Horizontal Precision Centers DMC H linear SeriesWith a highly productive, flexible and comprehensive design, the DMC 60/80 H linear horizontal machining centers offer a solution for

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Horizontal Precision Centers

DMC H linear SeriesDMC 60 H linear

DMC 80 H linear

02

The field of application of the DMC H linear Series ranges from the efficient machining of

complex automotive components in production lines to dynamic 5-axis simultaneous machining

of mold parts. Production lines for the automotive industry rely on highly accurate and fast

machining centers. Through the use of low maintenance linear drives, DMC H linear machines

achieve accelerations of up to 1 g in all axes and positioning accuracy of up to 0.0002 in. Also,

the swivel rotary table has a 225° swivel angle for efficient production of complex freeform

surfaces in one setup – with or without a pallet changer.

DMC 60 / 80 H linear

From powertrains to mold making.

Applications and parts

Highlights

Control technology

Overview

Technical specifications

ZF 8HP gearbox housing

produced on a DMC 80 H linear

03

Machine construction

Control housing

Mold making

Forging die for connecting rods

Automotive

Cylinder head

Aerospace

Structural components

ZF 8HP

8-speed automatic transmission

04

With a highly productive, flexible and comprehensive design, the DMC 60/80 H linear horizontal machining centers offer a solution for every application. Linear drives in all

principal axes, with rapid traverse rates of up to 3,937.0 ipm. and accelerations of up

to 32.8 ft. / sec.2, deliver unparalleled dynamic range and precision. Additionally,

unrestricted crane loading with a pallet changer, unobstructed work area viewing

and easy fluid box access further highlight the excellent ergonomics and high

productivity of these machines.


Impressive!

Productive

+ Linear drives in all axes with up to

3,937.0 ipm. rapid traverse and up to

32.8 ft. / sec.2 acceleration

+ Chip-to-chip time of 2.5 seconds

+ Rear chip disposal through the

machine bed

+ Setup during production

+ Block setup during production

Precise

+ Precise with linear drives capable of

0.0002 in. positioning accuracy &

0.0001 in. repeatability

+ Cooled linear drives, guides, swivel

rotary table & main drive

Note: Actual performance values and machining results may.


Highlights

Control technology

Overview


05

+ Machine bed: 8,598.0 lbs.

(DMC 60 H linear) / 11,023.1 lbs.

(DMC 80 H linear)

+ Stepped traveling column for

optimal leverage

Flexible

+ With NC rotary table or swivel rotary

table for 5-axis simultaneous machining

+ With or without pallet changer

+ Max. 363-slot wheel magazine

+ Seamless integration of existing lines

+ 5 motor spindle options ranging from

26.8 to 69.7 hp.

+ Powertrain option with direct loading

from front & above

DMC H linear

Productive

Precise

Flexible

These innovative horizontal machining centers feature optimized technical

design – linear drives in all axes with max. 3,937.0 ipm. rapid traverse and

32.8 ft. / sec.2 acceleration as well as a weight-optimized traveling column.

Although there is no pallet changer requirement, with a pallet changer or

rotary storage (up to 12 pallets), the DMC 60 / 80 H linear is optimal for efficient

stand-alone automation. The innovative wheel magazine offers chip-to-chip

times of only 2.5 seconds, setup during production (5.6 seconds setup) with

50% smaller footprint.


Unmatched productivity!

Optimal chip removal

Horizontal machining delivers optimal chip

disposal – steep walls and an open-bottom

machine bed allow efficient chip flow into the

chip conveyor. This provides better process

reliability, longer tool life, enhanced heat

dissipation and improved parts surfaces.


Highlights

Productive

Control technology

Overview


06

1

3

8

2

7

4

65

Productive

Precise

Flexible

1 Primary part

2 Secondary part

3 Precision cooler

4 Performance cooler

5 Secondary part cover

6 Connection cover

7 Combination distributor

8 Cooling profiles

Linear drives with up to

32.8 ft. / sec.2 acceleration

25% greater productivity and

precision through linear drives

+ Linear drives: highest precision consistency,

minimal maintenance costs and a 60-month

warranty on all linear drives

+ Dynamics: 3,937.0 ipm. rapid traverse and

1 g acceleration (DMC 60 H linear)

+ Precision: max. 0.0002 in. positioning

accuracy & 0.0001 in. repeatability

07

3

2

Cooling of all relevant

components

11 Linear drives

2 Main spindle

3 Swiveling rotary table

Productive

Precise

Flexible


Highlights

Precise

Control technology

Overview


08

1

Highly stable design

One-piece machine bed and tiered

traveling column for optimized force

distribution and leverage.

