Honeywell Icon Series Console Planning Installation and Service Guide EP-DCNXX4

Experion PKSHoneywell Icon Series Console Planning Installation

and Service Guide

EP-DCNXX4March 2012

Document Issue DateEP-DCNXX4 0 March 2012

DisclaimerThis document contains Honeywell proprietary information. Information contained herein is to be used solelyfor the purpose submitted, and no part of this document or its contents shall be reproduced, published, ordisclosed to a third party without the express permission of Honeywell International Sàrl.

While this information is presented in good faith and believed to be accurate, Honeywell disclaims the impliedwarranties of merchantability and fitness for a purpose and makes no express warranties except as may be statedin its written agreement with and for its customer.

In no event is Honeywell liable to anyone for any direct, special, or consequential damages. The informationand specifications in this document are subject to change without notice.

Copyright 2012 - Honeywell International Sàrl

2 www.honeywell.com

Contents

1 About This Document ............................................................................................................................ 92 Getting Started ...................................................................................................................................... 11

2.1 Document Overview ......................................................................................................................................... 122.2 Product overview .............................................................................................................................................. 13

2.2.1 Major Features ................................................................................................................................... 132.2.2 Icon Console options ......................................................................................................................... 132.2.3 Auxiliary backpanels ......................................................................................................................... 142.2.4 Major console components ................................................................................................................ 14

2.3 Standards Compliance ...................................................................................................................................... 16

3 Console Dimensions and Specifications ........................................................................................... 173.1 Console General Specifications ........................................................................................................................ 18

3.1.1 Console electrical specifications ........................................................................................................ 183.1.2 Console power loadings ..................................................................................................................... 183.1.3 Console environmental limits ............................................................................................................ 183.1.4 Loading requirements ........................................................................................................................ 193.1.5 Other specifications ........................................................................................................................... 19

3.2 Console Dimensions ......................................................................................................................................... 203.2.1 Maximum console configuration ....................................................................................................... 203.2.2 Quad Console - side view .................................................................................................................. 203.2.3 Console height measurements ........................................................................................................... 213.2.4 Console depth measurements ............................................................................................................ 213.2.5 Other console measurements ............................................................................................................. 223.2.6 Floor space, curved configuration ..................................................................................................... 223.2.7 Floor space, straight configuration .................................................................................................... 22

4 Planning ................................................................................................................................................ 234.1 Before you begin ............................................................................................................................................... 24

4.1.1 Honeywell site planning documents .................................................................................................. 244.1.2 Regulatory documents ....................................................................................................................... 24

4.2 Assembly Preparation ....................................................................................................................................... 254.2.1 Equipment unpacking ........................................................................................................................ 254.2.2 Equipment placement ........................................................................................................................ 264.2.3 Estimated assembly and installation time .......................................................................................... 264.2.4 Recommended tools ........................................................................................................................... 264.2.5 Precautionary notes ............................................................................................................................ 27

5 Basic Console Operation and Guidelines .......................................................................................... 295.1 Console Covers and Worksurfaces ................................................................................................................... 30

5.1.1 Raising and lowering worksurface panel ........................................................................................... 305.1.2 Removing foot treadle and leg covers ............................................................................................... 305.1.3 Replacing foot treadle and leg covers ................................................................................................ 32

5.2 Opening Enclosures and Modules .................................................................................................................... 335.2.1 Locking and unlocking the modules and electronic enclosure .......................................................... 335.2.2 Opening the electronics enclosure ..................................................................................................... 33

5.3 Removing and Replacing Modules ................................................................................................................... 355.3.1 Removing pop-up disk and manual input modules ........................................................................... 35

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5.3.2 Removing OEP Module ..................................................................................................................... 365.4 Console Cable Guidelines ................................................................................................................................. 37

5.4.1 Cable positioning in console leg ........................................................................................................ 375.4.2 Positioning cables used with pop-up modules ................................................................................... 37

6 Console Assembly ............................................................................................................................... 396.1 Overview of assembly instructions ................................................................................................................... 406.2 Console Components ........................................................................................................................................ 42

6.2.1 Honeywell Icon series console component options ........................................................................... 426.2.2 Identifying console components and assembly areas ........................................................................ 446.2.3 Console cable descriptions ................................................................................................................ 46

6.3 Assembling Furniture ....................................................................................................................................... 516.3.1 Level the base unit ............................................................................................................................. 516.3.2 Attach backpanel to console base unit ............................................................................................... 51

6.4 Grounding Requirements .................................................................................................................................. 546.4.1 Grounding terminals .......................................................................................................................... 54

6.5 Wire Power Entry Box ...................................................................................................................................... 556.5.1 Power entry wiring ............................................................................................................................ 556.5.2 Add power cable to power entry box ................................................................................................. 55

6.6 Adding Pop-up Disk Modules .......................................................................................................................... 576.6.1 Before adding the pop-up disk module to console ............................................................................ 576.6.2 Add a Zip device ................................................................................................................................ 586.6.3 Add a CD/RW drive device ............................................................................................................... 58

6.7 Adding Hot-Swap Manual Input Modules ....................................................................................................... 606.7.1 Add manual input modules ................................................................................................................ 60

6.8 Adding OEP Module and Devices .................................................................................................................... 616.8.1 Peripheral device options ................................................................................................................... 616.8.2 Add keyboard, mouse and OEP ......................................................................................................... 61

6.9 Connecting USB Hub and Devices ................................................................................................................... 646.9.1 Using more than one USB Hub ......................................................................................................... 646.9.2 About USB connectors ...................................................................................................................... 646.9.3 Connect USB peripherals to the USB Hub ........................................................................................ 65

7 Monitor Installation .............................................................................................................................. 677.1 Monitor part numbers ....................................................................................................................................... 687.2 Monitor physical characteristics ....................................................................................................................... 697.3 Monitor logical locations .................................................................................................................................. 707.4 Using the correct monitor cable and video port ................................................................................................ 717.5 Initial settings for the Flat Panel Displays ........................................................................................................ 727.6 Installing the 1850X, 1880X, and 2010X Flat Panel Displays ......................................................................... 73

7.6.1 Install monitors .................................................................................................................................. 737.6.2 Install single monitor ......................................................................................................................... 78

7.7 Installing the 2080UX Flat Panel Displays ...................................................................................................... 807.7.1 Remove pedastal ................................................................................................................................ 807.7.2 Attach transition plate ........................................................................................................................ 827.7.3 Connect monitor cables and mount monitor to backpanel ................................................................ 88

8 System Platform Installation ............................................................................................................... 958.1 Local Electronics Enclosure ............................................................................................................................. 96

8.1.1 Opening the electronics enclosure ..................................................................................................... 968.1.2 Purpose of air dam and isolator foam ................................................................................................ 97

8.2 Installing GX200/GX240 System Platform ...................................................................................................... 988.2.1 Install GX200/GX240 in electronics enclosure ................................................................................. 988.2.2 Connect monitor cables while installing GX200/GX240 system platform ....................................... 988.2.3 Connect system cables while installing GX200/GX240 system platform ......................................... 998.2.4 Add computer power cable while installing GX200/GX240 system platform ................................ 100

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8.3 Installing WKS2/SVR2 System Platform ....................................................................................................... 1018.3.1 Install WKS2/SVR2 in electronics enclosure .................................................................................. 1018.3.2 Connect monitor cables while installing WKS2/SVR2 system platform ........................................ 1018.3.3 Connect system cables while installing WKS2/SVR2 system platform ......................................... 1028.3.4 Add computer power cable while installing WKS2/SVR2 system platform .................................. 103

8.4 Installing WS360/WS370 System Platform ................................................................................................... 1048.4.1 Install WS360/WS370 in electronics enclosure .............................................................................. 1048.4.2 Connect system cables while installing WS360/WS370 system platform ...................................... 1048.4.3 Add computer power cable while installing WS360/WS370 system platform ............................... 106

8.5 Installing WS470 System Platform ................................................................................................................ 1078.5.1 Install WS470 in electronics enclosure ............................................................................................ 1088.5.2 Connect system cables while installing WS470 system platform ................................................... 1088.5.3 Add computer power cable while installing WS470 system platform ............................................ 110

8.6 Connecting Monitors ...................................................................................................................................... 1118.6.1 Connecting monitors to the correct channel .................................................................................... 111

8.7 Installing Remote Peripheral System .............................................................................................................. 1138.7.1 USB remote option .......................................................................................................................... 1138.7.2 Remoting installation instruction references ................................................................................... 113

9 Console Startup and Device Configuration ..................................................................................... 1159.1 Startup Console ............................................................................................................................................... 116

9.1.1 Before you begin .............................................................................................................................. 1169.1.2 Power-on sequence .......................................................................................................................... 1169.1.3 Check LCNP status display ............................................................................................................. 116

9.2 Configuring Monitors ..................................................................................................................................... 1179.2.1 Initial settings for the 1850X, 1880X, and 2010X FPDs ................................................................. 1179.2.2 Initial settings for the 2080UX FPD ................................................................................................ 1179.2.3 Monitor procedures .......................................................................................................................... 117

9.3 Configuring CD/RW Devices ......................................................................................................................... 1189.3.1 Installing CD/RW Recording Software ........................................................................................... 1189.3.2 Install ROXIO Software .................................................................................................................. 118

9.4 Configuring a Touchscreen ............................................................................................................................. 1199.4.1 Calibrate touch screen ...................................................................................................................... 119

10 Console Complexing ........................................................................................................................ 12110.1 Console configurations ................................................................................................................................. 12210.2 Complexing options ...................................................................................................................................... 12310.3 Purpose and importance of complexing ....................................................................................................... 12410.4 Network cable access .................................................................................................................................... 12510.5 Console Complexing Parts ........................................................................................................................... 126

10.5.1 Backpanel fillers ............................................................................................................................ 12610.5.2 Complexing wedge backpanel filler .............................................................................................. 12710.5.3 Base splice plates ........................................................................................................................... 128

10.6 Complexing Icon Furniture ........................................................................................................................... 13010.6.1 Leveling requirements ................................................................................................................... 13010.6.2 Splice consoles and/or table units together .................................................................................... 13010.6.3 Attach complexing wedge ............................................................................................................. 131

11 Console Furniture Operation and Service ..................................................................................... 13311.1 Folding up the Worksurface .......................................................................................................................... 134

11.1.1 Recommended tools ....................................................................................................................... 13411.1.2 Fold up worksurface ...................................................................................................................... 134

11.2 Servicing Console Furniture ......................................................................................................................... 13711.2.1 Lubricate console components ....................................................................................................... 137

11.3 Customizing Console Backpanels ................................................................................................................ 13811.3.1 Do not drill areas for backside of auxiliary backpanel .................................................................. 138

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11.3.2 Do not drill areas for backside of quad upper auxiliary backpanel ............................................... 13911.3.3 Recommendations for attaching devices to auxiliary backpanels ................................................. 14011.3.4 Add safety shield ........................................................................................................................... 140

11.4 Installing and Using Icon Task Lights .......................................................................................................... 14311.4.1 Installing the Task Lights ............................................................................................................... 14311.4.2 Replace the task light bulb ............................................................................................................. 143

11.5 Installing and Using Icon System Sound ...................................................................................................... 14511.5.1 Special considerations .................................................................................................................... 14511.5.2 Icon system amplifier connections ................................................................................................. 145

12 Monitor Operation and Service ....................................................................................................... 14712.1 Monitor Operation ........................................................................................................................................ 14812.2 Configuring Monitor Settings ....................................................................................................................... 149

12.2.1 Correct color mismatch .................................................................................................................. 14912.2.2 Set display bit rate ......................................................................................................................... 14912.2.3 Set monitor resolution .................................................................................................................... 14912.2.4 Set monitor refresh frequency ....................................................................................................... 14912.2.5 Configure adjoining monitor displays ........................................................................................... 15012.2.6 Configure two or three monitors in a quad console ....................................................................... 150

12.3 Troubleshooting Monitors ............................................................................................................................ 15212.4 Adjusting the Monitor ................................................................................................................................... 153

12.4.1 Use the On-Screen Manager .......................................................................................................... 15312.5 Servicing Monitors ....................................................................................................................................... 155

12.5.1 Clean the monitor .......................................................................................................................... 15512.5.2 Replace the monitor ....................................................................................................................... 155

13 Touchscreen Operation and Service .............................................................................................. 15713.1 Specification Summary - Infrared Touch Screen Only ................................................................................. 15813.2 Operating Touchscreens ................................................................................................................................ 159

13.2.1 Calibrate the touchscreen ............................................................................................................... 15913.3 Servicing Touchscreens ................................................................................................................................ 160

13.3.1 Clean the touchscreen window ...................................................................................................... 160

14 Pop-up Disk Operation .................................................................................................................... 16114.1 Operating Zip Drives .................................................................................................................................... 16214.2 Operating CD/RWs ....................................................................................................................................... 163

14.2.1 Installing Roxio CD Recording Software ...................................................................................... 16314.2.2 Using the Roxio recording software .............................................................................................. 16414.2.3 Potential problems reading and copying files from the TEAC CD/RW ........................................ 164

14.3 Servicing Pop-up Disk Drives ...................................................................................................................... 16514.3.1 Replace CD/RW drive in pop-up disk module .............................................................................. 16514.3.2 Replace Zip drive in pop-up disk module ...................................................................................... 166

15 Manual Input Module Operation and Service ................................................................................ 16915.1 Swapping MIMs ........................................................................................................................................... 171

15.1.1 Hot swapping ................................................................................................................................. 17115.1.2 Guidelines for hot-swapping MIMs ............................................................................................... 171

15.2 Operating Trackballs ..................................................................................................................................... 17215.2.1 Basic trackball operation ............................................................................................................... 172

15.3 Operating Keypads ....................................................................................................................................... 17315.3.1 Basic keypad operation .................................................................................................................. 17315.3.2 Exceptions to use of Keypad with GUS software ......................................................................... 174

15.4 Operating Thumbwheels ............................................................................................................................... 17515.4.1 Basic thumbwheel operation .......................................................................................................... 17515.4.2 Exceptions to Use of Thumbwheels with GUS software .............................................................. 175

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16 OEP and IKB Operation and Service .............................................................................................. 17716.1 Operating OEPs ............................................................................................................................................ 178

16.1.1 OEP indicators ............................................................................................................................... 17816.1.2 Basic operation .............................................................................................................................. 178

17 Operation and Service for Other Devices ...................................................................................... 18117.1 Annunciator Relay Contact Box ................................................................................................................... 182

17.1.1 Specifications ................................................................................................................................. 18217.1.2 Annunciator relay contacts ............................................................................................................ 182

18 Appendix ........................................................................................................................................... 18318.1 Installing Local Electronics Enclosure ......................................................................................................... 184

18.1.1 Electronic Enclosure ...................................................................................................................... 18418.1.2 Before you begin ............................................................................................................................ 18418.1.3 Install electronic enclosure ............................................................................................................ 184

18.2 Installing Honeywell Icon Console Task Lights ........................................................................................... 19018.2.1 Task light kit components .............................................................................................................. 190

18.3 Installing the Task Lights .............................................................................................................................. 19318.3.1 Attach task light to the face plate .................................................................................................. 19318.3.2 Attach the task light assembly ....................................................................................................... 197

18.4 Servicing the Task Lights ............................................................................................................................. 20518.4.1 Replace the task light bulb ............................................................................................................. 205

19 Notices .............................................................................................................................................. 20719.1 Documentation feedback .............................................................................................................................. 20819.2 How to report a security vulnerability .......................................................................................................... 20919.3 Support and other contacts ............................................................................................................................ 21019.4 Training classes ............................................................................................................................................. 213

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CONTENTS

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1 About This Document

This document contains information for planning, installing, and maintaining a Honeywell Icon Series Console.

Revision history

Revision Date DescriptionA December 2005 Initial release

B March 2012 Updated for PAR 1-76G4OZ

ReferencesThe following list identifies all documents that may be sources of reference for material discussed in thispublication.

Document TitleHoneywell Icon Series Console Read Me First

Local Control Network (LCN) Planning Guide

TPS System Site Planning

Keyboards

Button Configuration Data Entry

Core Module Test System

LCN System Installation Guide

TPS System Administration Guide (W2K)

TPS System Implementation Guide (W2K)

Experion Server and Client Configuration Guide

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1 ABOUT THIS DOCUMENT

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2 Getting Started

Related topics“Document Overview” on page 12“Product overview” on page 13“Standards Compliance” on page 16

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2.1 Document OverviewThis publication provides information for assembling, installing and servicing the Honeywell Icon Console andauxiliary units.

The information in this publication pertains to the console hardware. It does not contain any information onsystem planning or any platform specific details. Refer to the documents listed in the References section formore information on system planning and platforms.

Additional documentationIn addition to the Honeywell documentation listed in the References section at the beginning of this manual,you may need to refer to specific user manual for the different console devices. The following tables listadditional sources of information for console devices.

Device Document Name WebsiteTEAC Internal CD/RW drive(CD-W516EB)

CD-W516EB CD-RW DriveUser's Manual

NEC MultiSync LCD1850X MultiSync LCD1850X™ User'sManualultiSync

NEC MultiSync LCD2010X MultiSync LCD2010X™ User'sManualultiSync

CE ComplianceThis publication supports CE Compliant equipment. Any equipment designated as 'CE Compliant' complieswith the European Union EMC and Health and Safety Directives. All equipment shipping into European Unioncountries after January 1, 1996 requires this type of compliance - denoted by the 'CE Mark.' If assembledaccording to these instructions without any modifications, the Honeywell Icon series console will retain its CECompliant status.

