Hustler Sport Parts Manual - MidTN Equipment & Services...114358EX_0215 1-1 General Information This manual covers Hustler® Sport models 930198EX, 930206EX, 930214EX, 930222EX, 930230EX,

200 South Ridge RoadHesston, Kansas

67062

Hustler® Sport Parts Manual

114358EX_0215 c-1

Table of Contents

General InformationService Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Options Available From Your Dealer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Standard Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Section 2Side Discharge Frame—S/N 13051515 & Higher. . . . . . . . . . . . . . . . . . . . . . . 2-2Side Discharge Frame—S/N Prior to 13051515 . . . . . . . . . . . . . . . . . . . . . . . . 2-4Rear Discharge Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6Engine Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Section 3Hydraulic System, Side Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Pump Belt, Side Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4Transmission Assembly, Side Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6Hydraulic System, Rear Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8Transmission Assembly, Rear Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12Transmission Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16Steering Sub-Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20

Section 4Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Front Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4Drive Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Section 5Engine, Briggs & Stratton 17.5/21 HP–S/N 12030001 & Higher. . . . . . . . . . . . 5-2Fuel System, Briggs & Stratton 17.5/21 HP–S/N 12030001 & Higher . . . . . . . 5-4Engine, Briggs & Stratton 17.5/21 HP–S/N Prior to 12030001 . . . . . . . . . . . . . 5-6Fuel System, Briggs & Stratton 17.5/21 HP–S/N Prior to 12030001 . . . . . . . . 5-8Engine, Briggs & Stratton 26 HP–S/N 12030001 & Higher. . . . . . . . . . . . . . . . 5-12Fuel System, Briggs & Stratton 26 HP–S/N 12030001 & Higher . . . . . . . . . . . 5-16Engine, Briggs & Stratton 26 HP–S/N Prior to 12030001 . . . . . . . . . . . . . . . . . 5-18Fuel System, Briggs & Stratton 26 HP—S/N Prior to 12030001. . . . . . . . . . . . 5-22Engine, Kaw FR541V & FR600V–S/N 12030001 & Higher . . . . . . . . . . . . . . . 5-26Fuel System, Kaw FR541V & FR600V–S/N 12030001 & Higher . . . . . . . . . . . 5-28Engine, Kaw FR541V & FR600V—S/N Prior to 12030001 . . . . . . . . . . . . . . . . 5-30Fuel System, Kaw FR541V & FR600V—S/N Prior to 12030001 . . . . . . . . . . . 5-32Engine, Kaw FR651V—S/N 12030001 & Higher . . . . . . . . . . . . . . . . . . . . . . . 5-34Fuel System, Kaw FR651V—S/N 12030001 & Higher . . . . . . . . . . . . . . . . . . . 5-36Engine, Kaw FR651V—S/N Prior to 12030001. . . . . . . . . . . . . . . . . . . . . . . . . 5-38Fuel System, Kaw FR651V—S/N Prior to 12030001 . . . . . . . . . . . . . . . . . . . . 5-40Engine, Kaw FR691V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42Fuel System, Kaw FR691V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44Engine Service Parts, Kaw FR541V & FR600V . . . . . . . . . . . . . . . . . . . . . . . . 5-46

c-2 114358EX_0215

Engine Service Parts, Kaw FR651V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-47Engine Service Parts, Kaw FS691V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-48Fuel Tank, Fender—S/N Prior to 11010000 and S/N 12030001 & Higher . . . . .5-50Fuel Tank & Fender—S/N 11010000 to 12030001 . . . . . . . . . . . . . . . . . . . . . .5-52Fuel Tank Service Parts—S/N 11010000 to 12030001 . . . . . . . . . . . . . . . . . . .5-55

Section 6Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2Instrument Panel—17 HP & 21 HP Briggs & Stratton . . . . . . . . . . . . . . . . . . . .6-4Instrument Panel, 26 HP Briggs & Stratton . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6Instrument Panel, Kawasaki . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8

Section 736" Rear Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-236" Rear Discharge Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . .7-436" Rear Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-642" Side Discharge Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-842" Side Discharge Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . .7-1042" Side Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1248" Side Discharge Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1448" Side Discharge Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . .7-1648" Side Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1854" Side Discharge Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2054" Side Discharge Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . .7-2254" Side Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-24Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-26Deck Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-28

Section 8Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2

114358EX_0215 1-1

General Information

This manual covers Hustler® Sport models 930198EX, 930206EX, 930214EX, 930222EX, 930230EX, 930651EX, 932285EX, 932293EX, 932301EX & 933473EX.

Service Literature

Options Available From Your Dealer

Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

Using This Manual

This manual is part of a service package for the Hustler® mowers. Use of this manual in conjunction with other Hustler® mower and component manuals will provide the information necessary to service and maintain Hustler® mowers.

This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without noti-fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts.

The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units.The Operator's Manual provides fundamental operational information and operational safety that is needed when operating the mower.

The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products.

