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•••••••Hustler Turf Equipment
•••••P.O. Box 7000
•••Hesston, Kansas
•67062-2097
Hustler Mini ZParts Manual
302612 Rev. 3/04
Table of Contents
Chapter 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Chapter 2 ContentsRivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Chapter 3 ContentsHydraulic System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Chapter 4 ContentsBattery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4Steering and Brake Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6Pump Belt and Pulley Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Chapter 5 ContentsKawasaki Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Honda Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6Fuel System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10Instrument Panel Installation/Assembly . . . . . . . . . . . . . . . . . . . . . 5-12Electrical Schematic - Kawasaki Engines (783894) . . . . . . . . . . . . 5-14Electrical Schematic - Honda Engines (787200). . . . . . . . . . . . . . . 5-16
Chapter 6 ContentsFront Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2Front Wheel Breakdown - 786061 . . . . . . . . . . . . . . . . . . . . . . . . . 6-4Drive Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5Anti-Rollover Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Chapter 7 ContentsDeck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2Deck Pulley Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4Blade Spindle Assembly Breakdown . . . . . . . . . . . . . . . . . . . . . . . 7-6
Chapter 8 ContentsDeck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2Deck Belt Routing and Tensioning . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Chapter 9 ContentsTractor Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2 52" Deck Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-444" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Chapter 10 ContentsSeat Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1
302612 3/04 c-1
c-2 302612 3/04
Chapter 1
General Information
This Manual covers Hustler Mini Z 19/44 model 927228, Mini Z 19/52 model 927236, Mini Z 23/52 model 927244, & Mini Z 24/52 model 927251.
Frequently Ordered Parts
Service Literature
Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative.
Note: Items sold in bulk such as seals and hoses are sold by the foot.
Using this manual
Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed neces-sary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts.
PART NO. DESCRIPTON
027912 Lubrizol 7 oz. Bottle027920 Lubrizol 10 oz. Bottle768341 Hydraulic Oil Filter786533 Pump Drive Belt791335 44" Deck Belt789388 52" Deck Belt785626 Honda Fuel Filter068478 Kawasaki Fuel Filter785261 Main Air Filter785279 Safety Eir Filter Element785634 Honda 20/24HP Engine Oil Filter772079 Kawasaki Engine Oil Filter784256 16" X 2.5" X 0.204 .631 Dia. Hole Blade783753 18" X 2.5" X 0.204 .631 Dia. Hole Blade
PART NO. DESCRIPTION
302638 Hustler Mini Z Owner’s Manual778423 Kawasaki 19/23HP Engine Manual785642 Honda 18/20/24HP Engine Manual
302612 3/04 1-1
Hardware Description Codes & Abbreviations
The following codes are used throughout this parts manual. Refer to this list when ordering parts.
Standard Torques
The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener
NOTE:
Loctite 592 to be used on all pipe threads.Lubricate all grease zerks.
ABBREVIATION DESCRIPTION
CB Carriage BoltCE Clevis PinCP Cotter PinCS Cap ScrewCW Cup Washer
FDRW Fender WasherFW Flat WasherHX Hex HeadLW Lock WasherMB Machine BushingMS Machine ScrewNT NutSC Self Tapping Cap ScrewSH Socket HeadSB Shoulder BoltSS Set ScrewOD Outside DiameterID Inside Diameter
SIZE FT-LBS NM SIZE FT-LBS NM
.250 8.2 11.1 M3 1 1.3
.312 17 23 M4 2.2 3
.375 30 40 M5 4.5 6.1
.438 48 65 M6 7.7 10.4
.500 73 99 M8 18.5 25
.562 105 143 M10 37 50
.625 145 200 M12 64 87
.750 260 350 M16 160 215
.875 420 565 M20 320 4351.00 625 850 M24 555 750
1-2 302612 3/04
Chapter 2 Contents
Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
302612 3/04 2-1
Rivet Nut Installation
NOTES:
INDEX NO.
SERVICE PART NO.
MFG. PART NO. QTY. DESCRIPTION
1 546630 387936 1 52" MINI Z FRAME546648 392449 1 44" MINI Z FRAME
2 N/A 808493 2 3/8-16 THREAD RIVET NUT
1
2
2-2 302612 3/04
Footrest Assembly
NOTES:
1. Do not tighten, Item 1 ( 388884 Mini Z Floor Plate) must be able to pivot on these bolts.
INDEX NO.
SERVICE PART NO.
MFG. PART NO. QTY. DESCRIPTION
1 388884 388884 1 MINI Z FLOOR PLATE2 785485 785485 2 UPPER STEP TREAD3 785493 785493 1 LOWER STEP TREAD4 086660 086660 2 NT .375-16 HX LK NY5 767954 767954 4 FW .406 X .812 X .060 SAE HD ZN6 781880 781880 2 RUBBER BUMPER7 052860 052860 2 CS .375-16 X 1.25 HX G5 ZNYC
1
1
3
2
65
4
57
302612 3/04 2-3
2-4 302612 3/04
Chapter 3 Contents
Hydraulic System Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
302612 3/04 3-1
Hydraulic System Installation
3
1920
21
2223
24
26 27
28
30
33
34 29
3132
1
23 4 5
69
10
7 128
11
13
1516
17
192018
1112
8
1516 14 17
18 25
16
21
3-2 302612 3/04
Hydraulic System Installation
NOTES:
1. Add 3.5 oz. Lubrizol® (027912) to new system or when hydraulic oil is changed (see Owner’s Manual).
2. Hydraulic system capacity is 5 US quarts. Fill reservoir to within 1" of top of Item 2 (032771 Strainer).
3. Two of Items 8 (787465 90°, 90-6MORB/-6Beaded Tube Fitting) must be installed to pumps prior to installing pumps in tractor.
Note:Seal Kit for hydraulic pump; 780718 (BDP10 Overhaul Seal Kit)
INDEX NO.
SERVICE PART NO.