2 GETTING STARTED


http://www.teac.com/DSPD/pdf/cdw0080a.pdf

http://www.nec-display-solutions.com/p/download/pr/File/cp/Products/LCD/Supported/LCD-1850X/ProductManuals/PDF-Manual-LCD1850X(english)-CDROM-Version.pdf?e=e1s1&fn=LCD1850X-UsersGuide-english-CDROM-Version.pdf

http://www.ttrents.com/equipment/computers/pdfs/NEC_20in_LCD_MONITOR.pdf

2.2 Product overviewThe Honeywell Icon Series is a suite of consoles and control room furniture designed for process operators,process engineers and plant managers in a control room environment. This control room furniture is highlymodular and can be configured in a variety of ways to suit the specific needs of the control room site.

2.2.1 Major FeaturesThe Honeywell Icon Series of consoles has the following features:

• Ergonomic design• Optimal use of operator's field of view• Hidden keyboard storage• Tilt and swivel flat panel displays• Adjustable work surface area• Complexing in curved or straight line configurations• Reduced total footprint for two monitors• Accessible electronics• Operator footrest• Enclosure access for customer wiring

2.2.2 Icon Console optionsThe main types of console configuration options available in the Icon Console Series are:

• Table Units• Auxiliary Dual Consoles• Auxiliary Quad Consoles• Quad Consoles• Dual Consoles

Both the console and auxiliary units are available in a dual or quad model, with either a straight or curvedconfiguration.

2 GETTING STARTED

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Figure 1: Icon Console Furniture Options

2.2.3 Auxiliary backpanelsHoneywell offers two types of customizable auxiliary backpanels:

1. Auxiliary backpanel: This backpanel allows for complete customization.2. Quad upper auxiliary backpanel: This is a multi-purpose backpanel that has a 16-inch depth mounting

surface on the top, while the lower backpanel can still be used to mount two FPDs. This configurationallows the console to be customized, and still be used for process control.

See Section “Customizing Console Backpanels” on page 138, ' “Customizing Console Backpanels” onpage 138,' for additional information on modifying these specific types of backpanels.

2.2.4 Major console componentsThe following figure shows the major components of a quad console.

2 GETTING STARTED


Figure 2: Quad Console Components

2 GETTING STARTED

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2.3 Standards ComplianceIf assembled and operated according to the Honeywell supplied documentation, the Honeywell Icon seriesconsole complies with the following international and specification standards:

• ANSI HFS-100 (withdrawn), ISO 9241 and ISO 11064• CEmark - Commercial• CSA 1010

2 GETTING STARTED


3 Console Dimensions and Specifications

Related topics“Console General Specifications” on page 18“Console Dimensions” on page 20

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3.1 Console General SpecificationsThe following specifications are those specific to the console. Additional specifications for third party consoledevices can be found in the device's user manual Refer to ' “Additional documentation”' in Section “DocumentOverview” on page 12 for a complete listing of these manuals.

AttentionThe Specification and Technical information is subject to change without notice and is superseded by information inapplicable Experion product Specification and Technical data documents. Hence, for each Experion release, you arerecommended to refer the applicable Specification and Technical data documents.

3.1.1 Console electrical specifications

Voltage 120 V to 240 V

Frequency 50 Hz to 60 Hz

3.1.2 Console power loadings

18.1" monitor Each monitor is rated for a maximum 0.6 Arms from 110/120 Vrms

50 Hz to 60 Hz. There may be up to four monitors per console.

20.1" monitor Each monitor is rated for a maximum 0.7 Arms from 110/120 Vrms

50 Hz to 60 Hz. There may be up to four monitors per console.

GX2xx Rated for a maximum 6.0 Arms from 110/120 Vrms

50 Hz to 60 Hz.

Typical power consumption for the GX2xx in our configuration is 3 amps rms.

Optional disk drives Disk drives draw their power from the GX2xx

The load is ~10 watts. There may be up to two disk drives per console.

Task light The task light draws 10 watts DC, or, allowing for loss in the power supply, 0.1 Arms from 120Vrms.

There may be up to two lamps per console.

Total powerloadings

Total estimated current consumption for a Quad 20.1" with disk drives and dual task lamps is

6.2 Arms or 744 VA.

Assuming a typical power factor of 80%, this translates into a heat load of about 600 watts (or2048 BTUs).

The circuit breaker in the Icon console is rated at 15 A.

3.1.3 Console environmental limits

Storage Temperature: -35° C to 65° C

Humidity: 5 to 95% Noncondensing

Altitude: 10,668 meters (35,000 feet)

Vibration 0.1 G at 3 to 200 Hz at 1 octave/min

3 CONSOLE DIMENSIONS AND SPECIFICATIONS


Operational Temperature: 10°C to 35°C

Humidity: 8 to 80% Noncondensing

Altitude: 2,286 meters (7,500 feet)

Limitations Certain peripheral devices have more critical requirements. The Icon Console will be limited bythe requirements of those devices. Refer to each peripheral Drive Specification published by itsmanufacturer.

3.1.4 Loading requirements

Weight Dual console (2 monitors): 160 pounds (74.65 kilograms)

Quad console (4 monitors) 200 pounds (59.72 kilograms)

Fully loaded quad console with 20.1" monitors and splice and spline is 245 pounds (540kilograms)

Floor loading Fully loaded quad console with 20.1" monitors and splice and spline floor loading of 25.8 lbs /ft**2

Point bearing load of 61 lbs.

Moving When moving, the lifting force must be applied by a method which will bridge both edges of thebase. Any accessory items used in lifting or moving and any moving devices must be preventedfrom bearing against end panels, doors, covers, keyboards, or table tops as these are nonstructuralparts and may be damaged.

3.1.5 Other specifications

Exhaust and airflow

Exhaust Temperature 20°C maximum above inlet temperature.

Sixty cubic feet per minute maximum per bay of airflow is required.

Maximum Vibration 0.1 G at 3 to 200 Hz at 1 octave/min


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3.2 Console DimensionsThe Honeywell Icon Console furniture is complexed together using a curved layout, or straight layout that maybe placed against a wall.

Complete console specifications including dimensions and drawings are available at . Select Honeywell IACfrom the left pane. Then choose Company Documents, Product Specific Support to view Honeywell Icon Seriestechnical documents.

3.2.1 Maximum console configurationThe following figure shows the maximum number of consoles that can be complexed. This configurationincludes 24 consoles (48 lower tier screens) comprising a circle of approximately eight meters in diameter.

Figure 3: Twenty-four complexed curved consoles

3.2.2 Quad Console - side viewThe following figure shows the side dimensions for a dual console. The top number provides the dimensions incentimeters; the bottom number in parenthesis provides the dimensions in inches.



https://extranet.iac.honeywell.com/allianceprod

Figure 4: Dual Console Dimensions - side view

3.2.3 Console height measurements

Console Configuration Description Height(inches)

Height (mm)

Quad console, including 20.1" monitors tilted vertical 64.75 1645

Quad console, including 20.1" monitors tilted fully downward 69.00 1753

Quad console, including 18.1" monitors tilted vertical 67.00 1702

Quad console, including 18.1" monitors tilted fully downward 63.75 1619

Dual console, including 20.1" monitors tilted vertical 51.00 1295

Dual console, including 20.1" monitors tilted fully downward 50.00 1270

Dual console, including 18.1" monitors tilted vertical 49.00 1245

Dual console, including 18.1" monitors tilted downward 48.00 1219

3.2.4 Console depth measurements

Console Configuration Description Depth (inches) Depth (mm)Worksurface fully raised, including electronics enclosure 36.50 927

Worksurface fully lowered, including electronics enclosure 35.75 908


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Console Configuration Description Depth (inches) Depth (mm)Worksurface fully raised, excluding electronics enclosure 35.25 895

Worksurface fully lowered, excluding electronics enclosure 34.50 876

Worksurface fully raised, excluding electronics enclosure and backpanel 34.00 864

Worksurface fully lowered, excluding electronics enclosure and backpanel 33.25 845

Additional depth required to clear electronics enclosure when lowered for service 9.75 248

Worksurface fully raised, including electronics enclosure fully lowered for service 46.25 1175

Worksurface fully lowered, including electronics enclosure fully lowered for service 45.50 1156

3.2.5 Other console measurements

Console Configuration Description Depth (inches) Depth (mm)Circumference along turning point 916.80 23287

Diameter at turning point 291.83 7412

Depth of worksurface, nose treatment to turning point (back outside corner of theworksurface)

14.4 366

Diameter at inner edge of worksurface 263.03 6681

Diameter at back surface of console (worksurface fully raised, including electronicsenclosure)

336.03 8535

Mean diameter 299.53 7608

Degrees angle per console 15.00 15

3.2.6 Floor space, curved configuration

Number of consoles or table units: 1 2 3 4 5 6Angle subtended, degrees: 15.00 30.00 45.00 60.00 75.00 90.00

Mean circumference, inches: 38.20 76.40 114.60 152.80 191.00 229.20

Depth of containing rectangular footprint,inches

37.63 40.98 46.51 54.12 63.68 75.02

Width of containing rectangular footprint,inches

43.86 86.97 128.59 168.01 204.56 237.61

3.2.7 Floor space, straight configuration

Number of consoles or table units: 1 2 3 4 5 6Length, inches, 18.1" monitors: 38.20 76.40 114.60 152.80 191.00 229.20

Length, inches, 20.1" monitors: 40.79 81.58 122.37 163.16 203.96 244.75

Depth, inches: 33.25 33.25 33.25 33.25 33.25 33.25



4 Planning

Related topics“Before you begin” on page 24“Assembly Preparation” on page 25

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4.1 Before you begin

• Verify that there is no power applied to the console.• Position the console so that you have access to the rear of the console and enough room to mount the

enclosure.

4.1.1 Honeywell site planning documentsThe Local Control Network (LCN) Planning Guide and the TPS System Site Planning manual provideinformation and references needed to prepare site facilities for the installation of your Honeywell TPS system'soperating center equipment before its delivery. The TPS System Site Planning manual guides you through theplanning and preparation phases necessary for proper selection of operating center system equipment, regardlessof whether your engineering personnel or outside consultants formalize the site preparation plans.

AttentionSection “Console Complexing” on page 121 of this manual contains information on complexing consoles together. Itmay be helpful to read this section before beginning your site layout.

4.1.2 Regulatory documentsInstall your Honeywell Icon Console in accordance with the current edition of the National Electric Code ANSI/NFPA 70, the Canadian Electrical Code, and other regulatory agencies governing your particular system.

4 PLANNING


4.2 Assembly Preparation

Related topics“Equipment unpacking” on page 25“Equipment placement” on page 26“Estimated assembly and installation time” on page 26“Recommended tools” on page 26“Precautionary notes” on page 27

4.2.1 Equipment unpacking

AttentionBefore unpacking the equipment, it is a good idea to use anti-static spray on floors, chairs, workbench, mats, tools,etc., in the work area. This inhibits static generation that can damage electronic equipment.

Upon arrival at the system site:

• Remove shipping crate from the console.• Position the console and the components close to the final location - do not stack any components on top of

one another.• Carefully remove protective wrapping and packaging materials.• Inspect all equipment for damage.• Check the packing lists to verify you received all console components.• If any console component is missing or damaged, immediately notify the carrier and your Honeywell sales

representative.

4 PLANNING

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Figure 5: Console with crate removed

4.2.2 Equipment placement

CAUTIONDo not lift any console by the worksurface panel.

After positioning the console, you will need to remove any castors or gliders that are attached to the console baseunit.

The consoles can be carefully moved into position, by use of lift trucks or mobile lifters. Position the equipmentaccording to a system-layout plan (refer to Section “Console Complexing” on page 121. ' “ConsoleComplexing” on page 121' for information on console complexing dimensions.)

4.2.3 Estimated assembly and installation timeThe estimated time required to unpack and assemble a Honeywell Icon Quad Console is approximately 2 to 4hours. This time will vary depending upon the exact model ordered. The estimated time does not include thetime required to shut down and restart the subsystem.

4.2.4 Recommended toolsThe following tools are recommended:

• Electric drill/screwdriver [highly recommended]• Screwdriver or allen wrench drive

4 PLANNING


4.2.5 Precautionary notes

CAUTIONAll assembly and installation procedures are performed with no power supplied to the console unit.

4 PLANNING

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4 PLANNING


5 Basic Console Operation and Guidelines

Most of the Icon console cables are pre-installed at the factory - others will need to be installed and routedthrough the console when adding the peripheral devices. The procedures for installing the cables for eachperipheral device are covered in the specific peripheral device section. See also Section “System PlatformInstallation” on page 95 for details on connecting devices to the electronic platform.

Precautionary Notes

CAUTIONDo not sit on console worksurface area.

Do not lift or move the console using the worksurface panel.

Related topics“Console Covers and Worksurfaces” on page 30“Opening Enclosures and Modules” on page 33“Removing and Replacing Modules” on page 35“Console Cable Guidelines” on page 37

29

5.1 Console Covers and Worksurfaces

Related topics“Raising and lowering worksurface panel” on page 30“Removing foot treadle and leg covers” on page 30“Replacing foot treadle and leg covers” on page 32

5.1.1 Raising and lowering worksurface panel1 Turn the hand crank clockwise to raise the worksurface panel.2 Make sure the console leg covers are closed before lowering the worksurface panel. Otherwise, the console

leg covers may be pinched and damaged.3 Turn the hand crank counter-clockwise to lower the worksurface panel.

5.1.2 Removing foot treadle and leg coversUse the following procedure to access those areas within the console used for cable routing.1 Remove the two hex-head screws at the back of the foot treadle.

2 Lift the back of the cover slightly and slide it toward the front of the console.

5 BASIC CONSOLE OPERATION AND GUIDELINES


3 Open the console leg cover by grasping the outside edge of the cover and pulling it toward the center of theconsole.

4 If necessary, you may remove the console leg cover:• Slide the cover up until the cover clears the notch in the console leg.• Pull the cover toward the center of the console.

5 If you will be routing cables external to the console, remove the two hex-head screws from the cable accesscover plate (there is a cover on each side of the console).


31

5.1.3 Replacing foot treadle and leg covers1 Close both console leg covers making sure the covers snap into place. The foot treadle will not seat properly

if the console leg covers are not completely closed.2 Lift the back of the cover slightly and slide it toward the rear of the console until it seats properly.3 Replace and tighten the two 3/32 head-head screws at the back of the foot treadle.



5.2 Opening Enclosures and Modules

Related topics“Locking and unlocking the modules and electronic enclosure” on page 33“Opening the electronics enclosure” on page 33

5.2.1 Locking and unlocking the modules and electronic enclosureEach lock on the Icon Series Console uses the same key. The four locking points located on the console are asfollows:

• Electronics enclosure latch• Left pop up disk module• Right pop up disk module• OEP module

5.2.2 Opening the electronics enclosure1 From the back of the console, remove the two retaining screws that secure the electronic enclosure to the

lower valance.

TipWe recommend that you re-attach these screws after installing the electronic enclosure.

2 Use the key to unlock the electronic enclosure and open the latch.3 Push down on the top of the electronic enclosure to open it.


33

4 Unfasten the tie-down straps and remove the air dam and isolator foam.



5.3 Removing and Replacing Modules

Related topics“Removing pop-up disk and manual input modules” on page 35“Removing OEP Module” on page 36

5.3.1 Removing pop-up disk and manual input modules

CAUTIONMake sure to lower the Icon Console worksurface to its lowest position before removing the pop-up disk module.Failure to do so may damage cables, retaining hardware or plastic facades.

Also, be aware that the modules will still have cables attached to them.

1 Turn the hand crank counter-clockwise to lower the worksurface panel to its lowest position.2 Release the pop-up disk module by pulling on the release lever located directly under the module.3 Remove the pop-up disk module by inserting a flat-head screwdriver between the pop-up disk module and

the console chassis and gently prying it loose.

4 Remove the manual input module by placing one hand on each side of the module and gently rocking itwhile lifting up.

TipMake sure that you grasp the entire module and not just the module cover.


35

5.3.2 Removing OEP Module

Removing modules if they have already been added to console1 Release the pop-up OEP module by pulling on the release lever located directly under the module.

2 Remove the pop-up OEP module by gentlylifting up on back of the module chassis untilit releases.



5.4 Console Cable GuidelinesCable routing guidelines:

• Provide proper strain relief for all cables.• Use a tie down for all loose cables.• Route all Honeywell-provided signal cables through one console leg and route all AC power cables through

the opposite console leg so they remain separated as much as possible.• Route any non-Honeywell cables through the same leg as the AC power cables and separated from the

Honeywell-provided signal cables.• Verify that all cables routed in console legs are secured using the cable clamps in the console legs.

5.4.1 Cable positioning in console leg

CAUTIONWhen routing any cables in console leg, make sure the cable is positioned correctly behind the flange or it may bepinched and damaged. Refer to the following figures

Table 1: Proper cable position in console leg

CORRECT INCORRECT

5.4.2 Positioning cables used with pop-up modules

AttentionWhen routing USB cables for use with the pop-up modules, route the cable through the cable hook towards the centerof the console. If the cable is routed to the outside of the console, the cable could be damaged when the pop-upmodules are released.

Figure 6: Proper USB cable position for pop-up module devices


37



6 Console Assembly

Use the procedures in this section to assemble the Honeywell Icon Console. After consoles are assembled andthe peripheral devices are added, refer to Section “System Platform Installation” on page 95, ' “System PlatformInstallation” on page 95' section to add a local computer or a remote system.

Precautionary notes

CAUTIONNo procedure in this section is to be performed with power to the console. Verify that there is no power applied tothe console before you begin.


Related topics“Overview of assembly instructions” on page 40“Console Components” on page 42“Assembling Furniture” on page 51“Grounding Requirements” on page 54“Wire Power Entry Box” on page 55“Adding Pop-up Disk Modules” on page 57“Adding Hot-Swap Manual Input Modules” on page 60“Adding OEP Module and Devices” on page 61“Connecting USB Hub and Devices” on page 64

39

6.1 Overview of assembly instructionsRefer to the following table for an overview of the major tasks required in the assembly of a Honeywell IconSeries Dual or Quad Console. Subsequent sections of this manual contain detailed procedures for each of thesetasks.

