31
UNCLASSIFIED | 1 LA-UR-16-28146 HOSS: A Toolkit for Non-Linear Damage Prediction for NPH Risk Assessments E. Rougier, E.E. Knight and Z. Lei EES-17 Geodynamics Team Los Alamos National Laboratory October 2016

HOSS: A Toolkit for Non -Linear Damage Prediction for NPH ......UNCLASSIFIED | 1 LA-UR-16-28146 HOSS: A Toolkit for Non -Linear Damage Prediction for NPH Risk Assessments E. Rougier,

  • Upload
    others

  • View
    4

  • Download
    0

Embed Size (px)

Citation preview

  • UNCLASSIFIED | 1

    LA-UR-16-28146

    HOSS: A Toolkit for Non-Linear Damage

    Prediction for NPH Risk Assessments

    E. Rougier, E.E. Knight and Z. LeiEES-17 Geodynamics Team

    Los Alamos National Laboratory

    October 2016

  • UNCLASSIFIED | 2

    LA-UR-16-28146

    Why HOSS at LANLNuclear Source Phenomenology

    The prediction of a cavity radius and spall signature from a nuclear source is inherently important for determining seismic yield. They are part of the fundamental phenomenology controlling the way energy from the source couples to earth and ultimately becomes part of the far field seismic signal.

    Pressure Cavity from a Test Vertical Displacement

    Cavity Radius

    Spall Signature

  • UNCLASSIFIED | 3

    LA-UR-16-28146

    HOSSHybrid Optimization Software Suite

    HOSS-Solid– The next generation FDEM

    technology– Multiplicative decomposition-

    based large deformation– Linkage to nonlinear material

    packages – Incorporates material

    stochastic framework– Non-locking finite elements– Next generation fracture model– State-of-the-art contact

    detection algorithms – Latest generation discretized

    distributed smooth contact force based approach

    – 2D/2.5D/3D general/irregular shapes of discrete elements

    – Rock joint handling

    HOSS-ISF– Naturally integrates solid with

    all regimes of fluid flow at material point level

    – Not a coupling approach– Supports any explicit solid

    solver and any explicit fluid solver

    – Resolves transient and steady state flow through crack manifolds as well as existing rock joint manifolds

    – Resolves transient and steady state flow between crack/joint manifolds and rock matrix

    – Resolves transient and steady state anisotropic flow through porous geo-material (seepage)

    HOSS-Fluid– Universal explicit CFD solver

    for all flow regime– Suitable for both steady state

    and developing transient flow– Stable for all flow regimes– Combines all flow regimes in

    the same problem– Material law is supplied

    separately through material packages

    – Includes non-inertial Eulerian formulation

    Initially developed for high strain rate analysis of underground explosive events

  • UNCLASSIFIED | 4

    LA-UR-16-28146

    FDEM in a NutshellHybrid Continua-Discontinua

    Incipient Fracture

    Developing Well Developed Fracture and

    Fragmentation Processes

    Smooth Transition from Continua to

    Discontinua

    FEM Domains

    DEM Domains

    Fracture Initiation in the Solid

  • UNCLASSIFIED | 5

    LA-UR-16-28146

    • Four main factors for a FDEM fracture/interface modeling: tensile strength, shear strength andthe specific fracture energies in tension and in shear• In FDEM there is a smooth representation of the transitioning of the material from continuumto discontinuum behavior via the incorporation of cohesive models at the interfaces of the finiteelements• The cohesive model is described as follows:

    • Elastic until the relative displacement (normal or tangentially to the interfaces), δ, reaches the elastic limit, δe.• When δ is greater that δe, the cohesive model enters into the strain softening region. Full breakage occurs when δ isgreater than δc.• Same type of cohesive model is implemented in tension and in shear, but with different parameters.• The shaded portion of the curve shown in right figure represents the fracture energy for both tension and shear.

    δ

    σcoh

    Material Fracture Energy

    δe δc

    1

    Ecoh

    σtensile Cohesion points

    Schematic representation of cohesion points between two tetrahedral cells

    Typical strain softening curve for FDEM fracture model. δe is the elastic fracture

    aperture, while δc is the maximum fracture aperture

    FDEM in a NutshellHybrid Continua-Discontinua

  • UNCLASSIFIED | 6

    LA-UR-16-28146

    HOSSSoftware in Action

  • UNCLASSIFIED | 7

    LA-UR-16-28146

    Advanced Developments under HOSSSolid Material Model

    Isotropic

    Anisotropic

    Features a unified hypo-hyper approach with multiplicative decomposition based selective integration approach.

    Eliminates volumetric locking. Multiplicative decomposition allows for the

    linkage to nonlinear material packages. Anisotropic properties of the solid can be

    specified in a cell by cell basis.