MFG. PART NO. QTY. DESCRIPTION
1 032763 032763 1 BREATHER CAP2 032771 032771 1 STRAINER3 368803 368803 1 HYDRAULIC OIL RESERVOIR4 787614 N/A 1 FITTING, -12MORB/-6FORB5 787473 N/A 1 FITTING, -6MORB/-6 BEADED TUBE6 781658 N/A 1 FITTING, STR-8MORB/HEX PLUG7 787655 N/A 2 CASE DRAIN HOSE ASSEMBLY8 787465 787465 2 FITTING, 90-6MORB/-6BEADEDTUBE9 034272 034272 3 NT .312-18 HX G5 ZNYC10 768523 768523 3 FW .343 X .687 X .051/.080 HD ZNYC11 787648 N/A 2 FILTER TO PUMP HOSE ASSEMBLY12 779132 N/A 2 FITTING, STR-6MORB/-6JIC13 781062 781062 1 HYDRO-GEAR BDP-10A-300 PUMP14 781047 781047 1 HYDRO-GEAR BDP-10A-400 PUMP15 041707 041707 4 NT .437-14 HX G5 ZNYC16 704742 704742 8 FW .453 X .812 X .060 ZNYC17 781559 N/A 4 FITTING, 45-8MORB/-8MSL18 791152 791152 2 WHITE MOTOR CE1419 008573 008573 8 CS .500-13 X 2.500 HX G5 ZNYC20 767962 767962 8 FW .531 X 1.063 X .090 SAE HD ZN21 781526 N/A 3 FITTING, 90-10MORB/-8MSL22 787440 N/A 1 FITTING, 45-10MORB/-8MSL23 791111 N/A 1 HYDRO TUBE, MINI-Z RLOOP/RP-BM24 791129 N/A 1 HYDRO TUBE, MINI-Z RLOOP/LP-TM25 791145 N/A 1 HYDRO TUBE, MINI-Z LLOOP/LP-TM26 791137 N/A 1 HYDRO TUBE, MINI-Z LLOOP/RP-BM27 705186 705186 4 CS .437-14 X 1.375 HX G5 ZNYC28 787630 N/A 1 RESERVOIR TO FILTER HOSE ASSEMBLY29 779447 N/A 1 ADAPTER T,-6JIC/-60RB/-6JIC30 763946 N/A 1 FITTING 90, -6 O-RING/-6 JIC31 055947 055947 2 CS .250-20 X .500 HX G5 ZNYC32 768515 768515 2 FW .281 X .625 X .051/.080 HD ZNYC33 768341 768341 1 FILTER ELEMENT34 768333 768333 1 ZINGA BF SERIES FILTER HEAD
302612 3/04 3-3
3-4 302612 3/04
Chapter 4 Contents
Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Steering and Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Pump Belt and Pulley Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
302612 3/04 4-1
Battery Installation
2
1
12
3
45 6
7
7
7
8
6
8
9
10
112
1213
14
4-2 302612 3/04
Battery Installation
NOTES:
1. Battery ground cable and black wire of harness should not be connected to battery until engine is ready to be started (See owners manual).
2. Items 10 (034272 NT .312-18 HX G5 ZN) to be tightened against frame to lock Items 14 (779850 CB .312-18 X 3.00 FUL ZN) to frame.
INDEX NO.
SERVICE PART NO.
MFG. PART NO. QTY. DESCRIPTION
1 058776 058776 2 NT .312-18 HX NL ZNYC2 768523 768523 3 FW .343 X .687 X .051/.080 HD ZNYC3 348417 348417 1 BATTERY CLAMP STRAP4 785063 785063 1 POSITIVE BATTERY CABLE5 771428 771428 1 RED BATTERY CABLE BOOT6 055939 055939 2 CS .250-20 X .750 HX G5 ZNYC7 029868 029868 4 LW .250 INT-EXT TOOTH ZNYC8 024927 024927 2 NT .250-20 HX GR.5 ZNYC9 740696 740696 1 BATTERY10 034272 034272 2 NT .312-18 HX G5 ZNYC11 768820 768820 1 BATTERY GROUND CABLE12 034280 034280 1 CS .312-18 X .750 HX G5 ZNYC13 029876 029876 1 LW .312 INT-EXT TOOTH ZNYC14 779850 779850 2 CB .312-18 X 3.00 FUL ZN
302612 3/04 4-3
Deck Lift Assembly
1
5
6
6
11
1
1
1
3
4
4
4
6
6
67
8
10
1112
13
14
15
4
4
4
6
1414
5 7
8
8
9
6
7
8
14
2
4-4 302612 3/04
Deck Lift Assembly
NOTES:
1. Apply grease at zerks.
INDEX NO.
SERVICE PART NO.
MFG. PART NO. QTY. DESCRIPTION
1 348318 348318 1 STOP HANDLE2 784488 784488 1 DECK LIFT INDICATOR3 348284 348284 1 HEIGHT ADJUSTMENT STOP4 781294 781294 7 CLIP E, 1.00 X.625X .0505 782995 782995 2 DECK LIFT SPRING6 704643 704643 8 NT .437-14 HX FLG ZN7 055749 055749 3 CS .437-14 X 1.750 HX G5 ZNYC8 348391 348391 4 DECK LIFT CHAIN9 781831 781831 1 CS .437-14 X 1.750 FULTH G5 ZNYC10 756270 756270 1 CS .312-18 X 1.50 FLTHR GR5 ZNYC11 034272 034272 1 NT .312-18 HX G5 ZNYC12 348458 348458 1 DECK LEVELER YOKE13 781229 781229 1 CE .750X2.25 X1.75 HEADLESS14 015495 015495 4 STRAIGHT GREASE FITTING15 784686 784686 1 FW .812 X 1.469 X .134 THK ZNYC
302612 3/04 4-5
Steering and Brake Assembly
4
3
3
2
1
8
1
45
6
78
9
6
10 12
13
1412
13
15
2
17 12
18
19
20 13
21
12
16 12
2220
23
24
24
25
12
1226
30
7
116
6
2728
2931
15
6
5
32
343536
37
26 12 13
21
41
40
42
44
43
381221
33
39
26
3326
612
45
46
3
47
4-6 302612 3/04
Steering and Brake Assembly
INDEX NO.
SERVICE PART NO.