PART NO. DESCRIPTION602902 OPERATOR’S MANUAL108934 GENERAL SERVICE MANUAL

114192EX WARRANTY STATEMENT

PART NO. DESCRIPTION PART NO. DESCRIPTION929653 CATCHER, 2-BAG 42" 604436 ARMREST KIT929828 CATCHER, 2-BAG 48" 333724 STEERING ARM EXTENSION KIT929836 CATCHER, 2-BAG 54" 110737 LED LIGHT KIT118174 MULCH KIT, 36" REAR DISCHARGE 111167 HOUR METER KIT112609 MULCH KIT, 42"112953 MULCH KIT, 48"112611 MULCH KIT, 54"112614 CONTAINMENT KIT, 48"112615 CONTAINMENT KIT, 54"

1-2 114358EX_0215

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTIONCB CARRIAGE BOLT MB MACHINE BUSHINGCE CLEVIS PIN MS MACHINE SCREWCN CLIP NUT NT NUTCP COTTER PIN SC SELF TAPPING CAP SCREWCS CAP SCREW SH SOCKET HEADCW CUP WASHER SB SHOULDER BOLT

FDRW FENDER WASHER SS SET SCREWFW FLAT WASHER OD OUTSIDE DIAMETERHX HEX HEAD ID INSIDE DIAMETERLW LOCK WASHER

SIZE FT-LBS N-M SIZE FT-LBS N-M.250 8.2 11.1 M3 1 1.3.312 17 23 M4 2.2 3.375 30 40 M5 4.5 6.1.438 48 65 M6 7.7 10.4.500 73 99 M8 18.5 25.562 105 143 M10 37 50.625 145 200 M12 64 87.750 260 350 M14 80 108.5.875 420 565 M16 160 2151.00 625 850 M20 320 435

M24 555 750

114358EX_0215 2-1

Section 2

Side Discharge Frame—S/N 13051515 & Higher . . . . . . . . . . . . . . . 2-2

Side Discharge Frame—S/N Prior to 13051515 . . . . . . . . . . . . . . . . 2-4

Rear Discharge Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Engine Guard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

2-2 114358EX_0215

Side Discharge Frame—S/N 13051515 & Higher

2

14

8

7

4

9

12

16

10

11

5

13

3

15

1

114358EX_0215 2-3

Side Discharge Frame—S/N 13051515 & Higher

NOTES:

1. Serial number plate. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement.

INDEX NO. PART NO. QTY. DESCRIPTION

1 550668 1 42" MOWER FRAME (WITH DECALS & RIVET NUTS)550669 1 48"/54" MOWER FRAME (WITH DECALS & RIVET NUTS)

2 601812 1 ID DECAL3 727172 1 MADE IN USA DECAL4 083279 1 SERIAL NUMBER / SPEC DECAL5 602041 1 HOT DECAL6 601967 1 ENGINE COMPARTMENT DECAL7 785139 1 LS STEERING DECAL8 601993 1 SAFE OPERATION DECAL9 600899 1 PUMP BELT WARNING DECAL

10 785220 1 RS STEERING DECAL11 808485 1 5/16-18 THREAD RIVET NUT12 602407 1 HUSTLER ID DECAL13 552098 1 BUMPER (WITH DECAL)14 056036 4 CS .375-16 X 2.25 HX G515 016899 4 NT .375-16 HX FLK G5

2-4 114358EX_0215

Side Discharge Frame—S/N Prior to 13051515

51

8

6

4

10

9

1

2

11

12

3

7

15

14 13

114358EX_0215 2-5

Side Discharge Frame—S/N Prior to 13051515

NOTES:



1 550668 1 42" MOWER FRAME (WITH DECALS & RIVET NUTS)550669 1 48"/54" MOWER FRAME (WITH DECALS & RIVET NUTS)

2 601967 1 ENGINE COMPARTMENT DECAL3 602041 1 HOT DECAL4 N/A 1 SERIAL NUMBER / SPEC DECAL5 601812 1 ID DECAL6 785139 1 LS STEERING DECAL7 727172 1 MADE IN USA DECAL8 601993 1 SAFE OPERATION DECAL9 602407 1 HUSTLER ID DECAL

10 600899 1 PUMP BELT WARNING DECAL11 785220 1 RS STEERING DECAL12 808485 1 5/16-18 THREAD RIVET NUT13 601987 1 STEP TREAD14 110063 2 GRIP TAPE15 601986 2 STEP TREAD, LOWER

2-6 114358EX_0215

Rear Discharge Frame

8

1

14

9

7

11

15

1

5

12

13

2

106

3

4

16 2

114358EX_0215 2-7

Rear Discharge Frame

NOTES:


2. If the foot lift has a dimpled surface, the step tread is not needed.


1 110860 1 BUMPER2 602041 1 HOT DECAL3 016899 4 NT .375-16 HX FLK G54 056036 4 CS .375-16 X 2.25 HX G55 601967 1 ENGINE COMPARTMENT DECAL6 551962 1 36" FRAME (WITH BUMPER, DECALS & RIVET NUTS)7 N/A 1 SERIAL NUMBER / SPEC DECAL8 601812 1 SPORT ID DECAL9 785139 1 LS STEERING DECAL10 727172 1 MADE IN USA DECAL11 600899 1 PUMP BELT WARNING DECAL12 785220 1 RS STEERING DECAL13 808485 1 5/16-18 THREAD RIVET NUT14 601993 1 SAFE OPERATION DECAL15 602407 1 HUSTLER ID DECAL16 601987 1 STEP TREAD

2-8 114358EX_0215

Engine Guard

NOTES:

INDEX NO. PART NO. QTY DESCRIPTION

1 111171 1 ENGINE GUARD KIT2 016428 2 CS .375-16 X 2.50 HX G53 767954 4 FW .379 X .813 X .0634 086660 2 NT .375-16 NL G55 604770 1 "H" LOGO DECAL

1

2

4

3

3

5

114358EX_0215 3-1

Section 3

Hydraulic System, Side Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Pump Belt, Side Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Transmission Assembly, Side Discharge . . . . . . . . . . . . . . . . . . . . . 3-6

