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Technical Note Horizontal axis wind turbine working at maximum power coefficient continuously R. Lanzafame, M. Messina * Mechanical and Industrial Engineering Department, Faculty of Engineering, University of Catania, Viale A. Doria, 6-95125 Catania, Italy article info Article history: Received 3 November 2008 Accepted 14 June 2009 Available online 18 July 2009 Keywords: Horizontal axis wind turbine Maximum power coefficient Annual Energy production abstract The performance of a horizontal axis wind turbine continuously operating at its maximum power coefficient was evaluated by a calculation code based on Blade Element Momentum (BEM) theory. It was then evaluated for performance and Annual Energy Production (AEP) at a constant standard rotational velocity as well as at a variable velocity but at its maximum power coefficient. The mathematical code produced a power coefficiency curve which showed that notwithstanding further increases in rotational velocity a constant maximum power value was reached even as wind velocity increased. This means that as wind velocity varies there will always be a rotational velocity of the turbine which maximises its coefficient. It would be sufficient therefore to formulate the law governing the variation in rotational velocity as it varied with wind velocity to arrive at a power coefficient that is always the same and its maximum. This work demonstrates the methodology for determining the law governing the rotational velocity of the rotor and it highlights the advantages of a wind turbine whose power coefficient is always at maximum rather than very variable in line with the variation of wind velocity. Ó 2009 Elsevier Ltd. All rights reserved. 1. Introduction Design parameter choice is critical for optimising wind turbine performance. For any fixed diameter there are various parameters influencing energy production: rotor rotation velocity, blade number, airfoil chord distribution and longitu- dinal blade twist. In this paper the influence of rotor rotational velocity on wind turbine performance has been investigated. In particular, it has been observed that there exists a mathematical law on the variation of rotor rotational velocity with wind speed, which allows the wind turbine to always operate at its maximum power coefficient. It is well known that a wind turbine power coefficient presents a maximum value for a particular wind speed, which decreases rapidly for all other wind velocities. Vice versa, varying the rotor rotational velocity at different wind speeds, it is possible to have a power coefficient which is always at its maximum value. To investigate this analysis thoroughly, and to evaluate the mathematical law on rotor rotational velocity, the authors applied a numerical model [3], based on BEM theory [1,2], and validate it through experimental measurements [4]. The mathematical model based on BEM (Blade Element Momentum) theory is the most frequently used by Science and Industry [4,6–12]. It enables the design of rotor blades by fluid dynamics, and the evaluation of wind turbine performance (in design and off-design conditions). Using this model, it is possible to design the rotor, choose the geometric characteristics of the turbine (rotor diameter, aerodynamic airfoils, chord, pitch and twist), and evaluate the forces acting on the blades, the torque and power at the rotor shaft. It is also possible to evaluate turbine performance with a wide range of wind velocities. The BEM theory is based on the Glauert propeller theory [12], modified for application to wind turbines. In recent years the BEM theory has been optimized and modified to provide increasingly accurate results. For the numerical stability of the mathematical model the greatest difficulties are determining axial and tangential induction factors, the lack of experimental measurements on airfoil lift and drag coefficients at high angles of attack, and their three- dimensional representation. In order to take the three-dimensional representation into account, the wind tunnel experimental measurements must be modified in order to consider radial flow along the blades (centrifugal pumping [4]). * Corresponding author. E-mail address: [email protected] (M. Messina). Contents lists available at ScienceDirect Renewable Energy journal homepage: www.elsevier.com/locate/renene 0960-1481/$ – see front matter Ó 2009 Elsevier Ltd. All rights reserved. doi:10.1016/j.renene.2009.06.020 Renewable Energy 35 (2010) 301–306

Horizontal Axis Wind Turbine Working at Maximum Power Coefficient Continuously

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Horizontal axis wind turbine working at maximum power coefficient continuously

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  • t m

    of Ca

    Available online 18 July 2009

    Annual Energy production

    rizoy aan

    velocity as well as at a variable velocity but at its maximum power coefcient.

    riticaldiam

    rotational velocity at different wind speeds, it is possible to havea power coefcient which is always at its maximum value.

