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MIKRO ACMA i r C l A s s i f i e r M i l l
MIKRO ACM - MIKRO MAK - MIKRO PulveRIzeR - MIKROClAssIfIeR - MIKRO InjeCt
A Division of HOSOKAWA ALPINE Aktiengesellschaft
A Division of HOSOKAWA ALPINE Aktiengesellschaft
A Division of HOSOKAWA ALPINE Aktiengesellschaft
Hosokawa Micron - A Division of Hosokawa Alpine AG is a member
of the Hosokawa Micron Group, responding to global needs through
emphasis on materials science and engineering. The Group is an
international provider of equipment and technology for powder
and particle processing, plastics processing and confectionery
products. The Group maintains facilities for research, engineering,
manufacturing and service in each of the world's major industrial
markets.
© Hosokawa Micron, Cologne 2006. Printed in Germany.
subject to change without notice.All information in this brochure is purely informative and non-binding. Our quotations are authoritative with reagard to orders.
AC
M e
1-06
/06-
1/4M
HOSOKAWA MICRON A Division of HOsOKAWA AlPiNe Aktiengesellschaft
Welserstr. 9/11
51149 Cologne - Germany
Mail to:
P.O.Box 92 02 62
51152 Cologne - Germany
Tel: +49 2203 308-0 - fax: +49 2203 308-125
email: [email protected]
vIsIt OuR websIte: www.hosokawamicron.de
A Division of HOSOKAWA ALPINE Aktiengesellschaft
A Division of HOSOKAWA ALPINE Aktiengesellschaft
A Division of HOSOKAWA ALPINE Aktiengesellschaft
PROCess teCHnOlOGIes fOR tOMORROwsM 2 / 3
it is suitable for the size reduction of a great
variety of products and is employed in all
branches of industry:
• Chemicals
• Powder coatings
• Minerals
• foodstuffs
• Pharmaceuticals
• Metals
The Mikro ACM is compact in design with
strategically placed elements. The combi-
nation of impact grinding with the inte-
grated dynamic classifier constitutes the
perfect solution in particular for the fine
and ultrafine comminution of soft to medi-
um-hard products.
PriNCiPle Of OPerATiON
The product is fed into the Mikro ACM
pneumatically. size reduction is a result of
the feed product impacting against the
rotating grinding elements and against the
stationary liner. At beater edge speeds of
up to 140 m/s, fineness values of d99 = <
10 µm are achieved. The product becomes
entrained in the cooling, conveying and
classifying air drawn through the mill by
the downstream fan and is then routed
along the edges of the shroud ring guide
vanes. Characteristic for the Mikro ACM
is the integrated dynamic classifier. The
product/air mixture is distributed uniformly
by the guide vanes to the rotating classifier.
Because of the two opposing forces and
the different masses of the particles, the
product is separated in the classifying zone
into a coarse fraction and a fine fraction. The
coarse material is rejected by the classifying
wheel and returned to the grinding zone for
final comminution. The fines pass through
the classifying wheel and exit the mill. The
cut point and thus the defined maximum
particle size of the product is a function of
the classifying wheel speed, which can be
steplessly adjusted even during operation.
DesiGN PHilOsOPHY
The Mikro ACM classifier mill is available in
four different design variants, meaning that
the right mill type is available for just about
every application. This extremely flexible
design concept makes the Mikro ACM clas-
sifier mill an unparalleled all-rounder. The
decades of further development and con-
tinuous improvement have made it possible
to optimise important performance features
for all the Mikro ACM mill types:
• The pneumatic product feed method
ensures maximum throughput rates and
facilitates a flexible configuration.
• Mikro ACM classifier mills are pressure-
shock-resistant to 11 bar overpressure,
thus achieving the highest possible degree
of explosion protection.
• All our products are certified in accord-
ance with ATeX to match your require-
ments in production.
• The tangential air inlet ensures optimum
flow conditions, reduces the pressure drop
of the mill and prevents product deposits
underneath the grinding disc.
• low-noise design brought about by noise
control measures ensures minimum noise
emission.
• .With the optional air-rinsed classifying
wheel gap, oversize particles are reli-
ably prevented, especially in the case of
ultrafine grinding. The extremely sharp top
cut results in an optimum product quality.
iMPOrTANT feATures
• Grinding and classifying
with one single machine
• Compact and space-saving design
• Cool and low-intensity grinding
• steep particle size distributions
• exact topsize limitation
• steplessly adjustable cut point
• simple to clean and maintain
• High availability
• low noise emission
• low specific energy requirements
• Pressure-shock-resistant and
wear-protected
• suitable for impact drying
GriNDiNG CHAMBer
The product-contact grinding chamber and
the fittings comprise:
- grinding disc
- shroud ring
- lining
- classifier
and are made of cast iron, mild steel
or stainless steel. The surfaces can be
treated and polished to match individual
requirements. The grinding chamber is also
available in pressure-shock-resistant design
to 11 bar overpressure.