Hydraulic System, Rear Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Transmission Assembly, Rear Discharge . . . . . . . . . . . . . . . . . . . . 3-12

Transmission Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

Steering Sub-Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20

3-2 114358EX_0215

Hydraulic System, Side Discharge

2

6

5

4

3 3

1

3

77

3

11

4 5

114358EX_0215 3-3

Hydraulic System, Side Discharge

NOTES:

1. Torque to 17 ft-lbs.


1 710087 4 CS .312-18 X 2.50 HX G52 043067 4 CS .312-18 X 3.00 HX G5 Z3 768523 16 FW .343 X .687 X .051/.080H4 793174 2 TOWLINK ROD5 048553 2 CP .062D X 1.00 LG HML Z6 N/A 1 TRANSMISSION ASSEMBLY7 034272 8 NT 0.312-18 HX G5

3-4 114358EX_0215

Pump Belt, Side Discharge8

9

18

11

12

15

17

16

13

14

19

10

10

10

2

114358EX_0215 3-5

Pump Belt, Side Discharge

NOTES:



8 017616 1 CS .500-13 X 1.75 HX G59 601983 1 CS .625-11 X 2.25 HX G5 ZY

10 028118 3 FW .625 X 1.00 X .134 ZNYC11 036384 1 SPRING 1/4 COIL PL 1.2312 111079 1 PUMP IDLER13 602026 2 BEARING DISC14 602025 1 BUSHING15 781567 1 NT .500-13 HX G8 ZY NL16 601398 1 IDLER SPACER17 784827 1 IDLER PULLEY 4.00" OD18 016972 1 NT .625-11 HX G5 ZNYC19 769133 1 BELT

3-6 114358EX_0215

Transmission Assembly, Side Discharge

4

4

3

21

13

34

3

1

3

34

5

6

8

7

9

8

10

114358EX_0215 3-7

Transmission Assembly, Side Discharge

NOTES:


1 056036 4 CS .375-16 X 2.25 HX G52 110042 1 HYDROSTAT CROSS BRACE3 767954 8 FW .379 X .813 X .0634 054502 4 NT .375-16 HX G5 ZNY5 603091 1 RS TRANSMISSION6 603090 1 LS TRANSMISSION7 110009 2 BRAKE ACTUATOR ROD8 068551 4 NT .250-20 HX ZY NL9 768515 4 FW .281 X .625 X .066

10 601131 2 SPRING

3-8 114358EX_0215

Hydraulic System, Rear Discharge

1

1

2

92

1

1

3

2

4

56

67

8

10

11

4

2

2

114358EX_0215 3-9

Hydraulic System, Rear Discharge

NOTES:

1. Torque to 17 ft-lbs.2. See the Transmission Assembly.


1 710087 4 CS .312-18 X 2.50 HX G52 768523 16 FW .343 X .687 X .051/.080H3 N/A 1 TRANSMISSION ASSEMBLY4 034272 8 NT .312-18 HX G55 054502 2 NT .375-16 HX G5 ZNY6 767954 4 FW .379 X .813 X .0637 036244 2 CS .375-16 X 1.00 HX G58 117440 1 SHIELD BRACKET9 043067 4 CS .312-18 X 3.00 HX G5 Z

10 793174 2 TOWLINK ROD11 048553 2 CP .062D X 1.00 LG HML Z

3-10 114358EX_0215

Pump Belt, Rear Discharge

12

13

14 1516

20

21

14

22

17

18

14

19

23

3

114358EX_0215 3-11

Pump Belt, Rear Discharge

NOTES:



12 017616 1 CS .500-13 X 1.75 HX G5 13 601983 1 CS .625-11 X 2.25 HX G5 ZY14 028118 3 FW .625 X 1.00 X .134 ZNYC15 036384 1 SPRING 1/4 COIL PL 1.2316 111079 1 PUMP IDLER17 601398 1 IDLER SPACER18 784827 1 IDLER PULLEY 4.00" OD19 016972 1 NT .625-11 HX G5 ZNYC20 602026 2 BEARING DISC21 602025 1 BUSHING22 781567 1 NT .500-13 HX G8 ZY NL23 769133 1 BELT

3-12 114358EX_0215

Transmission Assembly, Rear Discharge

7

3

5

1

10

3

9

54

87

8

47

4

2

4

6

67

9

114358EX_0215 3-13

Transmission Assembly, Rear Discharge

NOTES:


1 603091 1 RS TRANSMISSION2 603090 1 LS TRANSMISSION3 110009 2 BRAKE ACTUATOR ROD4 068551 4 NT .250-20 HX ZY NL5 768515 4 FW .281 X .625 X .0666 601131 2 SPRING7 767954 8 FW .379 X .813 X .0638 054502 4 NT .375-16 HX G5 ZNY9 056036 4 CS .375-16 X 2.25 HX G5

10 116653 1 SHIELD

3-14 114358EX_0215

Transmission Service Parts


1 795047 1 PARKING PAWL KIT2 798371 1 RETAINING RING3 798363 1 PARK BRAKE GEAR4 601941 1 FAN/PULLEY KIT5 601433 1 4 BOLT HUB KIT (INCLUDES NUT)6 788877 1 HUB NUT

3

4

5

2

1

6

114358EX_0215 3-15

This page intentionally left blank.