Console AssemblyNo. Task See this section . . .

1 Be familiar with basic console operationand guidelines

Section “Basic Console Operation and Guidelines” on page 29,' “Basic Console Operation and Guidelines” on page 29'

2 Add backpanel to console base unit Section “Assembling Furniture” on page 51, ' “AssemblingFurniture” on page 51'

3 Perform necessary grounding procedures Section “Grounding Requirements” on page 54, ' “GroundingRequirements” on page 54'

4 Add the power entry box. Section “Wire Power Entry Box” on page 55, ' “Wire Power EntryBox” on page 55'

6 Add pop-up disk modules Section “Adding Pop-up Disk Modules” on page 57, ' “Adding Pop-up Disk Modules” on page 57'

7 Add hot-swap manual input modules Section “Adding Hot-Swap Manual Input Modules” on page 60,' “Adding Hot-Swap Manual Input Modules” on page 60'

8 Add OEP module & devices Section “Adding OEP Module and Devices” on page 61, ' “AddingOEP Module and Devices” on page 61'

9 Connect devices to USB hub Section “Connecting USB Hub and Devices” on page 64,' “Connecting USB Hub and Devices” on page 64'

Flat Planel Display Installation

5 Mount flat panel displays and connectcables

Section “Installing the 1850X, 1880X, and 2010X Flat PanelDisplays” on page 73, ' “Installing the 1850X, 1880X, and 2010XFlat Panel Displays” on page 73'

Section “Installing the 2080UX Flat Panel Displays” on page 80,' “Installing the 2080UX Flat Panel Displays” on page 80''

System Platform Installation

10 Install local computer, or

OR

Section “Installing GX200/GX240 System Platform” on page 98,' “Installing GX200/GX240 System Platform” on page 98'

Section “Installing WKS2/SVR2 System Platform” on page 101,' “Installing WKS2/SVR2 System Platform” on page 101'

Section “Installing WS360/WS370 System Platform” on page 104,' “Installing WS360/WS370 System Platform” on page 104'

11 Install remote electronics Section “Installing Remote Peripheral System” on page 113,' “Installing Remote Peripheral System” on page 113'

Console Startup and Device Configuration

12 Start consoles Section “Startup Console” on page 116, ' “Startup Console” onpage 116'

13 Perform initial device configuration Section “Configuring Monitors” on page 117, ' “ConfiguringMonitors” on page 117'

Section “Configuring CD/RW Devices” on page 118, ' “ConfiguringCD/RW Devices” on page 118'

Section

Console Complexing

6 CONSOLE ASSEMBLY


Console AssemblyNo. Task See this section . . .

14 Splice console base units together Section “Console Complexing” on page 121, ' “ConsoleComplexing” on page 121'

15 Attach complexing wedge Section “Complexing Icon Furniture” on page 130, ' “ComplexingIcon Furniture” on page 130'

6 CONSOLE ASSEMBLY

41

6.2 Console Components

Related topics“Honeywell Icon series console component options” on page 42“Identifying console components and assembly areas” on page 44“Console cable descriptions” on page 46

6.2.1 Honeywell Icon series console component optionsThe following table lists all the components of the Honeywell Icon Series Console furniture. You will onlyreceive those components that pertain to the console configuration you ordered. Refer to your packing list foryour specific configuration.

Table 2: Honeywell Icon series console configuration components

Description

Quantity

Icon Series Base Console

Power filter 1

MIM USB cable 2

PS/2 Mouse extension cable (extends keyboard & mouse) 2

Annunciator Relay Contact Box 1

Modesty panel 1

Backpanel

Icon Series Dual or Quad Backpanel 1

Rear cloth cover, struts and mounting hardware 1

Power cable, IEC plug to IEC shell, 2.0 meter 2 to 4

2 each Speaker purchase specification 2

Audio cable 1

OR

Icon Series Auxiliary Backpanel 1


OR

Icon Series Quad Upper Auxiliary Backpanel


Monitors

Icon Series 18" Flat Panel Display 1 to 4

OR

Icon Series 20.1" Flat Panel Display 1 to 4

Video Board

Quad or dual display video board 1

Operator Entry Panel (OEP)

OEP assembly (bezel & chassis) 1

6 CONSOLE ASSEMBLY


Description

Quantity

OEP keyboard 1

Auxiliary Keyboard Panel

Blank keyboard chassis assembly 1

Hot Swap Input Modules

Manual Input Module (MIM) (blank box) 1

Manual Input Module (MIM) type 1 - Trackball only 1

Manual Input Module (MIM) type 2 - Keypad only 1

Manual Input Module (MIM) type 3 - Thumbwheels only 1

Manual Input Module (MIM) type 4 - Trackball & keypad 1

Manual Input Module (MIM) type 5 - Keypad & Thumbwheels 1

Removable Media Drives

Zip disk drive 1

Evans OEP pop-up disk chassis & bezel (left / right symmetric) 1

SCSI 100 Mb ZIP disk drive. Drive only. 1

SCSI to USB converter cable. 1

Read-Write CD Drive 1

Evans pop-up disk chassis & bezel (left / right symmetric) 1

IDE CDRW disk drive. Drive only. 1

IDE to USB converter cable. 1

Icon Blank Pop-Up front panel 1

Electronic Platform

Icon Series Electronics Box 1

Icon Series electronics enclosure 1

Power cable, IEC plug to IEC shell, 2.0 meter 1

Isolation foam 1

Air Dam 1

OR 1

Short Haul Remote Electronics 1

Icon Series Dual or Quad Mount Complexing Hardware

Dual or Quad Mount Complexing Wedge Unit (curved or straight) 1

Dual or Quad Backpanel splice kit (curved or straight) 1

Backpanel filler (curved or straight) 1

Additional Console Items

Icon Series Table 1

Table unit

Icon task light option 1

Fits into complexing wedge

USB Hub 1

Mounted on monitor panel with reclosable fastener 1

Safety shield for dual or quad auxiliary console 1

6 CONSOLE ASSEMBLY

43

Description

Quantity

Required for any live internal customization

Full Depth Module 1

Blank only - substitutes for both pop-up disk module and MIM.

Mounting bracket for single monitor 1

Blank only - substitutes for both pop-up disk module and MIM.

6.2.2 Identifying console components and assembly areasThe following figures show a dual console after the backpanel has been mounted to the base.

Refer to the following table for a description of parts.

Figure 7: Front view of console

Table 3: Front view console components

Area Description1 Monitor mounting bracket

2 Monitor cable hole

3 Keyboard storage area

4 Work surface panel

5 Modesty panel

6 CONSOLE ASSEMBLY


Area Description6 Power entry box

7 MAU mounting bracket

8 Console backpanel

9 Pop-up disk module

10 Hot-swap manual input module

11 Hand crank for worksurface panel

12 Console leg cover

13 Console leg

14 Cable access hole

15 Console base

Figure 8: Rear view of console

Table 4: Rear view console components

Area Description1 Monitor mounting holes

2 Monitor cable hole

3 Speaker

4 Lower valance

5 Cable routing hole

6 Cable access hole

7 Console power switch

6 CONSOLE ASSEMBLY

45

Area Description8 Upper valance

9 Reclosable fasteners

10 Cable raceway area

11 Modesty panel

12 MAU mounting bracket

13 Power entry box

6.2.3 Console cable descriptionsThe following tables show all the cables used in Honeywell Icon Series Console. These cables include thoseused in local and remote options. You will only have those cables specific to your configuration.

Table 5: Console cables

Cable Name Description PictureCD/RW drive IDE interfaceribbon cable

40 pin (2 x 20) connector to 40pin (2 x 20) connector

USB to IDE converter cable USB Type A connector to IDEconnector

6 CONSOLE ASSEMBLY


Cable Name Description PictureRemovable media DC powercable

Two DC connectors for the mediadevices, one DC connector forthe computer and one miniaturepower plug for the USB Hub

Zip drive SCSI placement PWA 50 pin HD D shell connector

USB to SCSI converter cable USB Type A connector to SCSIconnector

Speaker cable Four speaker connectors to 3.5mm stereo plug

Annunciator relay Y cable 6 solderless terminals to a 15 pinfemale connector to a 15 pin maleconnector

6 CONSOLE ASSEMBLY

47

Cable Name Description PictureOEP extension cable 15 pin male connector to 15 pin

female connector

PS/2 mouse/keyboard extensioncable

6 pin mini-DIN male connectorto 6 pin mini-DIN femaleconnector

Video signal cable (analog). DVI connector to a 15 pin VGAmale connector

Y video signal cable (analog). Two 15 pin VGA femaleconnectors to one digital videomale connector

6 CONSOLE ASSEMBLY


Table 6: Console cables for remote option

Cable Name Description PictureRemote peripheral extensioncable. Used for remote options:

25 feet (7.62 meters)



25 pin male connector to 25 pinmale connector

Remote video extension cable.Used for remote options:




15 pin female connector to 15 pinmale connector

Horizontal synchronousadjustment cable.

15 pin VGA female connector to15 pin VGA male connector

Audio adapter cable. Used inremote option on the consoleside.

RJ-11 modular plug to a 3.5 mmstereo plug connector

PC audio cable. Used in remoteoption on the computer side.

RJ-11 modular plug to a 3.5 mmstereo plug

6 CONSOLE ASSEMBLY

49

Cable Name Description PicturePS/2 mouse/keyboard cable. 6 pin mini-DIN connector to 6

pin mini DIN connector

6 CONSOLE ASSEMBLY


6.3 Assembling Furniture

Related topics“Level the base unit” on page 51“Attach backpanel to console base unit” on page 51

6.3.1 Level the base unitIt is recommended that you level the base unit before adding the console backpanel and monitors, as the consolewill be at its lightest weight.

AttentionAll of the consoles must be leveled to one consistent height. Otherwise, it will be difficult to complex the console unitstogether. Select one console as the benchmark, and level all other consoles within the console configuration to thesame height.

• Adjust the leveling feet on both sides of the console.

TipIt is likely that you will have to readjust the console height and the console level after splicing one console toanother. See Section “Console Complexing” on page 121, ' “Console Complexing” on page 121' for details.

6.3.2 Attach backpanel to console base unit1 Locate the four Allen-head screws used to attach the backpanel to the console base (usually located in the

OEP module cavity).2 Position the base console and backpanel close to the final Icon Series Console location.3 Using two people, lift the backpanel and slide the backpanel strut into the backpanel mounting support

located on the backside of the console base unit.

6 CONSOLE ASSEMBLY

51

CAUTIONDO NOT pinch any of the pre-installed cables when mounting the backpanel to the console base.

4 While one person continues to support the backpanel, attach the backpanel strut to the mounting supportusing the four 5/32 Allen-head screws (two on each side).

6 CONSOLE ASSEMBLY


.5 Tighten all four Allen-head screws.

6 CONSOLE ASSEMBLY

53

6.4 Grounding RequirementsSystem grounding requirements are in your specific site-planning manual. This section pertains only to thegrounding requirements for the console station.

AttentionNote that the power entry box also has a ground wire.

Each console is equipped with safety ground terminals. It is recommended by Honeywell and required by manycodes, for personnel protection, that each console be connected to building steel or other designated safetyground before connecting ac power wiring. Make sure that the safety wire from the console frame groundterminal is connected to the safety ground terminal block in the control room power panel, the dedicated branchcircuit power panel or building steel. Either console ground terminal may be used.

6.4.1 Grounding terminalsRoute the grounding cable through the access holes in the console base or through the side cable access holes(wire tunnel to next console).

Figure 9: Safety ground terminals

6 CONSOLE ASSEMBLY


6.5 Wire Power Entry BoxUse the procedures in this section to wire the power filter box located under the foot treadle. The power entry-box circuit breakers, filter, and receptacles are wired at the factory. System power wiring to the terminal board,TB1, in each power entry box is furnished and installed by the user according to specific site preferences.Specific site requirements determine the type of ac power cable to be used.

AttentionIt is strongly recommended that the power cable be connected to a clean power source with backup such as anUninterruptible Power Source (UPS). Refer to TPS System Site Planning and LCN System Installation manuals.

6.5.1 Power entry wiring

Figure 10: AC wiring for US

Figure 11: AC wiring for Europe

6.5.2 Add power cable to power entry box[other]All procedures in this section are performed with no power.

1 Remove the two hex-head screws at the back of the foot treadle.

6 CONSOLE ASSEMBLY

55

2 Lift the back of the cover slightly and slide it toward the front of the console.

3 If necessary, remove the foot treadle to access the power entry box.4 Remove the screw on the power entry box access cover and slide cover off.

TipIf the access cover is difficult to remove, loosen the two screws that secure the power filter box to the consolebase, slide the box all the way forward and re-tighten the screws.

5 Strip approximately 7.5 mm (0.3") of insulation from the power cable.6 Wire the power filter box for specific site requirements.7 Replace the access cover on the power entry box.

6 CONSOLE ASSEMBLY


6.6 Adding Pop-up Disk ModulesPop-up disk modules contain either a Zip drive or a CD/RW drive that is mounted in the module at the factory.If you ordered either of these devices you will also have available a USB hub to which they attach. “Figure 12:Pop-up Disk Module” shows a CD/RW drive mounted in the pop-up disk module with its USB cable.

Figure 12: Pop-up Disk Module

You will configure these devices after you have added your system platform. This is covered in Section “Configuring Monitors” on page 117, ' “Configuring Monitors” on page 117.'

Section “Pop-up Disk Operation” on page 161 contains information on operating these devices

6.6.1 Before adding the pop-up disk module to consoleInstalling the pop-up disk module will be easier if you perform this procedure first.1 Remove the pop-up disk's associated manual input.

TIP: Make sure that you grasp the entire module and not just the module cover.

6 CONSOLE ASSEMBLY

57

2 Press down and latch the sub-chassis.3 Turn the hand crank counter-clockwise to lower the worksurface panel.

6.6.2 Add a Zip device1 Connect the power cable converter to the Zip drive's power connector on the rear panel of the Zip drive.2 If the USB adapter cable is not already attached to the Zip drive, connect it.3 Place the pop-up disk module in the console's pop-up disk module bay, routing the USB adapter through the

cable hook towards the center of the console.4 Continue routing the USB cable through the opening at the top of the console leg back to the lower valance

on the backpanel.5 Align the module fasteners with the fastener socket and push down gently to lock the module in place.6 Route the DC power cable plug through the cable routing hole in the lower valance to the computer.7 If the USB Hub has already been mounted to the console backpanel, connect the USB cable to the

downstream port on the USB Hub. Otherwise connecting devices to the Hub is covered in Section “Connecting USB Hub and Devices” on page 64, ' “Connecting USB Hub and Devices” on page 64'.

6.6.3 Add a CD/RW drive device1 Set the CD/RW drive to the master mode by placing the jumper on the master set of jumper pins.

AttentionCD/RW drive Connectors

DO NOT force the power plug into the power connector - it is shaped so that it can be easily inserted in only oneorientation.

2 Insert the DC power cable plug in the correct orientation into the power connector on the rear panel of theCD/RW drive.

3 If the USB adapter cable is not already attached to the CD/RW drive, connect it.4 Place the pop-up disk module in the console's pop-up disk module bay, routing the USB adapter through the

cable hook towards the center of the console.

6 CONSOLE ASSEMBLY


5 Continue routing the USB cable through the opening at the top of the console leg back to the lower valanceon the backpanel.

6 Place the module in the console's pop-up disk module bay.7 Align the module fasteners with the fastener sockets and push down gently to lock the module in place.8 Route the DC power cable plug through the cable routing hole in the lower valance to the computer.9 If the USB Hub has already been mounted to the console backpanel, connect the USB cable to the


6 CONSOLE ASSEMBLY

59

6.7 Adding Hot-Swap Manual Input ModulesHot-swap input modules contain any one of the following options:

• Blank hot-swap module• Keypad/Trackball• Keypad• Thumbwheel• Trackball• Keypad/Wheel• Full Auxiliary module

All of the MIM devices are mounted in the module at the factory. If you ordered any MIM device you will alsohave available a USB hub to which they attach. MIM USB cables are pre-installed in the console.

Section “Pop-up Disk Operation” on page 161 contains information on operating these devices

6.7.1 Add manual input modules1 Place the manual input module back in the console.2 Align the module fasteners with the fastener sockets and push down gently to lock the module in place.3 If the USB Hub has already been mounted to the console backpanel, connect the USB cable to the


6 CONSOLE ASSEMBLY


6.8 Adding OEP Module and DevicesThis section contains basic procedures for adding the OEP, console keyboard and mouse. See Section 10.1 formore information on operating these devices. You will only have those devices specific to your particularconsole configuration.

Related topics“Peripheral device options” on page 61“Add keyboard, mouse and OEP” on page 61

6.8.1 Peripheral device options• QWERTY Keyboard and/or Mouse• Operator entry panel (OEP)• Integrated keyboard (IKB)

6.8.2 Add keyboard, mouse and OEPThe OEP, mouse and keyboard cables should already be installed in the console and the OEP module chassis.1 Release the pop-up OEP module by pulling on the release lever located directly under the module.2 Plug the keyboard PS/2 cable into the connector located on the right side of the pop-up OEP module cavity.

3 Plug the mousePS/2 cable into the connector located on the left of the pop-up OEP module cavity.4 Connect the OEP cable to the OEP and tighten the two jackscrews.

6 CONSOLE ASSEMBLY

61

5 Place the OEP in the recessed area of the OEP module and remove any slack from the OEP cable by pullingit from the back of the console.