    �β

    �α

    �𝑃𝑃 𝑚𝑚�α�β

    𝑚𝑚�β�α

    𝑚𝑚�α

    𝑚𝑚�β 𝑚𝑚𝑣𝑣

    �𝑃𝑃

    �𝑃𝑃

    �𝑃𝑃

    �𝑃𝑃

    𝑚𝑚𝑣𝑣𝑚𝑚�α�β

    𝑚𝑚�β�α�β

    �β

    �β

    �β

    �α

    �α

    �α

    2015

  • UNCLASSIFIED | 8

    LA-UR-16-28146

    Advanced Developments under HOSSSolid Material Model

  • UNCLASSIFIED | 9

    LA-UR-16-28146

    Advanced Developments under HOSSSmooth Contact Algorithm

    A improved discretized distributed contact force based approach which exactly preserves the contact energy.

    The smooth approach greatly improves accuracy especially for dynamic fracture related simulations.

    A robust algorithm that overcomes the problems observed with existing contact enforcement approaches (“non-smooth contact forces” and “dead contact zones”).

    2011

    With this new algorithm the contact search and interaction is resolved only around the areas of interest, i.e., fractures

  • UNCLASSIFIED | 10

    LA-UR-16-28146

    Advanced Developments under HOSSUnified Cohesive Model

    Features a unified cohesive model, which incorporates most of the advantages from existing approaches.

    Automatically and dynamically inserts damaged surfaces into the material according to the stress state.

    Smoothly transits state variables from continua to discontinua. Incorporates the smooth contact algorithm which greatly improves

    both the efficiency and accuracy.

    δt δ

    ft

    σSmooth Transition from Continua to

    Discontinua

  • UNCLASSIFIED | 11

    LA-UR-16-28146

    Advanced Developments under HOSS1st Generation vs. Next Generation

    Next Generation FDEM

    Non-locking Elements Smooth Contact Algorithm Unified Cohesive Model

    Combined Single Smeared Crack Model

    Discrete Element based Contact Algorithm

    Constant Strain Elements

    1st Generation FDEM

    Smoo

    ther

    Str

    ess

    Fiel

    d

    Smoo

    ther

    Con

    tact

    For

    ce

    Smoo

    ther

    Fra

    ctur

    e Tr

    ansi

    tion Continua

    Discontinua

    Continua

    Discontinua

    Y-code based

    HOSS based

  • UNCLASSIFIED | 12

    LA-UR-16-28146

    Solver for FrackingIntegrated Solid–Fluid Solver (ISF)

    Specially designed for modeling hydrofrac type of processes

    ISF accounts for:– Fluid flow through fracturing porous solid

    in 2D/3D– Fluid flow through crack manifolds– Pressure wave propagation through fluid– Fluid-solid interaction

    Fluid phase is described using the same grid of solid phase via a modified Eulerian formulation.

    Eliminates the need of continuously mapping physical variables between the fluid and solid domains.

    Explicit solver with an aperture independent time step

    Fluid pressure acting inside of the solid matrix

    Fluid flow along the

    cracksSeepage in/out of

    the solid matrix and into the cracks

    Seepage inside of the solid matrix

    US Patent #US20150032427 A1

  • UNCLASSIFIED | 13

    LA-UR-16-28146

    HOSSR&D 100 Award Nomination

    • HOSS was selected as one of the finalist for the R&D 100 Award in two different categories: Software/Services and Analytical/Test

    • The finite element method is used to analyze a material or object and how it responds to deformation. The discrete element method analyzes stresses and displacements in a volume containing a large number of particles, such as grains of sand. Fluid dynamics analyzes the fluid flow inside, around or through solid domains.

    • With these processes combined, HOSS represents a paradigm shift when it comes to generating accurate simulations of material deformation, fracture and failure.

  • UNCLASSIFIED | 14

    LA-UR-16-28146

    HOSS Simulation Examples

  • UNCLASSIFIED | 15

    LA-UR-16-28146

    HOSS – Solid3D Fracture – SHPB Experiments

    Validation of a three-dimensional finite-discrete element method using experimental results of the Split Hopkinson Pressure Bar test, Int. J. Rock Mech. Mining Sc. 70:101-108

    Animation of the Stress Wave

  • UNCLASSIFIED | 16

    LA-UR-16-28146

    HOSS – Solid3D Fracture – SHPB Experiments

  • UNCLASSIFIED | 17

    LA-UR-16-28146

    HOSS – Solid2.5D Impact with Fracture – Plane Glass

    5 m/s, 2 layers solid-like shell elements

  • UNCLASSIFIED | 18

    LA-UR-16-28146

    HOSS – SolidBrick Wall under Blast Load

    • 5200 bricks 0.39mx0.19mx0.19m

    • 31k finite elements• Run on 64 processors

    in 6 hours

  • UNCLASSIFIED | 19

    LA-UR-16-28146

    HOSS – SolidBrick Wall under Blast Load

  • UNCLASSIFIED | 20

    LA-UR-16-28146

    HOSS – SolidMining Explosives and Slope Stability

  • UNCLASSIFIED | 21

    LA-UR-16-28146

    HOSS – Solid3D Impact with Fracture

  • UNCLASSIFIED | 22

    LA-UR-16-28146

    HOSS – SolidModern Buildings

    • A simplified 3D model of a 51 stories building was built.

