HUFCOR OWNER'S MANUALTYPE 11 & 42

PARTITION COMMERCIAL & INDUSTRIAL OPERATOR

CERTIFIED�DOOR�

OPERATOR

LR78500

C US

TYPE 42

TYPE 11

THIS MANUAL SHOULD BE POSTED AT A LOCATION NEAR THEPARTITION. FOR FUTURE REFERENCE, RECORD THE FOLLOWING:

MODEL NUMBER SERIAL NUMBER

2

WARNING

CAUTION

WARNING

WARNING

KEEP CLEAR OF THE PARTITION AREA AT ALL TIMES.YOUR AUTOMATIC DOOR IS NOT FOR PEDESTRIAN USE.SERIOUS INJURY OR DEATH MAY RESULT FROMENTRAPMENT IN ANY MOVING PARTS OF THE PARTITIONOPERATING SYSTEM.

WARNING

CAUTION

WARNING

WARNING

BE SURE THESE INSTRUCTIONS ARE DISTRIBUTED TOALL POTENTIAL USERS OF THE DOOR OPERATING SYS-TEM. BE SURE THAT EVERYONE WHO WILL OPERATETHE PARTITION IS AWARE OF THE HAZARDS OF THE SYS-TEM.

WARNING

CAUTION

WARNING

WARNING

BE SURE YOU HAVE BEEN FULLY INSTRUCTED ON THEOPERATION AND HAZARDS OF YOUR SPECIFIC SYSTEM. IFYOU HAVE ANY QUESTIONS OR DOUBTS ABOUT THESAFETY OF YOUR SYSTEM, CALL THE NUMBER ON THEBACK OF THIS BOOKLET.

IMPORTANT SAFETY NOTES

WARN GING

CAUTION

WARNING

WARNING

DO NOT OPERATE YOUR PARTITION UNLESS YOU CANSEE IT AND THE PATH OF THE PARTITION MOVEMENT ISCLEAR OF PEDESTRIANS AND OBSTRUCTIONS.

WARNING

CAUTION

WARNING

WARNING

DO NOT LET CHILDREN NEAR THE PARTITION. SERIOUSINJURIES OR DEATH MAY RESULT IF CHILDREN AREALLOWED TO PLAY NEAR THE PARTITION WHEN IT ISBEING OPERATED.

WARN GING

CAUTION

WARNING

WARNING

PARTITION OPERATING SYSTEMS REPAIR AND SERVICESHOULD ONLY BE PERFORMED BY A CERTIFIED HUFCORTECHNICIAN. FOR THE NAME OF THE CERTIFIED HUF-COR TECHNICIAN NEAREST YOU, CALL THE NUMBER ONTHE BACK OF THIS MANUAL.

TABLE OF CONTENTS

WARNINGSSafety Notes . . . . . . . . . . . . . . . . . . . . . . . . . . .2

PRODUCT INFORMATIONApplication . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Duty Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Horsepower . . . . . . . . . . . . . . . . . . . . . . . . . . .3Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . .3

OPERATOR PREPARATIONPreparation . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Optional Equipment . . . . . . . . . . . . . . . . . . . . .3

ENTRAPMENT PROTECTIONHulgard System . . . . . . . . . . . . . . . . . . . . . . . .4

WIRINGPower Wiring . . . . . . . . . . . . . . . . . . . . . . . . . .4Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . .4Schematic Diagram . . . . . . . . . . . . . . . . . . . . .5Control Wiring Connections . . . . . . . . . . . . . . .12

REPLACEMENT PARTSOperator Illustration . . . . . . . . . . . . . . . . . . . . .6Operator Replacement Parts List . . . . . . . . . . .7 Electrical Box Illustration . . . . . . . . . . . . . . . . . .8Electrical Box Replacement Parts List . . . . . . .9

MAINTENANCE OF OPERATORMaintenance Schedule . . . . . . . . . . . . . . . . . . .10Technical Support . . . . . . . . . . . . . . . . . . . . . . .10Parts Ordering Information . . . . . . . . . . . . . . . .10

3

GENERAL PRODUCT INFORMATIONPRODUCT APPLICATION

The partition operator will electrically operate a multiple partition up to 140 feet long. This unit is built in accordance with CSA/NRTL standards for door operators.

DUTY RATING

Due to the size of the partition this model will operate, it is to be considered limited duty and carries a maximum cycle rating of 5 cycles per hour @ 140 feet.

HORSEPOWER

This unit is a dual motor operator. It has a 1/4 HP motor that is used to start the partition moving and to lock the partition at the end of its travel. It also has a 1/2 HP motor that is used in the actual movement of

the partition through its cycle.