MIKRO ACM - A IR ClAss If IeR MIllT H e A l l - r O u N D TA l e N T f O r f i N e A N D u lT r A f i N e G r i N D i N G
1 Grinding disc with pins or
other grinding elements
2 lining
3 shroud ring
4 Classifying wheel
5 Grinding zone
6 Classifying zone
7 Classifier rotor drive
8 Grinding disc drive
2 3 49
6
1
78
5
Air supply
Product-Air Mixture
Product supply
MAiNTeNANCe AND CleANiNG
The compact mill design ensures excellent
accessibility to the inside of the mill. The
fastening system of the grinding chamber
cover can be released without any trouble
and, dependent on the design, the cover
can be opened either manually or by means
of an electric drive. This makes the cleaning
and maintenance procedures necessary
when the product is changed or when
worn grinding elements are exchanged, etc.
extremely simple. The entire rotor bearing
can be removed quickly and easily after
releasing the bolts in the grinding chamber
housing. The availability of the Mikro ACM
is particularly high as a result of this ease of
cleaning and maintenance.
WeAr PrOTeCTiON
The Mikro ACM can be protected against
wear if used for grinding abrasive products.
The following components are available in
wear-protected design for just about every
machine size:
- Product inlet
- lining
- Grinding elements
- Classifying wheel
- Grinding chamber cover
- Product outlet
An individual wear-protection concept is
elaborated for every problem specification,
whereby a great variety of special materials
are available to choose from:
- spheroidal graphite cast iron
- HArDOX®
- Hardened stainless steel
- Tungsten carbide
- Cast basalt
- Zirconia
THe MiKrO ACM WAs lAuNCHeD ON THe MArKeT iN 1962 As THe firsT ClAssifier Mill AND HAs BeeN CONTiNuOuslY iMPrOveD siNCe THeN TO ACCOMMODATe CHANGiNG MArKeT NeeDs.
POwdeR And PARtICle PROCessInG
PROCess teCHnOlOGIes fOR tOMORROwsM
MIKRO ACM CX OuR stAndARd
DesiGN AND TeCHNOlOGY
The coaxial bearing unit allows both classifier
and grinding disc shafts to be driven from
underneath the mill, thus making a vertical
product discharge possible. Dependent on
the application and set-up, the elimination
of bends at the mill outlet is advantageous
because it enables the ACM to handle
products which might otherwise build up
and block the discharge.
The one-piece mill housing is equipped with
a cover that can be opened manually or
electrically and is installed together with the
two drive motors on a common base frame.
The power transmission to the drive shaft
is via v-belts. They are installed inside the
base frame and are easy to access, making
maintenance and exchange child‘s play. To
ensure reliable transmission of the high
drive power in the case of the ACM 500 and
600, an angular gear unit with oil circulation
lubrication system is used.
MIKRO ACM Cl wItH dIReCt ClAssIfIeR dRIve
DesiGN AND TeCHNOlOGY
The Mikro ACM Cl with separate bearings for classifier and
grinding disc is ideal for all those applications where the preferred
configuration is a product discharge duct that is horizontal with the
shortest possible connection to downstream system sections. This is
advantageous, for example if regular cleaning of the product-contact
system components is necessary and consequently a compact set-up
with short product discharge ducts is needed. The separate bearings
of the drive shafts and the associated improved heat dissipation
allows service lives to be achieved which permit continuous operation
even under rough conditions. The direct classifier drive via a motor
mounted on the mill cover makes drive elements such as v-belts and
belt pulleys superfluous. in the case of the grinding disc, however, the
established bearing with belt drive is employed.
4 / 5
rOTOr DesiGN
A special feature of the Mikro ACM classifier
mill is the coaxial arrangement of the
classifier and grinding disc drive shafts.
The shaft bearing is equipped with a proven
sealing system which prevents both product
ingress and the discharge of lubricant. This
guarantees a long service life and prevents
product contamination. Bearings equipped
with sealing air or cooling are available for
special applications.
