ML50 Compact Logic Controller

Honeywell Solutions forMachine Automation

AUTOMATIONMADE EASY & COMPACT

CompactML50 series is extremely compact providing both powerful functions and performance. The dual combination of Compactness &Performance is what makes ML50 such an ideal product.

30mm

60m

m

90mm

High PerformanceWith its high-speed processing and system capability, ML50 series offers utmost efficiency for your applications.∙60ns/Step processing speed and floating-point arithmetic with on-board CPU∙Max. 7 expansion modules, Max. 480 I/O point control: PLC systems for Low-to-Mid level applications∙Max. 5-Port Communication with built-in functions and expansion modules

Main Unit Network(2)*1

Max. 7 expansion modules

Special function(7)*1 Expansion I/O (7)*1

Each number in ( ) is the number of modules that can be mounted for each function (network, special function, expansion I/O).And the total number of mountable expansion modules is limited to 7.

*1

M a s t e r L o g i c 5 0 S e r i e s SPECIAL FEATURE

01

Item W H D

Main Unit 30 90 60

Expansion Modules 20 90 60

02

MultifunctionalThe ML50 series provides the optimum solution for your automation tasks with a range of powerful functions such as:

Easy & ConvenientML50 series offers ease of use and convenience with features such as:∙Enhanced user interface with SoftMaster/SoftMaster-NM∙Various monitoring functions.∙Network diagnosis and monitoring∙Batteryless back-up

Encoder

High-speed counterSingle phase:Max.4channels,20kppsTwo phase:Max.2channels,10kpps

PositioningMax.2channels,100kpps

Pulse catchInput filter

InverterHCi/HCiX

Servo/stepping driveServo/stepping motor

∙RS-232C, RS-485 communications∙2-axis Positioning functions∙High-speed counter (1-phase 4 channels/2-phase 2channels)

∙PID control (Cascade control available)∙Various input processing such as Pulse catch, Input filter

Device monitoring User event

Special module monitoring Table monitoring

Frame monitoring

Network scan

M a s t e r L o g i c 5 0 S e r i e s SPECIAL FEATURE

M a s t e r L o g i c 5 0 S e r i e s MAIN UNIT

General specification

Perfomance

Pollution level indicates the degree to which conductive material is generated in the environment where the equipment is used. Pollutionlevel 2 is the condition that only non-conductive pollution occurred but temporary conductivity may be produced due to condensing.

*1

Item Descriptions Standard1 Ambient temperature 0~55℃2 Storage temperature -25~+75℃3 Ambient humidity 5~95%RH (Non-condensing)4 Storage humidity 5~95%RH (Non-condensing)

Ocnasional vibrationFrequency Acceleration Pulse width

10 � f < 57Hz - 0.075mm

5 Vibration resistance57 � f � 150Hz 9.8m/s2(1G) - 10 times each direction IEC61131-2

Continuous vibration (X, Y and Z)Frequency Acceleration Pulse width

10 � f < 57Hz - 0.035mm57 � f � 150Hz 4.9m/s2(0.5G) -

6 Shock resistance ∙Peak Acceleration : 147m/s2(15G) ∙Duration : 11ms IEC61131-2∙Pulse waveform : Half-sine, 3times each direction per each axis

Square wave ±1,500V Internal Standardimpulse nois

Electrostatic 4kV IEC61131-2

7 Noise resistancedischarge IEC61000-4-2

Radiated 27 ~ 500MHz, 10V/m IEC61131-2electromagnetic IEC61000-4-3

Fast transient/ Main unit Expansion module IEC61131-2Burst noise 2kV 1kV IEC61000-4-4

8 Operating Ambience Free from corrosive gasses and excessive dust9 Altitude Up to 2,000m10 Pollution level *1 Less than equal to 211 Cooling Air-cooling

ItemModel

MLM-DR16S MLM-DN16S MLM-DN32SControl method Repetitive, cyclic, interrupt, constant scan

I/O control modeRefresh mode (Batch processing by scan synchronization)