Maximum precision –

linear drives for maximum

long-term accuracy

+ Max. 0.0002 in. circular shape accuracy*

+ Max. 0.0002 in. positioning accuracy

+ Max. 0.0001 in. repeatability

* X / Y by F = 118.1 ipm. and R = 5.9 in.

Exceptional accuracy is achieved through primary component cooling and solid construction.

All linear drives, the NC rotary table or NC swivel rotary table as well as the main spindle are

comprehensively cooled. Machines featuring a ball screw also come with cooled linear guides.

The bed and all moving components are FEM optimized for maximum rigidity. Together with

wear-free drives, 0.0002 in. positioning accuracy and 0.0001 in. repeatability is possible.

DMC 60 / 80 H linear machines also come with a rigid machine bed and 3-point support

for quick setup.


Always precise!

09


Highlights

Flexible

Control technology

Overview


Swivel rotary table with pallet changer

+ Universal machining center with integrated

automation for enhanced productivity

+ 5-axis simultaneous machining of small batch

complex parts

NC swivel rotary table with pallet changer

+ Automated 4-axis machining center

+ Ideal for small batch 4-sided machining

Swivel rotary table

+ Universal machining center for

flexible application

+ 5-axis simultaneous machining

of complex parts

NC rotary table with powertrain connection

+ Highly productive 4-axis machining

+ Ideal for serial production automation

solutions

The modular design concept of the DMC 60 / 80 H linear makes the machine highly adaptable.

Customizable features include a pallet changer, 4- or 5-axes, and linear drives or ball screws.

Additionally, the wide selection of motor spindles offer diverse production with various materials,

including steel, cast iron or aluminum.


Flexible for any application!

10

Work area

DMC 60 H linear DMC 80 H linear

4-axes 5-axes 4-axes 5-axes

Travel (X / Y / Z) in. 24.8 / 31.5 / 33.5 24.8 / 31.5 / 29.5 31.5 / 35.4 / 41.3 31.5 / 39.4 / 41.3

Table / Pallet in. ø 24.8 / 19.7 × 19.7 ø 24.8 / 19.7 × 19.7 ø 35.4 / 24.8 × 24.8 ø 35.4 / 24.8 × 24.8

Load weight, max. lbs. 1,322.8 / 1,433.0* 881.8 / 992.1* 1,984.2 / 2,094.4* 1,322.8 / 1,433.0*

Workpiece dimensions in.

* Powertrain options without a pallet changer

40.6

31.5

31.5

31.5

43

.3

39.4

39.4

39.4

Productive

Precise

Flexible

DMC 60 H:

Ball screws in all axes

11

Intelligent, modern control systems are vital for maximum process efficiency, parts

precision and ease-of-use. This is why DECKEL MAHO counts on Siemens and

Heidenhain to provide cutting-edge technology for the DMC 60 / 80 H linear with the

840D solutionline and TNC 640. Additionally, many software solutions, including DMG

Virtual Machine and DMG Process Chain are available for even greater productivity and

workpiece quality.

DMG SLIMline® Control

Advanced CNCs for reliable processes

and maximum precision.

DMG SLIMline® panel

with a Siemens 840D

solutionline control

+ Easy interactive programming

+ New SINUMERIK Operate user interface

+ ATC*, 3D quickSET®*

+ New functions for setup, programming as

well as tool & program management

+ Fast 0.6 ms block processing

+ DIN / ISO ShopMill with a uniform interface

* Optional

DMG SLIMline® panel

with a Heidenhain

TNC 640 control

+ Highly detailed 3D graphical simulation

+ Newly optimized TNC user interface

+ HSCI – HEIDENHAIN Serial Controller Interface

+ Shop floor or DIN / ISO programming

+ Quick programming via plain text

+ Graphical programming

+ CollisionMonitoring (DCM)

+ ATC*, 3D quickSET®*

* Optional


Highlights

Control technology

Overview


12

3D quickSET®

Fast and easy for

maximum precision

Toolkit for inspection and

adjustment of the kinemat-

ic precision (4- & 5-axis

machining configurations)