VOLTAGE and PHASE

This unit is presently available in 115vac single phase, 60 hertz.

CONTROL WIRING

The partition operator has constant pressure wiring in both the open and close directions. In addition the unit is supplied with 2 key stations that must be wired in series. The key stations must be operated simultaneously in order to initiate the partition movement. This is a safety issue and must not be tampered with.

ANY CHANGE MADE TO THIS DUAL KEY STATION WIRING WILL INVALIDATE THE CSA/NRTL CERTIFI-CATION.

OPERATOR PREPARATIONOPERATOR PREPARATION

Remove the operator from its carton, check for any damage during shipment. Any claims for damage, shortage, defective material etc. must be reported within 15 days of receipt of goods. Refer to the

warranty policies in this manual for return policies.

The following parts are included in the carton:1) Operator Powerhead2) Limit Switch3) Misc. Hardware4) Caution Label

OPTIONAL EQUIPMENT

1) Pocket door switch: These interlock switches will make the partition opener inoperable if the pocket doors are not fully open. These switches are recommended if your partition contains pocket doors.

2) Hufgard safety system: See page 4

IT IS HIGHLY RECOMMENDED THAT A SAFETY SYSTEM BE INSTALLED ON ALL MOTORIZED PARTI-TIONS!!

CONSULT HUFCOR FOR INFORMATION REGARDING THIS SAFETY SYSTEM.

4

HUFGARD SAFETY SYSTEMThis is a safety system that consists of a lead edge sen-sor and mat sensors; the edge sensor will detectobstructions at the lead end of the partition and the matswill detect an object standing on them. The mats arelocated in the pocket where the partition will fold into.Both the lead edge sensor and mats will disable the par-tition opener from operation if they detect an obstruction.Lead edge sensor only works when exten-

ENTRAPMENT PROTECTION ACCESSORIES (OPTIONAL)

IT IS STRONGLY RECOMMENDED THAT ASAFETY SYSTEM BE INSTALLED ON ALLMOTORIZED PARTITIONS.

Before making any power or control wiring connections be sure to follow all warnings described below. Failureto do so may result in severe injury to persons and/or damage to operator. Remove the cover from the electri-cal enclosure. Refer to the diagram on page 5 of the manual for all connections described below. If this diagramis missing, call the number on page 10 of this manual. DO NOT INSTALL ANY WIRING OR ATTEMPT TO RUNTHIS OPERATOR WITHOUT CONSULTING THE WIRING DIAGRAM.

POWER & CONTROL WIRING CONNECTIONS

WARNING

CAUTION

WARNING

WARNING

DISCONNECT POWER AT THE FUSE BOX BEFOREPROCEEDING.OPERATOR MUST BE PROPERLY GROUNDED ANDPERMANENTLY WIRED IN ACCORDANCE WITHLOCAL ELECTRICAL CODES. NOTE: THE OPERA-TOR SHOULD BE ON A SEPARATE FUSED LINE OFADEQUATE CAPACITY.ALL ELECTRICAL CONNECTIONS MUST BE MADEBY A QUALIFIED INDIVIDUAL.

WARNING

CAUTION

WARNING

WARNING

TO AVOID DAMAGE TO PARTITIONS AND OPERA-TOR, MAKE ALL PARTITION LOCKS INOPERATIVE.SECURE LOCK(S) IN "OPEN" POSITION.

1. Be sure that the power supply is of the correctvoltage, phase, frequency, and amperage to supply theoperator. DO NOT TURN POWER ON UNTIL YOU HAVE FIN-ISHED MAKING ALL POWER AND CONTROL WIRINGCONNECTIONS AND HAVE COMPLETED THE LIMITSWITCH ADJUSTMENT PROCEDURE.IMPORTANT: THIS UNIT MUST BE PROPERLYGROUNDED. A GROUND SCREW IS SUPPLIED INTHE ELECTRICAL BOX FOR CONNECTION OF THEPOWER SUPPLY GROUND WIRE. FAILURE TO PROP-ERLY GROUND THIS UNIT COULD RESULT IN ELEC-TRIC SHOCK AND SERIOUS INJURY.

POWER WIRING

WARNING

CAUTION

WARNING

WARNING

INSTALL ONE WALL SWITCH ON EACH SIDE OFLEAD END OF PARTITION FOR FULL VIEW OF EACHSIDE OF THE PARTITION DURING OPERATION. ASAFETY DEVICE MUST BE INSTALLED ON THE PAR-TITIONS. FAILURE TO INSTALL A SAFETY DEVICEUNDER THESE CIRCUMSTANCES MAY RESULT INSERIOUS INJURY OR DEATH TO PERSONSTRAPPED IN THE PARTITIONS.

