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How to Support a Green Energy Future? –
A Transformer Manufacturer Perspective AGCS-Expert Days Dr. Tobias Haring
Agustín Tenorio
03. November 2017
Unrestricted © Siemens AG 2017
Unrestricted © Siemens AG 2017
Seite 2 AGCS – Expert Days 2017
Agenda
• Siemens Transformer Business
• The Energy Transition and its consequences
• How to support a green energy transition?
Unrestricted © Siemens AG 2017
Seite 3 AGCS – Expert Days 2017
Siemens Transformers
Covering the entire spectrum in electricity transfer
• ~8,000 employees
• 19 manufacturing locations
in 13 countries with a manufacturing
capacity of 280 GVA p.a. (max)
• EM TR has the competence of building
transformers all over the world for more
than 100 years
a trusted and reliable partner
comprehensive portfolio
driving technology innovations
highest quality standards
Key Information
Demand
Large Power
Transformers
>300 kV
>250 MVA
Medium Power
Transformers
≤300 kV >72.5 kV
< 250 MVA >30 MVA
Supply
Distribution
Transformers
<72.5 kV
<30 MVA
MPT
LPT
DT S
erv
ice
(C
S T
R)
Unrestricted © Siemens AG 2017
Seite 4 AGCS – Expert Days 2017
Siemens Transformers
Globally Connected
EM TR
Trento
Italy
Kirchheim
Germany
Nuremberg
Germany
Linz
Austria
Weiz
Austria
Nuremberg
Germany
Budapest
Hungary
Zagreb
Croatia
Voronezh
Russia Brazil
Jundiai Dresden
Germany
Kalwa
India
China
Jinan
China
Wuhan
China
Guangzhou
Standorte
Mexico
Guanajuato
USA
Jackson
Tenjo
Columbia
Canada
Trois-Rivieres
Global Factory Network with 19 Locations in 13 countries
Unrestricted © Siemens AG 2017
Seite 5 AGCS – Expert Days 2017
Agenda
• Siemens Transformer Business
• The Energy Transition and its consequences
• How to support a green energy transition?
Unrestricted © Siemens AG 2017
Seite 6 AGCS – Expert Days 2017
Cost
&
Environment
?
Keep the lights on
Thus, the challenges in modern grid operation…
Resilience Peak Management Supply = Demand
Unrestricted © Siemens AG 2017
Seite 7 AGCS – Expert Days 2017
Agenda
• Siemens Transformer Business
• The Energy Transition and its consequences
• How to support a green energy transition?
Unrestricted © Siemens AG 2017
Seite 8 AGCS – Expert Days 2017
Power Transformers & Reactors Distribution Transformers
Distribution Network Transmission Grid Conventional Power Generation Decentralized Power Generation
Enhancement Options:
Low noise Low losses or Loss Re-Use
…turn into a set of answers… Customized solutions based on modular architecture
Plug & Play
Spare Unit
Bullet Resistance
Alternative Fluids
GIC safe DC Comp.
Tank Rupture
Safe
Financing
TLM Service Concept
Variable Shunt
Reactor
For emergency, retrofit & new installations
Enhancement Options: Low losses
Unrestricted © Siemens AG 2017
Seite 9 AGCS – Expert Days 2017
Cost
&
Environment
Grid Controllability
Keep the lights on
…and a transformer manufacturer perspective.
Resilience Peak Management Supply = Demand
Unrestricted © Siemens AG 2017
Seite 10 AGCS – Expert Days 2017
Controllability of the Grid
Voltage regulation via variable reactors
Solution
Required Reactive
Power
Adaptable for future
grid changes
Advantages
Moderate additional
cost to unregulated
variant
Low space
requirements
Robust
Principally
maintenance free
Voltage: 400 kV (3 ph. units)
Rating: 50-250 MVAr
Weight: 367 t
Unrestricted © Siemens AG 2017
Seite 11 AGCS – Expert Days 2017
Controllability of the Grid
Load flow control via Phase Shifting Transformers
Solution
Control of load flows
Optimization of
complex power grids
Advantages
Prevent overloading
in meshed grids
Higher grid stability
and lower losses
Economic operation
of grids
Unrestricted © Siemens AG 2017
Seite 12 AGCS – Expert Days 2017
…and a transformer manufacturer perspective.