6 Place the keyboard and mouse in the pop-up OEP module keyboard storage area.

6 CONSOLE ASSEMBLY


7 Push down gently on the pop-up OEP module to lock it in place.

6 CONSOLE ASSEMBLY

63

6.9 Connecting USB Hub and DevicesThis section contains basic procedures for connect the USB hub, which is pre-installed on the backpanel. SeeSection 10.1 for more information on operating USB devices attached to the USB hub. You will only have thosedevices specific to your particular console configuration.

Figure 13: USB Hub mounted to console backpanel

Related topics“Using more than one USB Hub” on page 64“About USB connectors” on page 64“Connect USB peripherals to the USB Hub” on page 65

6.9.1 Using more than one USB HubIf you are using more than one USB Hub, it is recommended that you connect the Type A USB cable from bothhubs to the computer independent of one another. Daisy-chaining the two USB hubs reduces the total amount ofpower available to the USB devices. When you order two USB hubs, you will receive a special Y power cablethat allows you to connect both power cables to the computer power.

6.9.2 About USB connectors

Connector Type Image Used to connect . . .USB 'Type A' USB cable to a non-USB

device, such as acomputer

USB "Type B USB cable to a USBdevice

6 CONSOLE ASSEMBLY


6.9.3 Connect USB peripherals to the USB HubUse this procedure to connect all necessary cables to the USB Hub. You may skip this procedure if the cableswere connected in an earlier procedure.1 Connect the B connector of the Type A/B cable to the upstream port on the USB Hub.

Note: You may have up to five Type A/B USB cables. The Type A/B cable used to connect the USB Hub tothe computer will look slightly different from the Type A/B USB cables used to connect the USB devices tothe hub.

2 Connect the USB Hub power cable to the power jack on the USB Hub.3 If you have not already done so, connect the B connector(s) of the USB cable(s) to the USB device(s).4 Connect the A connector(s) of the USB cable(s) to the downstream ports on the USB Hub.

Note: There will be 1 to 4 of these cables5 Route the USB cable through the cable routing hole in the lower valance to the computer.6 If necessary, route the DC power cable through the cable routing hole in the lower valance to the computer.7 Connect the Type A connector of the A/B cable to the USB port on the computer.8 Connect the USB Hub's power cable to the computer or, if this is a second USB Hub, to the special Y power

cable

Figure 14: USB hub connections

6 CONSOLE ASSEMBLY

65

6 CONSOLE ASSEMBLY


7 Monitor Installation

The information and procedures in this section apply to the flat panel displays with and without the touchscreenoption. Refer to the appropriate section for specific installation instructions.

• Section “Installing the 1850X, 1880X, and 2010X Flat Panel Displays” on page 73, ' “Installing the 1850X,1880X, and 2010X Flat Panel Displays” on page 73'

• Section “Installing the 2080UX Flat Panel Displays” on page 80, ' “Installing the 2080UX Flat PanelDisplays” on page 80'

Precautionary notes and tips

CAUTIONDo not place any monitor on a sloping or unstable cart, stand or table, as it may fall, causing serious damage to themonitor.

AttentionIf you are assembling a Quad Console, note the following:

• Add the lower monitors to the console first.• Two of the four monitor power cables will be longer. These cables must be used for the top-level monitors.

Tip• Turn the hand-crank counter-clockwise until the worksurface panel is about midway down. Push the hand-crank

back in and up against the bottom of the worksurface.• Mounting top-level monitors requires two people - one person to lift the monitor and another to attach the

power cable.

Related topics“Monitor part numbers” on page 68“Monitor physical characteristics” on page 69“Monitor logical locations” on page 70“Using the correct monitor cable and video port” on page 71“Initial settings for the Flat Panel Displays” on page 72“Installing the 1850X, 1880X, and 2010X Flat Panel Displays” on page 73“Installing the 2080UX Flat Panel Displays” on page 80

67

7.1 Monitor part numbersThe following table lists the Honeywell model numbers that can be installed on the Icon consoles.

Honeywell Part Number Description51199458-300 18.1" 1850X or 1880X

51199459-300 20.1" 2010X without touchscreen

51199459-500 20.1" 2010X with ELO touchscreen

51198787-300 20.1" 2080UX

51201988 Transition plate used for the 20.1" 2080UX monitors

7 MONITOR INSTALLATION


7.2 Monitor physical characteristicsThe monitors have the following physical characteristics:

Monitor Height Width Depth Weight18.1" 1850X

51199458

398 mm

15.7 in.

349 mm

13.7 in.

74 mm

2.9 in.

5.5 kg.

12.1 lbs.

18.1" 1880X

51199458

315 mm

12.4 in.

387 mm

15.2 in.

62 mm

2.4 in.

4.9 kg

10.8 lbs.

20.1" 2010X

51199459

487 mm

19.2 in.

411 mm

16.2 in.

101 mm

4 in. in.

7.3 kg

16.1 lbs.

20.1" 2080UX

51198787

340 mm

13.4 in.

442 mm

17.4 in.

90 mm

3.5 in.

6.9 kg

15.1 lbs.


69

7.3 Monitor logical locationsThe following simplified block diagram shows a recommended monitor positioning convention. See also' “Configuring Monitor Settings” on page 149' for instructions on setting the monitor positions in the software.

Figure 15: Monitor positioning



7.4 Using the correct monitor cable and video portThe monitor is packaged with a DVI to Analog and a DVI-to-DVI cable. You will be using only the DVI toAnalog cable with the DVI end of the cable connected to the INPUT 1 DVI-I port on the monitor. The followingpicture shows the correct port for use with the Icon console cables.

Figure 16: DVI-I Video Port for 2080UX


71

7.5 Initial settings for the Flat Panel DisplaysAlthough other resolutions are supported, the following tables lists the native modes for each type of flat paneldisplay that may be used with the Icon Console.

Flat Panel Model Native ResolutionNEC 1850X 1280 x 1024 @ 60Hz

NEC 1880X 1280 x 1024 @ 60Hz

NEC 2010X 1280 x 1024 @ 60Hz

NEC 2080UX 1600 x 1200 @ 60 Hz



7.6 Installing the 1850X, 1880X, and 2010X Flat Panel DisplaysUse the procedures in this section to install the following flat panel displays:

• 18.1" 1850X or 1880X• 20.1" 2010X without touchscreen• 20.1" 2010X with ELO touchscreen

Related topics“Install monitors” on page 73“Install single monitor” on page 78

7.6.1 Install monitorsUse the following procedure to attach the monitor mounting brackets, install the monitor cables and mount themonitor to the console backpanel. Repeat this procedure for each monitor in the console.1 Loosen the four Allen-head screws for each of the monitor mounting brackets.

2 Slide each bracket out of the keyhole slots.


73

3 Place a monitor, display side down, on a protected and level worksurface.4 Position a monitor-mounting bracket on the back of the monitor making sure the hex nut and bolt of the

bracket is on the bottom of the monitor.

5 Secure the bracket assembly to the monitor by tightening the four screws.6 Remove the monitor connector cover.



TipTo remove the cover on the 18.5-inch monitor, squeeze the cover in from the right hand side and lift the coverup.

7 From the back of the console, route the female end of the monitor power cable through the monitor cablehole in the console backpanel.

8 Connect the DVI end of the video signal cable to the DVI-I Input 1 port on the back of the monitor andtighten the thumbscrews.


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9 From the front of the console, feed the unattached end of the video signal cable through the monitor hole inthe backpanel.

TipLabel the monitor cables according to the physical position of the monitors as recommended in “Monitor logicallocations” on page 70.

10 While one person lifts the monitor, have another person connect the monitor power cable to the AC inlet onthe back of the monitor.

11 Insert the mounting screws into the appropriate set of keyhole slots:• For an 18-inch monitor, use the bottom set of keyhole slots.• For a 21-inch monitor, use the top set of keyhole slots.

Gently rock the monitor until all four mounting screws seat properly and lock into position.



CAUTIONWhen this step is complete, the monitor assembly is loose and can be damaged if allowed to fall.

12 Align the monitor and tighten the four Allen-head mounting screws.

13 Replace the monitor connector cover.14 If your monitor has a touchscreen, perform the following:

• Connect the B connector of the Type A/B USB cable to the USB port on the touchscreen.• Route the other end of the cable through the monitor hole in the backpanel.

Additional information and procedures for the touchscreen are in the following sections:

• Section “Connecting USB Hub and Devices” on page 64, ' “Connecting USB Hub and Devices” onpage 64'

• Section “Configuring a Touchscreen” on page 119, ' “Configuring a Touchscreen” on page 119'15 If you have a local electronics enclosure, route the VGA end of the video signal cable thru the cable routing

hole in the lower valance. Connecting cables to the computer is covered in Section “System PlatformInstallation” on page 95, ' “System Platform Installation” on page 95.'


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16 If you have the Remote Electronics System, you will need to connect the VGA end of the video signal cableto the remote video cable. Connecting cables to the remote system is covered in Section “Installing RemotePeripheral System” on page 113.The connection point for the local video signal cable and remote video signal cable may be one of thefollowing:

• At the console backpanel, or• In the console leg, in which case you need to route the VGA end of the video signal cable through the

opening between the backpanel and the lower valance to the console leg.

TipTo adjust the tension of the monitor-mounting bracket, remove the acorn cap from the bracket and tighten orloosen the bolt using two socket wrenches - one on each side.

7.6.2 Install single monitorUse the following procedure to attach a single monitor to the console backpanel. The single monitor option usesa special display-mounting panel that allows you to attach the monitor to the center of the backpanel using theexisting monitor mounting holes. - Model Number MP-ICMT1. It is assumed that you have already attached themonitor-mounting bracket to the back of the monitor. See the ' “Install monitors” on page 73' procedureprevious to this one if you have not done so.1 Determine which set of display mounting panel holes you will be using based on the following options:

• Mounting 20.1 inch monitor (upper or lower use the same set of holes)• Mounting 18.1 inch monitor in upper position• Mounting 18.1 inch monitor in the lower position

2 Place the monitor, display side down, on a protected and level worksurface.Note: The lettering on the monitor should be right side up.



3 Position the display-mounting panel on the monitor-mounting bracket with the mounting studs facing up andthe part number in the lower left corner.Note: The part number in the lower left corner should also be right side up.

4 Line up the appropriate set of mounting panel holes with the holes in the monitor-mounting bracket.5 Attach the display-mounting panel to the monitor-mounting bracket using the four Allen-head mounting

screws.6 Attach the monitor to the backpanel by inserting the four mounting studs through the existing monitor

mounting holes and secure the mounting panel using the four supplied nuts.


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7.7 Installing the 2080UX Flat Panel DisplaysUse the procedures in this section to install the following flat panel displays:

• 20.1" 2080UX without legends• 20.1" 2080UX with legends

Related topics“Remove pedastal” on page 80“Attach transition plate” on page 82“Connect monitor cables and mount monitor to backpanel” on page 88

7.7.1 Remove pedastalUse the following procedure to remove the pedastal from the monitor so that it may be mounted on the consolebackpanel.1 Place the monitor face down on a non-abrasive surface.2 Release the cover from the pedastal by gently prying both sides of the cover away from the pedastal column.



3 Remove the cover completely from the pedastal.

4 Remove the four screws that attach the pedastal to the monitor and lift the pedastal away from the monitor.


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7.7.2 Attach transition plateUse the following procedure to attach the monitor mounting brackets and special transition plate (51201988),which is included with each monitor, to both upper and lower monitors. Repeat this procedure for each monitorin the console.1 Loosen the four Allen-head screws for each of the monitor mounting brackets.

2 Slide each bracket out of the keyhole slots.



3 Place a monitor, display side down, on a non-abrasive, protected and level worksurface.4 Lower monitor

If you are mounting a monitor in the lower console position, attach the mounting bracket to the monitor withthe knuckle positioned towards the bottom of the monitor as shown in the picture.

5 Upper monitorIf you are mounting a monitor in the upper console position, attach the mounting bracket to the monitor withthe knuckle positioned towards the top of the monitor as shown in the picture.


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6 Secure the mounting bracket assembly to the monitor by tightening the four screws

7 Remove the four screws from the mounting bracket knuckle.



8 Align the four holes in the transition plate with the four holes in the mounting bracket knuckle as shown inthe picture.


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9 Attach the transition plate to the mounting bracket knuckle using the four screws supplied with the transitionplate.



10 Place the four SEMS nuts over the transition plate studs and turn the nuts on by only three or four threads sothey are at the ends of the studs.


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7.7.3 Connect monitor cables and mount monitor to backpanelUse the following procedure to attach the monitor cables and mount the monitor to the console backpanel.Repeat this procedure for each monitor in the console.

AttentionIf you are installing monitors on a Quad Console, you must mount the monitors in the lower position first.

1 From the rear of the console, feed the following cables through the monitor hole in the backpanel:• Video signal cable• Power cable• USB Cable if you are connecting a USB touchscreen



2 Remove the connector cover from the monitor.Mounting a lower monitor

3 Place a non-abrasive cover on the console worksurface and set the monitor facedown on the protectedsurface.


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4 Connect the monitor cables:• Connect the DVI end of the video signal cable to the DVI-I Input 1 port on the back of the monitor and

tighten the thumbscrews.• Connect the video power cable to the monitor.• Connect the USB cable if you have a USB touchscreen.

5 Insert the transition plate studs into the lower set of keyhole slots allowing the studs to seat in the slots.




6 From the rear of the console, tighten the four nuts.

Mounting an upper monitor7 Place a non-abrasive cover on the top of the lower monitor.8 Use the lower monitor to support the upper monitor while you connect the video signal cable and power

cable to the upper monitor.Note: This step is necessary because the cables for the upper monitor will not reach all the way to theconsole worksurface.


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9 Insert the transition plate studs into the lower set of keyhole slots allowing the studs to seat in the slots.


10 From the rear of the console, tighten the four nuts



TipLabel the monitor cables according to the physical position of the monitors as recommended in “Monitor logicallocations” on page 70.

11 If you have a local electronics enclosure, route the VGA end of the video signal cables through the cablerouting hole in the lower valance. Connecting cables to the computer is covered in Section “System PlatformInstallation” on page 95, ' “System Platform Installation” on page 95.' See the appropriate subsection foryour particular computer platform.


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12 If you have the Remote Electronics System, you will need to connect the VGA end of the video signal cableto the remote video cable. Connecting cables to the remote system is covered in Section “Installing RemotePeripheral System” on page 113.The connection point for the local video signal cable and remote video signal cable may be one of thefollowing:

• At the console backpanel, or• In the console leg, in which case you need to route the VGA end of the video signal cable through the

opening between the backpanel and the lower valance to the console leg.

TipTo adjust the tension of the monitor-mounting bracket, remove the acorn cap from the bracket and tighten orloosen the bolt using two socket wrenches – one on each side.



8 System Platform Installation

This section contains procedures for attaching the Honeywell Icon Series Console devices to a system platformboth locally and remotely. Because the Icon Console is designed to work with a variety of platforms, you willneed to select the appropriate procedures for your platform.

Cautions and warnings

CAUTIONVerify that power to the console and the electronic system is turned off before beginning any procedures in thissection.

Additional referencesRefer also to the following documents for additional information on the specific platform installed in your IconConsole.

For more information on the . . . See . . .GX2xx platform Planning, Installation, and Service for TPN-Connected Nodes

WKS1 or SVR1 Planning, Installation, and Service for TPN-Connected Nodes (SVR1/WKS1)

WKS2 or SVR2 Planning, Installation, and Service for TPN-Connected Nodes (SVR2/WKS2)

WS360/WS370 Planning, Installation, and Service for WS360/WS370

PrerequisitesBefore you begin this procedure, it is assumed that you have already performed the following:

• Attached the correct video signal cables (DVI Analog cable) to the monitors and routed them appropriately.• Attached all other cables to the peripheral devices

Related topics“Local Electronics Enclosure” on page 96“Installing GX200/GX240 System Platform” on page 98“Installing WKS2/SVR2 System Platform” on page 101“Installing WS360/WS370 System Platform” on page 104“Installing WS470 System Platform” on page 107“Connecting Monitors” on page 111“Installing Remote Peripheral System” on page 113

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8.1 Local Electronics EnclosureThis picture shows the Icon electronics enclosure and indicates the primary ventilation areas.

Related topics“Opening the electronics enclosure” on page 33“Purpose of air dam and isolator foam” on page 97

8.1.1 Opening the electronics enclosure1 From the back of the console, remove the two retaining screws that secure the electronic enclosure to the

lower valance.

8 SYSTEM PLATFORM INSTALLATION


TipWe recommend that you re-attach these screws after installing the electronic enclosure.

2 Use the key to unlock the electronic enclosure and open the latch.3 Push down on the top of the electronic enclosure to open it.

4 Unfasten the tie-down straps and remove the air dam and isolator foam.

8.1.2 Purpose of air dam and isolator foamThe air dam and isolator foam are provided to isolate the intake air from the exhaust air. They should always beplaced so air is pulled in from the ventilation slots at the top of the electronic enclosure and pushed out throughthe bottom ventilation slots of the electronic enclosure.


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8.2 Installing GX200/GX240 System PlatformThe following figure shows the GX240 platform mounted in the Icon console's electronic enclosure. Becausethe GX200 and GX240 mount the same way in the enclosure, this section applies to both platforms.

Figure 17: GX2XX in Electronics Enclosure

8.2.1 Install GX200/GX240 in electronics enclosureUse the following procedure to install the system platform and add the air dam and isolator foam.1 Place the computer in the electronic enclosure with the back of the computer facing the left side of the

enclosure. Make sure the computer is centered and pushed up against the foam padding. See “Figure 17:GX2XX in Electronics Enclosure”.

2 Fasten the tie-down straps and tighten.3 Remove the adhesive from the isolation foam and place it on top of the computer left of center. If the

computer is a GX200, make sure the foam is positioned on the left of the computer vent holes.4 Remove the adhesive from the air dam, and use it to cover the bottom ventilation slots on the right side of

the electronic enclosure. See “Figure 17: GX2XX in Electronics Enclosure”.5 If necessary, adjust the tension for raising and lowering the electronic enclosure by loosening or tightening

the flat head screws on each side of the mounting assembly.