Direct mode by instructionProgramming language Ladder Diagram, Instruction ListNo. of instructions Basic : 28, Applied : 677Processing speed 0.16ß¡ /Step (for basic instruction)Program capacity 10k stepsMax. I/O points 480 points (Main + 7 expansions)

P P0000 ~ P127F (2,048 points)M M0000 ~ M255F (4,096 points)K K00000 ~ K2559F (Special area : K2600~2559F) (40,960 points)L L00000 ~ L1279F (20,480 points)F F000 ~ F255F (4,096 points)T 100ms, 10ms, 1ms : T000 ~ T255 (Changeable by Parameter setting)

Data memory C C000 ~ C255S S00.00 ~ S127.99D D0000 ~ D5119 (5,120 word)U U00.00 ~ U07.31 (Analog data refresh area : 256 word)Z Z000~Z127 (128 word)N N0000~N3935 (3,936 word)

Number of program 128Operation mode RUN, STOP, DEBUGSelf diagnosis Operation delay monitoring, memory error, I/O error, battery error, power error, etc.Program port RS-232C (Loader) Remote connection using RS-232C, RS-485Data retension at power failure Latch range setting at Basic parameter

Built-in functionRS-232C/485, High-speed counter, PID control, Pulse catch, Input filter

External interrupt, Positioning *1Internal current consumption 400mA 280mA 300mAWeight 100g

MLM-DR16S doesn’t have built-in positioning function.*1

03

MasterLogic 50 configuration

Features and FunctionsName Descriptions Descriptions

1 Input LED Input indicationRed On: Input signal OnRed Off: Input signal Off

PWR: Power indicationRed On: Input signal OnRed Off: Input signal Off

2 Condition LED RUN: RUN indicationGreen On: PLC RunGreen Off: PLC Stop

ERR: Error indicationRed On-and-Off: PLC Error

Red Off: PLC Normal condition

3 Output LED Output LEDOn: Output signal OnOff: Output signal Off

4 Expansion module connector Expansion module connectorConnection of expansion module

(I/O, Spacial function, Communication)

5 PADT connection PADT connection Connector for SoftMaster/SoftMaster-NM connection

6 Mode switch *1 Mode setting Setting Run/Stop mode of PLC

7 Input connectorInput wiring connection -

/Terminal block

8 Output connectorOuput wiring connection -

/Terminal block

9 Built-in RS-485 connector Built-in RS-485 connection RS-485 +/- terminal connection

10 Built-in RS-232C connector *2 Built-in RS-232C connection RS-232C TxD, RxD, GND terminal connection

11 Power connector *3 Power supply connection DC 24V power supply

In the remote mode, set the mode switch to STOP.GND terminal of RS-232C can be used as GND terminal of RS-485.Select DC power supply considering current consumption of PLC system.

*1*2*3

1 2

2

5

7

1

9

10

5

7

3

4

6

8

3

4

6

8

11

SoftMaster

High-speed counterSingle phase:Max.4Ch,20kppsTwo phase:Max.2Ch,10kpps

Pulse catch/Input filter

PositioningMax.2Ch,100kpps

Encoder Pulse catchInput filter

RS-232C/485

Servo/stepping driveServo/stepping motor

InverterHCi/HCiX

RS-232C

Max.7expansion modules

Special function Expansion I/O

Main unit

Communication

M a s t e r L o g i c 5 0 S e r i e s MAIN UNIT

04

Digital Input l DC24V

ModelDC24V

Main unit Expansion moduleSpecification MLM-DR16S MLM-DN16S MLM-DN32S MLE-DC08A MLE-DC16A MLE-DC32A MLE-DC64AInput points 8points 8points 16points 8points 16points 32points 64pointsInsulation method Photocoupler insulationRated input voltage/current DC24V / 4mA (Contact 00~03 : 7mA) DC24V / 4mAOperation voltage range DC20.4~28.8V (Ripple rate < 5%)On voltage/On current DC19V or more / 3mA or moreOff voltage/Off current DC6V or less / 1mA or lessInput resistance 5.6kΪ (Contact 00~03 : 3.3kΪ) 5.6kΪ