MFG. PART NO. QTY. DESCRIPTION
1 781260 781260 2 STEERING BAR GRIP2 368704 368704 2 STEERING BAR3 367128 367128 1 CONTROL PANEL4 368670 368670 2 STEERING ARM MOUNT5 055822 055822 6 CS .375-16 X .750 HX G5 ZNYC6 767954 767954 26 FW .406 X .812 X .060 SAE HD ZN7 781716 781716 4 SS .500-13 X 1.75 SH ZN8 053199 053199 2 NT .500-13 HX JAM ZNYC9 036244 036244 4 CS .375-16 X 1.00 HX G5 ZNYC10 781583 781583 2 BRAKE ROD ASSEMBLY11 705178 705178 6 CS .375-16 X1.75 HX G5 ZNYC12 768523 768523 26 FW .343 X .687 X .051/.080 HD ZNYC13 041152 041152 8 NT .312-24 HX ZNYC14 348862 348862 4 STEERLEVER BUSHING15 781153 781153 4 .750 X 1.00 X .50 PLASTIC BUSHING16 784439 784439 2 LOCK COLLAR17 368910 368910 1 STEERING CENTER PIVOT TUBE18 781286 781286 2 PUMP ROD ADJUSTER ASSEMBLY19 704163 704163 2 CS .250-20 X 2.00 HX G5 ZNYC20 768515 768515 4 FW .281X.625X.051/.080HD ZNYC21 034272 034272 8 NT .312-18 HX G5 ZNYC22 367557 367557 2 PUMP ARM23 068551 068551 2 NT .250-20 HX NL ZNYC24 781922 781922 4 DAMPER BALL STUD25 783696 783696 2 CENTERING DAMPENER26 086660 086660 12 NT .375-16 HX LK NY27 367573 367573 1 LH STEERLEVER SUPPORT28 367565 367565 1 RH STEERLEVER SUPPORT (NOT SHOWN)29 063198 063198 4 CS 10-24 X .750 HXFLK ZNYC30 782979 782979 2 CS .375-16 X 4.75 HX G5 ZNYC31 781211 781211 2 PUSH BUTTON SWITCH32 059832 059832 4 NT #10-24 HX NL ZN33 060541 060541 4 SB .500 X .625 SH .375-16 ZN34 765339 765339 4 INGUS#MFI-0608_05 BUSHING35 302943 302943 1 LEFT BRAKE PIVOT ARM36 302935 302935 1 RIGHT BRAKE PIVOT ARM (NOT SHOWN)37 367169 367169 2 BRAKE LEVER EXTENSION38 783852 N/A 2 KEY39 791327 791327 2 BRAKE LINKAGE ASSEMBLYY40 017004 017004 4 LW .312 MED SPRING ZNYC41 048876 048876 8 CS .312-18 X .75 HX G8 ZNYC42 783118 783118 1 BRAKE ASSEMBLY43 783126 783126 1 BRAKE ASSEMBLY (NOT SHOWN)44 782953 782953 2 HUB ASSEMBLY45 783845 N/A 2 NUT46 064014 064014 4 CS .312-18 X .875 HX G5 ZNYC47 712927 712927 8 FW .344 X 1.00 X .12 HRD ZNYC
67
302612 3/04 4-7
NOTES:
1. Torque to 280-310 ft.-lbs. Included with wheel motor.2. Torque brake assembly mounting bolts to 24 ft.-lbs.3. Pin to be clean and free of rust. Apply thin coat of grease prior to installing
Item 15 (781153 .750 X 1.00 X .50 Plastic Bushing).4. Do not torque this fastener, should be snug but allow Item 35/36 ( Brake
Pivot Arm) to pivot freely.5. Item 16 (784439 Lock Collar) to be adjusted such that Item 27/28 (367573/
367565 Steerlever Support) has no end play.6. 783118 used on left wheel.7. 783126 used on right wheel.8. Apply Loctite® 290 on threads. Fill hex of set screw with 3M® EC-1252
tamper proof sealant after adjustments are complete.
4-8 302612 3/04
This page intentionally left blank.
302612 3/04 4-9
Pump Belt and Pulley Installation
1
1 9
3 4
6 4
6 4
1 2
1 2
7
155
LOCATION FORRUBBER BUMPER
1
9
9
102
3
3
45
6
7
8
1011
12
13
141617
18
19
20
5
21 22
24
23
25
27
26
7
4-10 302612 3/04
Pump Belt and Pulley Installation
NOTES:
1. Coat ID with anti seize.2. Set Blade tips .12"±.03" from surface of engine plate.3. Torque to 45-48 ft.-lbs.4. Use Loctite® 242 on threads.5. Apply grease at zerks.6. torque to 12-15 ft.-lbs.7. Do not torque Item 14 (NT .750-10 HX NL ZN), Item 12 (368860 Pump Idler
Arm) should pivot freely.8. Use spring anchor closer to engine.9. Electric clutch burnishing procedure: After installing a new clutch, it is
important to burnish the clutch to insure maximum deck clutch life. In an open area with no bystanders, set the engine speed to half throttle. Cycle the deck clutch on for 15 seconds, and then off for 15 seconds. Repeat this operation 10 times - it will require about 5 minutes to complete.
INDEX NO.
SERVICE PART NO.
MFG. PART NO. QTY DESCRIPTION
1 748681 748681 1 GM .75 X 1.35 X 1.06 X .18 GROMMET2 779876 779876 1 ENGINE SC SINGLE PULLEY3 212076 212076 2 KEY 1/4 SQ X 1.50 LONG4 036244 036244 1 CS .375-16 X 1.000 HX G5 ZN5 767954 767954 2 FW .406 X .812 X .060 SAE HD ZN6 787408 787408 1 CLUTCH7 783829 783829 1 FW .460 X 1.750 X .250 ZNYC8 778217 778217 1 CS .437-20 X 2.250 G5 ZN9 083196 083196 4 SS .312-18 X .750 SQ-HD ZN10 325308 325308 2 PULLEY & FAN11 768127 768127 2 KEY 5MM X 30MM RADIUS ENDS12 368860 368860 1 PUMP IDLER ARM13 025296 025296 1 FW .760 X 1.625 X .08 ZN14 061101 061101 1 NT .750-10 HX NL ZN15 015495 015495 1 STRAIGHT GREASE FITTING16 786848 786848 1 IDLER PULLEY17 028118 028118 1 FW .62 X 1.00 X.134 ZN18 781872 781872 1 CS .625-11 X 1.25 HX G5 ZN19 055939 055939 1 CS .250-20 X .750 HX G5 ZN20 362392 362392 1 CLUTCH ANCHOR BRACKET21 054502 054502 1 NT .375-16 HX GRD 5 ZN22 778738 778738 1 .312 WIRING CLAMP23 768515 768515 1 FW .281 X .625 X .051/.080 HD ZN/YL24 024927 024927 1 NT .250-20 HX GR.5 ZN25 781302 781302 1 IDLER SPRING26 786533 786533 1 A-SEC PUMP IDLER BELT27 784918 784918 1 RUBBER BUMPER
302612 3/04 4-11
4-12 302612 3/04
Chapter 5 Contents
Kawasaki Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Honda Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Fuel System Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Instrument Panel Installation/Assembly. . . . . . . . . . . . . . . . . . . . . . 5-12
Electrical Schematic - Kawasaki Engines (783894) . . . . . . . . . . . . 5-14
Electrical Schematic - Honda Engines (787200) . . . . . . . . . . . . . . . 5-16
302612 3/04 5-1
Kawasaki Engine Installation
1
P/O ENGINE
POSITIVEBATTERYCABLE
2
3
3
3
YEL
PUR
PART OF WIRE HARNESS
7
1 2
3
4
5
610
8
41
56
7
56
2122
2324
63
3
9
13
14
151617
18
11
12
19
202930
21
21
26
25
22
2721
28
6
6
34
35
3637
38 40
40
39
31
32
33
3 RED/BLK
3
TO BULLETTERMINALS(MALE-BRN)(FEMALE-ORG)
4243
TO SPADETERMINALPUR
5-2 302612 3/04
Kawasaki Engine Installation
NOTES:
1. Includes mounting hardware.2. Includes one (1) of Item 3 (057661 Hose Clamp).3. Part of Item 24 (783894 Tractor Wire Harness).
