HSQ-3010 Ethernet I/O Module

TECHNOLOGY

HSQ-3010Ethernet I/O ModuleUser Manual

v1.0

Limited Rights Legend

©2015 HSQ Technology Incorporated. All rights reserved.

Contractor: HSQ TECHNOLOGY, A Corporation.

The following data comprises software and/or hardware documentation relating to computer software and/or hardware furnished with restricted rights:

HSQ-3010 User Manual

Revision: 05/2015

Those portions of this technical data indicated as limited rights data shall not, without the written permission of the above Contractor, be either (a) used, released or disclosed in whole or in part outside the Government, (b) used in whole or in part by the Government for manufacture or, in the case of computer software documentation, for preparing the same or similar computer software, or (c) used by a party other than the Government, except for: (i) emergency repair or overhaul work only, by or for the Government, where the item or process concerned is not otherwise reasonably available to enable timely performance of the work, provided that the release or disclosure hereof outside the Government shall be made subject to a prohibition against further use, release or disclosure; or (ii) release to a foreign government, as the interest of the United States may require, only for emergency repair of overhaul work by or for such government under the conditions of (i) above. This legend, together with the indications of the portions of this data which are subject to such limitations shall be included on any reproduction hereof which includes any part of the portions subject to such limitations.

Copyright

The documentation and the software included with this product are copyrighted by HSQ Technology, Inc. No part of this manual may be reproduced, copied, translated, or transmitted in any form or by any means without prior written consent of HSQ Technology, A Corporation.

No responsibility is assumed for the use or reliability of software on equipment that is not supplied by HSQ Technology, A Corporation.

Intel® and Pentium® are trademarks of Intel™ Corporation. Microsoft® Windows™ and MS-DOS® are registered trademarks of Microsoft Corporation. All other brand or product names may be trademarks or registered trademarks of their respective companies or organizations.

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v1.0

Contents
About This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vi
Conventions and Notations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .viDocument Feedback. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .viMargin Icons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viiGraphics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii

Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viiSafety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii

Static Electricity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viiiSafety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii

Section 1: Overview1.1—Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21.2—Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1.2.1—Hardware Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21.2.1.1—Analog Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21.2.1.2—Digital Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31.2.1.3—Digital Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31.2.1.4—General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1.2.2—Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41.2.3—Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1.3—Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Section 2: Configuration Tool2.1—Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22.2—Software Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

2.2.1—Standard Toolbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42.2.1.1—File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42.2.1.2—View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42.2.1.3—Customize . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42.2.1.4—Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

2.3—System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-52.3.1—IP Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

2.3.1.1—Changing the Host IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

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Table of Contentsi v

2.3.1.2—Changing the Module IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82.3.2—Device Management. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

2.3.2.1—System Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-92.3.2.2—Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-102.3.2.3—Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-112.3.2.4—Stream. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

2.4—Hardware Parameter Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-132.4.1—AI Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

2.4.1.1—Input Type and Alarm Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-142.4.1.2—Frequency Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-182.4.1.3—Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

2.4.2—DI Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-192.4.2.1—Input Type Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21

2.4.3—DO Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-222.4.3.1—Output Type Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23

Appendix A: I/O WiringA.1—I/O Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

Appendix B: Modbus AddressesB.1—Modbus TCP Address (0x). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2B.2—Modbus TCP Address (4x). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4B.3—Range Code Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9

Appendix C: Stream Data FormatC.1—Stream Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2

HSQ Technology v1.0

PREFACE

The HSQ-3010 is an Ethernet I/O module that supports the Modbus TCP protocol and delivers various onboard I/Os including analog input, digital input, and digital output. It provides flexible options to satisfy versatile application requirements. It also features the powerful Domain Focused Configuration Tool.

vv1.0 HSQ-3010 User Manual

About This Manualv i

About This ManualThe HSQ-3010 User Manual is divided into sections that describe how to configure, address, and wire the HSQ-3010.

“Preface” — This section. It describes safety precautions, typographical conventions, and special symbols used throughout the text.

Section 1, “Overview” — describes the features and specifications of the HSQ-3010.

Section 2, “Configuration Tool” — details configuration steps.

Appendix A, “I/O Wiring” — provides a diagram for wiring the 3010.

Appendix B, “Modbus Addresses” — lists all the Modbus addresses.