Response timeOff→On

1 / 3 / 5 / 10 / 20 / 70 / 100ms (setting by CPU parameter) Initial value : 3msOn→Off

Insulation pressure AC560Vrms / 3 Cycle (altitude 2000m)Insulation resistance 10㏁ or more by meggerCOMMON method 8 points/COM 16 points/COM 8 points/COM 16 points/COM 32 points/COMProper cable size Twisted wire 0.3~0.75mm2 (external diameter ≤ 2.8mm)Operation indication Input On LED OnInternal current consumption 400mA 240mA 300mA 30mA 40mA 50mA 100mA

External connection method 9-pin terminal 20-pin 20-pin 10-pin terminal 8-pin + 10-pin 40-pin 40-pinblock connector connector block terminal block connector connector X 2

Digital Output l Relay

Model RelaySpecification MLM-DR16S MLE-RY08A MLE-RY16AOutput point 8points 8points 16pointsInsulation method Relay insulationRated load voltage/current DC24V 2A(resistive load)/AC220V 2A(COSΨ = 1), 5A/COMMin. load voltage/current DC5V/1mAMax. load voltage/current AC250V, DC125VOff leakage current 0.1mA (AC220V, 60Hz)Max. on/off frequency 3,600 times/hrSurge absorber NoneService life Mechanical 20 million times or more

Rated load voltage/current 100,000 times or more

ElectricalAC200V/1.5A, AC240V/1A (COSΨ = 0.7) 100,000 times or more

AC200V/1A, AC240V/0.5A (COSΨ = 0.35) 100,000 times or moreDC24V/1A, DC100V/0.1A (L / R = 7ms) 100,000 times or more

Response timeOff→On 10 ms or lessOn→Off 12 ms or less

COMMON method 8 points/1COMInternal current consumption 360mA 230mA 420mAOperation indicator Output On, LED OnExternal connection method 9-pin terminal block connector 9-pin terminal block connector x 2

Digital Output l Open Collector

Model Open CollectorSpecification MLM-DN16S MLM-DN32S MLE-TN08A MLE-TP08A MLE-TN16A MLE-TP16A MLE-TN32A MLE-TP32A MLE-TN64A MLE-TP64AOutput point 8points 16points 8points 16points 32points 64pointsInsulation method Photocoupler insulationRated load voltage DC 12/24VLoad voltage range DC 10.2 ~ 26.4V

Max. load current 0.2A/point 0.2A/point 0.5A/1point 0.2A/point, 2A/COM 0.1A/point, 2A/COM2A/COMOff leakage current 0.1mA or lessMax. voltage drop(On) DC 0.4VSurge absorber Zenor diodeResponse time Off→On 1mA or less

On→Off 1ms or less (Rated load, resistive load)

COMMON method 8points 16points 8points/COM 16points/COM 32points/COM/COM /COMInternal current consumption 180mA 200mA 40mA 60mA 120mA 200mA

Voltage DC12/24V ± 10% (Ripple voltage ≤ 4 Vp-p)External

Current 24mA or less 10mA or less (DC 24V connection) 20mA or less 40mA or lesspower supply (DC 24V connection) (DC 24V connection) (DC 24V connection)Operation indication Output On, LED On

External connection method 20-pin connector 10-pin termial block 8-pin + 10-pin 40-pin connector 40-pinterminal block connector X 2

05

M a s t e r L o g i c 5 0 S e r i e s INPUT & OUTPUT

M A S T E R L O G I C 5 0 S E R I E S

Item MLL-EUMTACommunication spec. 10/100BASE-TXProtocol TCP/IP, UDP/IPService With ML PLCs High-speed link, P2P service

With other devices P2P serviceApplication Dedicated protocal service, SoftMaster service

HS link sending/receiving data 200words/block(Max.128blocks)No. of channel connectable to upper stage 8 channelsService Communication with PC(HMI) and external devices, High-speed communication among ML PLCsMedia UTP/STP Category 5Current consumption (mA) 410

