7
Like a flash of light in the cosmic darkness, this planet's fossil fuels will have disappeared—gone forever—within a few hundred revolutions around the sun : a mere fleeting event in its history. Laid down as much as 250 million years ago, the discovery, exploitation, and exhaustion of this relic of primeval jungle swamps occupies a time span so minute that a graph of its use looks like a spike on a time axis extending to infinity in either direction. Fossil fuel will have gone in a puff of smoke, leaving a cloud of smog to settle. So what ? It will be too bad, really, if we find later that we could have done better things with fossilized vegetation. At the moment our machines must be kept moving, our boilers fired, our homes heated and lit. Energy is what modern civilization craves, and oil, coal, and natural gas are its current sources. The awareness of the crunch that is coming when fossil fuels run out is steadily filtering through to our collective consciousness. That thought, at one time dismissed to the farther reaches of the mind, is now coming tangibly close. President Carter has trieeered the brain cells of many into 'future shock' with his projection of a world energy shortage. The first rescue move is directed towards liquid fossil fuel—oil. For a number of reasons, mostly involving convenience, liquid fuels are preferred for motor vehicle engines. More than 60% of Australia's oil consumption is used in transport and, as it happens, oil will be the first fossil fuel to run out—an event that could bring much of the transport as we know it to a halt. Already, local oil production has levelled off and will shortly begin to decline, self-sufficiency having reached a maximum of 70%. Within about 10 years we'll be importing more than we produce, We still can't be complacent about our coal resources, using them indiscriminately. and well before the year 2000 (unless large new deposits are quickly discovered) domestic crude will provide only a small fraction of total needs. Meanwhile con- sumption continues to increase, with no sign of a turn-around, widening the gap between needs and resources. The cost of importing all the petroleum for our forecast needs in the year 2000 is impossibly high. In terms of present prices it would be about $10 000 million, and we have no guarantee that supplies would be available even if we could afford it! Sooner or later—depending on how well we eke out available petroleum resources—the world's oil wells will run dry. Natural gas will keep things going for a bit longer. And then, of course, there's coal: oil from coal ; gas from coal; energy of all sorts from coal! Indeed, coal should keep machines humming for at least another hundred years. Coal provides a breathing space. It gives us time to develop renewable or inexhaustible energy supplies—solar and wind energy, biofuels, even nuclear fusion if we learn how to make this viable. However. we still can't be complacent 3 Husbanding our coal resource s

Husbanding our coal resource

  • Upload
    others

  • View
    1

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Husbanding our coal resource

Like a flash of light in the cosmic darkness, this planet's fossil fuels will have disappeared—gone forever—within a few hundred revolutions around the sun : a mere fleeting event in its history.

L a i d d o w n as m u c h as 250 mil l ion years ago, the discovery, exploitat ion, a n d exhaus t ion of this relic of pr imeval jungle swamps occupies a t ime span so m i n u t e tha t a g r a p h of its use looks like a spike on a t ime axis extending to infinity in e i ther direct ion. Fossil fuel will have gone in a puff of smoke , leaving a c loud of smog to sett le.

So what ? I t will b e too bad , really, if we find later t ha t we could have done be t t e r th ings wi th fossilized vegetat ion. A t t he m o m e n t our machines m u s t b e kept moving , our boilers fired, our homes hea ted a n d lit. Energy is wha t m o d e r n civilization craves, and oil, coal, a n d na tu ra l gas are its cu r ren t sources .

T h e awareness of t he c r u n c h tha t is coming w h e n fossil fuels r u n ou t is steadily filtering t h r o u g h to our collective consciousness. T h a t t hough t , at one t ime dismissed to t he farther reaches of t he m i n d , is n o w coming tangibly close. P res iden t Car te r has t r i eee red t h e b ra in

cells of m a n y into ' fu ture shock ' w i th his project ion of a wor ld energy shor tage .

T h e first rescue m o v e is directed towards l iquid fossil fuel—oil. Fo r a n u m b e r of reasons, most ly involving convenience, l iquid fuels are preferred for mo to r vehicle engines . M o r e t h a n 6 0 % of Austral ia 's oil consumpt ion is u sed in t r anspor t and , as it h a p p e n s , oil will b e the first fossil fuel to r u n o u t — a n event t ha t could b r ing m u c h of t he t r anspor t as w e know it to a hal t .