Appendix C, “Stream Data Format” — contains a table of the stream data formatting.

Conventions and Notations

Throughout this manual, certain typographical conventions are used.

Document Feedback

To assist us in making improvements to this manual, we welcome any and all comments and constructive criticism. Please send all such correspondence to [email protected].

Convention Description

Italics Type This highlights the first use of terminology and unique information. It can also indicate checkboxes, tab names, or text that is important.

Bold Type This highlights the names of certain items or features. It can also indicate special note text.

Bold Italic Type This highlights the names of screens.

Fixed Width Type This highlights user entered text or computer code.

Fixed Width Italic Type

This highlights arguments or variables that are entered as part of a command.

Press Press a physical key on the keyboard.

Select Choose an item from a menu or selection list.

[Button] Indicates the name of an on-screen graphical button.

hyperlink This denotes a clickable link to another part of the document in the electronic version of the manual.

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mailto:[email protected]



Preface v i i

Margin Icons

The following text boxes and icons are used throughout the manual to bring to your attention important information.

FYI: The FYI icon indicates additional information that is good to know when you are using the product.

Graphics

In some cases the screens shown in this manual may have been slightly altered after this manual was released.

All efforts have been made to ensure that the latest images are used. In all cases, the functionality described is current at the time of writing.

SupportTo request Technical Support, please email HSQ directly at [email protected].

Those interested in receiving information or literature from the HSQ Sales Department regarding software and hardware products that we produce and support, please email [email protected].

Those interested in budgetary or fixed price quotes for upgrades to existing VisualCL installations, new equipment, spare parts, system expansion, HSQ RTUs, or software modules, may also contact our sales department ([email protected]).

HSQ Technology26227 Research RoadHayward, CA 94545-3725

Voice: 510.259.1334Fax: 510.259.1391

www.hsq.com

v1.0 HSQ-3010 User Manual








http://www.hsq.com

Safety Precautionsv i i i

Safety Precautions

Static Electricity

Please follow these simple precautions to protect yourself from harm and the products from damage.

To avoid electrical shock, always disconnect the power from your HSQ-3010 chassis before you work on it. Do not touch any components on the CPU card or other cards while the 3010 is on.

Disconnect power before making any configuration changes. The sudden rush of power as you connect a jumper may damage sensitive electronic components.

Safety Instructions

1. Read these safety instructions carefully.

2. Keep this User Manual for later reference.

3. Disconnect equipment from any AC power source before cleaning. Use a damp cloth. Do not use liquid or spray detergents for cleaning.

4. For plug-in equipment, the power outlet socket must be located near the equipment and must be easily accessible.

5. Keep this equipment away from humidity.

6. Put this equipment on a reliable surface during installation. Dropping it or letting it fall may cause damage.

7. The openings on the enclosure are for air convection. Protect the equipment from overheating. DO NOT COVER THE OPENINGS.

8. Make sure the voltage of the power source is correct before connecting the equipment to the power outlet.

9. Position the power cord so that people cannot step on it. Do not place anything over the power cord.

10. All cautions and warnings on the equipment should be noted.

11. If the equipment is not used for a long time, disconnect it from the power source to avoid damage by transient overvoltage.

12. Never pour any liquid into an opening. This may cause fire or electrical shock.

13. Never open the equipment. For safety reasons, the equipment should be opened only by qualified service personnel.

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Preface i x

14. If one of the following situations arises, get the equipment checked by service personnel:

The power cord or plug is damaged.

Liquid has penetrated into the equipment.

The equipment has been exposed to moisture.

The equipment does not work properly or you cannot get it to work according to the User Manual.

The equipment has been dropped and damaged.

The equipment has obvious signs of breakage.

15. DO NOT LEAVE THIS EQUIPMENT IN AN ENVIRONMENT WHERE THE STORAGE TEMPERATURE MAY GO BELOW -20° C (-4° F) OR ABOVE 70° C (158° F). THIS COULD DAMAGE THE EQUIPMENT. THE EQUIPMENT SHOULD BE IN A CONTROLLED ENVIRONMENT.

16. Ensure the sound pressure level at the operator's position according to IEC 704-1:1982 is no more than 70 dB.

DISCLAIMER: This set of instructions is given according to IEC 704-1. HSQ Technology disclaims all responsibility for the accuracy of any statements contained herein.


