HOSSAIN

INTERNSHIP REPORT

DESIGN AND DEVELOPMENT PROCESS IN RMG SECTOR.

PREPARED BY:

FUAD ABDULLAH AL FARUQUE

ID: 111151036

4TH SEMESTER

MMBA

SMUCT

PREPARED FOR:

FARRUQU M MASUD

DEPARTMENTAL HEAD OF AMM

SMUCT

GMS Composite Knitting Industry Limited

Outline for Internship Report

1. First Page

First page should display: Student name and surname, internship start and finish dates, number of internship days, type of internship (production, or design and development), company/institution name.

This page should be signed and stamped by the supervisor of the intern student.

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2. Weekly timetable

A weekly timetable where each row in the table corresponding to a day in internship period. Each row should record the date, internship activity on that date. Weekly Schedule should explain the work accomplished each day of the week during the internship period and should contain:

The department of the organization that the week was spent.

Name and signature of the controlling supervisor for each week

The official stamp of the organization.

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3. A Brief Executive Summary of the Internship

A one page summary of the company/institution and a short account of the major activities carried out during the internship period.

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4. Table of Contents

Contents of the report with page numbers, list of tables, and list of figures.

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5. DESCRIPTION OF THE COMPANY/INSTITUTION


GMS Composite Knitting Industry Limited Is one of the most modern Composite Knitwear factories in Bangladesh, located at Shardagonj, Kashimpur, Gazipur about 40 KM from Dhaka. The objective of GMS is to make knit garments by complying the quality standards of world class buyers and as such the project has been designed with the latest State of the art brand new machinery and engaged experienced & trained staff at all levels.Its collection includes computerized Mayer & Cie Circular Knitting machine from Germany, automatic semi jacquard Shima Seiki Flat Knit Collar Machine from Japan and ATALL from Germany, computerized Sclavos-Athena from Greece and Thies Eco-soft Plus Dyeing machine from Germany, Santex De-Water and tensionless steam Dryer from Switzerland, Fab-Con Compactor from USA for appropriate compaction and shrinkage control, Sewing machine s from Japan with latest JUKI and PEGASUS technology and Cleaver Brooks boiler from USA. It is equipped with MACBETH spectrophotometer, SDL & James H. Heal Laboratory equipment, an Effluent Treatment Plant to ensure safe environment , a Water Treatment Plant to provide soft & iron free water for dyeing, Gas Generator from Caterpillar to ensure uninterrupted and stable power supply. Ergonomically designed production floor to achieve efficiency and professional management staffs.

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FLOOR SPACE

Knitting : 60000 F2

Fabric Dyeing : 60000 F2

Yarn Dyeing : 40000 F2

Finishing : 60000 F2

Garments : 200000 F2

Printing : 20000 F2

Canteen : 40000 F2

Stores : 120000 F2

Utilities : 40000 F2

Office & Others : 20000 F2

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MERCHANDISING SECTIONWe have a highly experienced group of merchandisers. There are different groups to handle different buyers.

Our buyers are

Bestseller Denmark

C&A Germany

Pimkie France

Tom Tailor Germany

Russel Europe England

Fruit of The Loom England

Kappa Italy

Rex & Holm Denmark

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DESIGN & DEVELOPMENT SECTION

GMS has a very professional team of designers, working for Bestseller. It is well equipped with latest technologies as well as with fresh & creative ideas.

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KNITTING SECTION We are Equipped with world famous machineries, in our collection we have Mayer & Cie machines with the latest technology of Germany, Fukahama from Taiwan, UNITEX from Singapore & Pailung from Taiwan. Single Jersey/Pique-24 Gauge, Dia-16” to 30” = 35 machines Rib-16 & 18 Gauge, Dia 30” to 42” = 13 machines Interlock-24 Gauge, Dia 32” to 42” = 12 Machines Three Thread Fleece & Heavy Jersey-20 Gauge, Dia- 34” to 40” = 14 Machines Auto stripes-18, 20 & 24 Gauge Dia 30” to 36” = 10 Machines. Collar & Cuffs Flat Knit-16 Gauge = 30 Machines Elastomer yarn plating for all feeders in all Single Jersey machines and Rib machines