3-16 114358EX_0215

Steering

1

23

4

3

83

9

3 6

37

103 7

3

34

5

STEERINGSUB-ASSEMBLY

11

1

114358EX_0215 3-17

Steering

NOTES:


1 600221 2 STEERING DAMPER2 781922 4 BALL STUD3 768523 17 FW .343 X .687 X .051/.080H4 023655 4 NT .312-24 HX ZY NL5 784439 2 LOCK COLLAR 0.757 ID6 600981 2 PUMP ROD7 034272 4 NT .312-18 HX G58 034280 1 CS .312-18 X .75 HX G59 110014 1 PIVOT TUBE

10 029876 2 LW .325 INT-EXT TOOTH11 601426 1 CAP LOCK

3-18 114358EX_0215

Steering Sub-Assembly

1

2

12

4

4

10

78

11

5

9

9

13

4

6

4

3

LEFT SIDE SHOWNRIGHT SIDE SIMILAR

11

114358EX_0215 3-19

Steering Sub-Assembly

NOTES:


1 781260 2 STEERING BAR GRIP2 110370 2 STEERING BAR (WITH GRIP)3 054502 4 NT .375-16 HX G5 ZNY4 767954 12 FW .379 X .813 X .0635 110089 2 CONTROL LEVER6 604816 4 CS .375-16 X 1.50 BH BO7 796615 2 BALL JOINT LINK8 023655 2 NT .312-24 HX NL ZN9 770867 4 BUSHING

10 705178 2 CS .375-16 X 1.75 HX G511 768523 4 FW .343 X .687 X .051/.080H12 086660 2 NT .375-16 HX NL G513 110008 1 LS STEERING BOX

110007 1 RS STEERING BOX (NOT SHOWN)

3-20 114358EX_0215

Park Brake

1

6

4

8

9

1013

16

5

7

7

15

14

3

11

2

14

12

11

1

BALL JOINT LINK

RIGHT SIDE SHOWNLEFT SIDE SIMILAR

114358EX_0215 3-21

Park Brake

NOTES:

1. Part of the wire harness.


1 110001 1 LS BRAKE ACTUATOR2 110000 1 RS BRAKE ACTUATOR3 765339 4 BUSHING4 601822 2 NUT PLATE .420 CENTERS5 781211 2 PUSH BUTTON SWITCH6 086660 2 NT .375-16 HX ZY NL7 767954 4 FW .379 X .813 X .0638 725796 2 CS .375-16 X 4.00 HX G8 Z9 063198 4 CS 10-24 X .75 HXFLK ZN

10 048553 2 CP .062D X 1.00 LG HML Z11 768523 8 FW .343 X .687 X .051/.080H12 023655 2 NT .312-24 HX ZY NL13 110009 2 BRAKE ACTUATOR ROD14 068551 4 NT .250-20 HXZY NL15 768515 4 FW .281 X .625 X .06616 601131 2 SPRING

3-22 114358EX_0215

114358EX_0215 4-1

Section 4

Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Front Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Drive Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4-2 114358EX_0215

Wheel & Tire

4

9

2

5

8

2

3

6

7

1

1

10

13

11

11 12

1

FRONT WHEEL

114358EX_0215 4-3

Wheel & Tire

NOTES:

1. Torque to 65–75 ft-lbs.


1 788166 2 PLASTIC WHEEL ASSEMBLY (WITH HARDWARE)2 344267 6 FW .510 X 2.15 X .187 SPL3 781567 4 NT .500-13 HX G8 ZY NL4 601810 2 TIRE/WHEEL 18 X 8.5-8 (42" & 48" SIDE DISCHARGE MOWERS)

784264 2 TIRE/WHEEL 18 X 9.5-8 (54" SIDE DISCHARGE MOWERS)604502 2 TIRE/WHEEL 20 X 6.50 (36" REAR DISCHARGE MOWERS)

5 061077 8 WHEEL NUT6 705954 2 CS .500-13 X 1.25 HX G5 ZN7 712976 2 FW .531 X 1.375 X .125 ZNY8 784223 4 BEARING9 784603 2 SPACER

10 781708 2 CS .500-13 X 4.25 HX G511 767962 4 FW .531 X 1.063 X .17512 031997 2 PLASTIC WHEEL13 053199 2 NT .500-13 HX JAM ZNYC

4-4 114358EX_0215

Front Wheel Breakdown

1

5

6

4

3

7

7

8

6

2

2

114358EX_0215 4-5

Front Wheel Breakdown

NOTES:


1 707398 1 NT .500-13 JAM NY LK2 767962 2 FW .531 X 1.063 X .1753 110116 1 CASTER FORK4 604718 1 CS .500-13 X 6.00 HX G55 306969 1 GAUGE WHEEL SPACER6 605113 1 TIRE/WHEEL ASSEMBLY 11 X 4-5 SMOOTH

768044 1 TIRE/WHEEL ASSEMBLY 11 X 4-5 RIBBED7 772806 2 BEARING CAP8 772814 1 3/4" ROLLER BEARING

4-6 114358EX_0215

Drive Wheel Breakdown

601810 TIRE/WHEEL ASSEMBLY (42"/48" SD MOWER)


1 601821 1 TIRE 18 X 8.52 601820 1 WHEEL 8 X 6.933 019521 1 VALVE STEM

784264 TIRE/WHEEL ASSEMBLY (54" MOWER)


1 784272 1 TIRE 18 X 9.5-82 784280 1 WHEEL 8 X 6.323 019521 1 VALVE STEM

604502 TIRE/WHEEL ASSEMBLY (36" RD MOWER)


1 604503 1 TIRE, 2-X 6.50-82 604504 1 WHEEL 8 X 6.323 019521 1 VALVE STEM

2

3

1

114358EX_0215 5-1

Section 5Engine, Briggs & Stratton 17.5/21 HP–S/N 12030001 & Higher . . . . . . . . . . . . . . 5-2