Already, local oil p roduc t ion has levelled off and will short ly begin to decline, self-sufficiency having reached a m a x i m u m of 7 0 % . W i t h i n about 10 years we' l l be impor t ing more t h a n we p roduce ,

We still can't be complacent about our coal resources, using them indiscriminately.

a n d well before t he year 2000 (unless large n e w deposits are quickly discovered) domes t ic c rude will provide only a small fraction of total needs . M e a n w h i l e con­s u m p t i o n cont inues to increase, wi th n o sign of a t u r n - a r o u n d , widening the gap be tween needs a n d resources .

T h e cost of impor t ing all t he pe t ro l eum for our forecast needs in t h e year 2000 is impossibly h igh . I n t e rms of present prices it would be abou t $10 000 mil l ion, a n d we have n o guaran tee tha t supplies would b e available even if we could afford i t !

Sooner or l a t e r—depend ing on h o w well we eke ou t available pe t ro l eum resources—the wor ld ' s oil wells will r u n d ry .

N a t u r a l gas will keep th ings going for a b i t longer. A n d t h e n , of course , there ' s coal : oil f rom coal ; gas from coal ; energy of all sorts f rom coal! I n d e e d , coal should keep machines h u m m i n g for at least ano ther h u n d r e d years .

Coal provides a b rea th ing space. I t gives us t i m e to develop renewable or inexhaust ib le energy suppl ies—solar a n d wind energy, biofuels, even nuclear fusion if we learn how to make this viable. Howeve r . we still can ' t b e complacent

3

Husbanding our coal resource

s

Page 2: Husbanding our coal resource

abou t our coal resources , us ing t h e m indiscr iminately. T h e po in t is t ha t coal i sn ' t s imply coal. I t comes i n m a n y different varieties, each sui ted to different uses . Power stat ions can b u r n just abou t any th ing , b u t i t ' s p la in b a d sense to b u r n p r i m e coking coal in a power s ta t ion boiler. O t h e r special coals are bes t for p rov id ing oil, and others of super ior quali t ies are of special value for expor t a n d the foreign exchange i t b r ings .

I n this article, we out l ine t he s tudies of D r Geoff Tay lo r of t he C S I R O Div is ion of Minera logy , wh ich highl ight t he diversi ty of ou r coal resources a n d gauge h o w these resources m a t c h u p to t h e d e m a n d s likely to be placed u p o n t h e m . His s tudies , unde r t aken wi th his colleague D r M i c h i Shibaoka, indicate w h a t t he m o s t appropr ia te uses of Austral ia 's coal deposi ts appear to be . T h e y show t h a t t h e k ind of coal r equ i red is impor t an t , no t jus t t he a m o u n t . Only by apprec ia t ing such considerat ions can we act as res ­pons ib le s tewards of our vast , b u t finite, coal inher i tance .

I n t h e b e g i n n i n g

W h a t t h e n is coal, if i t 's no t mere ly black (or b rown) lumps of carbonaceous ma t t e r d redged from the g r o u n d ?

Jus t as an essential difference be tween rocks such as sands tone a n d grani te resides in t he minerals they contain , coals differ in t he type of p lan t remains tha t fo rmed t h e m . T h e s e componen t s , called 'macera l s ' , occur in coal in grains a n d layers of varied size a n d shape .

T h e mos t str iking way of mak ing the macerals appa ren t is to cu t a t h i n slice of coal a n d to examine it u n d e r t he microscope. F r o m a seemingly amor ­phous black l u m p , s t ruc tures of amazing pa t t e rn and detail t h e n spr ing in to view, pa in ted in r ich w a r m colours ranging from br igh t yellows to deep reds and b rowns . T h e t rue mean ing of coal be ing a fossil fuel t h e n leaps in to t h e cent re f ront stage of our m i n d s : coal is indeed a mass of fossils, t he remains of ancient p lan t life p reserved in microscopic detail . H e r e cell walls become visible, the re pol len grains . Somet imes larger s t ruc ­tures such as fern leaves or a t ree t r u n k can b e seen.

J u s t as fresh vegetat ion varies in the way it behaves w h e n b u r n t , depend ing on whe the r it is leaves, t runk , or root , so too coal varies according to t he sort of fossil vegetat ion i t contains. T h r e e major g roups of coal macerals (or p lan t remains) can b e easily dis t inguished. T h e y are vi t r in i te , exinite, and iner t ini te .

D o w e n e e d l i q u i d f u e l s f o r o u r c a r s ? T h i s o n e r u n s o n m e t h a n e g a s .

