminals tothe terminals from the CB control unit color-to-color,

® WIRE HARNESS(To be connected to batterynegative terrninal.)

7-PIN DIN CONNECTOR fromCB CONTROL UNIT

Fig. 26 INSULATION TAPE

Wrap tape around the terminalsafter connecting them.

Turn overto route,

1-PIN AUDIO CONNECTOR

9

)

32. Route the main harness forward and into theheadlight case through the hole in the headlightcase as shown.

Fig. 27

HOLE

@ MAIN HARNESS

Fig. 28

@ MAIN HARNESS

33. Secure the CB main unit with the two fastenertapes.

Fig. 2~

@ CB MAIN UNIT

10

CB FUSE BOX

@FASTENER TAPES

34. Reinstall the headlight, fuel tank, left side cover,center side cover and seat in the reverse orderof removal .

. Take care not to pinch the wire harnesses.

35.Attach the connector holder to the fuel tank,then set the 5-pin DIN connector on the holder.

Fig. 30

5-PIN DIN CONNECTOR(Long)

CONTACTCLEANER

@) HOLDER

36. Attach the 5-pin DIN connector to the rear fenderin the area shown.

Fig. 31

5-PIN DIN CONNECTOR(Short)

CONTACTCLEANER

[5J INSPECTION

.Check that the CB radio works properly asdescribed in the Owner's Manual and CB RadioFCC Rules Book.

.Check operation of all lights and other electricalaccessories.

READ THE OWNER'S MANUAL CAREFULLY.The Owner's Manual has additional safety andoperational information.

c

11