We are capable of making 100% Cotton, PC, CVC, 20/1 – 40/1, Mélange with various compositions Cotton Modal, Modal, Polyester, Nylon etc. Whole range of Single Jersey, Double Jersey, Pique, Lapique (Lacoste), (4 Track Design). 1x1 Rib, 2x2 Rib, Rib needle drop, Waffle, French Pique, Interlock, Interlock-Pique, French Terry, Three Thread Fleece etc include in our knitting options. For flat Knit like Collar & Cuff with tipping we use Shima Seiki semi jacquard Double Head machine from Japan, and Stoll from Germany, total 30 machines

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YARN DYEING SECTION

Yarn Dyeing is the new attachment of this company. It’s collection includes GALVANIN high temperature Dyeing Machines (Sample and bulk), Hydro-extractor and steam Dryer from Italy. Soft-winding and Hard-winding machines from TURKEY & SWITZERLAND. Stalum RF Dryer from ITALY. Spool-winding Machine from SWITZERLAND. Lab Dyeing Machine Galvanin & Pyrotex 2000 Sexier from Italy & UK. Wash Fastness Machine (Wash Tex-p) from UK

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DYEING SECTION

Equipped with Computerized High Temperature Dyeing machine from world famous Thies eco-soft plus from Germany, Sclavos Athena from Greece, Dilmenlar from Turky, ATYC from Spain & Brazolli from Italy. Computerized De-Twisting and De-Watering machine by Santex from Switzerland and Corino from Italy. Computerized Tensionless Steam Dryer machine by Santex from Switzerland, Dilmenler from Turkey. Computerized Steaming & Compacting Calendar machine with State of the art FAB-CON & TUBE TEX from USA, Stenter BROUCKNER from Germany, Open width compactor FERRARO & LAFER SPA from Italy. Sueding / Carbon Brushing machine LAMPARTI from Italy & Raising machine for Fleece from Taiwan.

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Equipped with Computerized High Temperature Dyeing machine from world famous Thies eco-soft plus from Germany, Sclavos Athena from Greece, Dilmenlar from Turky, ATYC from Spain & Brazolli from Italy. Computerized De-Twisting and De-Watering machine by Santex from Switzerland and Corino from Italy. Computerized Tensionless Steam Dryer machine by Santex from Switzerland, Dilmenler from Turkey. Computerized Steaming & Compacting Calendar machine with State of the art FAB-CON & TUBE TEX from USA, Stenter BROUCKNER from Germany, Open width compactor FERRARO & LAFER SPA from Italy. Sueding / Carbon Brushing machine LAMPARTI from Italy & Raising machine for Fleece from Taiwan.

Computerized Steaming & Compacting Calendar machine with the State of the art FAB-CON & Tube Tex from USA; Stenter Brouckner from Germany; Sueding Lamparty from Italy; Open width compactor Ferraro from Italy. Raising Machine for Fleece from Taiwan Heat Setting machine for Lycra and Polyester fabric from Taiwan. Washing and Pigment dyeing in house.

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SAMPLE-SECTION

Full-fledged sample room for sampling & product development.

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GARMENTS-SECTION

Equipped with latest model Japanese JUKI, BROTHERS & PEGASUS Sewing Machine complete with fabric Trimmer, Suction Device etc. Sufficient number of Picoting Feed of the Arm and PMD machines to suit your needs. For Patterning we use CAD-CAM from GERBER Technology. Sufficient number of Back Taping, Flat Lock (Flat-bed & Cylinder- bed) and Button Hole & Button Stitch machines with Auto-Trimmer and Automatic Knot Tying mechanism. Professional lighting and safe electrical wiring by Bus-bar Tanking system from France.

Conveyer type Metal Detector machine to prevent the presence of any broken needle in the garments. Finishing section is equipped with adequate number of Vacuum Table & Steam Iron In process quality control by well trained inspectors as well as final audit system.

Own Work Study team evaluating the productivity and efficiency of assembly operations. Ergonomically designed Cutting, Sewing & Finishing floor.

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PRINTING-SECTION

In house printing capacity 40,000 pieces per day.

