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Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
3
>65%Reduction in our GHG emissions2004-2017
~60%Increase in our energy efficiency2004-2017
Making our businesses
more environmentally
friendly, safer, and more
sustainable
By 2019, Honeywell will reduce our global greenhouse gas
emissions by an additional 10%
per dollar of revenue from our 2013 levels.
120M Gallons of water conserved in “water-stressed areas”
SUSTAINABLE OPPURTUNITY
PRESENTATION ON
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
CII 19th NATIONAL AWARD FOR EXCELLENCE IN ENERGY
MANAGEMENT
29, 30 & 31 August 2018
BY
Sholapur Vijay Kumar
Satya Jujjavarapu
Mathiyazhagan Sundaresan
4
Area 134,605 Sq. ft.
Year of operation 2014
Contract demand 1115 KVA
Recorded MAX Demand 766 KVA
DG capacity 600kVA X 2 Nos, 500kVA X 1Nos & 380kVA x 1 Nos
Solar PV capacity 92KW
Operating Hours 9 hours 5 days week 7,700 Sq. ft. R&D labs and data center
operates 24X7
Annual energy use is around 2 million KWH with the spend of 2.3 crores including diesel cost
SITE INFRA - HONEYWELL MADURAI CAMPUS 5
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
6SPECIFIC ENERGY CONSUMPTION – 2014 TO 2017
210197
181
165
0
50
100
150
200
250
2014 2015 2016 2017
ENERGY PERFORMANCE INDICATOR (KWH/SQ.MT)
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
7ENERGY SAVINGS TREND
2015 COMPARED TO 2014 – 169,437 KWH
2015 Baseline in KWH 2,629,3772015 Actual Consumption in KWH 2,459,940Savings Achieved in KWH 169,437Savings Achieved in INR 1,440,215% of savings achieved in 2015 compared to 2014 6.44%
26,29,37724,59,940
1,69,437
14,40,215
0
200000
400000
600000
800000
1000000
1200000
1400000
1600000
0
5,00,000
10,00,000
15,00,000
20,00,000
25,00,000
30,00,000
2015 Baseline in KWH 2015 Actual Consumption inKWH
Savings Achieved in KWH Savings Achieved in INR
ENERGY SAVINGS TREND - 2015
6.44%
Savings
achieved
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
8
2016 Baseline in KWH 2,459,9402016 Actual Consumption in KWH 2,261,748Savings Achieved in KWH 198,192Savings Achieved in INR 1,684,632% of savings achieved in 2016 compared to 2015 8.06%
24,59,94022,61,748
1,98,192
16,84,632
0
5,00,000
10,00,000
15,00,000
20,00,000
25,00,000
30,00,000
2016 Baseline in KWH 2016 Actual Consumption inKWH
Savings Achieved in KWH Savings Achieved in INR
ENERGY SAVINGS TREND - 2016
ENERGY SAVINGS TREND
2016 COMPARED TO 2015 – 198,192 KWH
8.06%
Savings
achieved
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
9
2017 Baseline in KWH 2,261,7482017 Actual Consumption in KWH 2,066,485Savings Achieved in KWH 195,263Savings Achieved in INR 1,659,736% of savings achieved in 2017 compared to 2016 8.63%
22,61,74820,66,485
1,95,263
16,59,736
0
5,00,000
10,00,000
15,00,000
20,00,000
25,00,000
2017 Baseline in KWH 2017 Actual Consumption inKWH
Savings Achieved in KWH Savings Achieved in INR
ENERGY SAVINGS TREND - 2017
8.63%
Savings
achieved
ENERGY SAVINGS TREND
2017 COMPARED TO 2016 – 195,263 KWH
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
10ENERGY SAVINGS TREND – 2015 To 2017
2015 2016 2017
Actual consumption in KWH 2459940 2261748 2066485
Energy Savings in KWH 169437 198192 195263
% Savings 6.44 8.06 8.63
6.44
8.068.63
0.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
0
500000
1000000
1500000
2000000
2500000
3000000
ENERGY SAVINGS TREND - 2015 TO 2017 THE
GREEN
METRICS
197.89 MTons
47.85 lakhs INR$70.36 K
Co2 Mitigation
Monetary Saving
562,892 KWHPower Saving
ENERGY PROJECTS OVERVIEW IN 2015-2018
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Year Project Title Investment in INR Savings in KWH Savings in INR ROI in Years
2015
Energy efficient pumps for CHW line 0.102M 10560 0.11M 0.9
Individual energy efficient AC units (Inverter based) in all conf rooms 1.5M 39600 0.4M 3.8
32kW Solar PV system 1.6M 46720 0.38M 4.0
Total 3.1M 96880 0.89M
2016
Replacement of 40W Fluorescent lamps with 20W LED 0.065M 4752 0.05M 1.3
Replacement of 23W CFL with 9W LED lights in the roof top 0.009M 907 0.01M 0.9
Replacement of 150W Metal halide street lights with 70W LED lights 0.14M 7258 0.07M 1.9
Replacement of 70W Halogen lights with 13W LED lights 0.008M 4432 0.04M 0.2
Replacement of DX over AHU with energy efficient VRV systems for
UPS room, Battery room, Firewall room & Server rack room 0.95M 55632 0.56M 1.7