Fuel System, Briggs & Stratton 17.5/21 HP–S/N 12030001 & Higher . . . . . . . . . . 5-4

Engine, Briggs & Stratton 17.5/21 HP–S/N Prior to 12030001. . . . . . . . . . . . . . . . 5-6

Fuel System, Briggs & Stratton 17.5/21 HP–S/N Prior to 12030001 . . . . . . . . . . . 5-8

Engine, Briggs & Stratton 26 HP–S/N 12030001 & Higher . . . . . . . . . . . . . . . . . 5-12

Fuel System, Briggs & Stratton 26 HP–S/N 12030001 & Higher . . . . . . . . . . . . . 5-16

Engine, Briggs & Stratton 26 HP–S/N Prior to 12030001. . . . . . . . . . . . . . . . . . . 5-18

Fuel System, Briggs & Stratton 26 HP—S/N Prior to 12030001 . . . . . . . . . . . . . 5-22

Engine, Kaw FR541V & FR600V–S/N 12030001 & Higher . . . . . . . . . . . . . . . . . 5-26

Fuel System, Kaw FR541V & FR600V–S/N 12030001 & Higher. . . . . . . . . . . . . 5-28

Engine, Kaw FR541V & FR600V—S/N Prior to 12030001 . . . . . . . . . . . . . . . . . 5-30

Fuel System, Kaw FR541V & FR600V—S/N Prior to 12030001 . . . . . . . . . . . . . 5-32

Engine, Kaw FR651V—S/N 12030001 & Higher . . . . . . . . . . . . . . . . . . . . . . . . . 5-34

Fuel System, Kaw FR651V—S/N 12030001 & Higher. . . . . . . . . . . . . . . . . . . . . 5-36

Engine, Kaw FR651V—S/N Prior to 12030001 . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38

Fuel System, Kaw FR651V—S/N Prior to 12030001 . . . . . . . . . . . . . . . . . . . . . . 5-40

Engine, Kaw FR691V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42

Fuel System, Kaw FR691V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44

Engine Service Parts, Kaw FR541V & FR600V . . . . . . . . . . . . . . . . . . . . . . . . . . 5-46

Engine Service Parts, Kaw FR651V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-47

Engine Service Parts, Kaw FS691V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-48

Fuel Tank, Fender—S/N Prior to 11010000 and S/N 12030001 & Higher . . . . . . 5-50

Fuel Tank & Fender—S/N 11010000 to 12030001 . . . . . . . . . . . . . . . . . . . . . . . 5-52

Fuel Tank Service Parts—S/N 11010000 to 12030001 . . . . . . . . . . . . . . . . . . . . 5-55

5-2 114358EX_0215

Engine, Briggs & Stratton 17.5/21 HP–S/N 12030001 & Higher

17

5

16

21

22

25

24

19

5

BLK

3

10

8

18

20

4

14

13

910

15

9 10

PART OFENGINE

6

RED

1

12

15A

11

2

17

TOBATTERYRED

2

3

23

910

11

FUSE1

1

114358EX_0215 5-3

Engine, Briggs & Stratton 17.5/21 HP–S/N 12030001 & Higher

NOTES:

1. Part of the wire harness.2. The pigtail is supplied with the clutch.3. Torque the bolt to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it’s

removed or loosened. Use only hand tools to install this fastener.


1 N/A 1 BRIGGS & STRATTON 17.5/21 HP ENGINE2 602062 1 SC # 8 X 1.00 PHCR BO3 601844 1 BRIGGS CONTACT COVER4 034272 4 NT .312-18 HX G5 ZNYC5 768523 8 FW .343 X .687 X .051/.080H6 601841 1 NEGATIVE BATTERY CABLE7 029876 1 LW .325 INT-EXT TOOTH8 771428 1 RED BATTERY CABLE BOOT9 024927 3 NT .250-20 HX G5 ZNYC

10 768515 5 FW .281 X .625 X .06611 601062 1 POSITIVE BATTERY CABLE12 601840 1 POSITIVE BATTERY CABLE13 044255 1 NT #10-32 HX ZN14 055939 2 CS .250-20 X .75 HX G515 030817 1 STARTER SOLENOID16 601818 1 OIL DRAIN - 3/8-18 NPTF17 604463 7" OIL DRAIN HOSE18 601982 2 CN .250-20 X .15 MAX THK19 050161 4 CS .312-18 X 1.75 HX G520 712372 1 KEY 1/4 SQ X .66 LG21 793760 1 ENGINE PULLEY22 601801K 1 CLUTCH KIT (WITH PIGTAIL)23 791251 1 CLUTCH HARNESS PIGTAIL24 602680 1 FW .453 X 1.12 X .119 HRD25 601834 1 CS .437-20 X 3.25 HX G5 P85

5-4 114358EX_0215

Fuel System, Briggs & Stratton 17.5/21 HP–S/N 12030001 & Higher

NOTES:


26 000331 3 WIRE TIE27 015818 21" 1/4" FUEL LINE28 000323 4 HOSE CLAMP

FUEL & VAPOR LINE LENGTHS

9" TANK TO FUEL FILTER (FUEL)

12" FUEL FILTER TO ENGINE (FUEL)

27

2728

28

26

A

B

FUELFILTER

AB

114358EX_0215 5-5


5-6 114358EX_0215

Engine, Briggs & Stratton 17.5/21 HP–S/N Prior to 12030001

1

7

5

16

21

22

25

24

19

5

BLK

3

10

8

18

20

4

14

13

910

15

910

6

RED

1

12

11

2

17

TOBATTERY

RED

2

3

23

1

1

15A FUSE

12

1

1

114358EX_0215 5-7

Engine, Briggs & Stratton 17.5/21 HP–S/N Prior to 12030001

NOTES:

1. Part of the wire harness.2. The pigtail is supplied with the clutch.3. Torque the bolt to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it’s

removed or loosened. Use only hand tools to install this fastener.