    To investigate this analysis thoroughly, and to evaluate themathematical law on rotor rotational velocity, the authors applied

    accurate results. For the numerical stability of the mathematicalmodel the greatest difculties are determining axial and tangentialinduction factors, the lack of experimental measurements on airfoillift and drag coefcients at high angles of attack, and their three-dimensional representation. In order to take the three-dimensionalrepresentation into account, the wind tunnel experimentalmeasurements must be modied in order to consider radial owalong the blades (centrifugal pumping [4]).

    * Corresponding author.

    Contents lists availab

    Renewable

    .e ls

    Renewable Energy 35 (2010) 301306E-mail address: [email protected] (M. Messina).parameters inuencing energy production: rotor rotationvelocity, blade number, airfoil chord distribution and longitu-dinal blade twist.

    In this paper the inuence of rotor rotational velocity on windturbine performance has been investigated. In particular, it hasbeen observed that there exists amathematical law on the variationof rotor rotational velocity with wind speed, which allows the windturbine to always operate at its maximum power coefcient.

    It is well known that a wind turbine power coefcient presentsa maximum value for a particular wind speed, which decreasesrapidly for all other wind velocities. Vice versa, varying the rotor

    Industry [4,612]. It enables the design of rotor blades by uiddynamics, and the evaluation of wind turbine performance (indesign and off-design conditions). Using this model, it is possible todesign the rotor, choose the geometric characteristics of the turbine(rotor diameter, aerodynamic airfoils, chord, pitch and twist), andevaluate the forces acting on the blades, the torque and power atthe rotor shaft. It is also possible to evaluate turbine performancewith a wide range of wind velocities.

    The BEM theory is based on the Glauert propeller theory [12],modied for application to wind turbines. In recent years the BEMtheory has been optimized and modied to provide increasingly1. Introduction

    Design parameter choice is cturbine performance. For any xed0960-1481/$ see front matter 2009 Elsevier Ltd.doi:10.1016/j.renene.2009.06.020This means that as wind velocity varies there will always be a rotational velocity of the turbine whichmaximises its coefcient. It would be sufcient therefore to formulate the law governing the variation inrotational velocity as it varied with wind velocity to arrive at a power coefcient that is always the sameand its maximum.This work demonstrates the methodology for determining the law governing the rotational velocity of

    the rotor and it highlights the advantages of a wind turbine whose power coefcient is always atmaximum rather than very variable in line with the variation of wind velocity.

    2009 Elsevier Ltd. All rights reserved.

    for optimising windeter there are various

    a numerical model [3], based on BEM theory [1,2], and validate itthrough experimental measurements [4].

    The mathematical model based on BEM (Blade ElementMomentum) theory is the most frequently used by Science andHorizontal axis wind turbineMaximum power coefcientfurther increases in rotational velocity a constant maximum power value was reached even as windvelocity increased.Keywords:The mathematical code produced a power coefciency curve which showed that notwithstandingTechnical Note

    Horizontal axis wind turbine working acoefcient continuously

    R. Lanzafame, M. Messina*

    Mechanical and Industrial Engineering Department, Faculty of Engineering, University

    a r t i c l e i n f o

    Article history:Received 3 November 2008Accepted 14 June 2009

    a b s t r a c t

    The performance of a hocoefcient was evaluated bthen evaluated for perform

    journal homepage: wwwAll rights reserved.aximum power

    tania, Viale A. Doria, 6-95125 Catania, Italy

    ntal axis wind turbine continuously operating at its maximum powercalculation code based on Blade Element Momentum (BEM) theory. It wasce and Annual Energy Production (AEP) at a constant standard rotational

    le at ScienceDirect

    Energy

    evier .com/locate/renene

  • ewa2. Mathematical code

    The mathematical model for the uid dynamics wind turbinedesign (and for the WT performance evaluation), developed ina previous work [3], is based on Blade Element Momentum Theory.By applying momentum and angular momentum conservationequations, the axial force and torque acting on the blade sector isobtained (as given in Equations (1) and (2)),

    dN r2V20 1 a2sin2 f

    Nb CLcos f CD sin f c dr1 (1)

    dM r2V01 a

    sinf$u r11 a0

    cos fNb CLsin f CD cos f c r1dr1

    (2)

    and thus the torqueM at the rotor shaft is the summation of dM forall the blade sectors.