Additional Access Control EquipmentLocate any additional access control equipment as desired(but so that the partitions will be in clear sight of the personoperating the equipment. DO NOT USE THE CONTROL CIR-CUITTRANSFORMER (24VAC) IN THE OPERATOR TO POWERANYACCESS CONTROL EQUIPMENT.

CONTROL WIRING

WARNING

CAUTION

WARNING

WARNING

DISCONNECT POWER AT THE FUSE BOX BEFOREPROCEEDING.OPERATOR MUST BE PROPERLY GROUNDED ANDPERMANENTLY WIRED IN ACCORDANCE WITHLOCAL ELECTRICAL CODES. NOTE: THE OPERA-TOR SHOULD BE ON A SEPARATE FUSED LINE OFADEQUATE CAPACITY.ALL ELECTRICAL CONNECTIONS MUST BE MADEBY A QUALIFIED INDIVIDUAL.

ding the partition. Mats only work when stacking the par-tition.

5

SCHEMATIC

L2

R6BK BK

BK BKOL

IRCBK BK115V DPDT

W

4

3

3

4W

W

W

W 5

2

6

1

2

5

1

6W W

CMS

CME

CME

CMS

CMS

CME

1

4

MOTOR WIRE

BL

GY

MOTOR WIREPWIRE NUT

WIRE NUTY

L1 BK BKOL

IRABK BK

W

4

3

3

4W

W

W

W 5

2

6

1

2

5

1

6W W

AMS

AME

AME

AMS

AMS

AME

1

2

G

A

R

BL

Y

BKP

WIRE NUTY G

GROUND SCREW

(START WINDING)

ARM MOTOR (1/4 HP) 115 VOLT 1 PHASE

GY

WIRE NUT

W

BK

115V PRI.

T1

24V SEC.

100VA

BR7

5 PP 6Y

R6

43

(OPTIONAL)EMERGENCY STOP

AMEIRA

YA1A2YOR11

AMEORY

CMEIRC

A1A2BRBL12

CMEBLBR

CMSIRC

A1A2RP13

CMSPR

AMSIRA

A1A2PGY9

AMSGYP

Y

Y

Y

N.C.C.

L/S #2GY10 GY

2AUX.L/S #1

N.C.

C.

N.O.R

W

BR

N.C.C.

L/S #4BL8 BL

1AUX.L/S #3

N.C.

C.

N.O.Y

P

OR

ON

SYMBOLS:AME = ARM EXTENDAMS = ARM STACKCME = CHAIN EXTENDCMS = CHAIN STACKL/S#1 = CHAIN MTR. EXTEND LIMITL/S#2 = ARM MTR. EXTEND LIMITL/S#3 = ARM MTR. STACK LIMITL/S#4 = CHAIN MTR. STACK LIMIT

115

VOLT

1 P

HASE

INC

OM

ING

FEE

D

115V DPDT

(10 AMP)

COIL

COIL

115V DPDTCOIL

(6 AMP)

13 14

13 14

13 14

13 14

INTERNAL START SWITCH

INTERNAL BLACK WIRE

SWITCH

EXTEND STACK

CONTROL POWER

OFFON

OFF

POCKET SWITCHES (OPTIONAL)

RELAYS IRA AND IRC ARE WIRED NORMALLY

RUNNING. THE POWER IS ON AND THE MOTOR IS NOT OPEN AND ARE HELD CLOSED WHENEVER

W

W

W

SEE 1/2HP MOTOR CONNECTIONS(DETERMINE MOTOR TYPE, EMMERSON OR GE)

CHAIN MOTOR (1/2 HP) 115 VOLT 1 PHASE

1. TO REVERSE MOTOR DIRECTION, REVERSE RED AND BLACK WIRES ON EACH MOTOR.

X2XF

FUSE4A

BR BR

1

4

G

5

R

GY

P

BL

Y

Y

BL

G

GROUND SCREW

(RUN WINDING)

CHAIN MOTOR (1/2 HP) 115 VOLT 1 PHASE (REVERSE RED AND BLACKLEADS FOR MOTOR ROTATION)

INTERNAL START SWITCH

BK

(START WINDING)INTERNAL BLACK WIRE

INTERNAL YELLOW WIRE

WIRE NUT

WIRE NUT

1

4

G

5

R

GY

P

Y

BL

Y

Y

G

GROUND SCREW

(RUN WINDING)