Total 1.172M 72981 0.73M
2017
VRV System installation in Aero lab 1.108M 89280 0.714M 1.5
Replacement of 2x120kVA UPS with 2x60kVA energy efficient UPS
for labs 0.985M 36450 0.309M 3.0
60kW Solar PV system 3M 98550 0.838M 3.5
Chiller Plant Manager (CPM) 1.35M 37650 0.32M 4.2
Total 6.443M 261930 2.181M
2018
Replacement of gardening 18W CFL lights into 6W LED lights 0.032M 4179 0.033M 0.9
EC fan for AHUs 4.16M 169842 1.44M 2.9
VRV System installation in training room 0.41M 12193 0.104M 3.9
12KW Solar PV system 0.7M 17520 0.149M 4.7
Total 5.302M 203734 1.726M
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Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
12ENERGY PROJECTS - 2016
Replacement of 150W MH street lights with 70W LED
Replacement of 70W Halogen bulbs with
13W LED lights
Investment in INR: 0.14M
Annual Energy Savings in KWH: 7,258
Annual Cost Savings in INR: 0.07M
ROI in Years: 1.9
Investment in INR: 0.008M
Annual Energy Savings in KWH: 4,432
Annual Cost Savings in INR: 0.04M
ROI in Years: 0.2
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
13ENERGY PROJECTS - 2017
Replacement of 2x120kVA conventional UPS
with 2x60kVA energy efficient UPS system for
labs
60KW Solar PV system in Building-2
Investment in INR: 0.985M
Annual Energy Savings in KWH: 36,450
Annual Cost Savings in INR: 0.309M
ROI in Years: 3.0
Investment in INR: 3M
Annual Energy Savings in KWH: 98,550
Annual Cost Savings in INR: 0.838M
ROI in Years: 3.5
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
14ENERGY PROJECT - 2017
0
200
400
600
Working Day Non-working day Working Day Non-working day Working Day Non-working day
DX Unit with AHU Operation (kWh) VRV Unit Operation (kWh) Energy Savings (kWh)
240
460
40 80200
380
kWh
PH-1 GF Lab VRV System Installation & Energy Savings
VRV System Installation & Energy Savings – Lab
DX Unit with AHU Operation (kWh) VRV Unit Operation (kWh) Energy Savings (kWh)
Working Day Non-working day Working Day Non-working day Working Day Non-working day
240 460 40 80 200 380
Total energy savings/month (kWh) 7,440
Total energy savings/year (kWh) 89,280
Total cost savings/month (INR) 59,520
Total cost savings/year (INR) 714,240
Total investment (INR) 1,107,900
ROI (Yrs) 1.6
Highlights:
o Salvaged equipments
o Reduction of 60% electrical loads without impacting the comfort cooling (ie., Electrical
loads with Dx unit & AHU operation is of 33kW whereas with VRV system operation it is
only of 13.3kW)
o ~83% direct energy savings
o ~312MTons of carbon footprint reduction per year
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
15ENERGY PROJECT - 2018
Load reduction in TR Load reduction in kW Annual energy savings (kWh) Annual cost savings (INR) Project cost (INR) ROI (Yrs)
0.71 0.781 6,271.43 53,307.16 19,800 0.37
Problem Statement:
It was observed that, in server room around 711.32Cu.ft of an unproductive space was getting air
conditioned which leads to overloading on Precision AC system and significant energy
consumption
Solution Statement:
Installing an intermediate aluminum door to isolate the unproductive space of 711.32Cu.ft from
the core server space in order to reduce the energy consumption significant
Before After
Investment & Savings:
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
16ENERGY PROJECT - 2018
VRV system for Training room to support during weekend operation which contributes 30%
of the energy savings
Investment in INR: 0.41M
Annual Energy Savings in KWH: 12,193
Annual Cost Savings in INR: 0.104M
ROI in Years: 3.9
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
17ENERGY PROJECT - 2018
Investment in INR: 0.032M
Annual Energy Savings in KWH: 4,179
Annual Cost Savings in INR: 0.0.33M
ROI in Years: 0.9
Replacement of gardening 18W CFL lights with 6W LED lights – 33% direct energy savings
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
18INNOVATIVE ENERGY PROJECTS - 2017
Chiller Plant Manager (CPM) – 6 to 8% energy savings from the HVAC system by
monitoring and controlling the chiller and pumping system based on the building demand
Investment in INR: 1.35M
Annual Energy Savings in KWH: 37,650
Annual Cost Savings in INR: 0.32M
ROI in Years: 4.2
Key features
• Sequencing & Rotation
• Add & Subtract logic
• Ambient lockout
© 2015 by Honeywell International Inc. All rights reserved.