    Nomenclature

    a axial induction factora0 tangential induction factorr1 blade local radiusc airfoil chordci twist logarithmic polynomial coefcientsai CL logarithmic polynomial coefcientsbi CD logarithmic polynomial coefcientsc0 Weibull scale parametern rotor rotational velocityws wind speedv wind velocityv mean wind velocityWT wind turbineAEP annual energy productionBEM blade element momentumHAWT horizontal axis wind turbineR1 wind rotor radius

    R. Lanzafame, M. Messina / Ren302The wind turbine power is given by PM*u, where u is therotor angular velocity.

    The lift (CL) and drag (CD) coefcients for a given airfoil areevaluated from wind tunnel measurements [6]. The experimentalvalues were tted to obtain mathematical functions to apply to thesimulation model. To t the experimental data to the lift and dragcoefcients, a fth-order logarithmic polynomial (shifted by 10degrees) was implemented for the Attached FlowRegime and HighLift, Stall Development Regime Dynamic Stall (see [3] for theaerodynamic regions denition), as shown in Equations (3) and (4).

    As described in [3], centrifugal pumping (3D aerodynamiceffects) was taken into account (Equation (5)) with a slight incre-ment in the CL experimental values in the early region of the FlatPlate, Fully Stalled Regime.

    CL X5i0

    ailna 10 i (3)

    CD X5i0

    bilna 10 i (4)

    Theaiandbi coefcientsweredeterminedbymeansof the least squaremethod, tting experimental data for the S809 airfoil at Re 106.For the Flat Plate, Fully Stalled Regime the mathematicalfunctions of Equations (5) and (6) were implemented.

    CL 2 CLmax$sin a$cos a (5)

    CD CDmax$sin2 a (6)In Equation (7) CLmax and CDmax are shown.

    CLmax CLja 45 and CDmax CDja 90 (7)The numerical stability of the mathematical code depends on

    tangential and axial induction factors. In this code the inductionfactors, reported in Equations (8)(10), were implemented [3].

    For a< 0.4:

    a 14F sin2 f

    c Nb 1

    (8)

    Re Reynolds numberV0 wind velocity far up streamN rotor normal forceCL lift coefcientCD drag coefcientNb number of bladesM torqueF Tip loss factorCP power coefcientCN normal force coefcientP powerK Weibull shape parameterPw power of a wind machineEw energy from a wind machineq twista angle of attack4 incoming ow direction angler air densitylr local speed ratio

    ble Energy 35 (2010) 3013062p r1CLcos f CD sin f

    while for a 0.4 [7]:

    a 18F 20 3CN50 36F 12F 3F 4

    p36F 50 (9)

    and

    a0 12

    1 4

    l2ra1 a

    s 1

    !(10)

    As reported in [4] and [8], F is the Prandtl Tip Loss Factor, and isdened as:

    F 2par cos

    exp

    Nb r1 R12 r1sin f

    (11)

    To verify the validity of the mathematical code, the simulateddata was compared with the NREL data from the NASA-Ames windtunnel tests [4]. The UAE Phase VI wind turbine has two twistedblades, a variable chord along the blade, and a rotor diameter of10 m [5]. The aerodynamic airfoil is the S809 and is constant alongthe blades; the pitch is three degrees and rotational velocity is72 r/min. Fig. 1 shows a comparison between the simulated and

  • characteristics: two blade rotor, rotational velocity of 72 r/min,

    models and validation of the code with experimental measure-

    shows the power curve of the same turbine (Prated 10 kW at wind

    00.10.20.30.40.50.60.70.80.9

    1

    0.00 1.00 2.00 3.00 4.00 5.00 6.00r [m]

    CHORD [m]

    Fig. 3. Chord distribution.