Safety Precautionsx

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S E C T I O N 1

OVERVIEW

The HSQ-3010 is an Ethernet I/O module that supports the Modbus TCP protocol and delivers various onboard I/Os including analog input, digital input, and digital output, providing flexible options to satisfy versatile application requirements. It also features the powerful Domain Focused Configuration Tool. This section covers:

Features

Specifications

Dimensions

1 - 1v1.0 HSQ-3010 User Manual

Features1 - 2

1.1 | Features Modbus/TCP protocol

Mixed I/O in the module

Remote maintenance via Ethernet

Supports online device auto-scan or manual configure function

Auto push data to specification target function

Supports High/Low Alarm function

Supports cable burn-out check

Support pulse/accumulator input

1.2 | Specifications

1.2.1 | Hardware Specifications

1.2.1.1 | Analog Input

Channels — 8

Input Type — V, mA*1, RTD*2

Voltage Range — 0–10V

Current Range — 0–20 mA, 4–20 mA

RTD Type —

PT 100 (3-wire): -50–150º C, 0–100º C, 0–200º C, 0–400º C, -50–200º C

PT 1000 (3-wire): -40–160º C

IEC RTD 100Ω (=0.0385)

JIS RTD 100Ω (=0.0392)

Input Impedance — 2MΩ (voltage)

Accuracy — ±0.01 V (voltage), ±0.02 mA (current), ±0.5º C (RTD), or better

Span Drift — ±25 ppm / ºC

Zero Drift — ±6 µV / ºC

Resolution — 16-bit

Sampling Rate — 10 samples/second

Over Voltage Protection — ±35 VDC

Isolation Protection — 2500 VDC

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Overview 1 - 3

CMR @ 50/60 Hz 90 dB

NMR @50/60 Hz 60 dB

Built-in TVS/ESD Protection

1.2.1.2 | Digital Input

Channels — 8

Dry Contact —

Logic level 0: Open

Logic level 1: Close to Ground

Supports 200 Hz pulse/accumulator input

Isolation Protection 2500 VDC

1.2.1.3 | Digital Output

Channels — 4

Power Dissipation — 300 mW for each channel

PWM Period — 20 ms – 3600 seconds

Open Collector to 30 V (30 mA maximum load)

PWM Minimum Duty On ≥2 ms

Isolation Protection 2500 VDC

1.2.1.4 | General

Dimensions — 120 x 120 x44 mm (4.72” x 4.72” x 1.73”)

LAN — 10/100 Base-T

Connectors —

1 x RJ-45 (LAN)

4 x Plug-in screw terminal block (I/O and power)

Watchdog — System (1.6 seconds)

Supported Protocols — Modbus/TCP

Power Input — 10–30 VDC

Power Consumption — 3 W @ 24 VDC


Dimensions1 - 4

1.2.2 | Indicators

There are system indicators on the front panel of the HSQ-3010 to show the running status:

Power Indicator — Lit when the module power is on.

DO Status Indicators — If the value of the digital output channel is logic high, its relative DO status indicator will be turned on.

1.2.3 | Environment

Humidity — 5–95% relative humidity (non-condensing)

Operation Temperature — -40–70º C (-40–158º F)

Storage Temperature — -40–70º C (-40–158º F)

FYI: Static electricity will be generated if the relative humidity is below 30%. Therefore, you must take measures against static electricity, such as grounding.

1.3 | Dimensions

Figure 1-1. Dimensional views

121.00

100.00

120.00

36.0

8.0

6.063.74

61.5

94.70

MM

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S E C T I O N 2

CONFIGURATION TOOL

The Domain Focused Configuration Tool is a powerful utility that can be used to configure the HSQ-3010.

This section describes how to configure the 3010 with the Domain Focused Configuration Tool. It contains headings on:

Installation Procedure

Software Usage

System Configuration

Hardware Parameter Configuration

The requirements for the 3010 are:

Power Supply — 10–30 VDC

Operating System — Microsoft Windows

Network — Ethernet

2 - 1v1.0 HSQ-3010 User Manual

Installation Procedure2 - 2

2.1 | Installation ProcedureInsert the CD into your CD-ROM drive and run the Domain Focused Configuration Tool to start the InstallShield wizard. You will be guided through the installation.