T h e a b a n d o n e d u r a n i u m - m i n e a t M a r y K a t h l e e n , Q l d . U n l e s s b r e e d e r r e a c t o r s a r e p e r f e c t e d , A u s t r a l i a h a s m u c h m o r e e n e r g y t i e d u p i n c o a l t h a n i n u r a n i u m .

C o a l d i s a p p e a r s i n t o t h e P o r t A u g u s t a p o w e r s t a t i o n . C o u l d w e d o b e t t e r t h i n g s w i t h i t ?

Vitr ini te is most ly der ived from w o o d tissues of t rees and s h r u b s — t h e stems b ranches , a n d roots . I t s n a m e alludes to t h e observat ion tha t v i t r in i te-r ich coal i often b r igh t wi th a vi t reous lustre . U n d e the microscope the botanical s t ructure inc luding sometimes individual cell walls becomes evident .

Vitr ini te can only have formed if the original p lan t debris was pro tec ted from biological decay t h r o u g h some agency such as a fungus. Fol lowing deposit ion t h e p lan t tissues have changed chemical ly a n d been compressed to such a degree t h a t a former t ree t r u n k has become a layer several cent imetres thick and a former twig become a pape r - t h in film.

Macera ls of t he exinite g roup also have special proper t ies tha t cause coals to differ accord ing to h o w m u c h of then they contain. Exini te is der ived from the waxy par t s of p lants—cut ic le , spores , an< pol len gra ins . As readers t ra ined in biology would know, t he outer tough leathery coat of a pol len grain is called t h e 'exine ' . Des igned to p ro tec t t h e pollen from damage and decay, t h e exine layer is preserved, often wi th remarkab le pe r -fection of detail , even mill ions of years after i t formed in to coal a n d was compressed .

T h e characteris t ic o rnamenta t ion or scu lp tu red surface Of pol len—designed to enhance t h e likelihood of t r anspor t by wind or insect—is often so well preserved in coal tha t fossilized exines can b e used to de te rmine t he geological age of the s t r a t u m in which they occur . U n d e r the microscope , exines show u p as b r igh t yellow b y t r ansmi t t ed light. P lan t cuticle — t h e waxy shiny layer on leaf s u r f a c e s -behaves similarly w h e n fossilized, and coal m i n e d today still shows the projec­t ions t h a t keyed in to the fleshy cellular s t ruc tures of t he leaf.

A few Austra l ian coals have an exinite con ten t of 1 0 % or m o r e and these are ideal for gas-making, since exinite car yield a relatively h igh p ropor t ion o: volati les, especially in low-ranking coals (discussed below). W h e n heated , exinite becomes very plastic (even fluid) and decomposes to gas, leaving comparatively litt le res idue. T h e gas t ends to b e r ich in h y d r o g e n a n d so has qui te h igh calorific value. W i t h some coals, especially those low in vi t r in i te , t he plast ici ty of t h e exinite p romotes t he format ion of coke f rom coal

T h e remain ing major const i tuents of coal are macerals of t he ' iner t in i te ' g roup r e m n a n t s of p lan t t issue t h a t were degraded chemically — such as by fungus—at t h e t ime the p lan t mater ia l

4

Page 3: Husbanding our coal resource

T h e m o n u m e n t t o o u r o i l d e p e n d e n c e — t h e r e f i n e r y .

en te red t h e coal s w a m p . Iner t in i te appears as microscopic fragments a n d larger charcoal-l ike layers, wh ich are essentially iner t du r ing coke formation. However , it b u r n s well and has a reasonably h igh calorific value.

R a n k a n d t y p e

Accompany ing the chemical a n d physical change , t h e macerals have unde rgone geological m a t u r i n g , in wh ich pea t first changes in to b r o w n coal, wh ich in t u r n m a y become b i tuminous coal and t h e n anthrac i te .

T h e dis tance t he coal has travelled along this p a t h is referred to as t he ' r ank ' of t he coal, a n d is usually descr ibed b y specifying the percentage of carbon in t he vi t r ini te macerals .

T h e ' t ype ' of coal is de t e rmined b y the na tu re and p ropor t ion of macerals present . A useful simplification is to specify t ype by measur ing t h e a m o u n t of vi t r ini te in t he coal fas a percentage of the volume) .

T o g e t h e r , t he type a n d rank of a coal give a fairly good indicat ion of its p r o ­per t ies . F o r example , since vi t r ini te in coal of b i tuminous rank becomes plastic w h e n hea ted , t he type ( amoun t of v i t r i ­nite) a n d rank (matur i ty of t he par t icular b i t uminous coal) will give a good ind i ­cat ion of h o w well a coal will form coke sui table for metal lurgical use . O t h e r proper t ies , such as yield of volatiles w h e n hea ted ( impor tan t for gas-making) or yield of tar (for some oil-from-coal processes) can b e descr ibed and , wi th in l imits , p red ic ted once type and rank are known.