8.2.2 Connect monitor cables while installing GX200/GX240 system platformUse the following procedure to connect the video cables to the computer.1 Attach cable 1 to the 1/3 connector of the Y video adapter cable.2 Attach cable 2 to the 2/4 connector of the Y video adapter cable.3 If you have a quad configuration:

• Attach cable 3 to the 1/3 connector of the second Y video adapter cable.• Attach cable 4 to the 3/4 connector of the second Y video adapter cable.

Otherwise, go to the next step.4 Attach the Y adapter cable to the bottom (1/2) video connector on the system chassis.5 If present, connect the second Y adapter cable to the top (3/4) video connector on the system chassis.



Figure 18: Monitor connections

8.2.3 Connect system cables while installing GX200/GX240 system platformUse the following procedure to connect all cables to the computer.

CAUTIONTurn off power to system when installing cables.

1 Connect the Ethernet cable to the RJ-45 connector on the rear panel of the chassis.2 Connect the keyboard cable to the keyboard connector on the rear panel of the chassis.3 Connect the mouse cable to the mouse connector on the rear of the chassis.4 If the annunciator relay box is being used, connect the output of the annunciator/OEP Y cable to the serial

port.Otherwise, connect the OEP cable directly to the serial port

5 Connect the speaker cable to the audio port.6 Connect the LCN MAU cable, to the connector on the LCNP4 board.7 If a printer is to be connected, connect it to the printer connector on the rear panel of the chassis8 Connect the USB Hub's upstream cable to the USB port on the system chassis.9 Connect the USB Hub's power cable to the system chassis.10 Connect the disk power cable to the four-pin socket.11 Close the computer and verify that the latch is secure.12 Replace the two retaining screws to secure the computer to the lower valance.


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8.2.4 Add computer power cable while installing GX200/GX240 system platformIf your console has the local electronics option, use this procedure to add the computer's power cable.

AttentionBefore you begin this procedure, you will need to TURN OFF POWER to the console and make sure the console baseand console legs are accessible.

1 Connect the power cable to the computer, routing the cable through the electronics box lower cable accesshole and into the lower leg area and then to the power entry box.

2 Plug the computer power cable into the console power entry box.3 Replace the console foot treadle, and tighten the flange nuts.4 Plug in the console AC power cable, or restore power at the main switch.5 Turn the console AC power switch to ON.



8.3 Installing WKS2/SVR2 System PlatformThe following figure shows the WKS2 platform mounted in the Icon console's electronic enclosure. Because theWKS2 and SVR2 platforms have the same chassis design, they mount the same way in the enclosure. Thissection applies to both platforms.

Figure 19: WKS2/SVR2 in Electronics Enclosure

8.3.1 Install WKS2/SVR2 in electronics enclosureUse the following procedure to install the system platform and add the air dam and isolator foam.1 Place the computer in the electronic enclosure with the back of the computer facing the right side of the

enclosure. Make sure the computer is centered and pushed up against the foam padding. See “Figure 19:WKS2/SVR2 in Electronics Enclosure”.

2 Fasten the tie-down straps and tighten.3 Remove the adhesive from the isolation foam and place the isolation foam on top of the computer to the

right of the intake. See “Figure 19: WKS2/SVR2 in Electronics Enclosure”.4 Remove the adhesive from the air dam, and use it to cover the ventilation slots on the left side of the

electronic enclosure. See “Figure 19: WKS2/SVR2 in Electronics Enclosure”.5 If necessary adjust the tension for raising and lowering the enclosure by loosening or tightening the flat head

screws on each side of the mounting assembly.

8.3.2 Connect monitor cables while installing WKS2/SVR2 system platformUse the following procedure to connect the video cables to the computer.1 Attach cable 1 to the 1/3 connector of the Y video adapter cable.2 Attach cable 2 to the 2/4 connector of the Y video adapter cable.3 If you have a quad configuration:

• Attach cable 3 to the 1/3 connector of the second Y video adapter cable.• Attach cable 4 to the 3/4 connector of the second Y video adapter cable.

Otherwise, go to the next step.4 Attach the Y adapter cable to the bottom (1/2) video connector on the system chassis.


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5 If present, connect the second Y adapter cable to the top (3/4) video connector on the system chassis.

Figure 20: Monitor connections

8.3.3 Connect system cables while installing WKS2/SVR2 system platformUse the following procedure to connect all cables to the computer.

CAUTIONTurn off power to system when installing cables.

1 Connect the Ethernet cable to the RJ-45 connector on the rear panel of the chassis.2 Connect the keyboard cable to the keyboard connector on the rear panel of the chassis.3 Connect the mouse cable to the mouse connector on the rear of the chassis.4 If the annunciator relay box is being used, connect the output of the annunciator/OEP Y cable to the serial

port.Otherwise, connect the OEP cable directly to the serial port

5 Connect the speaker cable to the audio port.6 Connect the LCN MAU cable, to the connector on the LCNP4 board.7 If a printer is to be connected, connect it to the printer connector on the rear panel of the chassis8 Connect the USB Hub's upstream cable to the USB port on the system chassis.9 Connect the USB Hub's power cable to the system chassis.10 Connect the disk power cable to the four-pin socket.11 Close the computer and verify that the latch is secure.



12 Replace the two retaining screws to secure the computer to the lower valance.

8.3.4 Add computer power cable while installing WKS2/SVR2 system platformIf your console has the local electronics option, use this procedure to add the computer's power cable.





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8.4 Installing WS360/WS370 System PlatformThe following figure shows the WS360/WS370 platform mounted in the Icon console's electronic enclosure.

Figure 21: WS360/WS370 in Electronics Enclosure

8.4.1 Install WS360/WS370 in electronics enclosureUse the following procedure to install the system platform and add the air dam and isolator foam.1 Place the computer in the electronic enclosure with the back of the computer facing the left side of the

enclosure. Make sure the computer is centered and pushed up against the foam padding. See “Figure 21:WS360/WS370 in Electronics Enclosure”.

2 Fasten the tie-down straps and tighten.3 Remove the adhesive from the isolation foam and place the isolation foam on top of the computer to the left

of center. See “Figure 21: WS360/WS370 in Electronics Enclosure”.4 Remove the adhesive from the air dam, and use it to cover the ventilation slots on the right side of the

electronic enclosure. See “Figure 21: WS360/WS370 in Electronics Enclosure”.5 If necessary adjust the tension for raising and lowering the enclosure by loosening or tightening the flat head

screws on each side of the mounting assembly.

8.4.2 Connect system cables while installing WS360/WS370 system platformUse the following procedure to connect the cables when you are installing the platform in an Icon console.1 Connect the mouse and keyboard cables to the PS/2 connectors.2 Connect the speaker cable to the audio port.3 If you are not using Fault Tolerant Ethernet (FTE), connect the Ethernet cable to the RJ-45 connector on the

Network Interface Card.If you are using FTE, you will need to connect the FTE cables according to the instructions in the FTEInstallation and Service Guide.



4 Attach the digital to analog converter to the digital connector on the AGP card as shown.

5 Connect the DVI-D to DVI-A video cables to the analog video connectors on the AGP card. If your consoledoes not have more than two monitors, go to step 8.

6 Connect the digital to analog adapters to the Y cable as shown.

7 Connect the Y cable to the video connector on the second video card (in the PCI slot).


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8 Connect the monitor video cables to the computer according to the information in Section “ConnectingMonitors” on page 111 ' “Connecting Monitors” on page 111'.

9 If your console has an IKB or an OEP, connect .the cables according to the instructions in the ADP01:Honeywell Peripheral Adapters

10 Connect the LCN MAU cable to the MAU connector on the LCNP4 card if one is present.11 Connect the USB Hub's upstream cable to the USB port on the system chassis.12 Connect the USB Hub's power cable to the system chassis.13 Connect the disk power cable to the four-pin socket.14 Secure any loose cables, and verify that all cables have proper strain relief.

8.4.3 Add computer power cable while installing WS360/WS370 system platformIf your console has the local electronics option, use this procedure to add the computer's power cable.






8.5 Installing WS470 System PlatformThe WS470 platform is positioned in the Icon electronics enclosure with the cable connections on the right side(as seen from the console rear). Before installing the WS470, reroute all your cables to the right side (as seenfrom the console rear) of the console as shown in this figure.

The following figure shows the WS470 platform mounted in the Icon console's electronic enclosure.


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Figure 22: WS470 in Electronics Enclosure

8.5.1 Install WS470 in electronics enclosureUse the following procedure to install the system platform and add the air dam and isolator foam.1 Place the computer in the electronic enclosure with the back of the computer facing the right side (as seen

from the console rear) of the enclosure making sure the computer is centered. See “Figure 22: WS470 inElectronics Enclosure”.

2 Fasten the tie-down straps and tighten.3 Remove the adhesive from the isolation foam and place the isolation foam on top of the computer to the

right of the intake vents. See “Figure 22: WS470 in Electronics Enclosure”.4 Remove the adhesive from the air dam, and use it to cover the ventilation slots on the left side (as seen from

the console rear) of the electronic enclosure. See “Figure 22: WS470 in Electronics Enclosure”.5 If necessary, adjust the tension for raising and lowering the enclosure by loosening or tightening the flat

head screws on each side of the mounting assembly.

8.5.2 Connect system cables while installing WS470 system platformUse the following procedure to connect the cables when you are installing the platform in an Icon console.1 Connect the mouse and keyboard cables to the PS/2 connectors.2 Connect the speaker cable to the audio port.3 If you are not using Fault Tolerant Ethernet (FTE), connect the Ethernet cable to the RJ-45 connector on the

Network Interface Card.If you are using FTE, you will need to connect the FTE cables according to the instructions in the FTEInstallation and Service Guide.

4 Attach the digital to analog converter to the digital connector on the AGP card as shown.



5 Connect the DVI-D to DVI-A video cables to the analog video connectors on the AGP card. If your consoledoes not have more than two monitors, go to step 8.

6 Connect the digital to analog adapters to the Y cable as shown.

7 Connect the Y cable to the video connector on the second video card (in the PCI slot).


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8 Connect the monitor video cables to the computer according to the information in Section “ConnectingMonitors” on page 111 ' “Connecting Monitors” on page 111'.

9 If your console has an IKB or an OEP, connect .the cables according to the instructions in the ADP01:Honeywell Peripheral Adapters

10 Connect the LCN MAU cable to the MAU connector on the LCNP4 card if one is present.11 Connect the USB Hub's upstream cable to the USB port on the system chassis.12 Connect the USB Hub's power cable to the system chassis.13 Connect the disk power cable to the four-pin socket.14 Secure any loose cables, and verify that all cables have proper strain relief.

8.5.3 Add computer power cable while installing WS470 system platformIf your console has the local electronics option, use this procedure to add the computer's power cable.






8.6 Connecting MonitorsUse the information in this section correctly connect the Icon monitors.

Related topics“Connecting monitors to the correct channel” on page 111

8.6.1 Connecting monitors to the correct channelThe WS360, WS370 and WS470 platforms use a dual video card installed in the AGP slot for one or two videooutputs. For systems that have three or four video outputs, there is a second dual video card installed in theappropriate PCI slot. If you have more than one video card installed, you must connect the monitors to thecorrect channel identified in the following table and “Figure 23: Video Channels and Connections for FourMonitors” and “Figure 24: Video Channels and Connections for Three Monitors”.

Table 7: Video Channels

Channel Video Card Video Connection Three monitors1 AGP video card Bottom video card connector Connect

2 PCI video card Top connector of Y cable Disconnect

3 PCI video card Bottom connector of Y cable Connect

4 AGP video card Top video card connector Connect

Figure 23: Video Channels and Connections for Four Monitors


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Figure 24: Video Channels and Connections for Three Monitors



8.7 Installing Remote Peripheral SystemHoneywell's three short-haul remote options allow you to install the human interface and peripherals, includingvideos and USB devices, up to 100 feet from the computer.

With the Remote System Option, you can remote the following devices:

• PS/2 QWERTY Keyboard• PS/2 Cursor movement device• RS232 Touch screen• One IKB or OEP keyboard• One sound port

Additionally, with the Remote Video Option, you can remote up to four video monitors

8.7.1 USB remote optionWith the USB Remote Electronics System, you can remote any standard version 1.1 compliant USB device.

8.7.2 Remoting installation instruction referencesFor the different remoting options and installation instructions see document RE01, Remote Peripheral Systems:Installation and Upgrade


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9 Console Startup and Device Configuration

Related topics“Startup Console” on page 116“Configuring Monitors” on page 117“Configuring CD/RW Devices” on page 118“Configuring a Touchscreen” on page 119

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9.1 Startup ConsoleAfter the console is completely assembled, some of the devices may need to be configured to operate properly.You will also need to do a preliminary test to make sure the console is fully operational before installing theconsole on a network.

9.1.1 Before you begin• Verify that there is no power applied to the console.• Position the console so that you have access to the rear of the console and enough room to mount the

enclosure.

9.1.2 Power-on sequence1 Plug in the AC power cable for the console.2 Place the ac power switch (located in the bottom of the console in the rear) in the ON position.3 Verify that the electronic platform is turned on.4 Turn the power on for the monitors.5 The unit will boot itself from the hard drive and beep when the procedure is complete.

AttentionIf the monitor is booted in safe mode during startup, the display text may not appear on the screen. The text willappear when the boot up completes.

9.1.3 Check LCNP status displayThe indicators in the LCNP Status Display discussed in the TPS System Operations Guide should be verified toensure that the unit has passed the self-tests successfully.

9 CONSOLE STARTUP AND DEVICE CONFIGURATION


9.2 Configuring Monitors

Related topics“Initial settings for the 1850X, 1880X, and 2010X FPDs” on page 117“Initial settings for the 2080UX FPD” on page 117“Monitor procedures” on page 117

9.2.1 Initial settings for the 1850X, 1880X, and 2010X FPDs

AttentionResolution: Although other resolutions are supported, the native mode for the LCDs is 1280 x 1024 @ 60Hz. NEC-Mitsubishi Electronics Display cites recommended resolution at 60 Hz for optimal display and color performance.

Color: Standard color setting is High Color (16 bit). Higher settings are supported, but cause overall systemperformance problems.

9.2.2 Initial settings for the 2080UX FPD

AttentionResolution: Although other resolutions are supported, the native mode for the 2080UX LCD is 1600 x 1200 @ 60Hz.NEC-Mitsubishi Electronics Display cites recommended resolution at 60 Hz for optimal display and colorperformance.

Color: Standard color setting is High Color (16 bit). Higher settings are supported, but cause overall systemperformance problems.

9.2.3 Monitor proceduresYou may need to perform the following tasks in order to properly configure your monitor. Detailed steps forthese tasks are in Section “Monitor Operation” on page 148, ' “Monitor Operation” on page 148.'

• “Correct color mismatch” on page 149• “Set display bit rate” on page 149• “Set monitor refresh frequency” on page 149• “Configure adjoining monitor displays” on page 150• “Configure two or three monitors in a quad console” on page 150

If necessary, see also Section “Troubleshooting Monitors” on page 152, ' “Troubleshooting Monitors” onpage 152.'


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9.3 Configuring CD/RW Devices

Related topics“Installing CD/RW Recording Software” on page 118“Install ROXIO Software” on page 118

9.3.1 Installing CD/RW Recording Software

AttentionUsing Roxio CD Recording Software:

The CD Recording software included in this package will work on systems on which Windows 2000-Professional hasbeen fully installed. The following operating systems are not officially supported and Roxio technical support will notbe available when used on these systems:

• Windows 2000 Server• Windows NT 4.0 Server

However, most users do not encounter problems when using the Roxio CD Recording Software on these operatingsystems.

9.3.2 Install ROXIO SoftwarePerform the steps in the following procedure to install the ROXIO CD Recording software and insure theCD/RW drivers are installed and running.1 Insert the Roxio CD Recording Software CD-ROM, Easy CD Creator 5.0_S10 into the CD/RW drive.2 Click Yes when the following window displays:

AttentionClicking Yes will not start the ROXIO software installation because the CD/RW Drivers are not yet installed andrunning.

3 Using Windows NT Explorer (Windows NT 4.0) or Windows Explorer (Windows 2000), navigate to theCD-ROM and double-click setup.exe.

4 Choose the appropriate setup language and click OK.5 Click Next.6 Select Complete installation, and click Next.7 Click Install.8 Click Finish.9 When prompted with 'Do you want to restart your computer?' click No.10 Shut down the computer and cycle power.

TipCycling power on the machine and the CD/RW device insures the CD/RW drivers are loaded properly.



9.4 Configuring a TouchscreenIt is assumed that you have properly connected your touchscreen and have all the appropriate touchscreendrivers loaded.

Related topics“Calibrate touch screen” on page 119

9.4.1 Calibrate touch screenPerform the steps in this procedure to calibrate the touch screen.1 Select Start > Settings > Control Panel.2 Double-click the ELO icon.3 From the ELO dialog, select the General tab.4 Double-click the display icon and follow the screen prompts to calibrate the touch screen.


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10 Console Complexing

Related topics“Console configurations” on page 122“Complexing options” on page 123“Purpose and importance of complexing” on page 124“Network cable access” on page 125“Console Complexing Parts” on page 126“Complexing Icon Furniture” on page 130

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10.1 Console configurationsConsoles can be complexed in a straight or curved configuration. The complexing kit you receive will dependon your console type and configuration type. For example:

• Straight configuration with 18.1 inch monitors• Straight configuration with 20.1 inch monitors• Curved configuration with 18.1 inch monitors• Curved configuration with 20.1 inch monitors

See also Section “Console Dimensions and Specifications” on page 17, ' “Console Dimensions andSpecifications” on page 17' for information on dimensions for complexed consoles.