INDEX NO.
SERVICE PART NO.
MFG. PART NO. QTY. DESCRIPTION
1 786673 786673 1 DONALDSON AIR CLEANER CAP2 785741 785741 1 MOUNTING BAND3 057661 057661 2 HOSE CLAMP4 782763 782763 1 AIR CLEANER5 034272 034272 10 NT .312-18 HX G5 ZNYC6 768523 768523 18 FW .343 X .687 X .051/.080HD ZNYC7 370288 370288 1 MINI Z REMOTE AIR CLEANER BRACKET 8 036236 036236 2 CS .312-18 X 1.00 HX G5 ZNYC9 786038 786038 1 REMOTE AIR FILTER HOSE10 777656 777656 1 KAWASAKI 23 HP ENGINE (FH680V, 3600 RPM) (USED ON 927244)
779611 779611 1 KAWASAKI 19 HP ENGINE (FH601V, 3600 RPM) (USED ON 927228& 927236)11 786863 786863 1 19/23/25 KAWASAKI MUFFLER12 720177 720177 2 CS M 8-1.25 X 20 10.9 HXFLZNYC13 786566 786566 1 1.375" MUFFLER CLAMP14 780841 780841 2 KAW (23) MUFFLER GASKET15 786871 786871 1 KAWASAKI MUFFLER MANIFOLD16 360693 360693 1 HEAT SHIELD17 017004 017004 4 LW .312 MED SPRING ZNYC18 782664 782664 4 NT M8-1.25 HX STAINLESS STEEL19 780775 780775 1 OIL DRAIN ADPT O-RING20 780783 780783 1 KAWASAKI OIL DRAIN EXTENSION21 768515 768515 5 FW .281 X .625 X .051/.080HD ZNYC22 024927 024927 3 NT .250-20 HX GR.5 ZNYC23 768820 768820 1 BATTERY GROUND CABLE24 783894 783894 1 TRACTOR WIRE HARNESS25 044255 044255 1 NT #10-32 HX ZN26 771428 771428 1 RED BATTERY CABLE BOOT27 030817 030817 1 STARTER SOLENOID28 055947 055947 2 CS .250-20 X .50 HX G5 ZNYC29 769166 769166 1 HOUR METER30 388892 388892 1 SEAT SUPPORT CROSSMEMBER31 055822 055822 8 CS .375-16 X .750 HX G5 ZNYC32 767954 767954 8 FW .406 X .812 X .060 SAE HD ZN33 034280 034280 4 CS .312-18 X .75 HX G5 ZNYC34 369132 369132 1 MUFFLER GUARD35 300053 300053 1 ENGINE GUARD36 029876 029876 4 LW .312 INT-EXT TOOTH ZNYC37 052837 052837 4 CS .312-18 X1.50 HX G5 ZNYC38 016527 016527 6 CS .500-13 X1.00 HX G5 ZNYC39 767962 767962 6 FW .531 X 1.063 X.090 SAE HD ZN40 064006 064006 2 CS .312-18 X .625 HX G5 ZNYC41 789131 789131 1 HUSTLER Z FAN CONNECTION CAP42 792192 792192 1 STARTER RELAY GROUND WIRE43 808493 808493 10 RIVET NUT, 3/8-16 THREAD
302612 3/04 5-3
4. Engine oil capacity; 2 US quarts.5. Engine RPM to be set at 3600±50.6. When installing lower hose clamp on air cleaner hose, install as low as
possible (against carburetor inlet).7. This connector used for optional hydraulic oil cooler fan.8. Air filter service parts:
785261 MAIN AIR FILTER ELEMENT763318 VACUATOR VALVE
5-4 302612 3/04
This page intentionally left blank.
302612 3/04 5-5
Honda Engine Installation
1
PART OF WIRE HARNESS
7
YEL
PART OF ENGINE
ORG
BRNGRARED/BLK
POSITIVEBATTERYCABLE
PUR
1
11
1
2
4
1
2
5
4
6 7
8
9
10
113
3 3910
12
14
13
14
14
1513
16
10
14
17
13
1819
2021
33
3434
35
36
7
22
24
23
37
38
14
14
2526
27
29 293031
32
28
5-6 302612 3/04
Honda Engine Installation
NOTES:
1. Part of Item 38 (787200 Tractor Wire Harness).2. Includes one (1) of Item 10 (057661 Hose Clamp).3. Engine oil capacity; 2 US quarts.4. Includes mounting hardware.5. Engine RPM to be set at 3600±50.6. When installing lower hose clamp on air cleaner hose, install as low as
INDEX NO.
SERVICE PART NO.
MFG. PART NO. QTY. DESCRIPTION
1 785014 785014 1 HONDA 24 HP ENGINE (USED ON 927251)2 784843 784843 1 HONDA MUFFLER3 720177 720177 2 CS M 8-1.25 X 20 10.9 HXFLZNYC4 785543 N/A 2 HONDA MUFFLER GASKET5 784959 784959 1 MUFFLER MANIFOLD6 785378 785378 1 1.50" MUFFLER CLAMP7 017004 N/A 5 LW .312 MED SPRING ZNYC8 782664 N/A 4 NT M8-1.25 HX STAINLESS STEEL9 786673 786673 1 DONALDSON AIR CLEANER CAP10 057661 057661 2 HOSE CLAMP11 782763 782763 1 AIR CLEANER12 785741 785741 1 MOUNTING BAND13 034272 034272 10 NT .312-18 HX G5 ZNYC14 768523 768523 18 FW .343 X .687 X .051/.080HD ZNYC15 036236 036236 2 CS .312-18 X 1.00 HX G5 ZNYC16 370288 370288 1 MINI Z REMOTE AIR CLEANER BRACKET 17 785675 785675 1 REMOTE AIR FILTER HOSE18 787689 787689 1 HONDA OIL DRAIN VALVE19 787713 787713 1 0.50" LOW PRESSURE HOSE, 3.00" LONG20 769166 769166 1 HOUR METER21 388892 388892 1 SEAT SUPPORT CROSSMEMBER22 767954 767954 8 FW .406 X .812 X .060 SAE HD ZN23 055822 055822 8 CS .375-16 X .75 HX G5 ZNYC24 034280 034280 4 CS .312-18 X .75 HX G5 ZNYC25 029876 029876 4 LW .312 INT-EXT TOOTH ZNYC26 052837 052837 4 CS .312-18 X1.50 HX G5 ZNYC27 369132 369132 1 MUFFLER GUARD28 300053 300053 1 ENGINE GUARD29 064006 064006 2 CS .312-18 X .625 HX G5 ZNYC30 767962 767962 6 FW .531 X 1.063 X.090 SAE HD ZN31 016527 016527 6 CS .500-13 X1.00 HX G5 ZNYC32 377994 377994 1 MMZ ROLLER HEAT SHIELD33 056077 056077 2 CS .250-20 X 1.00 HX G5 ZNYC34 768515 768515 4 FW .281 X.625 X .051/.080 HD ZNYC35 024927 024927 2 NT .250-20 HX GR.5 ZNYC36 785477 N/A 1 HONDA 20 AMP RECTIFIER37 077545 N/A 1 NT M8-1.25 10 HX ZNYC38 787200 787200 1 TRACTOR WIRE HARNESS39 789131 789131 1 HUSTLER Z FAN CONNECTION CAP
302612 3/04 5-7
possible (against carburetor inlet).7. This connector used for optional hydraulic oil cooler fan.8. Air filter service parts:
785261 MAIN AIR FILTER ELEMENT763318 VACUATOR VALVE
5-8 302612 3/04
This page intentionally left blank.