W h a t h a v e w e g o t ?

Given this idea of some of t he ways in wh ich coals differ, let 's take a look at h o w Aust ra l ian coals fit in to t he pa t t e rn .

T h e m a p shows the location of coal­fields in this coun t ry a n d their p roved reserves. A l though Austral ia is reckoned to have only about 2 % of t he wor ld ' s coal resources , on a popula t ion basis we are

A b l a s t f u r n a c e a t W h y a l l a , S .A . C o k e d e r i v e d f r o m s p e c i a l c o a l s i s n e c e s s a r y f o r i t s o p e r a t i o n .

5

M a k i n g c o k e a t W h y a l l a .

Page 4: Husbanding our coal resource

r ichly endowed . O u r well-establ ished reserves are calculated at 480 X 1 0 1 8 J . T h a t ' s a lot of energy : even in t h e year 2000 (when the D e p a r t m e n t of Minera l s and Energy est imates we will b e us ing 4 X 1 0 1 8 J a year, or four t imes our cu r r en t usage) only 2 % of our available black coal a n d 1 6 % of available b r o w n coal will have been exhaus ted . Of course , this ignores t he possibil i ty of us ing coal for oil p roduc t ion .

T h e char t shows wha t massive reserves of coal we have in compar i son wi th those of o the r fuels, inc luding the u r a n i u m used in n o n - b r e e d e r reactors .

However , t he reserves are only est i ­ma ted . T h e figures d e p e n d very m u c h on t h e progress of explorat ion, so we can p robab ly expect large increases in p roved reserves in a n u m b e r of bas ins , such as Oaklands a n d in t he Sydney Basin, par t icular ly a r o u n d Singleton.

T h e thickness of coal deposi ts na tura l ly affects t he reserve est imates also. A r o u n d Singleton, coal seams m a y aggregate 38 m in thickness ; in o ther areas of t he Sydney Basin t he total thickness of coal is less than 4 m. Coal from th in seams is difficult to recover economical ly, a n d env i ronmenta l p rob lems associated wi th m i n i n g increase rapidly , since these p r o b ­lems a n d t h e m i n i n g area increase at similar ra tes .

T h e available tonnage of recoverable coal can also fall w h e n min ing competes wi th other uses of land, such as u r b a n deve lopment . T h a t ' s no t an over- r id ing factor, since t he t o w n can be shifted—as Yal lourn will b e — b u t t he cost is great . A l though coal occurs benea th Sydney , we are no t likely to see it m o v e d !

Such schemes as remote minings perhaps by hydraulic methods, need to be studied.

Some seams contain coal of inferior qual i ty , possessing too m u c h minera l ma t t e r ei ther as di r t bands or in finely divided form. T h i s m a y make the coal uneconomic to mine and use , or may rule out its in tended use al together . S o m e Austral ian coals contain p h o s p h o r u s , which makes t he coke m a d e from t h e m unsui table for blast furnaces because t h e i ron reacts wi th t he phosphorus .

G e t t i n g d o w n t o i t

Some deposits lie at so great a d e p t h t h a t they m u s t b e ru led out in calculating recoverable reserves. F o r example , a massive b i tuminous coal deposi t of 3 . 6 mill ion mill ion tonnes occurs in t he Cooper Basin, b u t at dep ths far too great to mine at p resen t—1000 m a n d deeper . However , its very magn i tude and qual i ty should s t imulate effort towards new ways of recovering it.

Such schemes as r emote min ing , pe rhaps by hydraul ic m e t h o d s , need to be s tudied. I n t h e hydraul ic scheme , a p ipe is dr iven down to t he coal a n d water ejected from it at h igh pressure breaks u p the coal, wh ich is b r o u g h t to t h e surface t h r o u g h another p ipe . Ano the r idea tha t has long been discussed is u n d e r g r o u n d gasification; par t ia l combus t ion of coal at d e p t h creates t empera tu res tha t d e ­compose t he coal to form gas, wh ich is p iped to t he surface. T h e Americans are p lanning to apply the i r P loughshare program—involv ing the peaceful use of a tomic explosions—to achieve a similar resul t . A n u n d e r g r o u n d nuclear explosion

in a coal seam would vaporize t he coal a n d leave a huge cavity filled wi th gas t h a t could be later p iped to t h e surface.