1 N/A 1 BRIGGS & STRATTON 17.5/21 HP ENGINE2 602062 1 SC # 8 X 1.00 PHCR BO3 601844 1 BRIGGS CONTACT COVER4 034272 4 NT .312-18 HX G5 ZNYC5 768523 8 FW .343 X .687 X .051/.080H6 601841 1 NEGATIVE BATTERY CABLE7 029876 1 LW .325 INT-EXT TOOTH8 771428 1 RED BATTERY CABLE BOOT9 024927 3 NT .25-20 HX GR.5 ZNYC

10 768515 5 FW .281 X .625 X .06611 601062 1 POSITIVE BATTERY CABLE12 601840 1 POSITIVE BATTERY CABLE13 044255 1 NT #10-32 HX ZN14 055939 2 CS .25-20 X .75 HX G515 030817 1 STARTER SOLENOID16 601818 1 OIL DRAIN - 3/8-18 NPTF17 104786 1 OIL DRAIN HOSE18 601982 2 CN .250-20 X .15 MAX THK19 050161 4 CS .312-18 X 1.75 HX G520 712372 1 KEY 1/4 SQ X .66 LG21 793760 1 ENGINE PULLEY22 601801K 1 CLUTCH KIT (WITH PIGTAIL)23 791251 1 CLUTCH HARNESS PIGTAIL24 602680 1 FW .453 X 1.12 X .119 HRD25 601834 1 CS .437-20 X 3.25 HXG5P85

5-8 114358EX_0215

Fuel System, Briggs & Stratton 17.5/21 HP–S/N Prior to 12030001

3234

36

29

26

30

29

34

27

26

28 29

3429

29

35

31

34 D

33

A

B

E

C

37

29

29

FUELFILTER

29

114358EX_0215 5-9

Fuel System, Briggs & Stratton 17.5/21 HP–S/N Prior to 12030001

NOTES:


26 603112 2 CLAMP, 3/16"27 603326 32" 3/16" VAPOR LINE28 603025 1 PLASTIC TEE 1/4" X 1/4" X 3/16"29 000323 8 HOSE CLAMP30 036244 1 CS .375-16 X 1.00 HX G531 000398 1 LOOP CLAMP32 603283 1 VACUUM BREAKER33 000331 5 WIRE TIE, SMALL/SHORT34 015818 56" 1/4" FUEL LINE35 016899 1 NT .375-16 HXFLK ZNYC36 767954 1 FW .379 X .813 X .06337 603161 1 VACUUM BREAKER FILTER



22" TANK TO TEE (VAPOR)

13" TEE TO VACUUM BREAKER (VAPOR)

12" FUEL FILTER TO ENGINE (FUEL)

32" ENGINE TO TEE (VAPOR)

ABCDE

5-10 114358EX_0215

Engine Service Parts, Briggs & Stratton 17.5 HP/21 HP

NOTES:


1 068478 1 IN-LINE FUEL FILTER2 601846 1 AIR PRECLEANER FILTER, FLAT PANEL (17.5 HP)

601848 1 AIR PRECLEANER FILTER (21 HP)3 601847 1 AIR FILTER, FLAT PANEL (17.5 HP)

601849 1 AIR FILTER, CARTRIDGE (21 HP)4 601845 1 OIL FILTER

2

1

4

3

114358EX_0215 5-11


5-12 114358EX_0215

Engine, Briggs & Stratton 26 HP–S/N 12030001 & Higher

1

32

4

5

6

12

9

14

13

8

7

3

2

1

11

10

4 3

114358EX_0215 5-13


NOTES:

1. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.

2. Torque to 30 ft-lbs.3. Supplied with the engine.4. Torque to 17.5 ft-lbs.


1 N/A 1 BRIGGS & STRATTON 26 HP ELS ENGINE2 602062 1 SC # 8 X 1.00 PHCR BO3 602422 1 STATIC COVER ASSEMBLY4 601818 1 OIL DRAIN - 3/8-18 NPTF5 604463 7" OIL DRAIN HOSE6 602389 1 MUFFLER7 792788 3 SC.375-16 X 1.0 HX FL STP8 000331 3 WIRE TIE9 791251 1 CLUTCH HARNESS PIGTAIL

10 712372 1 KEY 1/4 SQ X .66 LG11 793760 1 ENGINE PULLEY12 601784K 1 CLUTCH KIT (WITH PIGTAIL)13 602680 1 FW .453 X 1.12 X .119 HRD14 601834 1 CS .437-20 X 3.250 HX G5 P85

5-14 114358EX_0215


RED

BLK

16

1517

20

16

21

17

22

16

18

19

17

28

2427

26

1723

24

25

5

5

55

15AFUSE

114358EX_0215 5-15


NOTES:



15 771428 1 RED BATTERY CABLE BOOT16 024927 3 NT .250-20 HX G5 ZNYC17 768515 5 FW .281 X .625 X .06618 601840 1 POSITIVE BATTERY CABLE19 030817 1 STARTER SOLENOID20 601062 1 POSITIVE BATTERY CABLE21 044255 1 NT #10-32 HX ZN22 055939 2 CS .250-20 X .75 HX G523 034272 1 NT .312-18 HX G5 ZNYC24 768523 2 FW .343 X .687 X .051/.080H25 029876 1 LW .325 INT-EXT TOOTH26 601841 1 NEGATIVE BATTERY CABLE27 601982 2 CN .250-20 X .15 MAX THK28 050161 1 CS .312-18 X 1.75 HX G5

5-16 114358EX_0215

Fuel System, Briggs & Stratton 26 HP–S/N 12030001 & Higher

NOTES:


29 015818 28" 1/4" FUEL LINE30 000323 2 HOSE CLAMP

FUEL LINE LENGTHS

28" TANK TO ENGINE (FUEL)

30

29

8

30

A

A

114358EX_0215 5-17


5-18 114358EX_0215

Engine, Briggs & Stratton 26 HP–S/N Prior to 12030001

1

3

2

4

5

6

12

9

14

13

8

7

3

2

1

11

10

4 3

114358EX_0215 5-19


NOTES:

1. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it’s removed or loosened. Use only hand tools to install this fastener.

2. Torque to 30 ft-lbs.3. Supplied with the engine.4. Torque to 17.5 ft-lbs.


1 N/A 1 BRIGGS & STRATTON 26 HP ELS ENGINE2 602062 1 SC # 8 X 1.00 PHCR BO3 602422 1 STATIC COVER ASSEMBLY4 601818 1 OIL DRAIN - 3/8-18 NPTF5 604463 1 OIL DRAIN HOSE6 602389 1 MUFFLER7 792788 3 SC .375-16 X 1.0 HX FL STP8 000331 4 WIRE TIE9 791251 1 CLUTCH HARNESS PIGTAIL

10 712372 1 KEY 1/4 SQ X .66 LG11 793760 1 ENGINE PULLEY12 601784K 1 CLUTCH KIT (WITH PIGTAIL)13 602680 1 FW .453 X 1.12 X .119 HRD14 601834 1 CS .437-20 X 3.25 HX G5 P85

5-20 114358EX_0215


RED

BLK

16

1517

20

16

21

1722

16

18

19

17

28

2427

26

17

23

24

25

5

5 5

5

15AFUSE

114358EX_0215 5-21


NOTES:



15 771428 1 RED BATTERY CABLE BOOT16 024927 3 NT .250-20 HX G5 ZNYC17 768515 5 FW .281 X .625 X .06618 601840 1 POSITIVE BATTERY CABLE19 030817 1 STARTER SOLENOID20 601062 1 POSITIVE BATTERY CABLE21 044255 1 NT #10-32 HX ZN22 055939 2 CS .250-20 X .75 HX G523 034272 1 NT .312-18 HX G524 768523 2 FW .343 X .687 X .051/.080H25 029876 1 LW .325 INT-EXT TOOTH26 601841 1 NEGATIVE BATTERY CABLE27 601982 2 CN .250-20 X .15 MAX THK28 050161 1 CS .312-18 X 1.75 HX G5

5-22 114358EX_0215

Fuel System, Briggs & Stratton 26 HP—S/N Prior to 12030001

38

32

33

29

36

8

36

3030

37

35

29

2931

30

34

8

A

B

C

D

30

39

30

114358EX_0215 5-23

Fuel System, Briggs & Stratton 26 HP—S/N Prior to 12030001

NOTES:


29 015818 63" 1/4" FUEL LINE30 000323 6 HOSE CLAMP31 000398 1 LOOP CLAMP32 603283 1 VACUUM BREAKER33 603025 1 PLASTIC TEE 1/4" X 1/4" X 3/16"34 603326 40" 3/16" VAPOR LINE35 036244 1 CS .375-16 X 1.00 HX G536 603112 2 CLAMP, 3/16"37 016899 1 NT .375-16 HX FLK G538 767954 1 FW .379 X .813 X .06339 603161 1 VACUUM BREAKER FILTER

FUEL LINE LENGTHS




40" TEE TO ENGINE (VAPOR)

A

B

C

D

5-24 114358EX_0215

Engine Service Parts, Briggs & Stratton 26 HP

NOTES:


1 602571 1 AIR PRECLEANER FILTER2 602570 1 AIR FILTER, CARTRIDGE3 068478 1 IN-LINE FUEL FILTER4 602572 1 OIL FILTER

1

43

2

114358EX_0215 5-25


5-26 114358EX_0215

Engine, Kaw FR541V & FR600V–S/N 12030001 & Higher1

7

9

22

24

27

26

21

5

BLK

4

13

11

20

23

1017

16

1213

18 8

RED1

14

15

3

15AFUSE

RED

25

1213

1

56

7

2

1

2

19

2829

3

4

1

2

2 5

1

114358EX_0215 5-27

Engine, Kaw FR541V & FR600V–S/N 12030001 & Higher

NOTES:

1. Part of the wire harness.2. Supplied with the engine.3. Torque the bolt to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it’s

removed or loosened. Use only hand tools to install this fastener.4. Torque the bolt to 30–35 ft-lbs. Replace (do not reuse) the cap screw if it’s

removed or loosened. Use only hand tools to install this fastener.5. Torque the nut to 22 ft-lbs.