All heads and table axes

Grinding

Machining with

exceptional surface

quality

Grinding on a universal

milling machine

Outer / inner surface

grinding

Truing cycle for the

grinding disks

Interpolation turning

Seal face and groove

production without a

milling / turning table

Machining via a circular

motion around the inside of

the workpiece

Spindle oriented perpen-

dicular to the direction of

movement

Efficient Production

Package

Safe & efficient

production –

optimized machining

Advanced milling strategy

Easy programming of

repetitive processing steps

Safe pull-out for production

abort

Faster programming

Exclusive DMG MORI Technology Cycles (optional)

STANDARD

MPC – Machine

Protection Control

Machine protection via

quick shut-off function

Vibration sensors on the

milling spindle

Shut-off function with

teach technology

Process monitoring via bar

graph display

Milling spindle bearings

diagnosis

SGS – Spindle

Growth Sensor

Greater precision through

measuring and spindle

displacement compensation

Real-time measuring of

rotor axial displacement

relative to the stator

Compensation of actual

displacement via the CNC

control

SIS – Spindle

Interface System

Chip detection via the

HSK tool interface

Increased precision

machining process

reliability

Fewer production errors

Chip detection on flat &

conical surfaces

ATC – Application

Tuning Cycle

Process optimization with

the push of a button

Practical feed drive tuning

Faster machining and

excellent part quality, even

for heavy workpieces

13


Modular design for every

production requirement.

The DMC 60 / 80 H linear machines feature a highly adaptable modular design concept.


Highlights

Control technology

Overview

Kit



NC rotary table / Powertrain configuration

Table size in. ø 24.8 ø 35.4

Load weight, max. lbs. 1,433.0 2,094.4

Torque (B-axis) ft. / lbs. 2,256.9 4,683.5

Speed (B-axis) rpm. 40 40

Swivel rotary table / Powertrain configuration

Table size in. ø 24.8 ø 35.4

Load weight, max. lbs. 992.1 1,433.0



Torque (A-axis) ft. / lbs. 2,943.6 6,138.0

Speed (A-axis) rpm. 20 25

NC rotary table / Pallet changer

Table size in. 19.7 × 19.7 24.8 × 24.8

Load weight, max. lbs. 1,322.8 1,984.2



Swivel rotary table / Pallet changer

Table size in. 19.7 × 19.7 24.8 × 24.8

Load weight, max. lbs. 881.8 1,322.8



Torque (A-axis) ft. / lbs. 2,943.6 6,138.0

Speed (A-axis) rpm. 20 25

14

Spindles (torque & power by 40% DC)

12,000 rpm.

81.1 ft. / lbs. / 26.8 hp.

HSK-63

12,000 rpm.

212.4 ft. / lbs. / 59.0 hp.

HSK-100

12,000 rpm.

317.2 ft. / lbs. / 69.7 hp.

HSK-100

10,000 rpm.

147.5 ft. / lbs. / 61.7 hp.

HSK-63*

18,000 rpm.

81.1 ft. / lbs. / 45.6 hp.

HSK-63*

Tool magazine Tool measuring

40 / 63 / 123 / 183 / 243 /

303 / 363 tools

BLUM laser tool measuring

in the work area

Production Hydraulic clamping

Chip conveyor Coolant / lubricant system (258.9 gal.) 2 channel (proportional); 2 / 4 channels;

4 channel (proportional); 4 / 7 channels

* Optional HSK-100 only available for DMC 80 H linear

15


Highlights

Control technology

Overview

Automation


Direct loading

Application: high parts volume

Parts spectrum: limited (same parts)

+ Economical solution

+ Static order of operations

+ Manual loading required

+ Complicated retrofitting

Robot solutions


Parts spectrum: similar

+ Many handling options through 6-axis robot

+ Linking of multiple machining centers possible

+ Automated production

+ Flexible expansion for additional processes

(deburring, marking, measuring)

+ Robot programming requires specialized

personnel


Automation solutions for

every requirement.

With direct loading capabilities from the front and above, DMC 60 / 80 H linear machines are ideal for automation. Additionally, the 4-axis and 5-axis machines

have the same loading height.