10 CONSOLE COMPLEXING


10.2 Complexing optionsIcon Console furniture is spliced together using the appropriate complexing parts. There are three basiccomplexing part types. Each of these part types come in several options depending on the particular consoleconfigurations that are to be spliced together.

• Backpanel filler: Used to splice together two console backpanels.• Complexing wedge: Used to splice together two console backpanels. The wedge has an enclosure that can be

used to mount electrical equipment.• Base splice plate: Used to splice together two console base units.


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10.3 Purpose and importance of complexingAdjacent Icon Series consoles must be attached to one another at two points: the backpanel using the correctbackpanel filler and at the base using the correct splice plate. Attaching adjacent consoles at both these pointsensures structural integrity by reducing vibrations. The backpanel fillers are required to:

• Provide full strength of the console structure• Block the visual gap between adjacent consoles reducing visual distraction for the operator, and• Optionally mount task lamps or custom equipment

Where there are no adjacent back panels, the base splice plate is still required. The splice plates are required to

• Properly align adjacent consoles and table units, and• Provide full strength of the console structure



10.4 Network cable accessAfter removing the cable access covers, the splice plates provide a tunnel between consoles, allowing you to runnetwork cables straight through from console to console. You should not need to cut floor holes for the networkcables except where they initially enter or exit a cluster of consoles.


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10.5 Console Complexing Parts

Related topics“Backpanel fillers” on page 126“Complexing wedge backpanel filler” on page 127“Base splice plates” on page 128

10.5.1 Backpanel fillersThe following figures show the options available for attaching the console backpanels.

Table 8: Dual consoles

Curved backpanel

with 20.1 FPD

Straight backpanel

with 20.1 FPD

Straight backpanel

with 18.1 FPD



Table 9: Quad consoles

Curved backpanel

with 20.1 FPD

Straight backpanel

with 20.1 FPD

Straight backpanel

with 18.1 FPD

10.5.2 Complexing wedge backpanel fillerThe following figures show the options available for attaching the console backpanels using the wedge shapedbackpanel fillers.


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Dual Curved backpanel with 18.1 FPD Quad Curved backpanel with 18.1 FPD

10.5.3 Base splice platesThe following figures show the options available for attaching the console bases.



Curved console

with 18.1 or 20.1 FPD

Straight console

with 20.1 FPD

Straight console

with 18.1 FPD


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10.6 Complexing Icon Furniture

Related topics“Leveling requirements” on page 130“Splice consoles and/or table units together” on page 130“Attach complexing wedge” on page 131

10.6.1 Leveling requirementsAll of the consoles must be leveled to one consistent height. Otherwise, it will be difficult to complex theconsole units together. Select one console as the benchmark, and level all other consoles within the consoleconfiguration to the same height. All consoles must be leveled so that:

• All vertical surfaces are perfectly vertical.• All top panels are at the same elevation (determined when installation is complete).

10.6.2 Splice consoles and/or table units togetherConsole splice plates are mounted to the base units with bolts. The splice plates hold the consoles in a rigidconfiguration, maintaining the proper spacing. After consoles are complexed, the console worksurfaces have anapproximate 0.1-inch gap between them. You will also notice, after complexing the units together, that the noseof the various worksurfaces will not perfectly align at all heights.1 Set the console leveling feet to the approximate midpoint.2 Adjust the console's leveling feet individually in small increments by turning them clockwise or counter-

clockwise.3 Place a level on the console worksurface to check level. If console is level, it should also be completely

stable on the floor.4 Slide the splicing plate under the console base.

5 Align the four holes with the holes in the base and attach the splicing plate by inserting the four hex-headscrews through the console base to the splicing plate. Tighten the screws.



6 Slide the adjacent console into position, until the consoles are flush with one another.7 Adjust the adjacent console's leveling feet until it is the same height as the console to which it is to be

spliced.8 Attach the other end of the splicing plate to the console using four hex-head screws.9 Check the level and stability of the current and previous console and make adjustments to the leveling feet,

if necessary.10 Repeat steps 4 through 9 for each console in the configuration.

10.6.3 Attach complexing wedge

TipInsert the Allen-head screw through the console strut hole first and then through the complexing wedge so the screwhead will remain accessible for use with a cordless drill that has a straight Allen-head wrench bit attached.

1 Attach the complexing wedge to the console using two of the Allen-head screws.


131

2 Slide the adjacent console up to the already attached complexing wedge.3 Attach the other side of the complexing wedge to the second console using the remaining two Allen-head

screws.



11 Console Furniture Operation and Service

This section covers basic operation and maintenance of the console furniture. The AC circuit breaker switch,located on the rear of the foot treadle is the master switch for the station.

Precautionary Notes


Do not lift or move the console using the worksurface panel.

Keep fingers away from all moving parts.

Additional referencesDell provides documentation support for the standard items in the electronics unit. Honeywell providesdocumentation support for the items added to the standard unit by Honeywell.

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11.1 Folding up the WorksurfaceUse this procedure to fold up the worksurface area in order to move the console through an opening narrowerthan the console depth.

Related topics“Recommended tools” on page 26“Fold up worksurface” on page 134

11.1.1 Recommended toolsThe following tools are recommended:

• Electric drill/screwdriver [highly recommended]• Screwdriver or allen wrench drive

11.1.2 Fold up worksurface1 Remove the two large screws that hold the pull cable mounting bracket to the underside of the worksurface.

NOTE: You do not need to disassemble the bracket.

2 Remove the large screw on the outer portion of each side of the worksurface.

11 CONSOLE FURNITURE OPERATION AND SERVICE


AttentionIf the insert comes out with the two outer screws as shown in the picture, remove it from the screw and replace inthe worksurface

3 Remove the four wood screws that hold the adjuster bracket to the underside of the worksurface.

TipThere are four spacers between the mounting bracket and worksurface. Each spacer is held in place by a screwand will fall out when the screw is removed. Be careful not to lose the spacers, as you will use them duringreassembly.

4 Fold up the worksurface to allow passage through the narrow opening.


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11.2 Servicing Console Furniture

Related topics“Lubricate console components” on page 137

11.2.1 Lubricate console componentsThe following table lists the console components that may need periodic lubrication. Check these areas annuallyand lubricate as needed.

No. Console Area1 OEP module chassis pop-up latch

2 Pop-up disk module chassis pop-up latches

3 Bayonet fasteners on the pop-up disk module chassis

4 Bayonet fasteners on the manual input module chassis


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11.3 Customizing Console Backpanels

Precautionary notes

CAUTIONREQUIRED SAFETY SHIELD

If any high voltage equipment or uninsulated wires are mounted to the Quad Upper Auxiliary or Auxiliarybackpanels, you must add one of the following safety shields.

Safety shield for Quad Auxiliary Console

Safety shield for Dual Auxiliary Console

Related topics“Do not drill areas for backside of auxiliary backpanel” on page 138“Do not drill areas for backside of quad upper auxiliary backpanel” on page 139“Recommendations for attaching devices to auxiliary backpanels” on page 140“Add safety shield” on page 140

11.3.1 Do not drill areas for backside of auxiliary backpanelThe overall dimensions of the Icon Auxiliary console backpanel are 30.5 inches by 38 inches (77.5 cm by 96.5cm). There are seven specific areas on the backpanel that must not be modified. Drilling in any of the followingareas on the backpanel will compromise its structural integrity.

# AREA DESCRIPTION1 Upper valance area Do not drill anywhere within 3 in. (7.7 cm) of the top of the auxiliary

backpanel.

2 Upper left side flange Do not drill anywhere within 2 in. (5.08 cm) from the outside of theupper portion of the left strut.

3 Upper right side flange Do not drill anywhere within 2 in. (5.08 cm) from the outside of theupper portion of the right strut.

4 Mending plate Do not drill anywhere on the mending plate: 2.5 x 2.5 in. (6.35 cm x6.35 cm).

5 Lower left side flange Do not drill anywhere within 2 in. (5.08 cm) from the outside of thelower portion of the right left strut.

6 Lower right side flange Do not drill anywhere within 2 in. (5.08 cm) from the outside of thelower portion of the right strut.

7 Bottom flange Do not drill anywhere within 2 in. (5.08 cm) of the bottom of theauxiliary backpanel.



Figure 25: Auxiliary console backpanel - DO NOT DRILL AREAS

11.3.2 Do not drill areas for backside of quad upper auxiliary backpanelThe overall dimensions of the quad upper auxiliary backpanel are 30.5 inches by 38 inches (77.5 cm by 96.5cm). There are eight specific areas on the quad upper auxiliary backpanel that must not be modified. Drilling inany of the following areas on the quad upper auxiliary backpanel will compromise its structural integrity.

# AREA DESCRIPTION1 Upper valance area Do not drill anywhere within 3 in. (7.7 cm) of the top of the auxiliary

backpanel.

2 Left side flange Do not drill anywhere within 2 in. (5.08 cm) from the outside of the leftstrut.

3 Right side flange Do not drill anywhere within 2 in. (5.08 cm) from the outside of theright strut.

4 Bottom flange Do not drill anywhere within 2 in. (5.08 cm) of the bottom of theauxiliary backpanel.

5 Lower half of the quad auxiliarybackpanel

Do not drill anywhere on the lower portion of the quad auxiliarybackpanel, that is the FPD mounting locations.


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Figure 26: Auxiliary console backpanel - DO NOT DRILL AREAS

11.3.3 Recommendations for attaching devices to auxiliary backpanelsConsole backpanels have a non-stick surface. Consequently, if you wish to attach additional devices to thebackpanel using adhesive, we recommend the following:

• Use Honeywell's Reclosable Fastener Kit number 51199478-141. This kit contains pre-cut industrialstrength Velcro with synthetic rubber adhesive and dual lock fasteners.

• Use a minimum amount of the fastener on the device and maximum amount on the console.

11.3.4 Add safety shieldUse the following procedure to remove the upper valance access panel in order to add a safety shield.1 Verify that the AC power switch is in the off position.2 Verify that all cables are secure.3 Verify that no customer installed equipment extends past the profile of the backpanel struts.

NOTE: If equipment does extend beyond the backpanel struts, the safety shield will have to be customized.4 From the rear of the backpanel, remove the 3 hex-head screws from the middle of the upper valance.



5 Flip up and remove the upper valance access panel.

6 Slide the safety shield into the grooves in the backpanel struts.


141

7 Slide the upper valance access panel back into place and secure it using the 3 hex head screws.8 Cover the safety shield using the supplied rear cloth cover.



11.4 Installing and Using Icon Task Lights

Related topics“Installing the Task Lights” on page 143“Replace the task light bulb” on page 143

11.4.1 Installing the Task LightsThe following table lists the general tasks for installing the Icon task lights. This section contains step-by-stepprocedures for performing these tasks.

No. Description1 Attach the task light to the supplied faceplate

2 If you ordered two task light installation kits, and you are installing them on the same complexing wedge,attach a second task light to the faceplate.

3 Remove the faceplate from the console's complexing wedge.

4 Mount the task light assembly to the console's complexing wedge.

5 Apply power to the task light.

Related topics“Attach task light to the face plate” on page 193“Attach the task light assembly” on page 197

11.4.2 Replace the task light bulbUse this procedure to replace the task light bulb.

Replacing the task light bulb

CAUTIONDo not touch the replacement bulb with your bare hands as skin oil may cause the bulb to overheat and burst. Takespecial care to wear gloves or use a tissue when handling bulbs.

The small bulb creates an intense heat and will burn your hand. Be sure the switch is in the off position and thebulb is cool before attempting to replace it.

1 Remove the three screws closest to the bulb end of the task lamp, and remove the task light cover.


143

TipThe three holes are NOT separated by 120 degrees. Pay special attention to the orientation of the cover so youcan replace it in the same position.

2 Press and turn the bulb to remove it from the lamp and replace it with the suggested manufacturer bulb.NOTE: The task light uses a Welch-Allen #998502-3 bulb.

3 Replace the cover on the bulb paying special attention to the orientation of the holes.



11.5 Installing and Using Icon System SoundAll quad, dual and quad upper auxiliary back panels come standard with two 4 inch speakers. An amplifier isrequired and is located on the lower portion of the backpanel. The amplifier is connected to the sound output onthe computer and also accepts monaural sound input through an RCA jack.

Related topics“Special considerations” on page 145“Icon system amplifier connections” on page 145

11.5.1 Special considerationsWhen using the Icon system sound, pay attention to its power consumption. Certain combinations of .wav filesor auxiliary input (e.g. radio) at maximum volume settings can cause excessive current drain. This may interruptpower to other devices such as the pop up drives and the USB hub causing them to stop working briefly. Testthe system under normal usage to verify this does not occur.

The Icon system sound is capable of producing very loud outputs, above the comfortable level, and may damageyour hearing if turned too high. Adjust the volume level so that alarms can be heard over outside noise, butbelow a harmful level for the operator.

11.5.2 Icon system amplifier connections“Figure 27: Amplifier on Icon backpanel” and “Figure 28: Cable connections for amplifier” show the locationof the amplifier and the different connections required for the sound system.

Figure 27: Amplifier on Icon backpanel


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Figure 28: Cable connections for amplifier



12 Monitor Operation and Service

Related topics“Monitor Operation” on page 148“Configuring Monitor Settings” on page 149“Troubleshooting Monitors” on page 152“Adjusting the Monitor” on page 153“Servicing Monitors” on page 155

147

12.1 Monitor OperationThe Honeywell Icon Series Console monitors are FPD monitors. The operation and behavior of FPD monitors isdifferent than CRT monitors.

ReferencesFor additional information, see the specific user's manual for your monitor:

FPD Monitor User's Manual Title Available at . . .NEC MultiSyncLCD1850X

MultiSync LCD1850X™ User's Manual

NEC MultiSyncLCD2010X

MultiSync LCD2010X™ User's Manual

12 MONITOR OPERATION AND SERVICE


http://www.nec-display-solutions.com/p/download/pr/File/cp/Products/LCD/Supported/LCD-1850X/ProductManuals/PDF-Manual-LCD1850X(english)-CDROM-Version.pdf?e=e1s1&fn=LCD1850X-UsersGuide-english-CDROM-Version.pdf

http://www.ttrents.com/equipment/computers/pdfs/NEC_20in_LCD_MONITOR.pdf

12.2 Configuring Monitor Settings

Related topics“Correct color mismatch” on page 149“Set display bit rate” on page 149“Set monitor resolution” on page 149“Set monitor refresh frequency” on page 149“Configure adjoining monitor displays” on page 150“Configure two or three monitors in a quad console” on page 150

12.2.1 Correct color mismatch

TipPerform these steps if there appears to be a color mismatch on adjacent console monitors.

1 Push the PROCEED button to activate Auto Adjust.2 Highlight AUTO by using the arrow control buttons.3 Press PROCEED again to execute the Auto Adjust.

12.2.2 Set display bit rate

TipRecommended Color Setting: High Color (16 bit)

1 Select Start > Settings > Control Panel.2 Double-click the Display icon and select the Settings tab.3 Under Colors area, select High Color (16 bit).4 Click Apply.

12.2.3 Set monitor resolution

TipRecommended Resolution: Landscape: 1280 x 1024 @ 60 Hz

1 Select Start > Settings > Control Panel.2 Double-click the Display icon and select the Settings tab.3 Under Screen area, drag the slider to the appropriate resolution.4 Click Apply.

12.2.4 Set monitor refresh frequency1 Select Start > Settings > Control Panel.2 Double-click the Display icon and select the Settings tab.3 Click the Advanced button and select the Monitor tab.4 In the Monitor Settings area, select the Refresh Frequency from the drop down menu.5 Click OK to apply changes.


149

12.2.5 Configure adjoining monitor displays1 Select Start > Settings > Control Panel.2 Double-click the Display icon and select the Settings tab.3 Identify your primary monitor.4 Drag the monitor icons to align them in a dual or quad configuration as they are physically aligned on the

console.5 Place the cursor on each monitor to view the monitor coordinates.

6 Verify that the monitors are aligned horizontally and vertically with the adjacent monitors.

12.2.6 Configure two or three monitors in a quad consoleUse this procedure if you are not using all four of the available video display connectors on the video displaycard.

AttentionIf you are using a multiple video display card with Windows 2000 and you are not using all available channels on thecard, you must configure your monitors such that:

• The monitors are connected to the lowest and highest channels first.• The lowest and highest monitors are left attached.• For example: If you are using 3 monitors on a quad video card

Attach the monitors to channels 1, 2 and 4.

In the monitor settings, disable monitor 3 and leave 1, 2 and 4 attached.

1 Verify that the monitors are physically attached to at least the highest and lowest video channels.2 Select Start > Settings > Control Panel.3 Double-click the Display icon and select the Settings tab.4 Right-click on monitor to be disabled (most likely number 3).5 Select Attached to uncheck the option and disable the monitor. Click OK.




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12.3 Troubleshooting MonitorsUnder certain circumstances your monitor may appear to not be operating correctly. The following table listsknown monitor performance deviations and solutions.

Table 10: Potential monitor abnormalities

Abnormality May occur . . . ResolutionIn Windows 2000, if youpreviously disabled a monitor,the monitor may becomeenabled.

When you change the settings onany of the enabled monitors, andthen cancel those settings.

Make all necessary settings before disabling one ofthe monitors. If necessary, go back and disable themonitor again.

Display pattern is not stable. When the remote analog videosignal cable is used.

Verify that the Horizontal Synchronous Adjustmentcable is used and connected properly.

Display objects are shadowed orblurred on the right side.

When the 100-foot remote analogvideo signal cable is used.

Use the Image Adjust Control to access the Fineadjustment.

Color inaccuracies during warm-up.

When the short digital videosignal cable is used.

