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http://www.microsoft.com/industry/manufacturing/default.mspx
Industry Overview
Enabling a People-Ready Business in Manufacturing
David Ives
Industry Manager
Microsoft South Africa
PwC 22
Agenda
Manufacturing Industry Trends and ChallengesManufacturing Industry Trends and Challenges
People-Ready BusinessPeople-Ready Business
People-Ready Business in ManufacturingPeople-Ready Business in Manufacturing
SummarySummary
PwC 33
Key Business Challenges
Manufacturing
Pressures to REDUCE COSTS
• Downward pricing
• Regulatory compliance
• Operational Health and Safety
• Complex outsourcingmodels
• Global competition
• Cyclical markets
Pressures to INNOVATE
• Demanding customers
• Competitive differentiators
• Complexdesign chains
• Constant stream of new products
Squeeze
PwC 44
In a global economy
PwC 55
Agenda
Manufacturing Industry Trends and ChallengesManufacturing Industry Trends and Challenges
People-Ready BusinessPeople-Ready Business
People-Ready Business in ManufacturingPeople-Ready Business in Manufacturing
SummarySummary
PwC 66
People Drive Business Outcomes
develop customer relationships
improve operations
drive innovation
build partner
connections
PwC 77
PwC 88
A People_Ready Business
• Embrace Business Process & Business Practice• People drive the most important business outcomes• Bet on People
• Understand the broadening role of software • Software can amplify people’s impact• Bet on Software
• Demand new class of solution • Innovative, well connected, familiar & easy to use • Bet on Microsoft & our Partners
PwC 99
ERP SupplierSupplier
Discuss requirements
Initiate project
ReceiveReceiveReceiveReceive
Close project
BuyerBuyer
SourcingDiscuss comments
One Of Many Business Processes
Send POSend POCreate POCreate PO
Send changesSend changesUpdate POUpdate PO
ApproveApproveConfirm POConfirm PO
Status?Status?
Ship noticeShip notice
InvoiceInvoiceClose POClose PO
Approve with comments
Approve with comments
PwC 1010
Business Practice
Sourcing
Deliveringproducts/services
CustomerAcquisition
Business intelligence to track issues
Collaboration to resolve support scenarios
Content management of knowledge base articles
Search to amass previous knowledge
Collaboration to construct works-in-progress
Content management of whitepapers, publications
Business intelligence to analyze costs
Business Process Integration to standardize expense reporting, HR, purchasing, etc.
Research &Development
Customerservice/support
Operations
PwC 1111
Business ProcessTraditional verses expansive view
IdealExplicit
StructuredTransactional
Often “happy path”FormalRigid
IdealExplicit
StructuredTransactional
Often “happy path”FormalRigid
Real worldImplicit
UnstructuredCollaborative
Exceptions happenAd hoc
Dynamic
Real worldImplicit
UnstructuredCollaborative
Exceptions happenAd hoc
DynamicManage the
interaction with our customers
PwC 1212
PwC 1313
• Higher IT capability directly correlates with superior revenue growth• Top performing companies grew
3.5 percent faster than all peers in their industry
• The companies in the bottom quartile grew 3.3 percent slower than their peers
• Companies that have built a robust infrastructure enjoy a 23% advantage in revenue per employee
Source: Keystone Strategy Inc. (March 2006)
+3.5%
-3.3%
IT Leader
IT Laggard
Need for a Robust IT infrastructure-Enterprise IT capabilities and business performance
PwC 141414
Agenda
Manufacturing Industry TrendsManufacturing Industry Trends
People-Ready BusinessPeople-Ready Business
People-Ready Business in ManufacturingPeople-Ready Business in Manufacturing
SummarySummary
PwC 1515
Microsoft Manufacturing Vision