302612 3/04 5-9
Fuel System Installation
SEAT SUPPORTCROSSMEMBER
1
1
1
2
2
1
2
6 5
10
1
3
6
9
811
4
6
6
7
8
9
126
4
8
9
5-10 302612 3/04
Fuel System Installation
NOTES:
1. Torque to 20 ft.-lbs.2. Supplied with new fuel tank.
ITEM NO. SERVICE PART NO.
MFG. PART NO. QTY DESCRIPTION
1 784181 784181 2 FUEL TANK CAP2 781161 781161 1 RIGHT SIDE FUEL TANK3 781179 781179 1 LEFT SIDE FUEL TANK4 791277 N/A 2 FITTING, FUEL TANK 90°5 745059 745059 1 3-WAY FUEL VALVE6 000323 000323 6 CLIP7 000331 000331 3 BLACK CABLE TIE8 767954 767954 12 FW .406 X .812 X .060 SAE HD ZN9 055822 055822 12 CS .375-16 X .75 HX G5 ZNYC10 015818 015818 1 FUEL LINE 12.5” TOTAL11 015818 015818 1 FUEL LINE 29" TOTAL12 015818 015818 1 FUEL LINE 7.5” TOTAL KAWASAKI12 015818 015818 1 FUEL LINE 22” TOTAL HONDA
302612 3/04 5-11
Instrument Panel Installation/Assembly
1
1
1
RIGHT SIDEFUEL TANK
5a KAWASAKI10a HONDA
20a
15a
FUSE SIZE AND LOCATIONS
2
4
1
3
5
5
6
7 8
8
10
9
101
11 6
8
13
12
1312
14
5-12 302612 3/04
Instrument Panel Installation/Assembly
NOTES:
1. Part of Tractor Wire Harness.
ITEM NO. SERVICE PART NO.
MFG. PART NO. QTY DESCRIPTION
1 785030 785030 1 Z CHOKE CABLE (KAWASAKI ENGINES)1 786657 786657 1 Z CHOKE CABLE (HONDA ENGINES)2 776476 776476 1 PTO SWITCH3 712257 712257 1 RED INDICATOR LIGHT4 083022 N/A 1 IGNITION KEY4 785808 785808 1 INDAK COATED KEY5 045898 045898 1 KEY SWITCH6 059832 059832 6 NT #10-24 HX NL ZN7 026237 N/A 3 RELAY8 704932 704932 6 FW .219 X .500 X .048 ZN9 762195 N/A 1 DELAY MODULE10 714998 714998 3 MS #10-24 X .625 HX ZN11 778365 778365 1 THROTTLE/CHOKE CABLE 12 055947 055947 3 CS .250-20 X .500 HX G5 ZN13 768515 768515 3 FW .281 X .625 X .051 /.080 HD ZN/YL14 349308 349308 1 INSTRUMENT PANEL
302612 3/04 5-13
Electrical Schematic - Kawasaki Engines (783894)
5-14 302612 3/04
Electrical Schematic - Kawasaki Engines (783894)
302612 3/04 5-15
Electrical Schematic - Honda Engines (787200)
5-16 302612 3/04
Electrical Schematic - Honda Engines (787200)
302612 3/04 5-17
5-18 302612 3/04
Chapter 6 Contents
Front Wheel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Front Wheel Breakdown - 786061. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Drive Wheel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Anti-Rollover Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
302612 3/04 6-1
Front Wheel Assembly
3
7
8
2
3
1
TRACTORFRAME
53
1
1
2
3
5
4
5
6
1
2
4
3
11
6
5
7
10
8
9
10
9
10
10
12
12
3
6-2 302612 3/04
Front Wheel Assembly
NOTES:
1. Apply grease to zerks.2. Tighten, then back off until wheel spins freely.3. Assemble with extended inner race down. Apply a thin continuos bead
of Loctite® 609 to O.D. of outer races of bearings prior to assembling bearing into frame.
INDEX NO. SERVICE PART NO.
MFG. PART NO. QTY DESCRIPTION
1 705954 705954 2 CS .500-13 X 1.25 HX G5 ZN2 344267 344267 2 FW .510 X 2.15 X .187 SPL ZN3 712976 712976 2 FW .531 X 1.375 X .125 ZNYC4 263517 263517 2 BEARING DISC5 784223 784223 4 BEARING W/O COLLAR6 784603 784603 2 SPACER7 045765 045765 2 FW 1.030 X 1.500 X.134 ZN8 366625 366625 2 FORK9 786731 786731 2 CS .750-10 X 8.00 HX GR5 ZYNC10 025296 025296 4 FW .760 X 1.625 X .08 ZN11 061101 061101 2 NT .750-10 HX NL ZN12 786061 786061 2 WHEEL & TIRE ASSY
302612 3/04 6-3
Front Wheel Breakdown - 786061
NOTES:
1. Inflate tire to 8-10 psi.
ITEM NO. SERVICE PART NO.
MFG. PART NO. QTY DESCRIPTION
1 786103 N/A 2 WHEEL BEARING2 747402 N/A 1 TIRE 13 X 5.003 786079 N/A 1 WHEEL4 019521 N/A 1 TIRE VALVE5 015511 N/A 1 GREASE FITTING 45 DEG 1/4
3
1
54
1
2
6-4 302612 3/04
Drive Wheel Assembly
NOTES:
1. Torque to 65-75 ft. lbs.2. inflate tire to 8-10 psi.
INDEX NO. SERVICE PART NO.