CHAIN MOTOR (1/2 HP) 115 VOLT 1 PHASE (REVERSE RED AND BLACKLEADS FOR MOTOR ROTATION)

INTERNAL START SWITCH

BK

(START WINDING)INTERNAL BLACK WIRE

INTERNAL BLUE WIRE

WIRE NUT

WIRE NUT

EMERSON 1/2HP MOTOR GE 1/2HP MOTOR

1905

1/2HP MOTOR CONNECTIONS

6

40

50

52

4542

45

47

8

64

6540

6869 70

71

44

44

74

6564

63

38

456

46

42 23

23 40 4140

TYPE

11

ON

LY

TYPE

42

ON

LYBO

TH U

NIT

S

7273

TYPE

11

ON

LYTY

PE 4

2 O

NLY

54

4831 60

23

4655

41

9

56

812

5445

6232 47

22

38 21

30

3921 2219

17

1

10

354

47

46

5666

46

3657

33

20

7

16676

15

13

1026

51

6314

50

28

45

253

49

5

43329

18

4434

59

5026

24

42

37

25

61

58

5311

27

ILLUSTRATED PARTS - TYPE 11 & TYPE 42

SEE

PAG

E 8

7

REPAIR PARTS – TYPE 11 & TYPE 42 OPERATORS

1 34-652 PART RELEASE 12 16-973 ADJUST BLOCK 13 18-179 SPACER 14 18-197 CONTROL ARM STOP 25 16-535 CAP CARRIER BOLT 16 17-949 SLEEVE SPACER 17 18-201 TRIP FINGER 18 17-055 NUT PLATE 39 16-802 IDLER BRACKET 110 16-967 MOUNTS, LIMIT SWITCH 411 34-850 SPRING, TENSION 112 16-803 IDLER BRACKET 213 18-203 NUT PLATE 214 16-964 PLATE #4 LIMIT SW 115 18-202 SPACER BAR 216 18-206 CARRIER BOLT SPACER 117 16-741 GUIDE PLATE 118 17-119 CLAMP PLATE 119 18-009 DRIVE SHAFT 120 34-189 CARRIER BOLT 121 60-002 BEARING 222 34-842 SPROCKET #40 19 TEETH 223 34-849 SPROCKET #40 18 TEETH 324 55-247 MOTOR, 1/4 HP 125 55-245 MOTOR, 1/2 HP 126 55-356 LIMIT SWITCH 327 52-270 COTTERPIN, 5/32” 228 55-359 LIMIT SWITCH (#4) 129 64-020 SPROCKET WELDMOUNT 130 64-033 BEARING TUBE 131 64-730 SWING ARM WELDMENT 132 65-834 BASE CHANNEL WELDMOUNT 133 65-335 SPROCKET STUB WELDMOUNT 134 65-351 CHAIN MOUNTS 235 65-887 STACK TRACK WELDMOUNT 136 64-003 CONTROL ARM WELDMOUNT 137 31-910 TORQUE LIMITER 238 65-523 TIE PLATE 439 52-930 KEY, WOODRUFF 240 52-675 SHIM 5/8" (.062 THICK) 241 52-700 WASHER, SHIM (.032 THICK) 542 52-198 NUT 3/8-16 FLANGE (G2) 1043 51-845 SOCKET SCREW, 1" LONG 144 51-834 HEX BOLT, 3/8-16 X 3/4" 945 51-840 HEX BOLT, 1" LONG 946 51-844 HEX BOLT, 3/8-16 X 1-1/4" 1047 51-857 HEX BOLT, 3/8 X 1-3/4" 1248 51-853 HEX BOLT, 2" LONG 149 51-864 HEX BOLT, 2-1/2" LONG 150 51-740 SOCKET SCREW, #10-24 X 1-1/2" 551 50-029 SOCKET SCREW, #10-24 X 3" 252 51-909 SOCKET SCREW, #1-1/4" LONG 153 52-195 HEX NUT, 3/8-16 254 52-655 FLAT WASHER, 3/8" 1055 52-675 WASHER, 5/8" 356 52-750 LOCK WASHER, 3/8" 1057 53-265 ROLL PIN 158 60-202 CHAIN, #40 X 35 LINKS 159 60-202 CHAIN, #40 X 73 LINKS 160 60-202 CHAIN, #40 X 77 LINKS 161 17-264 MOTOR STRAP 162 51-909 SOCKET SCREW, 5/8-18 x 1-1/2 263 51-822 HEX BOLT, 5/16-18 x 7/8” 464 52-187 FLANGE NUT, 5/16-18 465 34-825 FLATWASHER, 5/16” ID 466 51-730 SOCKET SCREW, 10-24 x 3/8” 267 52-785 WASHER, .062 x 3/4” ID 368 64-326 UPPER CARRIER ASSEMBLY 169 64-259 UPPER CARRIER ASSEMBLY 170 64-308 LOWER CARRIER ASSEMBLY 171 53-270 ROLL PIN, 7/32” X 1-1/4” LONG 172 34-963 CONDUIT STRAP 173 51-635 SCREW 174 18-204 SPACER 1

ITEM PART # DESCRIPTION QTY.