16

Rotary storage

Application: batch ≥ 1

Parts spectrum: high

+ Setup during production via

external setup station

+ Expandable

+ Automated production

Gantry loading


Parts spectrum: limited (same parts)

+ Long transfer paths possible

+ Static order of operations

+ Automated operation possible

+ Complicated retrofitting

+ All processes can be mapped

Production line: optional clamping hydraulics and custom

devices deliver fast and reliable workpiece transfer.

17

5-axis / 5-sided machining

advantages

+ Machining at spatial & negative angles

up to –25° in one setup

+ Machining of complex molds and prototypes

+ Higher precision through complete machining

in one setup

+ Optimal design of tool length and tool geometry

+ Optimal design of process flow for efficient

machining (requires fewer fixtures, machines

and tools)

+ Flexible loading of workpieces on powertrain

machines without a pallet changer – axis can

be pivoted for loading

The DMC 60 / 80 H linear features a swivel rotary table (225º swivel angle) for maximum machining

flexibility of workpieces weighing up to 1,433.0 lbs. Complete machining in one setup also ensures

unmatched speed and precision.


Highly productive 5-axis

complete machining.


Highlights

Control technology

Overview

5-axis machining


18

1

2

1: 5-axis machining of a crankcase using a 10,000 rpm. motor spindle with 147.5 ft. / lbs. 2: 5-axis version

5-axis version

+ Travel (X / Y / Z): 31.5 / 35.4 / 41.3 in.

(DMC 80 H linear)

+ Workpieces up to ø 39.4 × 39.4 in. / 1,322.8 lbs.

+ Identical workpiece dimensions and travel

paths on powertrain machines and machines

with a pallet changer

25° 2

0°

A-axis swivel range

225°

0° plane

19

20


Highlights

Control technology

Overview

Maintenance


Ergonomic

and efficient

Fluid box: optimally

accessible central

maintenance unit.

13

2

4

5

1

1


Highly reliable with

minimal maintenance.

1 All drives arranged outside the work area

Easy access; high precision with no heat interference;

no coolant or chip contamination

2 Maintenance area positioned behind the traveling column

Displaced 11.8 in. to the rear for easy access during spindle

replacement with quick access to the release unit

3 Trailing cable above and outside of the work area

No coolant or chip contamination in the work area or tool magazine

4 Pallet changer drive positioned below the pallet changer unit

Prevents contamination and is easily accessible

5 Pallet changer central lifting column and drive column positioned at the center of gravity

Greater stability and less maintenance

21

Magazine expansion

1 magazine

wheel

2 magazine

wheels

3 magazine

wheels

4 magazine

wheels

5 magazine

wheels

DMC 60 H linear (HSK-A63)

Wheel size small / med. / large medium medium medium medium

Number of tools 40 / 63 / 80 123 183 243 303


Wheel size small / med. / large medium / large large large –

Number of tools 40 / 63 / 93 123 / 183 273 363 –


Wheel size medium / large large large large –

Number of tools 40 / 63 123 183 243 –

– Not available

Highlights

+ 2.5 sec. chip-to-chip time

(for DMC 60 H linear)

+ Complete block setup during machining

on the outer wheel (min. 123 tools)

+ Max. 5.6 sec. setup for the farthest tool

+ One wheel with 40 tools (standard)

+ Expandable to 5 wheels and 363 tools

(for DMC 80 H linear)

+ Cone cleaning and mechanical tool breakage

control during operation

+ Tool dimensions –

Length, max: 25.6 in.

Diameter, max: ø 15.7 in.

Tool weight, max: 88.2 lbs. (HSK-A100)

Breakdown torque, max: 18.4 ft. / lbs.


Highlights

Control technology

Overview

Wheel magazine



Wheel magazine: modular setup

and fast chip-to-chip times.

22

4

3

2

1

DMC 60 H linear: 145.7 in.

DMC 60 H linear: 98.4 in.

5 wheels = 303 tools;

217.4 ft.2 footprint

(incl. pallet changer &

chip conveyor)

1 wheel = 40 tools

(standard);

185.1 ft.2 footprint

(incl. pallet changer &

chip conveyor)

Operation

1 Tool selected from wheel 3

2 Free path (3 tools) for shuttle

via turning of the wheel

3 Shuttle (double gripper) travels to selected

tool, stroke removes tool from the holder

4 Tool switching and double gripper retraction

98.4 inches width:

ideal for production lines

23

24


Highlights

Control technology

Overview


Spindle options

A wide range of motor

spindles are available

for efficient machining

of diverse materials,

including steel, cast

iron and aluminum.