To accelerate our customers’ insight into their businesses and empower their
innovation by delivering Microsoft and Microsoft partner solutions that will enable
their people to improve their ability to achieve peak performance
To accelerate our customers’ insight into their businesses and empower their
innovation by delivering Microsoft and Microsoft partner solutions that will enable
their people to improve their ability to achieve peak performance
PwC 1616
Microsoft Manufacturing Industry Focus
Building comprehensive industry solutions with our
partners
Building comprehensive industry solutions with our
partners
Increased industry expertise and
knowledge
Industry vision and value proposition
Working with our product teams to meet industry
needs
Consistency in our industry language
PwC 1717
Microsoft Manufacturing Industry – Focus verticals
• Automotive
• High Tech and Electronics
• Consumer Packaged Goods (CPG)
• Oil and Gas
• Pharmaceuticals
• Utilities
• Mining (SA, AU and North America)
PwC 1818
Representative list of Microsoft Customers
Microsoft in Mining
Microsoft in Pharma
Microsoft in Utility
Companies
Microsoft in Automotive & Industrial
Microsoft in Oil & Gas
Microsoft in CPG
Unilever
PwC 1919
PwC 2020
Microsoft Manufacturing Industry Solutions Microsoft Manufacturing Industry Solutions Enabling a People-Ready BusinessEnabling a People-Ready Business
New Product Development Performance
Sales & Customer Service Performance
Operational Performance
Global Value Chain Performance
Customer Relationship Mgmt Customer Care FrameworkDealer ManagementWarranty Management
Collaborative Product DevelopmentProduct Portfolio ManagementProduct Data Management
Demand PlanningSupply Chain VisibilitySupply Chain CollaborationSupply Chain Execution
Plant Floor VisibilityManufacturing ERPManufacturing ExecutionManufacturing Control Systems
Drive Innovation
Develop Relationships
ImproveOperations
Build Connections
Manufacturing Initiatives Industry PrioritizedSolution Areas (IPSA)
PwC 2121
Vision
PwC 2222
Microsoft’s commitment to embracing Industry Standards
• OPC• Founding member, continued support• 10 year anniversary, 400 companies strong• Unified Architecture
• ISA-95• Connecting “Top Floor to Shop Floor”• Commitment to interoperability• Driving industry-wide adoption
• RosettaNet• Co-sponsor of the next-generation RosettaNet
Automated Enablement program with Office Open XML
PwC 2323
Operational PerformancePlant Operations & Lean Manufacturing Solutions
Functions Benefits
• Manufacturing Execution Systems
• Plant Floor Visibility and Collaboration
• Manufacturing ERP
• Lean Manufacturing
• Collects and maintains data through all stages
• Real-time visibility of orders, materials, and production
• Tools to energize, transform and sustain Lean Manufacturing
Improve Operations
PwC 2424
Control Systems,DCS and
Automated Equipment
Control Systems,DCS and
Automated Equipment
Plant Floor Visibility
Enterprise Manufacturing
Visibility
Plant Floor Visibility
Enterprise Manufacturing
Visibility
Plant Operations
Plant Operations
Enterprise Applications Integrated With Plant Operations
Supply Chain Management (SCM)
Supply Chain Management (SCM)
Customer Relationship Management (CRM)
Customer Relationship Management (CRM)
Enterprise Resource Planning (ERP)
Enterprise Resource Planning (ERP)
Product Lifecycle Management (PLM)Product Lifecycle
Management (PLM)
Enterprise Asset Management (EAM/SAM)
Enterprise Asset Management (EAM/SAM)
Shipping/Receiving Materials Handling
Shipping/Receiving Materials Handling
Production Control/MESProduction Control/MES
SCADA and HMISCADA and HMI
Quality ManagementQuality Management
Laboratory Information Management