MFG. PART NO. QTY DESCRIPTION
1 782078 782078 2 WHEEL/TIRE ASSEBMLY 23 X 9.502 782284 N/A TIRE 23 X 9.50-123 782086 N/A WHEEL 10 X 7.54 019521 N/A TIRE VALVE5 061077 061077 5 WHEEL NUT (QTY PER WHEEL)6 770859 N/A 5 1/2" WHEEL LUG STUD (QTY PER WHEEL)
1
1
3
6
24
5
302612 3/04 6-5
Anti-Rollover Wheel Assembly
NOTES:
1. Do not torque, wheel must turn freely.
INDEX NO. SERVICE PART NO.
MFG. PART NO. QTY DESCRIPTION
1 068239 068239 2 CS .500-13 X 4.500 HX G5 ZN2 031997 031997 2 ANTI-SCALP52 WHEEL3 767962 767962 4 FW .531 X 1.063 X .090 SAE HD ZN4 781567 781567 2 NT .50-13 HX LK NY
1
1
3
3
34
2
3
1
6-6 302612 3/04
Chapter 7 Contents
Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Deck Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Blade Spindle Assembly Breakdown. . . . . . . . . . . . . . . . . . . . . . . . . 7-6
302612 3/04 7-1
Deck Assembly
1
2
2
2
3
2
1A
44" DECK
2
2
34
5
47
6
17166 1
9
10
1011
4
12
12
13
1314 14
15
1516
16
5
413
12
12
13
13
14
15
15
15
1316
16A
12A
13A14A
15A
2
8
8
8
8
4
18
7-2 302612 3/04
Deck Assembly
NOTES:
1. Do not torque, Item 2 (357111 Discharge Chute) must pivot freely.2. Factory assembled in top hole for shipping purposes.3. Item 8 (389189 Pusher) installed as shown with zerks pointing upward,
apply grease to zerks.4. Includes items 11(A), 12(A), 13(A), and 15(A).5. Service part deck includes decals, see “52" Deck Decals” on page 9-4
and “44" Deck Decals” on page 9-5.
INDEX NO.
SERVICE PART NO.
MFG. PART NO. QTY. DESCRIPTION
1 546408 367730 1 52" MINI-Z DECK1A 546382 367946 1 44" MINI-Z DECK2 357111 357111 1 DISCHARGE CHUTE3 063297 063297 2 SB .375 X .50 SH .312-18 TD ZN4 767954 767954 20 FW .406 X .812 X .060 SAE HD ZN5 054502 054502 8 NT .375-16 HX GRD 5 ZNYC6 357103 357103 1 DISCHARGE CHUTE MOUNT BRACKET7 058776 058776 2 NT .312-18 HX NL ZNYC8 N/A 808485 4 5/16-18 THREAD RIVET NUT9 389189 389189 1 PUSHER10 015495 015495 2 STRAIGHT GREASE FITTING11 036244 036244 6 CS .375-16 X1.00 HX G5 ZNYC12 781708 N/A 4 CS .500-13 X 4.25 HX G5 ZNYC
12A 781708 N/A 3 CS .500-13 X 4.25 HX G5 ZNYC13 767962 N/A 8 FW .531 X 1.063 X.090 SAE HD ZN
13A 767962 N/A 6 FW .531 X 1.063 X.090 SAE HD ZN14 053199 N/A 4 NT .500-13 HX JAM ZNYC
14A 053199 N/A 3 NT .500-13 HX JAM ZNYC15 781567 781567 4 NT .50-13 HX LK NY
15A 781567 781567 3 NT .50-13 HX LK NY16 031997 N/A 4 ANTI-SCALP WHEEL
16A 031997 N/A 3 ANTI-SCALP WHEEL17 781880 781880 1 BUMPER18 055822 055822 2 CS .375-16 X .750 HX G5 ZNYC
788166 788166 4 ANTI-SCALP WHEEL ASSEMBLY
5
4
302612 3/04 7-3
Deck Pulley Assembly
1
2
1
3
1
345 6
7
89
9
10
11
13
14
1415
9
2
12
915 16
18
20
21
23
2417
19
22
24
17
24
2627
282129
30
18
25
18
24
7-4 302612 3/04
Deck Pulley Assembly
NOTES:1. Torque to 118 ft. lbs.2. See “Deck Belt Routing and Tensioning” on page 8-3 for belt tensioning.3. Apply antisieze to pulley bore.4. Used on mowers with serial number prior to 04032000.5. Optional blades:
INDEX NO.
SERVICE PART NO.
MFG. PART NO. QTY. DESCRIPTION
1 789388 789388 1 52" DECK BELT791335 791335 1 44" DECK BELT
2 784199 784199 1 CS .312-18 X 1.25 FLT SH ZNYC3 079186 079186 5 CS .312-18 X1.25 HX G5 ZNYC4 712927 712927 5 FW .344 X 1.00 X .12 HRD ZNYC5 017129 017129 6 FW .440 X 1.00 X .083 ZNYC6 785832 785832 2 DECK IDLER UHMW CLAMP7 787069 787069 2 DECK IDLER UHMW RISER8 025007 025007 1 CS .625-11 X1.75 HX G5 ZNYC9 028118 028118 5 FW .62 X 1.00 X.134 ZNYC10 781856 781856 1 IDLER NHI 5.00" PULLEY11 378475 378745 1 DECK IDLER12 364315 364315 1 SPRING CHAIN13 781302 781302 1 IDLER SPRING14 016972 016972 2 NT .625-11 HX G5 ZNYC15 781385 781385 2 IDLER PULLEY16 786335 786335 1 UHMW (.03 THICK)17 781872 781872 6 CS .625-11 X 1.25 HX G5 ZNYC18 782474 782474 8 CW .631 2.25 X .187 PNT19 786889 786889 3 DECK DRIVE PULLEY20 054502 054502 12 NT .375-16 HX GRD 5 ZNYC21 767954 767954 24 FW .406 X .812 X .060 SAE HD ZN22 368993 368993 1 L.S. PULLEY COVER (52" DECKS)
368977 368977 1 L.S. PULLEY COVER (44" DECKS)23 368985 368985 1 R.S. PULLEY COVER (52" DECKS)
368944 368944 1 R.S. PULLEY COVER (44" DECKS)24 792002 792002 4 5/16-18 X 3/4"MALE KNOB
075291 075291 4 CLAMP KNOB25 783738 783738 2 CS .625-11 X 3.00 FULL HX G5 ZN26 768523 768523 6 FW .343 X .687 X .051/.080 HD ZNYC27 058776 058776 6 NT .312-18 HX NL ZNYC28 783506 783506 3 BLADE SPINDLE ASSEMBLY29 005116 005116 12 CS .375-16 X 1.375 HX G5 ZNYC30 783753 783753 3 18" X 2.50 X 0.204 .631 DIA BLADE (52" DECKS)
784256 784256 3 16" X 2.50 X 0.204 .631 DIA BLADE (44" DECKS)
785428 16" CW Gator Blade
785436 18" CW Gator Blade
4
302612 3/04 7-5
Blade Spindle Assembly Breakdown
NOTES:
INDEX NO.