Motor

spindles

for every

application

Spindle options

Speed // tool-holder, power // Torque // Spindle run-up time DMC 60 H linear DMC 80 H linear

12,000 rpm. // HSK-A63, 26.8 hp. // 81.1 ft. / lbs. // 0 – 12,000 rpm.: from 1.0 seconds

18,000 rpm. // HSK-A63*, 45.6 hp. // 81.1 ft. / lbs. // 0 – 18,000 rpm.: from 1.3 seconds

10,000 rpm. // HSK-A63*, 61.7 hp. // 147.5 ft. / lbs. // 0 – 10,000 rpm.: from 1.4 seconds

12,000 rpm. // HSK-A100, 59.0 hp. // 212.4 ft. / lbs. // 0 – 12,000 rpm.: from 4.3 seconds –

12,000 rpm. // HSK-A100, 69.7 hp. // 317.2 ft. / lbs. // 0 – 12,000 rpm.: from 3.8 seconds –

Standard, Optional, – Not available, * Optionally available with HSK-A100 for DMC 80 H linear

Motor spindle: HSK-A100 Motor spindle: HSK-A100

12,000 rpm. / 59.0 hp. / 212.4 ft. / lbs. 12,000 rpm. / 69.7 hp. / 317.2 ft. / lbs.

Motor spindle: HSK-A63 Motor spindle: HSK-A63* Motor spindle: HSK-A63*

12,000 rpm. / 26.8 hp. / 81.1 ft. / lbs. 18,000 rpm. / 45.6 hp. / 81.1 ft. / lbs. 10,000 rpm. / 61.7 hp. / 147.5 ft. / lbs.

26.8 hp. 40%

26.8 hp. 100%

81.1 ft./lbs. 40%

62.0 ft./lbs. 100%

53.6

26.8

13.4

6.7

2.7

1.3

737.6

232.3

92.2

36.9

18.4

5.9

20

63

160

400

1,0

00

2,5

00

6,3

00

12,0

00

Sp

eed

(rp

m.)

Power(hp.)

Torque(ft./lbs.)

45.6 hp. 40%

37.5 hp. 100%

81.1 ft./lbs. 40%

62.0 ft./lbs. 100%

20

63

160

400

1,0

00

2,5

00

6,3

00

18,0

00

53.6

26.8

13.4

6.7

2.7

1.3

737.6

232.3

92.2

36.9

18.4

5.9

Sp

eed

(rp

m.)

Power(hp.)

Torque(ft./lbs.)

95.9 ft./.lbs. 100%

147.5 ft./lbs. 40%

40.2 hp. 100%

61.68 hp. 40%

2,2

00

2,8

00

4,3

00

10,0

00

61.7

40.2

13.4

147.5

118.0

95.9

59.0

44.3

14.8

Sp

eed

(rp

m.)

Power(hp.)

Torque(ft./lbs.)

42.9 hp. 100%

59.0 hp. 40%

137.9 ft./lbs. 100%

212.4 ft./lbs. 40%

20

1,0

00

1,4

00

2,4

50

4,0

60

8,0

00

10,0

00

12,0

00

53.6

33.5

13.4

6.7

4.2

2.7

464.7

295.0

147.5

118.0

73.8

46.5

3.7

Sp

eed

(rp

m.)

Power(hp.)

Torque(ft./lbs.)

56.3 hp. 100%

221.3 ft./lbs. 100%

69.7 hp. 40%

317.2 ft./lbs. 40%

20

50

100

200

500

1,0

00

2,5

00

6,3

00

12,0

00

67.1

26.8

13.4

6.7

2.7

1.3

1.2

737.6

368.8

184.4

73.8

36.9

18.4

7.4

3.7

Sp

eed

(rp

m.)

Power(hp.)

Torque(ft./lbs.)


Maximum productivity

through fast spindle run-up.

25

1 2 3

Torque spindle rated at 12,000 rpm. / 59.0 hp. / 212.4 ft. / lbs.

Performance milling Drilling Threading

Workpiece material Steel (Ck45) Steel (Ck45) Steel (Ck45)

Removal rate 49.6 in.3 / min. 43.2 in.3 / min. –

ToolFace mill ø 3.9 in.