1. Run Domain Focused Configuration Tool Setup.exe and the following screen will appear:

2. Click [Next] and the following dialog box displays:

The default installation path is C:\Program Files\Advantech\Advantech Domain Focused Configuraiton Tool Utility. You can click [Browse] to change the installation path.

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Configuration Tool 2 - 3

3. Click [Next] and the following dialog box appears:

4. Click [Next] and the following dialog box will display:

5. Click [Next] and the software will automatically finish the installation.

After you have installed the software, it will appear in the Start menu.


Software Usage2 - 4

2.2 | Software UsageThe Domain Focused Configuration Tool consists of the following parts:

Standard Toolbar — Menu bar selection

Function List Block — Device and Object tree

Workspace Area — Configure the properties of the HSQ-3010

To start the Domain Focused Configuration Tool, double-click the icon on the desktop or launch it from the Start menu.

2.2.1 | Standard Toolbar

2.2.1.1 | File

To exit the program, click File > Exit.

2.2.1.2 | View

Status Bar — Shows or hides the Status Bar in the program window.

Function List — Shows or hides the function list zone in the program window.

2.2.1.3 | Customize

Advanced — On the HSQ-3010, Advance User and General User are the same.

Language — Sets the display language. Choose between English and Chinese.

Reset All — Restores all the settings to the default.

2.2.1.4 | Help

This displays the software edition.

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2.3 | System ConfigurationThis section describes the configuration of the HSQ-3010.

2.3.1 | IP Configuration

Open the Domain Focused Configuration Tool.

The HSQ-3010 is located under the Modbus TCP list. Click Modbus TCP and the host username and IP information will be shown in the right-hand screen.

Click the host OP in the left function list, then the right workspace will show two buttons: [Search] and [Add Device…].


System Configuration2 - 6

The Domain Focused Configuration Tool provides scan functionality:

Manual Scan — Click [Add Device…] to manually input the IP address of the device to be scanned.

Auto Scan — Click [Search] and the system will automatically scan all online devices.

Use auto scan when starting the device for the first time. When scanning, HSQ-3010 (IP: 10.0.0.1) will appear in the left-hand function list and the right-hand workspace will show the default IP address.

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FYI: If the default IP address of the HSQ-3010 is not in the same subnet as the host, you can only modify the device IP. Only when the subnet is the same can you enter the parameter configuration screen.

2.3.1.1 | Changing the Host IP Address

Change the IP address of the host (e.g., from 10.2.2.3 to 10.0.0.10). After resetting the host IP to 10.0.0.10, click Modbus TCP in the left column and return to the screen showing the host username and IP.

Click [Refresh] and the software will adjust the new address of the host to 10.0.0.10.


System Configuration2 - 8

Perform an auto scan. HSQ-3010 (IP: 10.0.0.1) will display under the host IP in the left-hand function list.

2.3.1.2 | Changing the Module IP Address

Change the IP address of the HSQ-3010 (e.g., from 10.0.0.1 to 10.2.2.1). After scanning, click HSQ-3010 (IP: 10.0.0.1) in the left-hand panel and the device IP information will display in the right-hand panel.

Input the new IP in the IP Address row (e.g., 10.2.2.1) and click [Apply]. You will be prompted to input the password, the initial password is 00000000. Click [OK].

HSQ Technology v1.0


After the IP address has been updated, HSQ-3010 (IP: 10.0.0.1) will appear under the host IP in the left-hand function list.

2.3.2 | Device Management

When the IP addresses of the host and HSQ-3010 are in the same subnet, click HSQ-3010 (IP: 10.x.x.x) and the following screen will appear. The left-hand column shows the AI Group / DI Group /DO Group list. The right-hand workspace is available for configuring relevant system information, password, network connection, and active uploading of: System Information, Password, Network, and Stream.

2.3.2.1 | System Information

This tab displays the current firmware version information and description of the module.

If you need to update the firmware, click [Update…].


System Configuration2 - 1 0

If you need to change the description of the module, enter the relevant content in the Description field and then click [Apply] to save it.

2.3.2.2 | Password

To protect the device, users need to input the password when entering the I/O channel configuration or changing the device IP.

The password can be reset (the default is 00000000). After setting a new password, click [Apply] to save it. If you need to restore the factory setting, click [Reset Password…].