Let the monitor completely warm-up.

Display text is off screen duringboot (Safe mode video).

During start up when booted insafe mode.

Let the monitor boot up completely in order toview the text.

Adjoining displays may show acolor mismatch.

When adjacent monitors have notbeen adjusted.

See the ' “Correct color mismatch” on page 149'procedure in this section.

Small portion of a picture or textdoes not display properly.

If a dot or pixel on the monitor isdefective.

See the note below for details ondefective dots and pixels.

All display objects should be at least

5 x 5 pixels.

Move the object so it displays on a fullyoperational portion of the screen.

FPD Specification Notes:

• Each monitor pixel contains 3 dots (red + blue +green).• A dot is considered defective if more than 1/3 of its area does not display properly.• Industry standards specify that an FPD may have up to 15 defective dots.• No more than one of the defective dots should occur in any one 5 x 5 pixel area.



12.4 Adjusting the MonitorThe monitor screen adjustments are all controlled using an on-screen menu. Access the on-screen menu usingthe control buttons on the front of the monitor.

Related topics“Use the On-Screen Manager” on page 153

12.4.1 Use the On-Screen ManagerThe following table provides basic information about the On-Screen Manager. See the user manual for moredetails on the controls adjustments for your monitor.

To access OSM menu, press any of the control buttons (

,

,

,

).

To mute sound function, press the EXIT button.

To rotate OSM between Landscape and Portrait modes, press the RESET button.

To change DVI/D-SUB signal input, press the PROCEED button.

NOTE: OSM must be closed in order to rotate, mute and change DVI/D-SUB signal input.

Control Button Main Menu Sub-Menu

EXIT Exits the OSM controls. Exits to the OSM main menu.

CONTROL

/

).

Moves the highlighted area up/down toselect one of the controls.

Moves the highlighted area up/down toselect one of the controls.

CONTROL

/

).

Moves the highlighted area right/left toselect control menus.

Moves the bar left/right to increase ordecrease the adjustment.


153

PROCEED Has no function

Push PROCEED to activate AutoAdjust.

Activates Auto Adjust feature.

In Tools and Information Mode, opensadditional window.

RESET Resets the highlighted control menu tothe factory setting.

Resets the highlighted control to thefactory setting.



12.5 Servicing Monitors

Related topics“Clean the monitor” on page 155“Replace the monitor” on page 155

12.5.1 Clean the monitor

AttentionClean the FPD surface with a lint-free, non-abrasive cloth. Avoid using any cleaning solution or glass cleaner.

12.5.2 Replace the monitorThe procedures for replacing the monitor are the same as those for adding the monitor in the initial installationand assembly of the console. See Section “Monitor Installation” on page 67, ' “Monitor Installation” on page 67'for the procedures.


155



13 Touchscreen Operation and Service

The flat panel display monitor is optionally available with an infrared array touch screen module with a USBinterface. The touch screen is compatible with Windows 2000 based applications. The touch screen mountsbehind the front bezel and uses an infrared LED / photo diode array to detect touch on the screen as the breakingof infrared light beams. .

Related topics“Specification Summary - Infrared Touch Screen Only” on page 158“Operating Touchscreens” on page 159“Servicing Touchscreens” on page 160

157

13.1 Specification Summary - Infrared Touch Screen Only


Operating parameters

Touch Resolution 1/8" enhanced resolution

Frame Size X-axis 64-optopairs, Y-axis 48-optopairs

Operating Modes Enter Point, Tracking, Continuous, Exit Point, Add Exit Point (Modifier)

Frame Scan Rate 25 scans/second

Reporting Modes Coordinate, scan

Electrical Specifications

Power Requirements Not to exceed available power from USB power or from the monitor internal powersupply.

Communications

Connector B type, USB 1.1, 2 m long

Certifications

EN60950, UL-1950, CSA C22.2 NO. 950, FCC CLASS A, CISPR CLASS A, CE compliant

Operating Environment

Temperature 0° C to 50° C (32° F to 122° F)

Humidity 0% to 95% non-condensing

Storage Environment

Temperature -20° C to 75° C (-4° F to 167° F)

Humidity 0% to 95% non-condensing

13 TOUCHSCREEN OPERATION AND SERVICE


13.2 Operating Touchscreens

Related topics“Calibrate the touchscreen” on page 159

13.2.1 Calibrate the touchscreenWhen a touchscreen is added to your system, you will need to calibrate the cursor movement. Perform the stepsin this procedure to calibrate the touchscreen.1 Select Start > Settings > Control Panel.2 Double-click the ELO icon.3 From the ELO dialog, select the General tab.4 Double-click the display icon and follow the screen prompts to calibrate the touchscreen.


159

13.3 Servicing Touchscreens

Related topics“Clean the touchscreen window” on page 160

13.3.1 Clean the touchscreen window1 Gently wipe the four inside edges of the touchscreen window with a soft cloth slightly damped with water.

Do not use commercial cleaning fluids2 Ensure that the surface of the touchscreen window is dry by wiping all four sides with a soft, dry cloth.



14 Pop-up Disk Operation

Related topics“Operating Zip Drives” on page 162“Operating CD/RWs” on page 163“Servicing Pop-up Disk Drives” on page 165

161

14.1 Operating Zip Drives

Table 11: Zip Drive Operation

Function OperationLoad Insert the cartridge in the drive—the LED will flash until the drive has spun up to speed.

Unload Press the unload button—the LED will flash until the drive has unloaded. Remove the cartridge bypulling the cartridge out of the drive.

Access The LED will light when the cartridge is electronically accessed.

14 POP-UP DISK OPERATION


14.2 Operating CD/RWs

Table 12: CD/RW Operation

Function OperationLoad 1. Push the button—the loader tray will extend.

2. Insert the disc into the tray.3. Push the loader tray into the drive.

Unload 1. Push the button—the loader tray will extend.2. Remove the disc from the tray.3. Push the loader tray into the drive.

Errors Refer to the Teac manual.

14.2.1 Installing Roxio CD Recording SoftwarePerform the steps in the following procedure to install the ROXIO CD Recording software and insure theCD/RW drivers are installed and running.1 Insert the Roxio CD Recording Software CD-ROM, Easy CD Creator 5.0_S10 into the CD/RW drive.2 Click Yes when the following window displays:

AttentionClicking Yes will not start the ROXIO software installation because the CD/RW Drivers are not yet installed andrunning.

3 Using Windows NT Explorer (Windows NT 4.0) or Windows Explorer (Windows 2000), navigate to theCD-ROM and double-click setup.exe.

4 Choose the appropriate setup language and click OK.5 Click Next.6 Select Complete installation, and click Next.7 Click Install.8 Click Finish.9 When prompted with 'Do you want to restart your computer?', click No.10 Shut down the computer and cycle power.

TipCycling power on the machine and the CD/RW device insures the CD/RW drivers are loaded properly.


163

14.2.2 Using the Roxio recording software

AttentionUsing Roxio CD Recording Software:

The CD Recording software included in this package will work on systems on which Windows 2000-Professional hasbeen fully installed. The following operating systems are not officially supported and Roxio technical support will notbe available when used on these systems:

• Windows 2000 Server• Windows NT 4.0 Server

However, most users do not encounter problems when using the Roxio CD Recording Software on these operatingsystems.

14.2.3 Potential problems reading and copying files from the TEAC CD/RWYou may encounter problems reading and writing files to a compact disc in certain situations. The followingtable details these situations and provides a solution.

For further Direct CD software information, visit the Roxio web site at

If you do, this, it may not read all directories and files . .

Using different operating systems

1 Format a disc on a TEAC CD/RW device operating in Windows NT 4.0.

2 Write data to the disk.

3 Attempt to read data from another TEAC CD/RW device.

Using different CD-ROM devices

1 Format a disc on a TEAC CD/RW device operating in Windows 2000 Professional.

2 Attempt to read data from a different type of CD-ROM device operating in Windows 2000 Professional - itmay not read all directories and files.

To avoid all potential disk read/write problems, do this . . .

1 Format the disc on a TEAC CD/RW device operating in Windows 2000 Professional.

2 Write data to the disc using the Roxio CD recording software operating in Windows 2000 Professional.

3 Read data from a TEAC CD/RW device also operating in Windows 2000 Professional.



http://www.roxio.com/en/support/dcdwin/dcread.html.

14.3 Servicing Pop-up Disk Drives

Related topics“Replace CD/RW drive in pop-up disk module” on page 165“Replace Zip drive in pop-up disk module” on page 166

14.3.1 Replace CD/RW drive in pop-up disk moduleUse this procedure to replace the CD/RW drive in the pop-up disk module. Drives can also be replaced byswapping out the entire module with a new module that already has the CD/RW drive mounted.1 Release the CD/RW drive pop-up disk module by pulling on the release lever located under the module.2 Remove the pop-up disk module by inserting a flat-head screwdriver between the module and the console

chassis and gently prying it loose.3 Disconnect the IDE ribbon interface cable and power cable from the disk panel.4 If you are replacing the entire module, skip to Step 7.

Otherwise, if you are replacing the CD/RW drive in the module, remove the four screws that secure theCD/RW drive to the module.

5 Place the new CD/RW drive in the pop-up disk module.6 Secure the CD/RW drive to the module using four 3x5mm screws.7 If necessary, set the CD/RW drive to master mode by placing the jumper on the master set of jumper pins.

AttentionCD/RW drive connectors

Do not use excessive force while attaching the cable to the interface connector.

DO NOT FORCE the power plug into the power connector - it is shaped so that it can be easily inserted in onlyone orientation.

8 Connect one end of the interface ribbon cable to the interface connector on the rear panel of the CD/RWdrive.

9 Attach the IDE to USB converter cable to the interface ribbon cable.10 Insert the power cable plug in the correct orientation into the power connector on the rear panel of the

CD/RW drive.


165

11 Place the pop-up disk module in the console's pop-up disk module bay, routing both the USB to IDE adaptercable and power cable through the opening at the top of the console leg back to the lower valance on thebackpanel.

12 Continue routing the cables through the opening in the cable tunnel assembly to the lower valance on therear console backpanel.

13 Align the module fasteners with the fastener sockets and push down gently to lock the module in place.

14.3.2 Replace Zip drive in pop-up disk moduleUse this procedure to replace the Zip drive in the pop-up disk module. Zip drives can also be replaced byswapping out the entire module with a new module that already has the Zip drive mounted.1 Release the Zip drive pop-up disk module by pulling on the release lever located under the module.2 Remove the pop-up disk module by inserting a flat-head screwdriver between the module and the console

chassis and gently prying it loose.3 Disconnect the SCSI ribbon interface cable and power cable from the disk panel.4 If you are replacing the entire module, skip to Step 7.

Otherwise, if you are replacing the Zip drive in the module, remove the four screws that secure the Zip driveto the module.

5 Place the new Zip drive in the pop-up disk module.6 Secure the Zip drive to the module using four 3x5mm screws.7 Attach the SCSI placement PWA to the Zip drive's SCSI board verifying Pin 1 on the PWA board is

connected to Pin 1 on the Zip drive board.8 Attach the SCSI end of the USB to SCSI converter cable to the SCSI placement PWA.9 Connect the power cable converter to the Zip drive's power connector on the rear panel of the Zip drive.10 Place the pop-up disk module in the console's pop-up disk module bay, routing both the USB to SCSI

adapter cable and power cable through the opening at the top of the console leg back to the lower valance onthe backpanel.

11 Continue routing the cable through the opening in the cable tunnel assembly to the lower valance on the rearconsole backpanel.



12 Align the module fasteners with the fastener sockets and push down gently to lock the module in place.


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15 Manual Input Module Operation and Service

The optional MIMs provide some of the most commonly used devices and keys in the console. The followingtable shows the available manual input devices.

Table 13: Devices for Manual Input Modules

Module Type Device Picture0 Blank Module

1 Trackball only

2 Keypad only

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Module Type Device Picture3 Thumbwheels only

4 Trackball and Keypad

5 Keypad and Thumbwheels

15 MANUAL INPUT MODULE OPERATION AND SERVICE


15.1 Swapping MIMs

Related topics“Hot swapping” on page 171“Guidelines for hot-swapping MIMs” on page 171

15.1.1 Hot swappingManual input modules may be hot-swapped. That is, it is not necessary to re-boot the system in order to changethe modules. When installed, the operating system will recognize the MIM and load the appropriate driver. The'hot swap' capability allows operators to:

• Swap trackball or thumbwheels from right-handed to left-handed operation.• Change functionality at either of the two MIM sockets in the console.• Have the same functionality available for left-handed or right-handed operation.

15.1.2 Guidelines for hot-swapping MIMsYou may hot swap MIM devices from one side of the console to the other without powering down the system.Be aware, however, that it may take several seconds for the operating system to recognize the MIM and load theappropriate driver. Follow these general guidelines when hot-swapping MIM devices.

• Do not hot-swap MIMs rapidly - allow enough time (a few seconds) for the operating system to remove orinstall the drivers.

• Remove and install MIMs sequentially

Swapping MIMs rapidly may lead to a MIM being unidentified or not properly initialized. If the MIM does notseem to be operating correctly, remove and re-install the MIM following the above guidelines.


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15.2 Operating TrackballsThe trackball functions as a normal pointing device and may be used simultaneously with the system mouse oranother trackball in the other manual input module. The trackball senses which side of the console it is installedin and sets the button functions appropriately.

15.2.1 Basic trackball operation

Button Function Left MIM Socket Right MIM SocketClick / Select Inner (or right) button Inner (or left) button

Context Menu / Alternate Select Outer (or left) button Outer (or right) button

Enter Function Top/Front button Top/Front button

TipThe automatic switching of the trackball's button functions does not effect the mouse's button configuration.However, if you change the mouse's button configuration from right-handed to left-handed, the trackball WILL beaffected. Therefore, the mouse setting should remain right-handed.



15.3 Operating KeypadsThe keypad functions as a keyboard with the addition of the operator entry keys. It may be used simultaneouslywith a second keypad in the other MIM socket, and it is not sensitive to which side of the console it is installedinto. It may also be used with the engineer's QWERTY keyboard, provided you observe the exceptions listed intable Keypad Usage Exceptions in section “Exceptions to use of Keypad with GUS software” on page 174.

15.3.1 Basic keypad operationThe following table describes the functions of the five gray operator control keys when used within a NativeWindow. See also “Exceptions to use of Keypad with GUS software” on page 174.

KEY FUNCTIONMAN Manual mode key—Places a selected point in manual mode; that is, the output is under direct control of

the operator.

AUTO Automatic mode key—Places a selected point in automatic mode if configured for that mode. Inautomatic mode, the output (OP) value is calculated by a preconfigured algorithm using an operator-entered setpoint (SP).

NORM Normal mode key—Places the selected point in its NORMally configured mode.

SP Setpoint key—Permits changes to be made to setpoint values for a point. Pressing the Setpoint keyallows changes of setpoint values to be entered either by the numeric keys, or by the Raise/Lower keys.


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KEY FUNCTIONOUT Output key—Permits changes of Analog or Digital Output values. After the key is pressed (for example,

while viewing a Detail Display), the Output value can be changed by a keyboard entry or by the Raise/Lower keys.

15.3.2 Exceptions to use of Keypad with GUS softwareThe keypad functions as a keyboard with the following exceptions:

Table 14: Keypad Usage Exceptions

Key Operation ResultTyping any key on the keypad will cause the 'NUMLOCK'state to be turned on.

This affects any keys subsequently pressed on the engineer'sQWERTY keyboard and on a keypad in the other MIMsocket. To turn off the NUMLOCK state, press theNUMLOCK key on the engineer's QWERTY keyboard.

Gray Keys

These have explicit functions only when used with GUSsoftware. When focus is not on a GUS application windowthe gray keys have no specific function.

These functions duplicate those available on the OEP andthe engineer's QWERTY keyboard.

If pressed outside the GUS software, the gray keys still sendcodes to the application.

The effect of the codes is undetermined and cannot bepredicted.

It is recommended that the operator not press these graykeys while not focused on GUS software

CLR Key

Using the CLR key in the Native Window is the same as theClear Entry key from the OEP keyboard.

When used in a GUS Picture - functions as an asterisk (*)and places an asterisk in the TIP of the GUS Picture

The other keys of the keypad are available for usage in allapplications - they send codes identical to the correspondingkeys on the engineer's 'QWERTY' keyboard.



15.4 Operating ThumbwheelsThe thumbwheels have 20 detent positions per rotation of the wheel. There are two thumbwheels in eachthumbwheel MIM - one for fast change and one for slow change. When rotated into each detent position, thethumbwheel sends a code indicating direction and whether the inner or outer thumbwheel of the pair wasrotated. The thumbwheels are sensitive to which side of the console they are installed into.

15.4.1 Basic thumbwheel operationThe thumbwheels, which are used for raising and lowering values, are only functional within Honeywellapplications.

Thumbwheel Function Left MIM Socket Right MIM SocketAdjusts values slowly Outer (or right) thumbwheel Inner (or left) thumbwheel

Adjusts values quickly Inner (or left) thumbwheel Outer (or right) thumbwheel

15.4.2 Exceptions to Use of Thumbwheels with GUS softwareThe Thumbwheel MIM sends codes through a different channel from the keypad and engineer's QWERTYkeyboard. These codes have explicit functions when used with GUS software, namely the fast and slow raiseand lower functions.

Thumbwheel Operation ResultWhen focus is not on a GUS application window thethumbwheels have no specific function.

If used outside the GUS software, the thumbwheels stillsend codes to the application.

The effect of the codes is undetermined and cannot bepredicted.

It is recommended that the operator should not press thesegray keys while not focused on GUS software


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16 OEP and IKB Operation and Service

177

16.1 Operating OEPsThe OEP cannot be used at the Windows Logon screen. Use the QWERTY keyboard or MIM keypad to log into Windows.