However , our immedia te concern shou ld be to improve me thods of extract­ing coal at depths less t h a n 500 m. M a n y older u n d e r g r o u n d mines are now reaching near this d e p t h and striking p rob lems . T h e s e mines usually began operat ion at t he r i m of a basin whe re t he coal seam angles u p towards t he surface, mak ing coal recovery easy. T h o s e near Newcas t le , at t he edge of t he Sydney Basin, are an example . However , having exhausted all the coal nea r t he surface, t h e mines m u s t follow t h e angle of t he coal seam d o w n to greater dep ths in t he di rect ion of t he bas in cent re .

At these greater dep th s , keeping the roof of the mine from falling becomes more difficult. Such roof p rob lems can resul t from certain geological s t ruc tures tha t weaken the strata above the coal seams. Prob lems of ' bad r o o f have m e a n t tha t typical min ing rates of 10 m per shift s l ump to only a m e t r e or so at dep ths of 400 m. I f t he roof becomes especially difficult to suppo r t in one par t icular area, min ing from the re m a y have to b e abandoned . As a resul t , all t he coal in t he seam d ipp ing d o w n beyond tha t area becomes inaccessible and lost to recovery or, in min ing jargon, 's teri l ized' .

T h e quant i ty of sterilized coal has t e n d e d to increase wi th increased m e c h a ­nizat ion, a n d so in t h e H u n t e r Valley, for example , some mines have been a b a n ­doned wi th mos t of the coal still in t he g round .

A n y loss of large resources of h igh -quali ty coal is a nat ional loss, no t just a company mat te r , s ince it makes nonsense of our reserve figures.

T w o csiRO Divisions have been look­ing a t this p rob lem. T h e Divis ion of

Y a l l o u r n t o w n s h i p ; i t w i l l b e s h i f t e d t o g e t at t h e c o a l u n d e r n e a t h .

6

Page 5: Husbanding our coal resource

Mine ra l Physics has been a t t empt ing to correlate t h e appearance of surface pa t t e rns revealed in satellite photos wi th geological faults and m i n i n g difficulties encoun te red u n d e r g r o u n d . T h e y h o p e tha t cer ta in surface features m a y allow geologists to make a good predic t ion of be low-ground stabili ty. T h e Divis ion of Appl ied Geomechanics is s tudy ing the bes t way of tackling b a d roof p rob lems once they are encounte red .

All in all, t hen , our s ta ted reserves should b e t rea ted wi th caut ion. M o r e ­over, once we take a figure, it is impor t an t to look-at h o w this total a m o u n t is d iv ided be tween t h e different sorts of coals. T h e bes t way of doing this is to categorize our coal resources according to rank a n d type . I f we d r aw a g r a p h tha t shows rank in

one direct ion and type in t he other , we e n d u p wi th someth ing like t h e d iagram on this page , wi th t he a m o u n t of coal of each sort be ing shown b y the he ight of t he peak. Deposi t s of less t h a n 300 mil l ion tonnes have been omi t ted .

M a k i n g t h e m o s t o f i t

N o w tha t we can see wha t we 've got , wha t can we do wi th these coals ? D u r i n g t h e rest of this cen tu ry our coal will p robab ly have th ree ma in uses : for coke-making , for electricity generat ion, and for convers ion to l iquid a n d gaseous fuels.

Each of these processes requires pa r ­t icular , and often different, sorts of coal.

Firs t ly , to make coke, t he coal m u s t b e of a certain rank a n d m u s t also have a fairly h igh content of vi tr ini te ( the maceral

tha t becomes plastic on heat ing) . T h i s narrows the available Austra l ian coals to those located in t he s t r iped area on our r a n k - t y p e diagram. I n addi t ion , t hey m u s t b e low in phosphorus and su lphur , and have as little minera l ma t t e r as possible.

T h e Austra l ian steel indus t ry will have a steadily increasing d e m a n d for coking coal, a l though there ' s p robab ly enough a r o u n d to mee t our own requ i rements . Bu t J apan a n d other countr ies are likely to wan t more too , a n d we m a y r u n in to local supply prob lems long before any nat ional shortage. Fo r example , reserves of t he vi t r ini te-r ich Wongawil l i seam in t he Sydney Basin are insufficient for future demands . Alternat ives m a y be to resor t to t he coal f rom t h e Bowen Basin in Queens land or to separate ou t t h e vi t r ini te fraction from coal used for power generat ion. (Vitr ini te is m o r e br i t t le t h a n the o ther coal macerals , so t h e finer f ragments of c rushed coal are r icher in it.)