(7 cutting edges)

Indexable insert drills ø 2.8 in. Tap drill M30

Spindle speed 1,255 rpm. (Vc = 15,511.8 ipm.) 1,023 rpm. (Vc = 10,039.4 ipm.) 106 rpm. (Vc = 393.7 ipm.)

Feed 114.2 ipm. (Fz = 0.01 in.) 7.3 ipm. (Fz = 0.007 in.) 14.6 ipm. (Fz = 0.1 in.)

Cut depth / width 0.1 / 3.1 in. 3.9 in. 1.2 in.

1 2 3

Motor spindle rated at 18,000 rpm. / 45.6 hp. / 81.1 ft. / lbs.


Workpiece material Aluminum (AIMgSi) Aluminum (AIMgSi) Aluminum (AIMgSi)


Processing time (per thread)* – – 1.5 seconds

Tool Face mill ø 3.1 in. Indexable insert drills ø 1.7 in. Tap drill M6 (VHM)

Spindle speed 12,000 rpm. (Vc = 118,110.2 ipm.) 2,400 rpm. (Vc = 12,598.4 ipm.) 2,500 rpm. (Vc = 1,929.1 ipm.)

Feed 236.2 ipm. (Fz = 0.005 in.) 21.5 ipm. (Fz = 0.009 in.) –


* Incl. approach and retraction

1 2 3


Performance milling, drilling and

threading of aluminum and steel.


Highlights

Control technology

Overview


Machining examples

26

4 5 6


Performance milling** Drilling Threading



Machining time (per thread)* – – 2.7 seconds

Tool Milling head ø 3.1 in. Indexable insert drills ø 2.0 in. Tap drill M12 (VHM)

Spindle speed 1,400 rpm. (Vc = 13,779.5 ipm.) 1,146 rpm. (Vc = 7,086.6 ipm.) 875 rpm. (Vc = 1,299.2 ipm.)

Feed 59.1 ipm. (Fz = 0.007 in.) 5.6 ipm. (Fz = 0.005 in.) –


* Incl. approach and retraction, ** Performance comparable to 18,000 rpm. motor spindle

4 5 6





ToolFace mill ø 6.3 in.

(9 cutting edges)

Indexable insert drills ø 3.1 in. Tap drill M42

Spindle speed 1,000 rpm. (Vc = 19,685.0 ipm.) 900 rpm. (Vc = 10,039.4 ipm.) 46 rpm. (Vc = 236.2 ipm.)

Feed 70.9 ipm. (Fz = 0.008 in.) 6.5 ipm. (FZ = 0.007 in.) 8.1 ipm. (FZ = 0.2 in.)

Cut depth / width 0.2 / 4.7 in. – –

4 5 6

27


Floor plans


Highlights

Control technology

Overview


Floor plans

119.3

98.4

117.3

96.9

Tra

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hou

t m

ag

azi

ne

119.3

96.9

Tra

nsp

ort

heig

ht

wit

hou

t m

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azi

ne

117.3

98.4

117.3

227.3

187.8

98.4

117.3

199.7

160.2

98.4

DMC 60 H linear

without pallet changer (optional)

DMC 60 H linear

with pallet changer

Top view: 63-slot wheel magazine

& chip conveyor (optional)



Footprint: 109.8 ft.2 (162.5 ft.2 with chip conveyor) Footprint: 128.1 ft.2 (185.1 ft.2 with chip conveyor)

DMC 60 H linear


DMC 60 H linear

with pallet changer

Front view: 63-slot wheel magazine




28

136.5

114.8

117.3

116.7

Tra

nsp

ort

heig

ht

wit

hou

t m

ag

azi

ne

136.5

116.7

Tra

nsp

ort

heig

ht

wit

hou

t m

ag

azi

ne

117.3

114.8

117.3

255.4

215.6

114.8

117.3

225.8

186.1

114.8

DMC 80 H linear


DMC 80 H linear

with pallet changer





Footprint: 151.8 ft.2 (231.4 ft.2 with chip conveyor) Footprint: 172.2 ft.2 (207.7 ft.2 with chip conveyor)

DMC 80 H linear


DMC 80 H linear

with pallet changer





29


Highlights

Control technology

Overview



Work area (HSK-A63)