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Configuration Tool 2 - 1 1

2.3.2.3 | Network

This displays the device IP address and network connection information.

If you need to change the configuration, input the modifications and then click [Apply] to save them.

2.3.2.4 | Stream

The HSQ-3010 supports active data uploads.

This tab displays the host IP address that receives the data. It supports a maximum of eight hosts receiving data simultaneously. The data upload frequency can be configured.

If you need to monitor the upload state, click [Open Stream Monitor…].


System Configuration2 - 1 2

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2.4 | Hardware Parameter ConfigurationAfter scanning the HSQ-3010, the I/O list will display in the Function List.

This section provides a detailed introduction on how to configure the HSQ-3010.

2.4.1 | AI Group

The HSQ-3010 has eight analog input channels. Click AI Group to see the input state of every AI channel.


Hardware Parameter Configuration2 - 1 4

CH — Channel numbers.

RangeCode — Input type of every channel.

Value (hex) — Input value is displayed as real-time data, hex = (float-analymin)/ (analymax-analymin)*65535.

Value (float) — Input value is displayed as float type.

BurnOut — Flag display during the burnout detection.

1 — The input will produce burnout.

0 — Normal input.

HighAlarm — High alarm flag display.

1 — The input value is greater than or equal to the set upper limit (abnormal).

0 — The input value is less than the set upper limit (normal).

LowAlarm — Low alarm flag display.

1 — The input value is less than or equal to the set lower limit (abnormal).

0 — The input value is greater than the set upper limit (normal).

2.4.1.1 | Input Type and Alarm Configuration

The AI Group has eight channels: AI0 through AI7. They all support 0–20 mA, 4–20 mA, and 0–10 V input. AI4 through AI7 also support the following RTD input signals:

PT100 (385): -50–150º C

PT100 (392): -50–150º C

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PT100 (385): 0–100º C

PT100 (392): 0–100º C

PT100 (385): 0–200º C

PT100 (392): 0–200º C

PT100 (385): 0–400º C

PT100 (392): 0–400º C

PT100 (385): -50–200º C

PT100 (392): -50–200º C

PT1000: -40–160º C

Additionally, AIs 4-7 can be used as common DIs.

When selecting the input current of one AI channel, you need to configure the 120Ω resistor jumper. After that, you can configure the input type as a current input using the utility. Voltage input and RTD do not need the resistor jumper configuration. To configure the jumper:

1. Remove the top middle cover and then the screws that are accessible through the holes.

2. Remove the top case. The eight groups of jumpers (CN6 – CN13) will be visible on the board.



3. Connect the pins with the clip to close the jumper(s) of the selected channel(s).

You can configure the input types for the channels in two ways using the utility:

1. Configure all the channels in the AI Group.

AI Channel Jumper

AI0 CN6

AI1 CN7

AI2 CN8

AI3 CN9

AI4 CN10

AI5 CN11

AI6 CN12

AI7 CN13

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For example:

Select CH1 and input 0–10 V and click [Apply]. Now CH1 will have an input configuration of 0–10 volts.

If AI0 – AI7 need to be configured as the same type of input, then set all channel columns to 0 and select the input type and click [Apply To All] to quickly configure multiple channels.

Select an input type of 0–20 mA and click [Apply To All]. Now all the channels are set to 0–20 mA.

Clicking [Reset All] sets all AI channels to the factory configurations.

For AI4 – AI7, when selecting RTD input, the system will provide a Temperature Compensation column. You can input the compensation value according to the actual requirements, click [Apply] to save.

When AI4 – AI7 are used as DIs, the input type should be set as RTD.

2. Click one channel in the function list to separately configure it. You can not only configure the input type here, but also complete the alarm configuration:

Burn Out

High Alarm

Low Alarm



Click [Apply] to save the configurations.

2.4.1.2 | Frequency Selection

According to the grid frequency, the selections are 50 Hz or 60 Hz.

Click [Apply] to save the configuration.

2.4.1.3 | Calibration

When executing zero calibration or span calibration operations, click [Zero Calibration…] or [Span Calibration…].

You can calibrate according to the instructions of the popup window. Click [Calibrate] when you are satisfied with the configuration.

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2.4.2 | DI Group

The HSQ-3010 has eight digital input channels. Click DI Group to see the input state of every DI channel.


RangeCode — Input type of every channel.