Laboratory Information Management
Document Management Regulatory Affairs EH&SDocument Management Regulatory Affairs EH&S
Missing Link: Plant Operations Impact on Results Inventory, Processes, Orders, Resources, Status, Downtime, Products, Lab Results, ExceptionsMissing Link: Plant Operations Impact on Results Inventory, Processes, Orders, Resources, Status, Downtime, Products, Lab Results, Exceptions
Business Intelligence
and Enterprise PerformanceManagement
Business Intelligence
and Enterprise PerformanceManagement
Improve Operations
PwC 2525
Co
llab
ora
tio
nC
oll
abo
rati
on
Inte
gra
tio
nIn
teg
rati
on
An
alyt
ics
An
alyt
icsEnterprise
ManufacturingVisibility
EnterpriseManufacturing
Visibility
Microsoft PlantFloor Visibility Pillars
Plant OperationsPlant Operations
SecuritySecurity Collaboration: Sharing the right information with the right people at the right time
Analytics: Converting aggregated data into information
Integration: Aggregating data from various sources and interoperating between groups
Enterprise Business Processes
Enterprise Business Processes
InfrastructureInfrastructure
Improve Operations
PwC 262626
Agenda
Manufacturing Industry TrendsManufacturing Industry Trends
People-Ready BusinessPeople-Ready Business
People-Ready Business in ManufacturingPeople-Ready Business in Manufacturing
SummarySummary
PwC 2727
Microsoft Manufacturing Industry Solutions Microsoft Manufacturing Industry Solutions Enabling a People-Ready BusinessEnabling a People-Ready Business
New Product Development Performance
Sales & Customer Service Performance
Operational Performance
Global Value Chain Performance
Customer Relationship Mgmt Customer Care FrameworkDealer ManagementWarranty Management
Collaborative Product DevelopmentProduct Portfolio ManagementProduct Data Management
Demand PlanningSupply Chain VisibilitySupply Chain CollaborationSupply Chain Execution
Plant Floor VisibilityManufacturing ERPManufacturing ExecutionManufacturing Control Systems
Drive Innovation
Develop Relationships
ImproveOperations
Build Connections
Manufacturing Initiatives Industry PrioritizedSolution Areas (IPSA)
PwC 2828
There is a stack to build on…20%
Unstructured Unstructured
Structured Structured
In People’s Heads In People’s Heads
Outlook 2007 Publisher 2007
InfoPath 2007
Communicator 2007
OneNote 2007
Access 2007 Groove 2007
Office Services
Office Live Meeting
Office Live Groove
Office Online
Office Outlook Live
Office GrooveEnterprise Services
Dynamics Services
Hosted Services
Other Hosted Services
Exchange Server
Other Windows Server Products
Office Servers
Office Forms Server 2007
Office SharePoint Server 2007
Office Project Server 2007
Office Project Portfolio Server 2007
Office Groove Server 2007
Integration
OfficeServers
Word 2007
Excel 2007
PowerPoint 2007
Visio 2007
MO
BIL
ITY
Vis
ua
l Stu
dio
SQL Server
BizTalk Server
PwC 2929
Some new ideas….
PwC 3030
© 2006 Microsoft Corporation. All rights reserved. Microsoft, Windows, Windows Vista and other product names are or may be registered trademarks and/or trademarks in the U.S. and/or other countries.The information herein is for informational purposes only and represents the current view of Microsoft Corporation as of the date of this presentation. Because Microsoft must respond to changing market conditions,
it should not be interpreted to be a commitment on the part of Microsoft, and Microsoft cannot guarantee the accuracy of any information provided after the date of this presentation. MICROSOFT MAKES NO WARRANTIES, EXPRESS, IMPLIED OR STATUTORY, AS TO THE INFORMATION IN THIS PRESENTATION.
PwC 3131
Microsoft RFID InfrastructureMaking RFID enablement… simple, easy, and economical!