Turning to coal for electricity generation, we can be thankful that just about any sort of coal will do.

A n o t h e r al ternat ive is t o make formed coke, a coke subs t i tu te m a d e f rom low-vitr ini te coal. However , ne i ther this a l ternat ive 'nor the use of char , gas , or t he direct reduc t ion of i ron ore appears likely to displace conventional coke before t h e e n d of this century .

T u r n i n g to coal for electricity gen ­era t ion, we can b e thankful t ha t jus t abou t any sort of coal will d o , since power stations are easily t he biggest coal con­sumers at present . T h e p r i m e r equ i r e ­m e n t is for an assured supply to last t h e life of t he stat ion. Preferably it shou ldn ' t leave too m u c h ash, a n d the fly-ash should b e efficiently cap tu red b y electrostatic prec ip i ta tors . Such coals m a y b e located a t any pos i t ion on our t y p e - r a n k diagram, b u t clearly w e shou ldn ' t b u r n t he type of coal in power stations tha t is needed for o ther purposes . T h i s means that we should no t use the mater ial represen ted b y the s t r iped area on our d iagram.

I n pract ice , however , some coking coal m a y have to b e b u r n t in t h e Sydney Bas in : the N e w c a s t l e - S y d n e y - W o l l o n -gong conurba t ion here requi res so m u c h electricity, yet non-cok ing coal forms less t h a n half of t he resource (a l though fu ture explorat ion could change the p r o -

7

Page 6: Husbanding our coal resource

M e c h a n i z a t i o n h a s t e n d e d t o i n c r e a s e t h e a m o u n t o f c o a l t h a t h a s b e c o m e ' s t e r i l i z e d ' — i n a c c e s s i b l e t o f u r t h e r m i n i n g .

por t ion) . T h e answer m a y b e deeper , h igher- recovery open-cu t mines or p e r ­h a p s , again, we shou ld separate t h e vi t r ini te and b u r n t he remainder .

A n o t h e r suggest ion is to use t h e washery rejects p r o d u c e d f rom t h e wash­ing of coking coal as fuel for electricity generat ion. T h e C S I R O Divis ion of P r o ­cess Techno logy is invest igat ing this possibili ty. A pilot-scale f luidized-bed combus to r designed b y the Divis ion is present ly demons t ra t ing tha t t h e rejects of low-calorific value can b e b u r n t effi­ciently and tha t t he res idue is a p romis ing road- a n d br ick-making mater ia l .

A l though it would b e qui te uneconomic to t r anspor t sui table coal f rom dis tant fields to supply t he power s ta t ion boilers on which mos t Aust ra l ian cities d e p e n d , t r anspor t of coal to J a p a n for its boilers is expected to begin soon. T h i s u n d e r ­taking could expand rapidly , pu t t i ng a s t ra in on our own r equ i r emen t s . E x ­po r t ed s teaming coals are likely to b e low-vitr ini te coals of b i tuminous rank,

N o t e n o u g h i s k n o w n a b o u t t h e s t a b i l i t y o f u n d e r g r o u n d c o a l - m i n e s f o r m i n i n g t o p r o c e e d a t p e a k e f f i c i e n c y . R e s e a r c h o n t h i s p r o b l e m h a s b e g u n .

since these have a h igher calorific value t h a n lower-rank coals.

C o n v e r t i n g i t ?

T h e subject of us ing coal to make oil is s t r ewn wi th doub t s . Never the less , D r Tay lor finds it h a r d to see h o w Austral ia can cont inue to the e n d of the cen tu ry wi thou t a large conversion p r o g r a m , r equ i r ing enormous quanti t ies of coal. Even so , if we were t o t u r n all t he black coal current ly mined in Austral ia in to oil, we would only make enough for one -fifth of our p resen t oil consumpt ion . T h e social, envi ronmenta l , a n d economic impacts of such an under t ak ing are daun t ing .

T h e real p rob lem, t h o u g h , is t ha t we d o n ' t yet know the best way of t u r n i n g coal into oil. On ly one oil-from-coal p lan t is opera t ing in t he wor ld—the S A S O L works in S o u t h Africa. Yet one th ing is clear so far, and tha t is tha t various sorts of coals need different t r ea tmen t s t o opt imize conversion efficiency. A lot of

research is going on to find ou t m o r e ab o u t t he conversion process .