Start/Stop — When selecting a frequency of accumulator input, you can start or stop inputting manually.



Value —

When the input type is Normal DI : 1=with input, 0=without input or burnout.

When the input type is Frequency the input signal frequency is displayed.

When the input type is Accumulator the input signal pulses are displayed.

When AI4 – AI7 are used as common dry contact DIs, their input states can be displayed here, corresponding to DI8 – DI11. (Also refer to Appendix A, “I/O Wiring”.)

For example, use AI4 as a DI. Set CH4 of the AI Group as any RTD input type and short AI4 and AGND.

Now check the Value field of DI8 to view the input state of AI4. When AI4+ and AI4- are closed, the DI8 Value field will display 1. When AI4+ and AI4- are open, the DI8 Value field will display 0.

FYI: Value fields for DI8 – DI11 show 1 by default.

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2.4.2.1 | Input Type Configuration

The DI Group has eight channels in total, supporting three input types:

Common DI

Frequency

Accumulator

You can set the input type in two ways:

1. Configure all the fields in the DI Group interface. Click [Apply] to save the configuration.

2. Configure fields separately by clicking a channel in the function list.



2.4.3 | DO Group

The HSQ-3010 has four digital output channels. Click DO Group to see the output state of every DO channel.


RangeCode — Output type of every channel.

Start/Stop — When the output is PWM, double-click to start or stop the output manually.

Value — 1 = high level, 0 = low level. When is is Normal DO, double-click to start or stop the output manually.

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2.4.3.1 | Output Type Configuration

The DO Group has four channels in total, supporting two output types:

Common DO

PWM

You can set the output type in two ways:

1. Configure all the fields in the DO Group interface. When selecting PWM output, you need to set the PWM period to 0.02–3600 and the duty cycle to 10–100%. Click [Apply] to save the configuration.

2. Configure fields separately by clicking a channel in the function list.



HSQ Technology v1.0

A P P E N D I X A

I/O WIRING

A - 1v1.0 HSQ-3010 User Manual

I/O Wiring DiagramA - 2

A.1 | I/O Wiring Diagram

Figure A-1. HSQ-3010 Connections

0 - 20mA4 - 20mA 0 - 10V

0 - 20mA4 - 20mA 0 - 10V RTD DI

RTD

GND

AI0

+

AI7

-

AI7

+

AGN

D

AI6

-

AI6

+

AGN

D

AI5

-

AI5

+

AGN

D

AI4

-

AI4

+

AI3

-

AI3

+

AI2

-

AI2

+

AI1

-

AI1

+

AI0

-

AGN

D

LAN

DI0

COM

DO

2

COM

DO

1

COM

DO

0

N/A

DI7

COM

DI6

DI5

COM

DI4

DI3

COM

DI2

DI1

COM

DO

3

N/A

N/A

COM

N/A

VS+

VS-

DODI

LOA

D

DCDC

DC

HSQ-3010

HSQ Technology v1.0

A P P E N D I X B

MODBUS ADDRESSES

B - 1v1.0 HSQ-3010 User Manual

Modbus TCP Address (0x)B - 2

B.1 | Modbus TCP Address (0x)Table B-1. Modbus TCP Addresses

Address Channel Description Attribute

00001 0 DI0 Value Read








00009 UDI0 UI4 as DI Value Read




00401 0 DO0 Value R/W




00501 0 UI0 High Alarm Flag Read








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B - 3

00601 0 UI0 Low Alarm Flag Read








00701 0 UI0 Burn Out Read








Table B-1. Modbus TCP Addresses (continued)

Address Channel Description Attribute



B.2 | Modbus TCP Address (4x)Table B-2. AI Float

Address Channel Description AttributeLength

(2 bytes)Remarks

40001 0 UI0 Float Value Read 2








Table B-3. AI Hex


(2 bytes)Remarks

40101 0 UI0 Hex Value Read 1








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B - 5

Table B-4. System Information


(2 bytes)Remarks

41201–41218

System Information Read 18

Module name: 10Version: 2AI Channel Number: 1DI Channel Number: 1Super User: 1AI Calibration: 1AO Calibration: 1Reserved: 1