SERVICE PART NO.
MFG. PART NO. QTY. DESCRIPTION
1 783548 783548 1 BLADE SPINDLE RETAINING RING2 783555 783555 2 BLADE SPINDLE BEARING3 783530 783530 1 BLADE SPINDLE SPACER4 783514 783514 1 BLADE SPINDLE HOUSING5 783522 783522 1 BLADE SPINDLE SHAFT
1
2
2
3
4
5
7-6 302612 3/04
Chapter 8 Contents
Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Deck Belt Routing and Tensioning. . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
302612 3/04 8-1
Deck Installation
NOTES:
1. 52" Deck installation shown, 44" Deck installation is similar.
INDEX NO.
SERVICE PART NO.
MFG. PART NO. QTY. DESCRIPTION
1 055749 055749 4 CS .437-14 X 1.750 HX G5 ZNYC2 051169 051169 2 CS .750-10X3.000 HX G5 ZNYC3 025296 025296 4 FW .760 X 1.625 X.08 ZNYC4 061101 061101 2 NT .750-10 HX NL ZN5 704643 704643 8 NT .437-14 HX FLG ZN
TRACTORASSEMBLY
DECKASSEMBLY
5
523 4
1
1
8-2 302612 3/04
Deck Belt Routing and Tensioning
NOTES:
1. Spring length after tensioning new belt .2. Route belt as shown.
1
302612 3/04 8-3
8-4 302612 3/04
Chapter 9 Contents
Tractor Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
52" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
44" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
302612 3/04 9-1
Tractor Decals
BOTTOM OF SEAT PAN
1 AA
2
3
4
11
67
8
9
1012 13
15
14
BB
5
9-2 302612 3/04
Tractor Decals
NOTES:
INDEX NO.
SERVICE PART NO.
MFG. PART NO. QTY. DESCRIPTION
1 784702 784702 1 INSTRUMENT PANEL DECAL2 782128 782128 1 Z SERVICE DECAL3 779280 779280 1 HOT & HYD OIL DECAL4 727008 727008 1 HYD PRESSURE DECAL5 791848 791848 1 FUEL INDICATOR DECAL6 782573 782573 1 FIRST ZERO TURN DECAL7 786814 786814 1 HUSTLER MINI-Z ID DECAL8 727172 727172 1 "MADE IN U.S.A." DECAL9 N/A 083279 1 TURF PROD SERIAL NO PLATE10 782136 782136 1 Z OPERATION DECAL11 785154 785154 1 DECK HEIGHT DECAL12 727016 727016 1 BATTERY DECAL13 785188 785188 1 Z ARMREST WARNING DECAL14 788968 788968 1 ENGINE COMPARTMENT DECAL15 771436 771436 1 STABILIZER DECAL
302612 3/04 9-3
52" Deck Decals
NOTES:
INDEX NO.
SERVICE PART NO.
MFG. PART NO. QTY. DESCRIPTION
1 781419 781419 1 BELT ROUTING DECAL2 760637 760637 1 MOWER DECK QUICK REF DECAL3 727438 727438 2 WHIRLING BLADES DECAL4 727420 727420 1 DEFLECTOR SHIELD DECAL5 727453 727453 2 BELT & PULLEY DECAL6 785535 785535 1 DECK I.D. 52" DECAL7 727172 727172 1 "MADE IN U.S.A." DECAL
3
7
12
3
4
5
6
5
9-4 302612 3/04
44" Deck Decals
NOTES:
INDEX NO.
SERVICE PART NO.
MFG. PART NO. QTY. DESCRIPTION
1 781419 781419 1 BELT ROUTING DECAL2 760637 760637 1 MOWER DECK QUICK REF DECAL3 727438 727438 2 WHIRLING BLADES DECAL4 727420 727420 1 DEFLECTOR SHIELD DECAL5 727453 727453 2 BELT & PULLEY DECAL6 784801 784801 1 DECK 44" ID DECAL7 727172 727172 1 "MADE IN U.S.A." DECAL
1
7
3
5
6
2
3
4
5
302612 3/04 9-5
9-6 302612 3/04
Chapter 10 Contents
Seat Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
302612 3/04 10-1
Seat Installation
2
1
9
1918
3
4
3
7
56
110
11
12
1616
15
1413
92
8
2
17
10-2 302612 3/04
Seat Installation
NOTES:
1. Must pivot freely.2. Adjust Item 4 (389940 Seat Latch Bracket) to within .06" of seat pan.3. Used on mowers with serial number prior to 04032000.4. Service parts available for Michigan seat;
5. Service parts available for Milsco seats:
INDEX NO.
SERVICE PART NO.
MFG. PART NO. QTY. DESCRIPTION
1 036244 036244 1 CS .375-16 X 1.00 HX G5 ZNYC2 767954 767954 5 FW .406 X .812 X .060 SAE HD ZN3 748756 748756 1 SPRING PLUNGER LATCH4 389940 389940 1 SEAT LATCH BRACKET5 781617 781617 3 RUBBER BUMPER6 722199 722199 1 2" WIDE SCOTCH POLYURETHANE 6"7 793661 793661 1 MICHIGAN STANDARD SEAT
781104 781104 1 MILSCO STANDARD SEAT8 000331 000331 3 SMALL/SHORT WIRE TIE9 086660 086660 3 NT .375-16 HX LK NY10 724716 724716 1 FIBER WASHER11 350421 350421 1 SEAT PAN STOP12 388983 388983 1 SEAT PAN13 768523 768523 4 FW .343 X .687 X .051/.080 HD ZNYC14 034272 034272 4 NT .312-18 HX G5 ZNYC15 080358 080358 1 GM .50 X 1.00 X .75 X .1216 781880 781880 2 .500 X 1.00X .312 X.188 BUMPER17 052860 052860 2 CS .375-16 X 1.25 HX G5 ZNYC18 768523 768523 2 FW .343 X .687 X .051/.080 HD ZNYC19 055822 055822 2 CS .375-16 X .75 HX G5 ZNYC
PART NO. DESCRIPTION
793695 SLIDE KIT793349 L.H. ARMREST ASSMBLY793356 R.H. ARMREST ASSMBLY793315 SWITCH-SNAP KIT793331 MOLDED ARMREST KIT793273 ARMREST STOP ASSY
PART NO. DESCRIPTION
782144 ADJUSTER, STANDARD AND LOW PROFILE SUSPENSION SEAT782151 ARMREST FOR STANDARD SEAT782177 OPERATOR PRESENCE SWITCH783472 Z ARMREST ONLY KIT
3
302612 3/04 10-3
10-4 302612 3/04
Numerical IndexPart PageNo. No.
