Honeywell Proprietary 1 Document control number 4/11 Rev 0 Marketing - Muncie Ultra Low Emissions Burner

Honeywell Proprietary1

Document control number4/11 Rev 0 Marketing - Muncie

Ultra Low Emissions Ultra Low Emissions BurnerBurner

2 4/11 Marketing - Muncie

Agenda

Who is Maxon?

XPO™ Introduction

Benefits of XPO™

Why select XPO for your indirect fire needs?


XPO™ Introduction

Extremely low NOx emissions, highest fuel efficiency

XPO™ Burners are engineered for installation in

liquid-backed fire tube solution heaters

- Water bath heaters

- Direct contact water heaters

- Thermal oil heaters

- Solution heaters

- Fire-tube heaters

- Snow melters

• Available as a packaged burner (integral blower) with Maxon or Honeywell Smart FARC.

• External Blower (EB) version also available.


XPO™ Introduction

• Indirect fired burner for use with many clean fuel gases

• Single digit NOx emissions with 30% excess air

• Higher efficiency due to low excess air requirements

• Capacities up to 8MBtu

• Up to 6:1 Thermal & Emissions turndown ratio

High Fire

Low Fire


Refineries

Chemical plants

Fertilizer Manufacturers

For use in process heaters

…or anyone

who heats process

liquids and gases


Typical XPO™ Fire Tube Installation


Agenda

Who is Maxon?

XPO™ Introduction

Benefits of XPO™



Benefits of XPO™

• VersatileSuitable for numerous fire tube solution-backed applications

- Water bath heaters - Direct contact water heaters- Thermal oil heaters - Solution heaters- Snow melters

• FlexiblePackaged burner (integral blower) available with Maxon or Honeywell Smart FARCExternal Blower (EB) version also available

• Highly fuel efficientLow excess air requirements with fuel savings that can produce an attractive ROI

• Extremely low emissionsSingle digit NOx to meet the most stringent emissions standards


XPO™ Burner achieves lower NOx emissions with lower excess air / lower stack O2 levels

0

10

20

30

1 2 3 4 5 6 7 8 9 10 11 12

NOx E

miss

ion

ULN Burner Operation Range

Metal Fiber Burner

Operation Range

Note;

%O2 in stack indicates combustion fuel efficiency, higher %O2 indicates less fuel efficient burner.

10ppm NOx emission

Emission and Efficiency

XPO Burner

Operation Range

Lower O2 means higher fuel efficiency

Benefits of XPO™

Metal Fiber Burner

Operation Range

Metal Fiber BurnersOperation Range

Sub 10ppm NOx at 7-9% O2

60 – 80ppm NOx at 3% O2

XPO™ BurnerOperation Range

Sub 10ppm NOx at 4.5-5.2% O2

Sub 20ppm NOx at 3-4 % O2

Higher Efficiency Lower Efficiency

% O2


0

500

1000

1500

2000

3 4 5 6 7 8 9 10

% O2

Additional ULN Burner

Operation CostOver traditinal

Low-NOx Burner

AdditionalMetal Fiber

Operation CostOver traditinal

Low-NOx Burner

Add

ition

al A

nnua

l Fue

l Cos

t

Benefits of XPO™

XPO™ Burner can save up to $1,250 in fuel costs annually

XPO™ will pay for itself!

Lower Fuel CostAdditional annual fuel cost of increased excess air operation

Metal Fiber BurnersAdditional annual operation cost over Standard Burner -

$750 to $1250

XPO™ BurnerAdditional annual operation cost over Standard Burner -

$50 to $250

ASSUMPTIONS:

Traditional burner operation range is 3 to 4% O2.

Traditional 3MBtu burner operating at max input for 4000 Hours/Year will cost $72,000.

1MBtu/Hr= $6

Higher Efficiency Lower Efficiency

%O2 in stack

XPO™ operating range

Metal fiber burner operating range


Agenda

Who is Maxon?

XPO™ Introduction

Benefits of XPO™



XPO™ Burner

Single digit NOx emission with 30% excess air no flue gas recirculation required

Simple, Efficient, Versatile

Benefits Summary

Typical Low NOx Burners

Single digit NOx emissions with High (50-70%) excess air and/or costly external flue gas recirculation

Low Fuel efficiency equals higher operation cost over traditional high emission burners

At mid-to-low-fire burners have to operate at even higher excess air.

Narrow operation range, outside of that range flame blows out or is NOISY!

Exotic materials (fiber, ceramic, FGR blowers)

Simple construction

Burner can operate reliablybetween 2% to 8% O2

Constant low excess air through the entire firing rate

Low excess air operation ensures minimal additional operating cost over current high emission burners


Currently no manufacturer offers affordable, simple, and fuel efficient Low NOx burner

Efficiency and Emissions

Market Dynamics: The U.S. Low NOx emission requirements are creating a need for low

emissions burners. Efficiency concerns are making traditional Low NOx burners costly to

operate with questionable reliability.

XPO™ burner provides: Sub 10ppm NOx at 30% Excess Air, Sub 20ppm NOx at 15% Excess Air. Wide operation range, burner can be fired from 2 to 8% O2. Heat Flux up to 12,000 BTU per inch2

Up to 6 to 1 emission and thermal turndown. Tamper proof spark and pilot setup. Modular design, blast tube, gas manifold, burner housing, all can be oriented

independently. Large flame observation window Burner can be easily opened for seasonal inspection, or maintenance. Available in five sizes 1, 2, 3, 4.5, and 6 MBtu, can be over-fired up to 8MBtu


Complete combustion solutions

Maxon fuel trains and supply skids . . . assure your installation

of trouble-free operation in professionally built packages


Maxon is much more than simply a components supplier…

Think of Maxon as

complete combustion

solutions

your sourcefor

Documents

Honeywell Proprietary 1 Document control number 4/11 Rev 0 Marketing - Muncie Ultra Low Emissions Burner