Next Gen devices
Next Gen devices
Custom providersCustom providers
Device Service Provider Interface (DSPI)Device Service Provider Interface (DSPI)
RFID Infrastructure OM / APIsRFID Infrastructure OM / APIs
EPC provider
EPC provider
Designers, tools, and adaptersDesigners, tools, and adapters
StoreStore
EPC readerEPC
readerCurrent devicesCurrent devices
Engine and runtimeEngine and runtime
Partner solutions Partner solutions
Mic
ros
oft
RF
ID i
nfr
as
tru
ctu
reM
icro
so
ft R
FID
in
fra
str
uc
ture
LOB applications
LOB applications
Rules engineRules engine Device managementDevice management
SensorsSensors
Ha
rdw
are
Ha
rdw
are
• Strong device abstraction and device management
• Rich RFID event processing model
• An integrated development environment built on Microsoft® Visual Studio® .NET and open APIs
• Base set of tools for lifecycle management
• Pluggable architecture for customizable components
• A flexible, extensible, and a scalable framework that has support for standards
• Strong device abstraction and device management
• Rich RFID event processing model
• An integrated development environment built on Microsoft® Visual Studio® .NET and open APIs
• Base set of tools for lifecycle management
• Pluggable architecture for customizable components
• A flexible, extensible, and a scalable framework that has support for standards
EPC-IS interfaceEPC-IS
interface
Build Connections
PwC 3232
Microsoft Manufacturing Industry Partner Ecosystem
PwC 3333
Microsoft Platform For Supply Chain Execution
Documents and Portal
BPI and Workflow
Reporting Services
Analysis Services
Integration Services
Dynamic Applications
RDBMSFILE
OLAPXML
Source Gartner 2004
“Microsoft dominates plant floor for remainder of this decade.”“Microsoft dominates plant floor for remainder of this decade.”
“….production systems use Windows….. almost exclusively, including server based production management applications, displacing UNIX and other mid-range systems.”
“….production systems use Windows….. almost exclusively, including server based production management applications, displacing UNIX and other mid-range systems.”
Source ARC 2003
Mission critical, scalable, and enterprise-ready
Mission critical, scalable, and enterprise-ready
A complete all-in-one solutionA complete all-in-one solution
Trouble-free administration,self-tuning
Trouble-free administration,self-tuning
Highest security possibleHighest security possible
Superior cost of ownershipSuperior cost of ownership
Build Connections
PwC 3434
Microsoft Supply Chain Partner Ecosystem
Build Connections
PwC 3535
Source: Gartner EXP (2006)
Business process improvement
Controlling enterprise operating costs
Attracting and growing customer relationships
Improving competitive advantage
Improving competitiveness
Using intelligence in products and services
Security breaches and disruptions
Revenue growth
Faster innovation
Faster innovation and cycle times
Business Intelligence applications
Security technologies
Mobile workforce enablement
Collaboration technologies
Customer sales and service
Service Oriented Architectures (SOA)
Workflow management
Networking, voice and data communications
Virtualization
Legacy application modernization
Top 10 Business Priorities Top 10 Technology Priorities
Top Priorities of CIOs-Top 10 business and technology priorities in 2006/7
PwC 3636
Customer Business Challenge
Customer Business Challenge SolutionSolution Customer
Results/BenefitsCustomer
Results/Benefits
Plant Floor Visibility Invensys: NutraMax
• Lost productivity, limited visibility due to manual operations
• Lost productivity, limited visibility due to manual operations
• Invensys ArchestrA used Microsoft® Windows Server® platform, including Microsoft .NET, BizTalk® Server, SQL Server™ 2000, & standards-based S95/XML for rapid deployment to all business systems
• Invensys ArchestrA used Microsoft® Windows Server® platform, including Microsoft .NET, BizTalk® Server, SQL Server™ 2000, & standards-based S95/XML for rapid deployment to all business systems
• Real-time visibility of orders, materials, and production across all disciplines
• Increased plant production capacity/throughput
• Real-time visibility of orders, materials, and production across all disciplines
• Increased plant production capacity/throughput
Internal Microsoft Use Only
Improve Operations