Part PageNo. No.
Part PageNo. No.
IndexNumerics000323 5-11000331 5-11, 10-3005116 7-5008573 33015495 4-5, 4-11, 7-3015511 6-4015818 5-11016527 5-3, 5-7016972 7-5017004 4-7, 5-3, 5-7017129 7-5019521 6-4, 6-5024927 4-3, 4-11, 5-3, 5-7025007 7-5025296 4-11, 6-3, 9-2026237 5-13027912 1-1, 33027920 1-1028118 4-11, 7-5029868 4-3029876 4-3, 5-3, 5-7030817 5-3031997 6-6, 7-3032763 33032771 33034272 33, 4-3, 4-5, 4-7, 5-3,
5-7, 10-3034280 4-3, 5-3, 5-7036236 5-3, 5-7036244 4-7, 4-11, 7-3, 10-3041152 4-7041707 33044255 5-3045765 6-3045898 5-13048876 4-7051169 9-2052837 5-3, 5-7052860 2-3, 10-3053199 4-7, 7-3054502 4-11, 7-3, 7-5055749 4-5, 9-2055822 4-7, 5-3, 5-7, 5-11,
7-3, 10-3055939 4-3, 4-11055947 33, 5-3, 5-13056077 5-7057661 5-3, 5-7058776 4-3, 7-3, 7-5059832 4-7, 5-13060541 4-7
061077 6-5061101 4-11, 6-3, 9-2063198 4-7063297 7-3064006 5-3, 5-7064014 4-7068239 6-6068478 1-1068551 4-7075291 7-5077545 5-7079186 7-5080358 10-3083022 5-13083196 4-11083279 9-3086660 2-3, 4-7, 10-3212076 4-11263517 6-3300053 5-3, 5-7302638 1-1302935 4-7302943 4-7325308 4-11344267 6-3348284 4-5348318 4-5348391 4-5348417 4-3348458 4-5348862 4-7349308 5-13350421 10-3357103 7-3357111 7-3360693 5-3362392 4-11364315 7-5366625 6-3367128 4-7367169 4-7367557 4-7367565 4-7367573 4-7367730 7-3367946 7-3368670 4-7368704 4-7368803 33368860 4-11368910 4-7368944 7-5
368977 7-5368985 7-5368993 7-5369132 5-3, 5-7370288 5-3, 5-7377994 5-7378475 7-5387936 2-2388884 2-3388892 5-3, 5-7388983 10-3389189 7-3389940 10-3392449 2-2546382 7-3546408 7-3546630 2-2546648 2-2704163 4-7704643 4-5, 9-2704742 33704932 5-13705178 4-7705186 33705954 6-3712257 5-13712927 4-7, 7-5712976 6-3714998 5-13720177 5-3, 5-7722199 10-3724716 10-3727008 9-3727016 9-3727172 9-3, 9-4727420 9-4, 9-5727438 9-4, 9-5727453 9-4, 9-5740696 4-3745059 5-11747402 6-4748681 4-11748756 10-3756270 4-5762195 5-13763318 5-4, 5-8763946 33765339 4-7767954 2-3, 4-7, 4-11, 5-3,
5-7, 5-11, 7-3, 7-5, 10-3
767962 33, 5-3, 5-7, 6-6, 7-3
302612 3/04 i-1
Part PageNo. No.
Part PageNo. No.
Part PageNo. No.
768127 4-11768333 33768341 1-1, 33768515 33, 4-7, 4-11, 5-3,
5-7, 5-13768523 33, 4-3, 4-7, 5-3, 5-7,
7-5, 10-3768820 4-3, 5-3769166 5-3, 5-7770859 6-5771428 4-3, 5-3771436 9-3772079 1-1776476 5-13777656 5-3778217 4-11778365 5-13778423 1-1778738 4-11779132 33779280 9-3779447 33779611 5-3779850 4-3779876 4-11780718 33780775 5-3780783 5-3780841 5-3781047 33781062 33781104 10-3781153 4-7781161 5-11781179 5-11781211 4-7781229 4-5781260 4-7781286 4-7781294 4-5781302 4-11, 7-5781385 7-5781419 9-4, 9-5781526 33781559 33781567 6-6, 7-3781583 4-7781617 10-3781658 33781708 7-3781716 4-7781831 4-5781856 7-5781872 4-11, 7-5
781880 2-3, 7-3, 10-3781922 4-7782078 6-5782128 9-3782136 9-3782144 10-3782151 10-3782177 10-3782284 6-5782474 7-5782573 9-3782664 5-3, 5-7782763 5-3, 5-7782953 4-7782979 4-7782995 4-5783118 4-7783126 4-7783472 10-3783506 7-5783514 7-6783522 7-6783530 7-6783548 7-6783555 7-6783696 4-7783738 7-5783753 1-1, 7-5783829 4-11783845 4-7783852 4-7783894 5-3784066 6-5784181 5-11784199 7-5784223 6-3784256 1-1784439 4-7784488 4-5784603 6-3784686 4-5784702 9-3784801 9-5784843 5-7784918 4-11784959 5-7785014 5-7785030 5-13785063 4-3785154 9-3785188 9-3785261 1-1, 5-4, 5-8785279 1-1785378 5-7
785428 7-5785436 7-5785477 5-7785485 2-3785493 2-3785535 9-4785543 5-7785626 1-1785634 1-1785642 1-1785675 5-7785741 5-3, 5-7785808 5-13785832 7-5786038 5-3786061 6-3786079 6-4786103 6-4786335 7-5786533 1-1, 4-11786566 5-3786657 5-13786673 5-3, 5-7786731 6-3786814 9-3786848 4-11786863 5-3786871 5-3786889 7-5787069 7-5787200 5-7787408 4-11787440 33787465 33787473 33787614 33787630 33787648 33787655 33787689 5-7787713 5-7788166 7-3788968 9-3789131 5-3, 5-7789388 1-1, 7-5791111 33791129 33791137 33791145 33791152 33791277 5-11791327 4-7791335 1-1, 7-5791848 9-3
i-2 302612 3/04
Part PageNo. No.
Part PageNo. No.
Part PageNo. No.
792002 7-5792192 5-3793273 10-3793315 10-3793331 10-3
793349 10-3793356 10-3793661 10-3793695 10-3808493 2-2, 5-3
927228 1-1927236 1-1927244 1-1927251 1-1
302612 3/04 i-3