The Mikro ACM CX with its coaxial bearing is the standard design in our ACM product line.
flOW siMulATiON Of AN ACM 10 CX
iMPOrTANT feATures
• separate bearings for classifying wheel and
grinding disc with directly driven classifying wheel
• Horizontal product discharge
• Compact combination with MikroClassifier or cyclone possible
• especially suitable for temperature-sensitive products
• Tangential air inlet
MiKrO ACM 40 Cl WiTH DireCT ClAssifier Drive
MiKrO ACM 40 Cl WiTH OPeN CHAMBer CHAMBer
MiKrO ACM 60 CX WiTH OPeN CHAMBer COver
iMPOrTANT feATures
• Compact design
• Classifier and grinding disc
drive equipped with coaxial bearing
• Tangential air inlet
POwdeR And PARtICle PROCessInG
PROCess teCHnOlOGIes fOR tOMORROwsM
MIKRO ACM eC und eC-Cl CleAnInG MAde eAsy
DesiGN AND TeCHNOlOGY
The Mikro ACM eC (easy Clean) was developed to meet the demands
for quick and easy cleaning. This is especially important for those
branches of industry where the product is changed frequently or
for batch production. The Mikro ACM eC is tailor-made for these
applications. The mill housing is designed as a two-chamber system.
Because the inside components are not welded or bolted to the
housing, they can be simply removed once the grinding chamber
cover has been hinged back. Dependent on the machine size, the
grinding chamber is made up of several segments, thus reducing
the weight of the individual elements to a maximum of 25 kg.
This makes cleaning and maintenance procedures especially user-
friendly, and the legal requirements regarding occupational safety
are fulfilled without exception.
lAbORAtORy And MInI bAtCH PROduCtIOn
6 / 7
With the newly developed easy-clean
concept, the Mikro ACM machine sizes 2 and
5 offer a high degree of user-friendliness.
reducing the cleaning effort of this mill type
to an absolute minimum when changing
products was one of the most important
development objectives. This philosophy has
also been realised with all other components
of this compact mill system.
APPliCATiONs
• Production of mini batches for sampling
and tests
• Determination of the setpoint and
optimisation parameters for other Mikro
ACM machine sizes.
MiKrO ACM 30 eC
iMPOrTANT feATures
• Tailored to the production of powder coatings,
pharmaceuticals and foodstuffs
• especially suitable for frequent product changes
• 50% time savings when cleaning
- high availability
- enormous cost savings
• Quiet in operation
• Also available in Cl design. The combination of the Mikro ACM
eC with the design features of the Cl model unites all the advan-
tages of these two mill types in one single machine.
• Tangential air inlet
• Air-cooled liner for temperature-sensitive products
e A s Y C l e A N D e s i G N f O r
M i N i M u M C l e A N i N G T i M e
DesiGN
The Mikro ACM 2/5 eC grinding system
is supplied either as a compact unit or
in a configuration to suit the customer‘s
individual requirements. With a space
requirement of only 15 m2, this mobile
system can be set up almost anywhere
where there is a mains power socket and
a compressed air connection. The system
comprises mill, cyclone or MikroClassifier,
residual dust filter, air intake system, side-
channel fan, feed metering and discharge
units. The components are available in both
explosion-pressure-shock-resistant design
(Psr 11) or non-Psr design.
iMPOrTANT feATures
• easy to clean
• easy to open
• extremely compact
• On wheels, and thus mobile
• Throughputs up to 80 kg/h and 150 kg/h
• Quiet in operation
• Classifying wheel gap rinsing
• operation via touch screen
s M A l l A N D C O M PA C T - O N lY 1 5 m 2 s PA C e r e Q u i r e M e N T
Mill seT uP iN 3D MiKrO ACM eC
MiKrO ACM eC MOuNTiNG PArTs
MiKrO ACM 2 eC COMPACT sYsTeM
POwdeR And PARtICle PROCessInG
PROCess teCHnOlOGIes fOR tOMORROwsM
APPlICAtIOn AReAs
Although also suitable for coarse comminution, Mikro ACM classifier
mills are especially ideal for the fine and ultrafine comminution of
products to a hardness of 4 on the Mohs‘ scale. The sophisticated
overall concept with high air throughput, favourable material flow
and optimised grinding chamber geometry permits the size reduc-
tion of even heat-sensitive products and those that tend to deposit
and build up.