8

15

9

1

13

8

15

3

12

2

10

11

7

14

5

4

6

ILLUSTRATED PARTS - ELECTRICAL BOX

9

REPAIR PARTS – ELECTRICAL BOX

Below are replacement parts available for your operator. Please consult a parts and service representative regarding availabilityof individual components specified below.

ITEM PART # DESCRIPTION QTY

123456789

101112131415

CONTACTOR TRANSFORMERRELAY 115VOVERLOAD, 6 AMPOVERLOAD,10 AMPCONNECTOR, DOUBLECONNECTOR, STRAIGHTFUSE, 4 AMPTERMINAL BLOCK, 3 POLETERMINAL BLOCK, 14 POLEENCLOSURE, ASSY HUFCORPAN HEAD SCREW, 3/8" LONGPAN HEAD SCREW, 1/2" LONGPAN HEAD SCREW, 3/8" LONGPAN HEAD SCREW, 5/8" LONG

213112211116844

03-8024-K21-3240-124-115-125-200625-201028-1074728-1202935-20442-10342-11444-2120282-PX06-06T82-PX06-08T82-PX08-06T82-PX08-10T

10

OPERATOR MAINTENANCE

-AT LEAST ANNUALLY-

1. Clean and lightly lubricate all track running surfaces.

2. Check trolleys for any signs of abnormal wear or breakage. Replace as needed.

3. Check out of plumb panels (indicating loose trolley bolts). Correct by adjusting to plumb and tightening trolley nuts.

4. Check any exposed bolts in panel vertical edges- tighten if required.

5. Check track misalignment at all joints- correct any misalignment.

6. Check and make sure all top and bottom seals are functioning properly.

7. Operate pass door and adjust as needed.

8. Check for torn vinyl or fabric, repair or replace.

ADDITIONAL STEPS FOR ELECTRICAL OPERATORS

1. Check chain hooked to partition and chains on motor unit for tightness- adjust as needed.

2. HUFGARD- Check lead edge and mats for proper operation. (This should be done no less than monthly.) Contact Factory/Distributor immediately if these checks fail to stop partition.

3. Check partitions stack and extend mode- adjust as necessary to fit the opening.

Hufcor recommends that a certified Hufcor distributor perform annual preventive maintenance to pre-serve the life of your product.

WARRANTY POLICY

This is to certify that the HUFCOR Operable Partitions furnished on the above mentioned project are herewithguaranteed against defects in materials and workmanship for a period of two (2) years from the date of shipment.

Any malfunction of the product during the warranty period is to be reported by the owner/user to the local HUF-COR distributor within five (5) working days.

Malicious damage and damage resulting from delays in reporting malfunctions are excluded from this warranty.This warranty is void unless the system is serviced annually by a certified HUFCOR distributor or HUFCOR author-ized service representative.

HUFCOR, Inc.

HUFCOR, Inc.P.O. Box 591, 2101 Kennedy Rd., Jamesville, WI 53547

800-356-6968 or 608-756-1241; Fax- 608-758-8297Direct phone- 608-758-8314; www.hufcor.com

Email: aduesterbeck@hufcor.com

11

NOTES

c 2000, The Chamberlain Group, Inc.All rights Reserved01-16583E

KEYSWITCHES POCKET SWITCHES EMERGENCY STOP

1 2 3

Stack

Extend

4 5

ATTENTION ELECTRICIAN:USE 16 GAUGE OR HEAVIER WIRE

FOR ALL CONTROL CIRCUIT WIRING.

LISTED DOOR OPERATOR

41B641B6

3 4

ExtendStackSwitch Switch

PowerControl

BE SURE TO REMOVE JUMPERBETWEEN 3 AND 4 BEFORE WIRINGSTOP SWITCH.

BE SURE TO REMOVE JUMPERBETWEEN 4 AND 5 BEFORE WIRINGPOCKET SWITCHES.

CERTIFIED�DOOR�

OPERATOR

LR78500

C US