When the TAB keys on the OEP are used outside of the Honeywell applications, they behave as cursor keys. Ifyou are outside a Honeywell application, and the tab function is necessary, use the QWERTY keyboard.

The Operator Entry Panel is used for inputting information to the system. The access level for the OEP iscontrolled by a keyswitch located on the front of the OEP chassis, and is only accessible when the pop-up OEPmodule is in the released position. It provides access to the following functionality (in ascending order offunctionality):

• Supervisor• Engineer• Operator

See the Process Operations Manual and the Keyboards manual for more detailed descriptions of thisfunctionality.

16.1.1 OEP indicatorsThe operator control panel contains the RESET switch and power Good/Fail LEDs, as well as the operatorfunction keys.

Function DescriptionRESET Resets the keyboard controller board.

POWER GOOD indicator is lit if the keyboard is properly powered.

FAIL indicator is lit if there is a hardware failure in the keyboard.

16.1.2 Basic operation1 Remove the OEP from the pop-up OEP module2 Release the pop-up OEP module by pulling on the release lever located directly under the module.

16 OEP AND IKB OPERATION AND SERVICE


3 Remove the Access Level key from the key slot.4 Gently push up on the underside of the OEP and remove it from the pop-up OEP module recessed area.5 Pull out the OEP feet located on the underside of the OEP.

TipUse caution when removing the OEP. The cables on the back side of the chassis can be damaged if the OEP isremoved quickly.

Place the OEP back in the pop-up OEP module6 Push the OEP feet back in.7 Place the bottom tabs of the OEP tabs into the slots located in the recessed area of the pop-up OEP module


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17 Operation and Service for Other Devices

Related topics“Annunciator Relay Contact Box” on page 182

181

17.1 Annunciator Relay Contact BoxThe annunciator relay contact box has three relays that are activated when alarm conditions (that have beendefined) are detected by one of the alarm parameters. The operator keyboard board causes the activation of therelays through the OEP keyboard.

17.1.1 Specifications


Table 15: Annunciator Relay Specifications

Parameter SpecificationInput

Turn-on Voltage

Turn-off Voltage

3.0 to 6.0 V DC

-3.0 to 1.0 V DC

Output

Voltage Range

Current Range

Surge Current (1 second)

10 to 60 V DC

0.02 to 3.0 A

17.1.2 Annunciator relay contacts

Figure 29: Annunciator relay contact box

17 OPERATION AND SERVICE FOR OTHER DEVICES


18 Appendix

Related topics“Installing Local Electronics Enclosure” on page 184“Installing Honeywell Icon Console Task Lights” on page 190“Installing the Task Lights” on page 143“Servicing the Task Lights” on page 205

183

18.1 Installing Local Electronics EnclosureSome Honeywell Icon Series Consoles originally intended for use with the Remote Electronics option do nothave an electronic enclosure installed in the base unit. An electronic enclosure can be added to these consoles,allowing you to add the local electronics module.

18.1.1 Electronic Enclosure

18.1.2 Before you begin• Verify that there is no power applied to the console.• Position the console so that you have access to the rear of the console and enough room to mount the

enclosure.

18.1.3 Install electronic enclosureUse the following procedure to remove the console modesty panel and install the electronic enclosure.1 Remove the eight hex screws from the rear of the modesty panel, and remove the modesty panel.

18 APPENDIX


TipYou will be using four of these holes to mount the electronic enclosure to the console base and the other four toattach the front panel of the electronic enclosure.

2 Put a cloth over the console base to prevent scratches to.

3 From the rear of the console, position the electronic enclosure on top of the console feet.

18 APPENDIX

185

4 Lift the enclosure's mounting flange all the way up and align the two holes on the side of the flange with thetwo pin nuts on the inside of the console leg.Repeat on other side.

18 APPENDIX


5 Attach the enclosure flange to the console base by inserting the bolt in the upper inside enclosure mountinghole.Repeat on other side.

6 Insert a bolt through the center enclosure mounting hole and tighten.Repeat on other side.

7 Tighten all four enclosure mounting bolts.

18 APPENDIX

187

8 From the front of the console, place the enclosure cover in an upright position against the console legs.From the rear of the console, lift the enclosure cover and align the enclosure cover holes with the remainingfour holes in the console legs.

9 Attach the enclosure front panel by inserting the bolt in the lower enclosure front panel mounting hole.Repeat on other side.

10 Insert a bolt through the upper outside enclosure front panel mounting hole.Repeat on other side.

11 Tighten all four enclosure front panel mounting bolts.12 Position the console latch striker plate directly under the center set of ventilation slots in the lower valance.

18 APPENDIX


13 Align the holes in the striker plate with the middle two slots and attach the striker plate to the lower valenceusing the four hex head bolts.

18 APPENDIX

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18.2 Installing Honeywell Icon Console Task LightsThe Honeywell Icon Console task light is an industrial strength lamp that can be mounted to the console'sexisting complexing wedge. The task lamp can be adjusted in several different ways allowing the operator tofocus light on a specific area of the worksurface. The task light is available only for 18.1" curved configurationconsoles.

Figure 30: Mounted Icon Console Task Light

18.2.1 Task light kit components

Model numbersThe following table lists the model numbers for the task light installation kit options and the power supply kit.The task light parts are packaged in a separate model number than the power supply parts.

Model Number Replacement PartNumber

Description Quantity

MP-ICTLDL 51199910-100 Icon Console Task Light Installation Kit for Dual Backpanel 1 type

MP-ICTLQD 51199911-100 Icon Console Task Light Installation Kit for Quad Backpanel

MP-ICTLPS 51199912 Icon Console Task Light Power Supply Kit 1

Task light installation kitThe following table lists the parts for the dual and quad Icon Console task light installation kits.

18 APPENDIX


Table 16: Task Light Installation Kit Components

Part Number Description Quantity51305809-100 Task light 1

51199485-400 Complexing wedge face plate for quad console 1 type

51199485-200 Complexing wedge face plate for dual console

51200506-110 Rubber grommet 1

51108385-512 Phillips head screw 2

51108389-003 Hex lock nut 2

51190879-001 Tie wrap 1

Figure 31: Icon Console Task Light Installation Kit

Task light power supply kitThe following table lists the parts for the Icon Console task light power supply kit.

Table 17: Task Light Power Supply Kit Components

Part Number Description Quantity51197184-400 AC power adapter (12 volts DC) 1

51305815-100 Task light adapter cable 1

51305450-100 AC power cord 1

51199478-100 Reclosable fastener 1

18 APPENDIX

191

Figure 32: Icon Console Task Light Power Supply Kit

Tools you will needTo perform the procedures in this installation kit, you will need the following tools:

• #2 Phillips head screw driver• Hex head screw driver• 3/32" (2.38 mm) Allen head screw driver

18 APPENDIX


18.3 Installing the Task LightsThe following table lists the general tasks for installing the Icon task lights. This section contains step-by-stepprocedures for performing these tasks.

No. Description1 Attach the task light to the supplied faceplate

2 If you ordered two task light installation kits, and you are installing them on the same complexing wedge,attach a second task light to the faceplate.

3 Remove the faceplate from the console's complexing wedge.

4 Mount the task light assembly to the console's complexing wedge.

5 Apply power to the task light.

18.3.1 Attach task light to the face plateUse the following procedure to install one or two task lights to the faceplate.1 Remove the cover from the top or bottom task light mounting hole on the faceplate.

NOTE: The task light can be mounted in the top or bottom hole.

2 Insert the rubber grommet into the medium size hole.

18 APPENDIX

193

3 Insert the task light into the large hole in the faceplate, and align the mounting pedestal so its two holes alignwith the holes in the faceplate.NOTE: Be sure to install the light so the faceplate mounting hole countersinks are on the same side as thelight.

18 APPENDIX


4 Attach the task light to the faceplate using the two supplied Phillips head screws and hex nuts.NOTE: Position the hex head locknuts with the flat side against the faceplate.

18 APPENDIX

195

5 Insert the task light wires through the small hole in the grommet directly above the mounting hole and pullthe wires through.

6 Draw the wire thru the hole until the coil is flush to the faceplate. Attach the tie wrap to the backside of thetask light wire to prevent it from slipping back through the hole.

18 APPENDIX


7 If you ordered two task light installation kits and you are installing the lights on the same complexingwedge, repeat steps 1-6 using the second set of holes in the faceplate.NOTE: The second faceplate will not be used.

18.3.2 Attach the task light assemblyUse this procedure to attach the task light assembly to the complexing wedge.

Attaching the task light assembly to the complexing wedge1 Remove the eight screws and faceplate from the front of the complexing wedge. Discard the faceplate.

NOTE: Save screws for Step 4.

18 APPENDIX

197

2 Connect the task light adapter cable to the wires on the task light.NOTE: Match color of wires on task light to task light adapter cable.

18 APPENDIX


3 Feed the task light adapter cable through the hole in the bottom of complexing wedge.

18 APPENDIX

199

4 Position the task light assembly in place against the complexing wedge, aligning the holes in the assemblywith the holes in the complexing wedge.NOTE: Dual and quad consoles use different faceplates. Verify you have the correct faceplate for yourconsole.

5 Attach the task light assembly to the complexing wedge using the screws removed in Step 1 of thisprocedure.

18 APPENDIX


Applying power to the task light.6 Feed the task light adapter cable to the lower valance.

18 APPENDIX

201

7 Route the AC power adapter cord:• Remove the console base treadle and swing the leg cover open on the same side the task lights are being

installed.• From the front of the console route the AC power adapter cord up the leg and through the access hole.• Continue routing the cord up through the cable access hole and into the lower valance.

18 APPENDIX


8 Connect the task light adapter cable to the AC power adapter cord and dress the cables.

9 Connect the AC power cord to the AC power adapter and mount the AC power adapter in the console baseusing the reclosable fasteners, if necessary.NOTE: When using reclosable fasteners, attach the small squares to the adapter and the large piece to theconsole base.

18 APPENDIX

203

10 Turn the power on or off using the push button located on the back of each light.Make other adjustments as needed:

• Pull or push gently on the lamp to telescope it out from the faceplate.• Rotate the lamp to adjust its position.

18 APPENDIX


18.4 Servicing the Task Lights

Related topics“Replace the task light bulb” on page 143

18.4.1 Replace the task light bulbUse this procedure to replace the task light bulb.

Replacing the task light bulb

CAUTIONDo not touch the replacement bulb with your bare hands as skin oil may cause the bulb to overheat and burst. Takespecial care to wear gloves or use a tissue when handling bulbs.

The small bulb creates an intense heat and will burn your hand. Be sure the switch is in the off position and thebulb is cool before attempting to replace it.

1 Remove the three screws closest to the bulb end of the task lamp, and remove the task light cover.

TipThe three holes are NOT separated by 120 degrees. Pay special attention to the orientation of the cover so youcan replace it in the same position.

2 Press and turn the bulb to remove it from the lamp and replace it with the suggested manufacturer bulb.NOTE: The task light uses a Welch-Allen #998502-3 bulb.

18 APPENDIX

205

3 Replace the cover on the bulb paying special attention to the orientation of the holes.

18 APPENDIX


19 Notices

TrademarksExperion®, PlantScape®, SafeBrowse®, TotalPlant®, and TDC 3000® are registered trademarks of HoneywellInternational, Inc.

OneWireless™ is a trademark of Honeywell International, Inc.

Other trademarksMicrosoft and SQL Server are either registered trademarks or trademarks of Microsoft Corporation in theUnited States and/or other countries.

Trademarks that appear in this document are used only to the benefit of the trademark owner, with no intentionof trademark infringement.

Third-party licensesThis product may contain or be derived from materials, including software, of third parties. The third partymaterials may be subject to licenses, notices, restrictions and obligations imposed by the licensor. The licenses,notices, restrictions and obligations, if any, may be found in the materials accompanying the product, in thedocuments or files accompanying such third party materials, in a file named third_party_licenses on the mediacontaining the product, or at http://www.honeywell.com/ps/thirdpartylicenses.

207

http://www.honeywell.com/ps/thirdpartylicenses

19.1 Documentation feedbackYou can find the most up-to-date documents on the Honeywell Process Solutions support website at:

http://www.honeywellprocess.com/supportIf you have comments about Honeywell Process Solutions documentation, send your feedback to:

[email protected] this email address to provide feedback, or to report errors and omissions in the documentation. Forimmediate help with a technical problem, contact your local Honeywell Process Solutions Customer ContactCenter (CCC) or Honeywell Technical Assistance Center (TAC) listed in the “Support and other contacts”section of this document.

19 NOTICES


http://www.honeywellprocess.com/support

mailto:[email protected]

19.2 How to report a security vulnerabilityFor the purpose of submission, a security vulnerability is defined as a software defect or weakness that can beexploited to reduce the operational or security capabilities of the software.

Honeywell investigates all reports of security vulnerabilities affecting Honeywell products and services.

To report a potential security vulnerability against any Honeywell product, please follow the instructions at:

https://honeywell.com/pages/vulnerabilityreporting.aspx

Submit the requested information to Honeywell using one of the following methods:

• Send an email to [email protected].

or• Contact your local Honeywell Process Solutions Customer Contact Center (CCC) or Honeywell Technical

Assistance Center (TAC) listed in the “Support and other contacts” section of this document.

19 NOTICES

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https://honeywell.com/Pages/vulnerabilityreporting.aspx


19.3 Support and other contactsFor support, contact your local Honeywell Process Solutions Customer Contact Center (CCC).

North America

Country Phone Facsimile EmailCanada and United States 800-822-7673 973-455-5000 [email protected]

Northern Europe

Country Local TimeBusinessHours

Phone Facsimile Email

Denmark 07:00 – 18:00 80–252165 +45 6980 2349 [email protected]

Finland 08:00 – 19:00 0800–9–15938 +358 (0)9 2319 4396 [email protected]

Ireland 06:00 – 17:00 1800939488 +353 (0)1 686 4905 [email protected]

Netherlands 07:00 – 18:00 0800 020 3498 +31 (0)20 524 1609 [email protected]

Norway 07:00 – 18:00 800–11478 47–852–287–16 [email protected]

Sweden 07:00 – 18:00 0200883167 +46 (0)8 509 097 84 [email protected]

UnitedKingdom

06:00 – 17:00 08002797226 +44 (0)20 3031 1064 [email protected]

Southern Europe



Belgium 07:00 – 18:00 080048580 +32 (0)2 791 96 02 [email protected]

France 07:00 – 18:00 0805100041 +33 (0)1 72 74 33 44 [email protected]

Luxembourg 07:00 – 18:00 8002–8524 +352 24611292 [email protected]

Spain 07:00 – 18:00 800099804 +34 91 791 56 25 [email protected]

Portugal 06:00 – 17:00 800–8–55994 +34 91 791 56 25 [email protected]

Eastern Europe



Bulgaria 08:00 – 19:00 700 20771 +359 (0)2 489 7384 [email protected]

Croatia 07:00 – 18:00 0800 80 6392 +420 227 204 957 [email protected]

CzechRepublic

07:00 – 18:00 800 142 784 +420 227 204 957 [email protected]

Hungary 07:00 – 18:00 06 800 20 699 +36 (06) 1 577 7371 [email protected]

Poland 07:00 – 18:00 00 800 121 50 46 +48 22 485 35 10 [email protected]

Romania 08:00 – 19:00 0 800 800 178 +40 (0)31 710 7590 [email protected]

RussiaFederation

09:00 – 20:00 8.10.80 02-412 50 11 +7 495 796 98 94 [email protected]

19 NOTICES
























Slovakia 07:00 – 18:00 0800 002 340 +421 (0)2 3301 0376 [email protected]

Central Europe



Austria 07:00 – 18:00 0800 006438 +43 (0)1 253 67224904

[email protected]

Germany 07:00 – 18:00 0800 7239098 +49 (0)30 6908 8463 [email protected]

Greece 08:00 – 19:00 00800 12 9493 +30 21 1 268 6973 [email protected]

Israel 08:00 – 19:00 1 809 407 309 +972 (0)2 591 6148 [email protected]

Italy 07:00 – 18:00 8000 35205 +39 06 96681356 [email protected]

Switzerland 07:00 – 18:00 00 080 035 +41 (0)31 560 41 60 [email protected]

Middle East and South Africa

Country Local Time Business Hours Phone EmailBahrain 08:00 – 19:00 8008 1343 [email protected]

Oman 08:00 – 19:00 8007 7595 [email protected]

Qatar 08:00 – 19:00 800 5460 [email protected]

Saudi Arabia 08:00 – 19:00 800 844 5309 [email protected]

South Africa 07:00 – 18:00 0800 983 634 [email protected]

Turkey 08:00 – 19:00 00800 448823587 [email protected]

United ArabEmirates

09:00 – 20:00 8000 444 0300 [email protected]

Other regionsIn other regions, contact your local Honeywell Technical Assistance Center (TAC) for support.

Region Phone Facsimile EmailPacific 1300-364-822 (toll free

within Australia)

+61-8-9362-9559 (outsideAustralia)

+61-8-9362-9564 [email protected]

India +91-20-6603-2718 / 19

1800-233-5051


Korea +82-80-782-2255 (toll freewithin Korea)


People’s Republicof China

+86-21-2219-6888

800-820-0237

400-820-0386

[email protected]

Singapore +65-6823-2215 +65-6445-3033 [email protected]

Japan +81-3-6730-7228 [email protected]

19 NOTICES

211






















World Wide WebHoneywell Process Solutions support website:


ElsewhereContact your nearest Honeywell office.

19 NOTICES



19.4 Training classesHoneywell holds technical training classes on Experion PKS. These classes are taught by experts in the field ofprocess control systems. For more information about these classes, contact your Honeywell representative, orsee http://www.automationcollege.com.

19 NOTICES

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http://www.automationcollege.com

19 NOTICES