8 / 9
Product fineness throughput kg/h 99%/μm ACM 10
Ammonium phosphate 71 110
Bisphenol A 63 370
Calcium stearate 71 375
Dextrose 20 9,3
e-PvC 40 200
fish meal 100 100
Ginger 500 250
Herbicide 80 240
iron oxide 5 60
Jellification agent 250 170
Kaolin 50 180
lead oxide 40 280
Melamin resin 100 290
Nickel hydroxide 40 246
Organic pigments 2,6 122
Powder Coating 103 240
Quinoline dyestuff 125 150
rice 75 66
silicagel 61 214
Talcum 20 100
urea formaldehyde resin 125 120
vinyl compound 105 100
Wheat kernel 100 270
Xanthan 90 27
Yohimbin 130 25
Zeolite 40 1.305
GriNDiNG DisC Drive AND ClAssifier Drive
Both the grinding disc drive and the classifier drive are available
with speed control. The speeds and thus the particle size distribution
of the end product can be adjusted steplessly during operation.
GriNDiNG eleMeNTs
for each and every application, the optimum type of grinding
elements is selected to suit the different size reduction specifications
as a function of the product properties. The type, shape and number
of grinding elements all have an influence on the grinding result.
The following equipment is available:
• Grinding pins
• Grinding blocks, smooth
• Grinding blocks, notched
ClAssifier
Classifying wheels in three different heights and with different
arrangements of the classifier blades are available for every Mikro
ACM machine size:
• Tangentially arranged classifier blades
• radially arranged classifier blades
• Optionally available with top ring
Classifiers with radially arranged classifier blades are used above all
for products that tend to cake. The number of classifier blades is
chosen to suit the respective Mikro ACM machine size.
rOTOr
The exchange of grinding and classifying elements is just one
more instance when the available rotor designs demonstrate their
superiority over other solutions. After releasing and removing just a
few fastening elements, the classifier, grinding disc and liner can be
exchanged quickly and easily.
PROCess COntROl And PROCess vIsuAlIsAtIOn
Prior to the planning stage, we investigate
the special demands of your production
sequence as well as the restrictions created
by the supply network, the environmental
conditions (e.g. system or control cabinet in
a potentially explosive atmosphere, i.e. gas
and/or dust), and then systematically convert
this knowledge into a viable concept.
CONTrOl CABiNeT
state of the art are PlC units operated via
touch panels which are either integrated into
the main cabinet or can be installed next to the
operator. The control cabinets are completely
wired and contain all the operating elements
necessary to control the system. external units
such as screening machines or packing systems
can also be factored into the configuration.
As a standard feature, every control cabinet is
equipped with three different operating modes:
automatic mode, which allows the system to
be started up and shut down automatically;
manual mode, which allows components to be
switched on and off individually; and cleaning
mode, during which for example, the flap
valves automatically open and the fan runs at
low power.
We offer control systems that improve the
stability of the production process and
make it even more independent of operator
intervention.
• rotor speed control
The rotor speed of the mill, the classifier
and the cyclone can each be controlled
independent of each other.
• Air flow rate control
A constant air flow rate that is independent
of the variation of other parameters makes
fast adjustment to a new particle size
distribution possible.
• Output control
The speed of the feed metering screw is
varied as a function of the rotor and/or
classifier current so that the system remains
stable and always operates at the maximum
possible throughput.
• Temperature control
it can be used either for heating or cooling.
Dependent on the mill inlet or outlet
temperature, either a valve in the cooling
circuit or the heater is addressed.
• ratio control
Two feed metering screws are operated
at a predefined ratio, e.g. 30:70, which
– dependent on the product – cuts the need
for an external mixing process.
COMMuNiCATiON iNTerfACes
There are a number of different options
available for communicating with higher-
order process visualisation systems, for
example ethernet, TCP/iP or digital and
analogue inputs and outputs.
An optional modem makes it possible
for us here at HOsOKAWA MiCrON to
set up a connection to your production
system as a point-to-point connection via
the telephone network (analogue or isDN).
This method ensures that the data security
or access security of your system remains
uncompromised: all you need to do to
effectively break any external connection
with your system is to pull the telephone
jack out of the socket.
C O M P e T e N C e f r O M A - Z
The control cabinet plays an important role in ensuring an efficient and reliable production sequence. All the safety, switching and operating elements must be coordinated to suit the production process and the environmental conditions at the site of production.
CONTrOl CABiNeT WiTH PlC uNiT AND TOuCH PANel
10 / 11
POwdeR And PARtICle PROCessInG
MIKRO ACM PROduCt lIne
eNGiNeeriNG serviCe
HOsOKAWA MiCrON offers a complete and
comprehensive engineering service. This
makes things a lot easier for you, because
not only do you not need to concern yourself
with such elaborate tasks as project planning
and design, but we also take care of the
complete order processing, scheduling and
deadline control. As a result of our extensive
experience, the individual components can
be assembled by HOsOKAWA MiCrON
to form a complete package reliably and
quickly. The first step is to discuss the process
sequence and clarify technical details as well
as establish the interfaces. The customer
thereby determines the scope of delivery
and services to be provided by HOsOKAWA
MiCrON. for us, system engineering means
the engineering, supply and performance
warranty of every stage that is relevant for
the grinding and classifying technology:
upstream, in between and downstream of
HOsOKAWA MiCrON‘s well-proven units.