I t is especially impor t an t t h a t Austral ia under take research to ascertain h o w ou r o w n coal resources are bes t conver ted.

Broadly , t he re are t h r ee m a i n conver­sion processes : gasification a n d synthesis , in which coal is gasified by react ion wi th s t eam and oxygen and t h e n synthesized to l iquids ; pyrolysis , i n wh ich coal is hea ted in t he absence of gases to p r o d u c e tar a n d a res idual c h a r ; a n d hydrogen-at ion, in wh ich c rushed coal is mixed wi th solvent (and somet imes a catalyst) a n d hea ted to make a c rude oil and solid res idue. T h e s e processes are descr ibed in m o r e detail in Ecos 5.

Indica t ions to da te , however , are tha t only a few Austra l ian coals are ideally su i ted to convers ion to l iquid fuel. T w o s t and p u t : t he Gre ta coals in t he H u n t e r Valley of N e w Sou th Wales a n d coals like those at M i l l m e r r a n in sou the rn Q u e e n s ­land. Both have a h igh con ten t of exini te ( the waxy por t ion) and a low con ten t of t he ' iner t ' c o m p o n e n t of inert ini te . T h e y are of b i t uminous rank , have a compara ­tively h igh con ten t of h y d r o g e n , and give a h igh yield of volatiles.

Any oil-from-coal plant should be set up close to a power station that can use the residue.

Unfor tuna te ly , t h e recoverable r e ­serves of t h e G r e t a coal are p robab ly no t large e n o u g h for t h e very large-scale opera t ions convers ion typical ly requi res .

O the r coals, generally poorer in exinite, can b e used , albeit somewhat less easily. T h e y occupy t h e shaded area of our t y p e - r a n k diagram. Some of these coals show two desirable characterist ics.

Fi rs t ly , they have a low conten t of iner t in i te , wh ich is, in general , less reac­t ive t h a n the o ther macera ls , and a h igh con ten t of vi t r in i te , wh ich is reactive. Secondly , they have progressed i n rank to t h e stage where the i r mois tu re con ten t is reasonably low ( sub-b i tuminous coals), b u t have no t advanced to t h e stage whe re the i r yield of volatiles is too low (b i tumin­ous coals of relatively low rank) . O n e of ou r few resources of this sort of coal occurs nea r S ing le ton ; this deposi t has very large reserves as yet vir tually u n ­t o u c h e d .

T h e s implest way of get t ing oil f rom coal is b y pyrolysis , s ince this doesn ' t

8

Page 7: Husbanding our coal resource

O p e n - c u t m i n e s a t M o u r a , Q l d ( l e f t ) , a n d

r equ i re any pressure vessels (while o ther m e t h o d s requ i re con ta inment of t he gases involved).

T h e p r o b l e m is tha t it yields relatively litt le l iquid. F lash pyrolysis , whe reby the coal is rapidly hea ted , enhances t he yield considerably. Eve n so, a substant ia l res idue of solid char will r emain . T h i s res idue could b e b u r n t in power s ta t ion bo i l e r s ; al ternatively, it could b e h y d r o -genated or gasified and l iquids synthesized f rom the gases.

T h e s e last two processes are m o r e complex , b u t they do allow convers ion of coal t ha t contains a large p ropor t ion of iner t ini te , or has a low rank. C o n ­sequent ly , t he S A S O L oil-from-coal p lan t in Sou th Africa follows a gasifi­ca t ion-synthes is rou te because it uses a coal h igh in iner t ini te as a raw mater ia l .

Hydrogena t ion proceeds fairly readi ly on the vi t r ini te a n d exinite fractions of low- to modera te - rank coal, b u t to get t he iner t ini te to react will p robab ly r equ i re m o r e ex t reme condit ions a n d the use of a catalyst.

Wha teve r process is used , and at t he m o m e n t we have insufficient informat ion on which to base a choice, it leaves some sort of solid res idue. Apparen t ly , t h e r e ­fore, any oil-from-coal p lan t should be set u p close to a power stat ion tha t can use t he res idue . Separat ion of t h e exinite a n d vi t r ini te macerals f rom the coal will he lp to ease t he restr ict ions on the sorts of coal sui table for a par t icular process a n d increase efficiency. Again , m o r e research is needed here .

W h a t ' s b e s t ?