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LAORATORY

Equipped with Macbeth & Data colors spectrophotometer from USA High Temperature and Atmospheric Programmable Laboratory dyeing machine from Roaches. Perfect colour ensured by colour matching cabinet. Automatic Lab washing machine Washcator from SDL for shrinkage measurement. Equipped with Light Fastness Tester, Rubbing Fastness Tester, Corckmeter, Pilling Tester, Perspirometer, Yarn Tension Meter, Yarn Examining machine etc.

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POWER&UTILITIES-SECTION

We have our own power supply. There are adequate amount of Gas & Diesel generators for uninterrupted power supply. Generator Caterpillar Natural Gas generator-1030 KW 4 pcs. Caterpillar Diesel Generator-600 KW 4 pcs.

Air Compressor with dryer and moisture separator by Atlas Capco from Belgium and BOGE from Germany. Water Treatment Plant to provide soft & iron free water for dyeing. Modern Effluent Treatment Plant ensuring safe environment. Self-sufficient power generation from Gas Generator for continuous and steady power supply by Caterpillar from USA. as well as Diesel by Caterpillar from USA. Cleaver-Brooks boiler from USA for sufficient steam generation for dyeing machines both gas and oil fired.

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OTHER-FACILITIES

Full time Doctor & Nurse for emergency treatment of the officers and workers. Preventive medical care & advice free of costs. Staff Canteen as in-house facilities for lunch & snacks for employees.

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PRODUCTION CAPACITIES

Textile:

Knitting: 30,000 kg per day

Fabric Dyeing: 30,000 kg per day

Yarn Dyeing: 6,000 kg per day

Garments:

Cutting: 110,000 pieces per days

Printing: 40,000 pieces per day

Sewing: 100,000 pieces per day

(Tee- 65,000 pieces and Polo / Sweat - 35,000 pieces)

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ADDRESS & CONTACTS

Head Office:

House # 365, 1st floor,

Road # 28, New DOHS Mohakhali, Dhaka-1206, Bangladesh

Tel: +880-2-883 7037-8, 883 7217, 883 7218

Fax: +880-2-871 1095

E-mail: gmostafa @gmsbd.com

Factory:

Shardagonj, Kashimpur, Gazipur, Bangladesh.

Tel: +880-2-7788931 - 33

Fax: +880-2-7788934

E-mail: info @gmsbd.com &

[email protected]

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6. Internship activitiesThis is the main body of your report. You should present the activities performed during the internship period. Please refer to “Guidelines for writing ME Internship Activities” document for the types of analysis and inquiries that you should be performing during “Production”, and “Design and Development” internship.

MY RESPONSİBİLİTY:

1. Design in ıllustrator & photoshop

2. Have to communicate with buyers

3. Generate new creative idea in knit garment styling.

4. creat new graphics art by inspiration.

5. Have to communicate with sample section.

6. Have to follow-up the design.

7. Have to work independently.

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http://www.me.boun.edu.tr/staj/me_guideline.doc

http://www.me.boun.edu.tr/staj/me_guideline.doc


7. An assessment of the internship

In this section you should answer the following questions

7.1. What skills and qualifications you think that you have gained from the internship?

7.2. What kind of responsibilities you have undertaken during the internship period?

7.3. How do you think the internship will influence your future career plans?

7.4. How do you think the internship activities that you carried out are correlated with your classroom knowledge?

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8. Conclusions of the report

This section should include:

• A summary of key conclusions derived from the internship experience.

• General observations about the sector in which your internship company/institution operates

9. Appendices and supplementary material (charts, graphs, pictures, computer codes, etc.)

10. References

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Rules for writing the internship report:

You do not have to provide a day-to-day diary of the internship activities.

Do not write theoretical excerpts from textbooks! Describe what you exactly did there and what experiences you have gained throughout your training.

The internship report should be between 15-20 pages and written to “Training Program Diary” which can be provided from the university bookstore.

The internship report should be written in handwriting, and each page should contain about 25 lines.

The internship report should be original, no photocopies are accepted.

You can include graphs, pictures, data, drawings, or design calculations in your report; however they should not cover more than 1/3 of the page. Larger graphs, pictures, data, drawings, or design calculations should be given as an Appendix.

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