Electronically Commutated (EC) Fan for AHUs:
Problem Statement:
Lab AHUs were running with centrifugal blower (Conventional) and belt driven motors which
consumes significant energy
Solution Statement:
Installing an energy efficient and in-built VFD control Electronically Commutated fans (EC) in the
conventional AHUs which contributes 40% direct energy savings
Investment & Savings:
Total Investment in INR: 4.16M
Energy Savings/Annum in KWH: 169,842
Cost Savings/Annum in INR: 1.44M
ROI in Years: 2.9 years
INNOVATIVE ENERGY PROJECT - 2018 19
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
20ENERGY SAVINGS PROJECTS – PLAN FOR 2019
Electronically commutated fan (EC) for AHUs
Outcome Based Service (OBS) – Honeywell product
Inverter AC for relaxation rooms and training room
Ultraviolet Germicidal Irradiation (UVGI) lights for AHUs
Solar Reflectance Index (SRI) paint on rooftop
21
Dedicated BMS team to monitor & control
the complete HVAC systems
Capturing and analysis of
energy consumption details for
all critical equipments
Monitoring of all critical
equipments Viz., DG, UPS,
Lift, Energy meters, Water flow
meters, Utility pumps etc.,
Scheduling of AHUs & VRV
systems
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
ENERGY MONITORING & REPORTING
22
Compost generated from in-house Organic Waste Converter (OWC) and being used for
gardening – 50KG compost per day
Aerator installed in all the rest room taps and wash basin taps which saves 75% of the
water consumption (Without aerator: 4Ltrs per minute | With aerator: 1Ltrs per minute)
Fully automated irrigation system for landscaping which contributes 25% water savings
per day (i.e. 6KL per day)
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
ENVIRONMENTAL PROJECTS
Organic Waste Converter Aerator Sprinkler system
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
RENEWABLE ENERGY PROJECTS
92kW Capacity of Solar PV system which contributes
8% of the contract demand and 12% of the recorded
demand
Annual energy generation is about 134,320 KWH
Annual monetary savings is about 1,141,720 INR
Annual CO2 emission reduction is about 47.22 Mton
6kW Capacity of Solar water heater system for
cafeteria operation
Annual energy savings is about 11,232 KWH
Annual monetary savings is about 95,472 INR
Annual CO2 emission reduction is about 4 Mton
23
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Year Fuel consumed in liters Emission factor
(CO2e/unit)
Total GHG emission in Mt
CO2e
2014 76,474 0.00268963 0.21
2015 18,824 0.00268963 0.05
2016 32,470 0.00268963 0.09
2017 20,852 0.00268963 0.06
Scope 1 Diesel consumed for electricity= 0.4 Mt CO2e
Year Energy consumption in
KWH
Emission factor
(CO2e/unit)
Total GHG emission in Mt
CO2e
2014 2,438,191 0.00082839 2.02
2015 2,411,288 0.00082839 1.99
2016 2,180,574 0.00082839 1.81
2017 2,014,355 0.00082839 1.67
Scope 2 Indirect emissions from electricity= 7.5 Mt CO2e
GHG INVENTORISATION
24
2014 2015 2016 2017
MtCO2eGeneration
2.23 2.04 1.9 1.73
% MtCO2esavings
8.5 6.9 8.9
0246810
00.5
11.5
22.5
MtC
O2
e
GHG TREND
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Established dedicated energy team.
Daily online energy monitoring through BMS and taking control measures.
Weekly review of Energy trend and Energy saving measures which includes energy saving
projects and operational control measures by Energy team
Awareness to the employees on importance of energy saving through employee
communication.
Kaizen implementation for Energy and water consumption reduction.
Posted energy awareness posters in the lift lobby & cafeteria viz.,
Burn calories not the electricity, Use the stairs.
Like Money saved is money earned, Power saved is power generated
INVOLVEMENT OF EMPLOYEE AND MONITORING ACTIVITIES25
Honeywell Madurai receives “International Safety Award 2018”
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Honeywell Madurai campus receives the
“Golden Peacock Award 2018” for an
occupational health & safety
RECOGNITION TO HTS MADURAI26