41241Supports AI Range

CodeRead 16

bit0: UVbit1: UIbit3: PT100 bit4: PT1000

41273Supports DI Range

CodeRead 16

bit0: UVbit1: UIbit3: PT100bit4: PT1000

41289Supports DO Range

CodeRead 16

bit0: Nor DObit1: PWM

Table B-5. UI Function Code


(2 bytes)Remarks

40601 0 UI0 Range Code R/W 1










Table B-6. UI Temperature Com


(2 bytes)Remarks

42001 0 UI0 Temperature R/W 2 Data Type Float








Table B-7. UI High Alarm


(2 bytes)Remarks

42101 0 High Alarm Value R/W 1 Set Value × 10








Table B-8. UI Low Alarm


(2 bytes)Remarks

42201 0 Low Alarm Value R/W 1 Set Value × 10




HSQ Technology v1.0

B - 7





42301 0 Burn Out Value R/W 1 Set Value × 10








Table B-9. DI Function Code


(2 bytes)Remarks

43201 0 DI Range Code R/W 1








Table B-8. UI Low Alarm (continued)


(2 bytes)Remarks



Table B-10. DO Function Code


(2 bytes)Remarks

44001 0 DO Range Code R/W 3




Table B-11. DI Counter/Frequency


(2 bytes)Remarks

44801 0 DI Counter/Frequency R 2Data Type Float or

DWORD


DWORD


DWORD


DWORD


DWORD


DWORD


DWORD


DWORD

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B - 9

B.3 | Range Code IndexTable B-12. AI Range Code

Address 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

High Byte Low Byte

41601 Range Code 50 or 60 Hz

Table B-13. AI Type

Description Function Code

UI_B Input signal is 4–20 mA 7

PT100_F Input signal is PT100-392 Measuring range is -50–150º C 28

PT100_E Input signal is PT100-385 Measuring range is -50–200º C 29

PT100_D Input signal is PT100-385 Measuring range is 0–400º C 30

PT100_A Input signal is PT100-385 Measuring range is -50–150º C 31

PT100_B Input signal is PT100-385 Measuring range is 0–100º C 33

PT100_C Input signal is PT100-385 Measuring range is 0–200º C 34

PT100_G Input signal is PT100-392 Measuring range is 0–100º C 37

PT100_H Input signal is PT100-392 Measuring range is 0–200º C 38

PT100_I Input signal is PT100-392 Measuring range is 0–400º C 40

PT100_J Input signal is PT100-392 Measuring range is -50–200º C 41

PT1000_A Input signal is PT1000 Measuring range is -40–160º C 42

UI_A Input signal is 0–20 mA 70

UV10 Input signal is 0–10 V 72

Table B-14. DI Range Code

Address 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

High Byte Low Byte

43201 Range Code If DI is a Counter, set on/off


Range Code IndexB - 1 0

Table B-15. DI Type


Normal_DI 0

Counter 1

Frequency 2

Table B-16. DO Range Code

Address 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

High Byte Low Byte

44001 ON/OFF If DO is set as PWM to record the duty cycle.

44002 If DO is set as PWM to record the period.

44003

Table B-17. DO Type


Normal_DO 0

PWM 1

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A P P E N D I X C

STREAM DATA FORMAT

C - 1v1.0 HSQ-3010 User Manual

Stream Data FormatC - 2

C.1 | Stream Data FormatThe HSQ-3010 supports active data upload. The following table lists the packet formats that are sent.

Table C-1. Stream Data Format

Byte Order Byte Length Item Examples Remarks

0 1 Header 0x23 (‘#’)

1 1 Header 0x47 (‘G’)

2 1 Header 0x45 (‘E’)

3 1 Header 0x41 (‘B’)

4 1 Header 0x58 (‘A’)

5 1 Header 0x4d (‘M’)

6 1 Header 0x53 (‘S’)

7 1 Header 0x47 (‘G’)

8 1 Header 0x55

9 1 Header 0xaa

10 2 Sequence number 0x0001

12 1 Message code 0x10

15 2 Device type 0x0401

13 2 Data length

17 2 Firmware version major (wFWVMajor)

19 2 Firmware version minor (wFWVMinor)

21 2 Hardware version (wHWVersion)

23 4 Reserved1Reserved for future use

27 4 Reserved2Reserved for future use

31 160 Data

191

HSQ Technology v1.0

Documents

HSQ-3010 Ethernet I/O Module