X- / Y- / Z-axis in. 24.8 / 31.5 / 33.5 31.5 / 35.4 / 41.3

Distance (spindle center – pallet) in. 3.9 5.9

Distance (spindle nose – pallet center) in. 2.8 5.9

Table / Clamping area / Workpieces

NC rotary table rpm. 40 40

Pallet size in. 19.7 × 19.7 24.8 × 24.8

Loading / Without pallet changer lbs. 1,322.8 / 1,433.0 1,984.2 / 2,094.4

Work piece diameter / Height in. 31.5 / 40.6 39.4 / 43.3

Main drive

Integrated motor spindle (HSK-A63) rpm. 12,000 12,000

Power (40 / 100 % DC) hp. 26.8 / 26.8 26.8 / 26.8

Torque (40 / 100 % DC) ft. / lbs. 81.1 / 62.0 81.1 / 62.0

Run up (to 12,000 rpm.) seconds 1 1

Tool changer

Tool magazine (HSK-A63) Slots 40 / wheel 40 / wheel

Diameter & length, max. in. ø 11.0 × 6.3 / 15.7 ø 15.7 × 11.0 / 18.5

Tool length / diameter, max. in. 21.7 / ø 3.1 25.6 / ø 3.1

Weight / Breakdown torque lbs. / ft. / lbs. 33.1 / 18.4 33.1 / 18.4

Chip-to-chip time (4-axis / 5-axis machine) seconds 2.5 / 2.5 3.1 / 3.1

Linear axes (X / Y / Z)

Feed rate / Rapid traverse ipm. 3,937.0 3,149.6

Acceleration ft. / sec.2 32.8 29.5

Feed force (X / Y / Z) lbf. 2,023.3 / 1,348.9 / 2,023.3 2,023.3 / 1,348.9 / 3,147.3

P max. (X / Y / Z) – VDI DGQ 3441 / ISO 230-2 in. 0.0002 0.0002

P smax. (X / Y / Z) – VDI DGQ 3441 / ISO 230-2 in. 0.0001 0.0001

Machine specifications

Footprint (without chip conveyor) ft.2 128.1 / 109.8* 172.2 / 151.8*

Machine height ft. 9.8 11.5

Machine weight lbs. 29,762.4 / 23,148.5* 44,092.5 / 33,069.3*

Controls

DMG SLIMline® Control with a 15" monitor Siemens 840D solutionline Operate

DMG SLIMline® Control with a 15" monitor Heidenhain TNC 640

* As powertrain model without pallet changer



30

Up to 1 g acceleration for X / Y / Z

linear drives. 60-month warranty

on all linear drives.

High durability with stainless steel

covers in the work area. Steep walls

and covers for optimized chip flow.


Siemens 840D solutionline

Heidenhain TNC 640

5-axis design with swivel rotary table

Clamping hydraulics for the work table / setup station (with pallet changer)

RS7 / RS12 pallet / rotary storage for pallet changer (including 7 / 12 additional pallets)

Wheel tool magazine (HSK-A63) 63 / 93 / 123 / 183 / 243* / 273** / 303* / 363** slots

Wheel tool magazine (HSK-A100) 63 / 123 / 183 / 243 slots –

Control panel for loading station tool magazine

Infrared measuring sensor (TS 649 DMG or OMP 60)

Tool measurement in the work area via BLUM laser

Tool breakage detection during machining

Scraper belt chip conveyor with 132.1 gal. coolant tank

Production package featuring 1,160.3 psi. coolant supply, chip conveyor, paper band filter, 258.9 gal. tank, & RotoClear

Control options: 3D editing, TRANSMIT, TRAORI, CompCad, etc.

MPC - Machine Protection Control

TRANSMIT lateral surface transformation

CompCad compressor function

Optional, – Not available, * Only for DMC 60 H linear, ** Only for DMC 80 H linear


Options

31

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FOR DIRECT SALES, SUPPORT

AND SERVICE CALL:

855-DMG-MORI, 855-364-6674

www.dmgmori.comAlways close by!

DMG MORI USA

2400 Huntington Blvd, Hoffman Estates, IL 60192

Tel: (847) 593-5400, Fax: (847) 593-5433

[email protected], www.dmgmori.com

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Documents

Horizontal Precision Centers DMC H linear SeriesWith a highly productive, flexible and comprehensive design, the DMC 60/80 H linear horizontal machining centers offer a solution for