MiKrO ACM MACHiNe siZes
The Mikro ACM is available in 19 machine sizes with drive power
values of between 3 and 450 kW. The grinding chamber and
grinding elements as well as air flow rates, classifier and grinding
disc speeds are exactly matched and enable a direct comparison of
the entire product line. The grinding results of one mill size can thus
be scaled up (or down) to the other machine sizes.
Machine size 2 5 10 15 20 25 30 40 50 60 75 100 120 150 200 300 400 500 600
Motor rotor kW 3 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 160 250 315 375 450
Mmotor classifier kW 0.55 1.1 2.2 3 4 4 5.5 7.5 7.5 11 11 15 15 18.5 37 45 75 90 110
speed h 1/min 10660 9400 6215 6215 4970 4970 4320 4320 3295 2625 2625 2100 2100 2100 1850 1650 1400
Mill max. 1/min 11900 10400 8880 8880 6990 6990 5770 5770 4580 3750 3750 2950 2950 2950 2000 1850 1860
speed min. 1/min 1000 1200 700 700 700 700 600 600 600 600 600 800 800 800 600 600 400
Classifier max. 1/min 5400 4600 4000 4000 3250 3250 2920 2920 3250 2650 2650 2400 2400 2400 2200 2000 1860
Airi flow intake m3/h 330 510 900 1350 1800 2250 2700 3600 4500 5400 6750 9000 10800 13500 18000 27000 36000 45000 54000
Bypass m3/h 60 100 180 270 360 450 540 720 900 1080 1350 1800 2100 2700 3000 3000 4000 4000 4000
Capacity factor mm 0.2 0.5 1 1.35 1.8 2.25 2.7 3.6 4.5 5.4 6,75 9 10.8 13.5 18 27 36 45 54
Dimensions
length mm 1630 1450 1450 1450 1600 1600 1750 1750 1750 2450 2450 2850 2850 2850 3310 3740 4470
Width mm 1220 580 580 580 700 700 700 700 700 1060 1060 1200 1200 1200 1300 1500 1830
Height kg 1650 790 850 850 1000 1000 1300 1300 1300 1587 1587 1731 1731 1731 2180 3010 2010
Weight kW 500 520 600 620 750 770 900 1000 1800 2400 2500 2800 2800 3000 9500 12500 16800-19200
ACM Typ features 2 5 10 15 20 25 30 40 50 60 75 100 120 150 200 300 400 500 600
CX coaxial rotor- bearing
Cl direct classifier drive
eC easy Clean with coaxial rotor bearing
eC-Cl easy Clean with direct classifier drive
f l e X i B i l i T Y i s T H e P e r f e C T s O l u T i O N f O r e v e rY A P P l i C AT i O N
...we OffeR full seRvICe
AfTer-sAles serviCe
We supply complete turnkey systems to
include installation, commissioning and
personnel training. Our after-sales service
is your guarantee of optimum service and
technical support around the world, as well
as the supply of spare parts throughout the
entire lifetime of the system.
• installation
• Commissioning
• Maintenance
• upgrading
• Training
sPAre PArTs
Only the speedy supply of spare parts will
ensure smooth production operations. upon
request, we will stock the necessary parts
for you so that we can make an overnight
delivery when necessary.
APPliCATiON TesTiNG CeNTre
HOsOKAWA MiCrON operates an application
testing centre in Cologne which is also used
for customer trials. We test your products
with the aim of finding the optimum
operating parameters. When planning new
systems, these results are used to determine
the optimum system size and configuration.
Customer satisfaction is the goal towards which we orient our entire
business. We endeavour to achieve this goal on the one hand with
machines and systems of the highest technical quality, and on the
other hand by providing our customers with the best possible service.
Our strategy is to supply our customers with grinding and classifying
COPORAte PHIlOsOPHy
systems which deliver product quality to specifications. At the same
time we take great pains to ensure that our systems and components
are not only user-friendly, but also easy to clean and maintain. We
furthermore invest a great deal in the continual improvement of our
machines so that we can remain on the leading edge of technology.
MiKrO ACM TYPes
The Mikro ACM is available in 4
different designs for almost all the machine sizes.
PROCess teCHnOlOGIes fOR tOMORROwsM