    • A relaxation step was run in order to apply gravity to the model

    • After the relaxation step, the elements composing the mesh for floors #37 thru #39 was considered to be weakened (i.e., no cohesive strength at all)

    • As a consequence, the upper floors start to accelerate downwards, generating a progressive collapse of the building

    • Number of Elements: 884k• Run on 552 processors for 100 hours

    255

    m

    50 m

  • UNCLASSIFIED | 23

    LA-UR-16-28146

    HOSS – SolidModern Buildings

  • UNCLASSIFIED | 24

    LA-UR-16-28146

    HOSS – Solid3D Building under Blast Loading

    35 m

    Pressure

    Pressure

    Time

  • UNCLASSIFIED | 25

    LA-UR-16-28146

    HOSS – Solid3D Building under Blast Loading

  • UNCLASSIFIED | 26

    LA-UR-16-28146

    HOSS – SolidModern Buildings under Earthquake Loads

    • A simplified 3D model of a cooling tower was built

    • A relaxation step was run in order to apply gravity to the model

    • After the relaxation step, the base of the cooling tower was shaken following an earthquake signal in three directions

    • As a consequence, the stress wave propagates through the structure of the tower, generating damage at the base and at the top

    • Number of Elements: 120k• Run on 552 processors for 16

    hours

    130

    m

    60 m

    110 m

    Base is shaken following an earthquake signal

  • UNCLASSIFIED | 27

    LA-UR-16-28146

    HOSS – SolidModern Buildings under Earthquake Loads

    Severe Earthquake

  • UNCLASSIFIED | 28

    LA-UR-16-28146

    HOSS – SolidModern Buildings under Earthquake Loads

    Extreme Earthquake

  • UNCLASSIFIED | 29

    LA-UR-16-28146

    Next Development Steps…

    • Develop 3D fluid solver

    • Coupling fluid and solid solvers in 2D/3D

    • Extending material modeling to address metals

    • Incorporate rebars

    • etc…

  • UNCLASSIFIED | 30

    LA-UR-16-28146

    Summary

    • HOSS has been under development at LANL for 12+ years

    • The tool has been advanced incrementally to include multi-physics solvers

    • HOSS has been applied to a wide range of programs and problems

    • HOSS can be used to help inform other engineering analysis tools

  • UNCLASSIFIED | 31

    LA-UR-16-28146

    Questions?POCs:

    – Esteban Rougier, [email protected], 505-667-1733

    – Earl E. Knight, [email protected], 505-667-5584

    – Zhou Lei, [email protected], 505-667-2632

    HOSS: A Toolkit for Non-Linear Damage Prediction for NPH Risk AssessmentsWhy HOSS at LANL�Nuclear Source PhenomenologyHOSS�Hybrid Optimization Software SuiteFDEM in a Nutshell�Hybrid Continua-DiscontinuaFDEM in a Nutshell�Hybrid Continua-DiscontinuaHOSS�Software in ActionAdvanced Developments under HOSS�Solid Material ModelAdvanced Developments under HOSS�Solid Material ModelAdvanced Developments under HOSS�Smooth Contact AlgorithmAdvanced Developments under HOSS�Unified Cohesive ModelAdvanced Developments under HOSS�1st Generation vs. Next GenerationSolver for Fracking�Integrated Solid–Fluid Solver (ISF)HOSS�R&D 100 Award NominationSlide Number 14HOSS – Solid�3D Fracture – SHPB ExperimentsHOSS – Solid�3D Fracture – SHPB ExperimentsHOSS – Solid�2.5D Impact with Fracture – Plane GlassHOSS – Solid�Brick Wall under Blast LoadHOSS – Solid�Brick Wall under Blast LoadHOSS – Solid�Mining Explosives and Slope StabilityHOSS – Solid�3D Impact with FractureHOSS – Solid�Modern BuildingsHOSS – Solid�Modern BuildingsHOSS – Solid�3D Building under Blast LoadingHOSS – Solid�3D Building under Blast LoadingHOSS – Solid�Modern Buildings under Earthquake LoadsHOSS – Solid�Modern Buildings under Earthquake LoadsHOSS – Solid�Modern Buildings under Earthquake LoadsNext Development Steps…SummarySlide Number 31