Cost
&
Environment
Alternative Materials Ester Transformers
Keep the lights on
Resilience Peak Management Supply = Demand
Unrestricted © Siemens AG 2017
Seite 13 AGCS – Expert Days 2017
Alternative Materials
Liquids
Why highlight Alternative Insulating Liquid
• Reaching a higher level of personal
safety
• Meet regulations regarding environment
impacts
• Siemens provides proven equipment
with appropriate designs
• Siemens has been delivering ester units
→ Distribution Tx for over 20 years
→ Power Tx for over 13 years
• Committees and publications on
alternative insulating fluids
IEC (TC10) and CIGRE (WG D1)
Electric Today, Electra, ISH and others
Unrestricted © Siemens AG 2017
Seite 14 AGCS – Expert Days 2017
Alternative Materials
Liquids - Comparison
• Made of plant seed oils
• Advantages
Higher flash and fire points
Biodegradability
Sustainable
• Produced from crude oil
• Hydrocarbon compounds
Paraffinic
Naphthenic
Aromatic
Olefin
• Derived from chemicals
• Product of alcohol with
synthetic or natural acids
• Advantages
Oxidation stability
Thermal and environmental
behavior
Biodegradability
Mineral Oil Synthetic Ester Natural Ester
Unrestricted © Siemens AG 2017
Seite 15 AGCS – Expert Days 2017
Alternative Materials
Application: Wind Power
2.0 … 4.0 MVA / On-Shore
4.0 … 6.0 MVA / Off-Shore
6.0 … 10.0 MVA / Off-Shore
Unrestricted © Siemens AG 2017
Seite 16 AGCS – Expert Days 2017
Low Noise
1
2
3 4
Ester
Heat Recovery /
Heating of School
3 Transformers
400 / 132 kV
Projekt
London City
Alternative Materials
Application: Urban Transformers
School
Substation
Tunnel Head
House
Residential
Development
First 400 kV/240 MVA unit in the world with synthetic ester
(2015)
Ratio:
240 MVA Autotransformer
400 / 132 + 10 x 1,5 % / -4 x 1,25 % / 13
kV
Insulation liquid: Synthetic ester
Total weight:
Liquid mass total:
≈ 230 tons
≈ 70 tons
Unrestricted © Siemens AG 2017
Seite 17 AGCS – Expert Days 2017
…and a transformer manufacturer perspective.
Cost
&
Environment
Alternative Materials Cast Resin
Transformers
Keep the lights on
Resilience Peak Management Supply = Demand
Unrestricted © Siemens AG 2017
Seite 18 AGCS – Expert Days 2017
Alternative Materials
Cast Resin - GEAFOL® Neo
High mechanical strength high reliability
Range up to 3.15 (4)MVA and Um = 36 / 1.1 kV
Reduced weight compared with predecessors
(up to -10 %) reduced costs
Up to 40 % power upgrade through forced cooling
Also available as Rectifier - variant
Why Cast Resin?
Fire Security
Maintenance
Unrestricted © Siemens AG 2017
Seite 19 AGCS – Expert Days 2017
Alternative Materials
GEAFOL Cast Resin-Transformers
Unrestricted © Siemens AG 2017
Seite 20 AGCS – Expert Days 2017
Alternative Materials
GEAFOL Cast Resin-Transformers
Unrestricted © Siemens AG 2017
Seite 21 AGCS – Expert Days 2017
Cost
&
Environment
PRETACT®
Resiliency Concept
Keep the lights on
Thus, the challenges in modern grid operation…
Resilience Peak Management Supply = Demand
Unrestricted © Siemens AG 2017
Seite 22 AGCS – Expert Days 2017
PREVENT
operational risks
The PRETACT® – Resilience Concept
Common practice
PROTECT
against vandalism and
excessive heat
REACT
to emergencies
Game changing concept
Mobile Versatile Rapid
installation
Unrestricted © Siemens AG 2017
Seite 23 AGCS – Expert Days 2017
Single-Phase / Mobile Resilience Units
An innovative technology not only for emergency
The Challenge
Recovery equipment is fully mobile
Multi ratio – replacement
All bushings with plug-in connectors
Plug-in connectors or bushings on
secondary windings
Environmentally friendly insulation
fluid, Oil filled transportation
Transport weight < 100 tons
Installation time 30 hours (within three
days)
The Solution
PRETACT®
Plug & Play Resilience Transformers
Unrestricted © Siemens AG 2017
Seite 24 AGCS – Expert Days 2017
Cost
&
Environment
Controllable Grid Components
Alternative Materials
Resiliency Concept
Keep the lights on
We have shown 3 ways
to support a green energy future
Resilience Peak Management Supply = Demand
Unrestricted © Siemens AG 2017
Seite 25 AGCS – Expert Days 2017
However, many more
are available with an
innovative supplier
Unrestricted © Siemens AG 2017
Seite 26 AGCS – Expert Days 2017
Thank you very much for your attention
Dr. Tobias Haring
Product Manager Large Power Transformers
EM TR LPT PFM
Katzwanger Strasse 150
D-90461 Nuremberg
E-mail:
Agustin Tenorio
Head of Sales Transformers
EM TR S
Katzwanger Strasse 150
D-90461 Nuremberg
E-mail:
siemens.de/transformatoren
Unrestricted © Siemens AG 2017
Seite 27 AGCS – Expert Days 2017
This document contains forward-looking statements and information – that is, statements related to future, not past,
events. These statements may be identified either orally or in writing by words as “expects”, “anticipates”, “intends”,
“plans”, “believes”, “seeks”, “estimates”, “will” or words of similar meaning. Such statements are based on our current
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many of which are beyond Siemens’ control, affect its operations, performance, business strategy and results and could
cause the actual results, performance or achievements of Siemens worldwide to be materially different from any future
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particular uncertainties arise, among others, from changes in general economic and business conditions, changes in
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of acceptance of new products or services by customers targeted by Siemens worldwide, changes in business strategy
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expected, intended, planned or projected. Siemens does not intend or assume any obligation to update or revise these
forward-looking statements in light of developments which differ from those anticipated.
Trademarks mentioned in this document are the property of Siemens AG, it's affiliates or their respective owners.
Disclaimer
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Seite 28 AGCS – Expert Days 2017