W h a t does al l this add u p t o ? Perhaps t he clearest conclus ion—apar t from h igh ­l ighting our lack of knowledge of coal proper t ies—is tha t d e m a n d will b e s t rongest for coals near t he t o p central pa r t of our t y p e - r a n k diagram. T h e s e are t he h igh-vi t r in i te coals of b i t uminous

C o l l i e , W . A . ( r i g h t ) .

rank. So it seems sensible to avoid us ing these for electricity generat ion. A t t h e p resen t t ime some of these coals are being so used , notably in t he Sydney Basin.

T h e huge a m o u n t of coal needed for convers ion to l iquid fuels points to t h e conclusion tha t we shou ld min imize ou r consumpt ion of oil. Conservat ion is cheaper t h a n conversion.

W e can conserve fuel in m a n y ways. One way is to no t bo the r abou t conver t ing coal to oil at all. D r Geoff Gar t s ide of t he C S I R O Divis ion of Chemical Techno logy regards l iquid fuel as a convenience we could do wi thout . Accord ing to h i m , there ' s n o reason w h y stat ionary engines need l iquid fuel, and gas converters can be a t tached to vehicles as they were in war ­t ime . W e can t h e n make coal last longer by no t wast ing abou t half its energy in conver t ing it to l iquids . Electr ici ty f rom coal-fired power stations could be used for electric cars and for comfort heat ing.

Ano the r al ternative for saving energy is to gasify coal on t he coal-fields at a r o u n d 8 0 % efficiency and to p ipe it to its po in t of use (pipelines are cheaper

. . . there's no reason why stationary engines need liquid fuel.

t h a n high-vol tage t ransmiss ion lines). Was te heat p r o d u c e d at electr ici ty-gener­at ing sub-stat ions could t h e n be dis tr i ­b u t e d to nea rby homes and factories. Yet ano ther idea is to a d d powdered coal to fuel oil to eke out suppl ies . Charcoal has also been suggested.

All these considerat ions mer i t serious evaluation, b u t w h o finally makes t he decisions about wha t coals should b e used for wha t purpose ?

A n impor t an t init iative in energy p l ann ing tha t has recent ly been taken is t h e es tabl i shment of a Na t iona l Ene rgy Advisory Counci l to advise t he Min i s t e r for Nat iona l Resources on Austral ia ' s energy requ i rements and resources .

At t h e t i m e of wri t ing, C S I R O is abou t to receive t he findings of its own Energy Review Commi t t ee . T h i s body , c o m ­pr is ing exper ts from outs ide C S I R O , was set u p to advise t h e Organizat ion 's Execut ive abou t where research on energy is mos t needed .

I f we don ' t begin to conserve a n d h u s b a n d our fossil-fuel resources , t h e prospects for living in t h e m a n n e r to which we have become accus tomed—in energy terms—looks as black as coal.

M o r e a b o u t t h e t o p i c

T h e rat ional use of Austral ia ' s coal resources . G. H . Tay lo r a n d M . Shibaoka. Proceedings of the Institute of Fuel, Biennial Conference, Sydney, November 1976, 1977.

M a k i n g oil f rom coal. Ecos N o . 5, 1975, 3 -9 .

Coal convers ion research in Aust ra l ia . R. A . D u r i e . Proceedings of the Third International Conference on Coal Re­search, Sydney, October 1976, 1977.

Coal research in Austral ia 1976. Pro­ceedings of the Third International Conference on Coal Research, Sydney, October 1976, 1977'..

Coal Research in CSIRO, N o s . 8, 9, 10, 16, a n d 45 . ( C S I R O Minera l s Resea rch Labora to r i e s : Sydney 1959-71.)

T o t a l gasification of solid fuels to i m ­p r o v e energy ut i l izat ion. K . M c G . Bowling a n d P . L . Wate r s . Proceedings of the Institute of Fuel, Biennial Conference, Sydney, November 1976, 1977, 7 .1-7 .14.

Deminera l i zed b r o w n coal as an al terna­tive to cu r ren t hydroca rbon resources . K . M c G . Bowling and H . Rottendorf . Technical Conference of the Institution of Engineers, Australia, M R B 102, 8 6 - 9 1 .

T h e energy cost of prospect ive fuels. G . Gar t s ide . Search, 1977, 8, 105-10.

T h e t he rma l efficiency of selected coal-convers ion processes. J . H . E d w a r d s . Proceedings of the Institute of Fuel, Biennial Conference, Sydney, November 1976, 1977, 11.1-11.15.

P roduc t ion of gaseous a n d l iquid fuels f rom coal. R. A. D u r i e and I . W . Smi th . Proceedings of the Australian Institute of Mining and Metallurgy Symposium on Australian Black Coal, Wollongong, February 1975, 161-72.

9