    PHASE VI

    0

    2

    4

    6

    8

    10

    12

    14

    16

    5 10 15 20 25Wind Speed [m/s]

    Po

    wer [kW

    ]

    0

    0.05

    0.1

    0.15

    0.2

    0.25

    0.3

    0.35

    0.4

    Cp

    [-]

    Exp. Power Simulated PowerExp. Cp Simulated Cp

    Fig. 1. PHASE VI wind turbine performances. Numerical code validation. Comparisonbetween simulated and experimental data.

    R. Lanzafame, M. Messina / Renewable Energy 35 (2010) 301306 303ments are all reported in [3].The power coefcient reported in Fig. 4 shows typical behaviourexternal diameter of 10 m, twist and chord as per Figs. 2 and 3,aerodynamic cross-section and prole as per aerodynamic proleS809. The power coefcient and power produced by this turbine arereported in Figs. 4 and 5. In particular, the twist was determined soas to maximise AEP (23.5 MWh/year) at a site with a modest winddistribution (Fig. 6).

    An ample description of the calculation code, mathematicalexperimental data showing that there is good agreement betweenthe experimental and simulated power and power coefcient (Cp).

    3. Numerical simulations

    Numerical simulations were carried out to evaluate windturbine performance where the rotational velocity is constant andthen compare it with that of the same turbine with a rotationalvelocity varying as wind velocity varies.

    3.1. Reference wind turbine: n const

    Using a calculation code ne-tuned by the authors [3], theperformances were evaluated of a wind turbine with the followingwith amax value of 0.37 at awind velocity of 6.2 m/s, whereas Fig. 5

    0

    4

    8

    12

    16

    0 1 2 3 4 5 6

    Tw

    ist [d

    eg

    ]

    Blade radius [m]

    twist [deg]Pol.Log.

    Fig. 2. Twist for max AEP.velocity 11 m/s).

    3.2. Wind turbine performance at variable rotational velocity:ns const

    Having evaluated wind turbine performance at constant rota-tional velocity with AEPmaximised, it was then compared to that ofthe same turbine at variable rotational velocity.

    Using the mathematical code reported in [3], the various powercurves at varying rotational velocities were calculated (Fig. 7).

    Note how at low velocities turbine performance is better at lowwind velocities. Fig. 7 shows that power is greater and cut-invelocity is ever lower as rotational velocity decreases (this allowsturbine start-up at ever lower wind velocities). Vice versa, lowrotational velocities have the disadvantage of peaking at low power(Prated).

    To exploit the low rotational velocities advantages as well asthose at high velocities (high values of rated power), the rotor mustturn at varying speeds with the variation of wind velocity. It istherefore necessary to work out the mathematical law whichdescribes this.

    This in turn means that the rotor should always be working atmaximum efciency.

    To work out the law, the various Cp (power coefcients) need tobe evaluated for the various rotor rotational velocities.

    Once the power curves at the different velocities have beennoted, the power coefcient can be evaluated by Eq. (12):

    Cp P12rV

    30pR

    21

    (12)0

    0.05

    0.1

    0.15

    0.2

    0.25

    0.3

    0.35

    0.4

    0 5 10 15 20 25 30

    Cp

    Wind Speed [m/s]

    Fig. 4. Power coefcient for max AEP at n const.

  • At various rotor velocities, the behaviours of the various powercurves cp can be plotted against wind velocity (Fig. 8).

    Note how as rotation velocities vary the power coefcient curveproduces the same maximum Cp even as wind velocity increases.

    Fig. 8 shows how the wind turbine can work at maximum ef-

    and 11.

    value of Prated (in this case 20 kW). These values can then be readagainst wind speed in Fig. 12. For every pair of (n, w ) values (n:

    (therefore power coefcients steeply decreasing from theirmaximum as wind speed varies, Fig. 4), and the second operating at

    0

    2

    4

    6

    8

    10

    12

    1 3 5 7 9 11 13 15 17 19 21 23 25

    Po

    wer [kW

    ]

    Wind Speed [m/s]

    Fig. 5. Power curve for max AEP at n const.

    0

    20

    40

    60

    80

    100

    120

    140

    160

    180

    200

    Po

    we

    r [k

    W]

    30405060708090100110120130140150160170180190200

    Power curves

    n [r/min]

    n

    R. Lanzafame, M. Messina / Renewable Energy 35 (2010) 301306304To avoid excessive rotor loads, the power generated (Prated,Fig. 11) should be limited, always acting on the rotor velocity.