Fast Ethernet l Network with ethernet & Performance specifications

HCi/HCiX ML50 ML200 HC900/Other Controller

HMI HMI

ItemSpecification

Built-in RS-232C MLL-C21A Built-in RS-485 MLL-C41Ainterface RS-232C 1Ch RS-232C 1Ch RS-485 1Ch RS-422/485 1ChModem connection Remote communication with external devices via modem connection, Available for only RS-232C port.communication Dedicated mode 1:1 or 1:N communication using MLDPmode SoftMaster mode Program upload/download and remote control

P2P mode Communication by protocal using SoftMaster-NM (Interface with other PLCs),MLDP, MODBUS RTU/ASCII master communication

Operation Server(Slave) Remote connection simultaneoualy using MLDP/Modbus Server, user-definedmode Master MLDP, MODBUS RTU/ASCII master, user-defined

Start Bit 1Data Bit 7 or 8

Data type Stop Bit 1 or 2Parity Even/Odd/None

Setting Basic parameter setting with SoftMaster-NMSynchronization AsynchronousTransmission speed (bps) Selectable among 1,200/2,400/4,800/9,600/19,200/38,400/57,600/115,200 bpsStation number setting Up tp 32 stations from 0 to 31 with SoftMaster-NMTransmission distsnce RS-232C: Max. 15m (Extendfible by using modem), RS-422/485: Max. 500mModem communication Not available Available Not available Not availableNetwork configuration 1:1 1:NDiagnosis function Available through LED and SoftMaster-NM dagnosis serviceMax. number of installation Built-in 2 Built-in 2

Snet l System configuration & Performance specifications

HCi/HCiX

RS-232C/485

ML50 Inverter

Dedicatedmodem

Dedicated modem

Other netdevices

Smart I/O

SoftMaster

RS-232C

Main unit

06

M a s t e r L o g i c 5 0 S e r i e s COMMUNICATIONS

Warranty / Remedy

Specifications are subject to change without notice.

Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact yourlocal sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage,Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer's sole remedy and is inlieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose.Specifications may change without notice. The information we supply is believed to be accurate and reliable as of thisprinting. However, we assume no responsibility for its use. While we provide application assistance personally, through ourliterature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application.

For Countries (SEAsia) Listed below, See Honeywell Singapore Office

Pakistan, Cambodia, Laos, Myanmar, Vietnam and East Timor.

For Countries Listed below, See Honeywell Automation India Limited.

Bangladesh, Nepal and Sri Lanka.

Honeywell offers a complete portfolio of products and solutions for process and machine control applications, including controllers,

recorders, transmitters, actuators, smart sensors, and analytical instruments. To learn more about these offerings and how they can help

your organization achieve breakthrough results, contact your local Honeywell representative, or contact us at the following phone numbers:

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Latin America: 1-305-805-8188

PhilippinesHoneywell Systems (Philippines) Inc.

Phone: (63) 2-633-2830/31

Fax: (63) 2-638-4013

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Phone: (65) 6355-2828

Fax: (65) 6445-3033

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Phone: (662) 693-3099

Fax: (662) 693-3085

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Phone: (61) 2-9353-7000

Fax: (61) 7-3840-6488

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Phone: (62) 21-535-8833

Fax: (62) 21-536-71008

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Phone: (91) 20-6603-9400

Fax: (91) 20-6603-9800

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Phone: (886) 2-2245-1000

Fax: (886) 2-2245-3243

JapanHoneywell Inc.

Phone: (81) 3-6730-7149

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Phone: (82) 2-799-6114

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Phone: (603) 7958-4988

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Phone: (64) 9-623-5050

Fax: (64) 9-623-5060

Honeywell Process SolutionHFS Asia PacificHoneywell Building17 Changi Business Park Central 1Singapore 486073

10-23-30-07-ENJune 2007

Copyright 2006 Honywell International Inc.

www.honeywell.com/ps