    4. Regulating power

    Once a maximum value for the rated power (Prated) is estab-lished, the power is kept constant (straight line in Fig. 11) , alwaysacting on the rotation velocity.ciency by varying the rotational velocity as wind velocity changes.Fig. 9 shows the link between the rotational velocity at which

    the rotor ought to rotate and varying wind velocities.In order for the turbine towork atmaximumefciency (Fig. 9), the

    relationship between rotational velocity and wind velocity is linear.Varying the rotor velocity produces the dashed lines in Figs. 10Fig. 6. Wind Speed probability density function.s

    rotational velocity; ws: wind speed) Fig. 10 can provide the corre-sponding power coefcients.

    The dashed line in Fig. 13 shows the working points of the windturbine.

    5. Comparing annual energy production

    In managing a wind farm, or more simply a single rotor, what ismost important is to maximise annual energy production so as torepay the investment.

    To measure the annual energy production (AEP), the two windturbines were compared, one operating at constant velocityFor example, if the rated power is 20 kW, the law of rotorvelocity is represented by the straight line in Fig.12. From point A toB, turbine efciency is constant (at maximum); from point B to Cturbine power is limited.

    To deduce the law of rotor velocity during power regulation(phase BC), it is sufcient to read the various values of rotationvelocity on the power curves which intersect with the constant

    0 5 10 15 20 25Wind Speed [m/s]

    Fig. 7. Power curves at varying rotational velocities of the rotor.varying rotor velocities (power coefcient always maximum up tothe rated power).

    The comparison refers to the wind distribution in Fig. 6.

    0.00

    0.05

    0.10

    0.15

    0.20

    0.25

    0.30

    0.35

    0.40

    0 5 10 15 20 25 30

    Cp

    Wind Speed [m/s]

    POWER COEFFICIENT

    30405060708090100110120130140150160170180190200

    n [r/min]

    n

    Fig. 8. Power coefcient at varying rotor velocities.

  • 020406080

    100120140160180

    0 2 4 6 8 10 12 14ro

    tatio

    nal velo

    city [r/m

    in

    ]

    wind speed [m/s]

    Cp max

    Fig. 9. The relationship between turbine rotor velocity and wind velocity.

    0

    0.05

    0.1

    0.15

    0.2

    0.25

    0.3

    0.35

    0.4

    0

    50

    100

    150

    200

    250

    0 2 4 6 8 10 12 14 16 18

    Cp

    ro

    ta

    tio

    na

    l v

    elo

    city

    [rp

    m]

    n [rpm]Cp

    A

    B

    C

    R. Lanzafame, M. Messina / Renewable Energy 35 (2010) 301306 305Fig. 10. Effective cp curve.Clearly, AEP will increase directly with the rise in Prated, so as tomake the comparison signicant, Prated is limited to 10 kW (so toothe reference turbine Fig. 5) and its highlighted advantages willonly derive from low rotor velocities, not high ones.

    The bold line in Fig. 14 shows the new power curve for variablerotational velocities. Prated is set at 10 kW and at low wind speedsthe closeness of the power curve to the Betz limit curve means theturbine is working at high power coefcients. Fig. 14 also shows thewind speed range in termsof probability density (pdf) byhistogram.

    What was described about the power coefcient can also beseen in Fig. 15. Note how the power coefcient remains atmaximum for low wind speeds, whereas once Prated is reached, itdecreases in order to regulate the power produced.

    Fig. 11. Effective power curve.wind speed [m/s]

    Fig. 12. Trends of rotational velocity and power coefcient during regulation.With the turbine at variable rotor velocity, the annual energyproduced is 26.5 MWh/year. This means an increase of 12.77% overa wind turbine operating at n const.

    In short, taking account of structural aspects, it would bepossible to raise Prated, and further increase AEP as in Table 1.

    0

    2

    4

    6

    8

    10

    12

    0

    0.02

    0.04

    0.06

    0.08

    0.1

    0.12

    0.14

    0.16

    0.18

    1 3 5 7 9 11 13 15 17 19 21 23 25

    Po

    wer, P

    w, [kW

    ]

    Freq

    uen

    cy H

    isto

    gram

    Wind Speed [m/s]

    pdfPower, Pw, [kW]Betz limit [kW]

    Fig. 14. Power curve at variable rotor velocity ns const.

    Fig. 13. Effective power curve during regulation.

  • On the other hand, according to a law of the rotor velocityrotation as a function of wind speed, it is possible to make a hori-zontal axis wind turbine work continuously at its maximum powercoefcient.

    To determine this law, a calculation code based on BladeElement Momentum theory which had already been validated byexperimental measurements in scientic literature and numeroussimulations, was produced to create a power curve and powercoefcient as the rotational velocity of a wind rotor varied.

    Finally, a comparison was made between the annual energyproduced (AEP) by a wind turbine at constant rotational velocityand the same turbine at variable velocities. The comparison high-lighted an increase in AEP of about 13% for the turbine working atvariable velocity.

    References

    [1] Schmitz G. Theorie und Entwurf von Windradern optimaler Leitsung Theoryand design of windwheels with an optimum performance Wiss. Zeitschrift derUniversitat Rostock, 5. Jahrgang; 1955/56.

    [2] Gasch R, Twele J. Wind power plants. Fundamentals, design, construction andoperation. James & James Science Publishers Ltd.; 2002.

    [3] Lanzafame R, Messina M. Fluid dynamics wind turbine design: critical anal-ysis, optimization and application of BEM theory. Renewable EnergyNovember 2007;32(14):2291305. Elsevier Science, ISSN: 0960-1481.

    [4] Lindenburg C. Investigation into rotor blade aerodynamics. ECN-C-03-025;July 2003.

    0

    0.05

    0.1

    0.15

    0.2

    0.25

    0.3

    0.35

    0.4

    0.45

    0 5 10 15 20 25 30

    Cp

    Wind Speed [m/s]

    Fig. 15. Power coefcient at variable rotor velocity ns const.

    Table 1Percentage increase in AEP as rated power (comparison with ns const) increases.

    % Prated Prated [kW] AEP [MWh/year] % AEP

    0 10 26.5 0

    R. Lanzafame, M. Messina / Renewable Energy 35 (2010) 3013063066. Conclusions

    20 12 28.8 8.6840 14 30.4 14.7160 16 31.9 20.3780 18 33.4 26.03This work produced a methodology which allows a horizontalaxis wind turbine to work continuously at its maximum powercoefcient.

    A wind turbine operating at constant rotational velocity hasa maximum power coefcient for a given wind velocity whichdecreases as wind speed decreases.[5] Hansen MOL. Documentation of code and airfoil data used for the NREL 10-mwind turbine. ROTABEM-DTU; November 2000.

    [6] Jonkman JM. Modeling of the UAE wind turbine for renement of FAST_AD.NREL/TP-500-34755; December 2003.

    [7] Buhl L. Jr. A new empirical relationship between thrust coefcient andinduction factor for the turbulent windmill state. Technical Report NREL/TP-500-36834; August 2005.

    [8] Corten GP. Flow separation on wind turbine blades. Ph.D. Thesis, UtrechtUniversity; January 2001.

    [9] Meyer CJ, Kroger DG. Numerical simulation of the ow eld in the vicinity ofan axial fan blade. International Journal of Numerical Methods in Fluids2001;36:94769.

    [10] Moriarty PJ, and Hansen AC. AeroDyn theory manual, Technical Report NREL/TP-500-36881; January 2005.

    [11] Sphera DA, editor. Wind turbine technology: fundamental concepts of windturbine engineering, 1998.

    [12] Glauert H. The elements of airfoil and airscrew theory. Cambridge UniversityPress; 1926.

    Horizontal axis wind turbine working at maximum power coefficient continuouslyIntroductionMathematical codeNumerical simulationsReference wind turbine: n=constWind turbine performance at variable rotational velocity: nneconst

    Regulating powerComparing annual energy productionConclusionsReferences