1 N/A 1 KAWASAKI FR541V/FR600V ENGINE2 016899 1 NT .375-16 HX FLK ZNYC3 113970 1 CABLE GUIDE4 000398 1 LOOP CLAMP5 767954 5 FW .379 X .813 X .0636 036244 1 CS .375-16 X 1.00 HX G57 720516 3 CS M8 X 1.25 X 16 HX G10.98 768523 1 FW .343 X .687 X .051/.080H9 601841 1 NEGATIVE BATTERY CABLE

10 029876 1 LW .325 INT-EXT TOOTH11 771428 1 RED BATTERY CABLE BOOT12 024927 2 NT .250-20 HX G5 ZNYC13 768515 4 FW .281 X .625 X .06614 792762 1 POSITIVE BATTERY CABLE15 601062 1 POSITIVE BATTERY CABLE16 044255 1 NT #10-32 HX ZN17 055939 2 CS .250-20 X .75 HX G518 030817 1 STARTER SOLENOID19 602999 1 MUFFLER20 601982 2 CN .250-20 X .15 MAX THK21 602580 4 CS .375-16 X 1.25 HX G5 P8522 793760 1 ENGINE PULLEY23 712372 1 KEY 1/4 SQ X .66 LG24 601801K 1 CLUTCH KIT (WITH PIGTAIL)25 791251 1 CLUTCH HARNESS PIGTAIL26 602680 1 FW .453 X 1.12 X .119 HRD27 601834 1 CS .437-20 X 3.25 HX G5 P8528 796524 1 OIL DRAIN VALVE29 604463 3" OIL DRAIN HOSE

5-28 114358EX_0215

Fuel System, Kaw FR541V & FR600V–S/N 12030001 & Higher

NOTES:


30 000323 2 HOSE CLAMP31 015818 5" 1/4" FUEL LINE

FUEL LINE LENGTHS


31

30

A

30

A

114358EX_0215 5-29


5-30 114358EX_0215

Engine, Kaw FR541V & FR600V—S/N Prior to 12030001

13

14

15

18

19

20

21

22

23

25

27

RED/BLK 1

1

3

214

6

7

8

910

1112

1

BLK1

RED

2

24

16

17

29

28

30

57

13

1312

26

3

4

2

15AFUSE

2

52

1

114358EX_0215 5-31

Engine, Kaw FR541V & FR600V—S/N Prior to 12030001

NOTES:

1. Part of the wire harness.2. Supplied with the engine.3. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it’s removed

or loosened. Use only hand tools to install this fastener.4. Torque to 30–35 ft-lbs. Replace (do not reuse) the cap screw if it’s removed

or loosened. Use only hand tools to install this fastener.5. Torque to 22 ft-lbs.


1 N/A 1 KAWASAKI FR541V & FR600V ENGINE2 113970 1 CABLE GUIDE3 000398 2 LOOP CLAMP4 036244 2 CS .375-16 X 1.00 HX G55 768523 1 FW .343 X .687 X .051/.080H6 016899 2 NT .375-16 HX FLK G57 720516 3 CS M8 X 1.25 X 16 HX G10.98 602999 1 MUFFLER9 029876 1 LW .325 INT-EXT TOOTH

10 601841 1 NEGATIVE BATTERY CABLE11 771428 1 RED BATTERY CABLE BOOT12 024927 2 NT .250-20 HX G5 ZNYC13 768515 4 FW .281 X .625 X .06614 601062 1 POSITIVE BATTERY CABLE15 055939 2 CS .250-20 X .75 HX G516 044255 1 NT #10-32 HX ZN17 030817 1 STARTER SOLENOID18 792762 1 POSITIVE BATTERY CABLE19 000331 3 WIRE TIE20 601982 2 CN .250-20 X .15 MAX THK21 767954 6 FW .379 X .813 X .06322 602580 4 CS .375-16 X 1.25 HX G5 P8523 793760 1 ENGINE PULLEY24 712372 1 KEY 1/4 SQ X .66 LG25 601801K 1 CLUTCH KIT (WITH PIGTAIL)26 791251 1 CLUTCH HARNESS PIGTAIL27 602680 1 FW .453 X 1.12 X .119 HRD28 601834 1 CS .437-20 X 3.25 HX G5 P8529 796524 1 OIL DRAIN VALVE30 604463 3" OIL DRAIN HOSE

5-32 114358EX_0215

Fuel System, Kaw FR541V & FR600V—S/N Prior to 12030001

33

31

35

32

34

31

34

34

3

366

21

4

34D

C

A

B

37

114358EX_0215 5-33

Fuel System, Kaw FR541V & FR600V—S/N Prior to 12030001

NOTES:


31 000323 2 HOSE CLAMP32 603112 1 CLAMP, 3/16"33 015818 5" 1/4" FUEL LINE34 603326 59" 3/16" VAPOR LINE35 604281 1 PLASTIC TEE, 3/16"36 604527 1 VACUUM BREAKER37 603161 1 VACUUM BREAKER FILTER





24" TEE TO ENGINE PURGE PORT (VAPOR)

A

B

C

D

5-34 114358EX_0215

Engine, Kaw FR651V—S/N 12030001 & Higher

13

14

15

18

19

2021

22

24

263

RED/BLK 11

34

6

7

8

9

11

12

1

BLK 1

RED

1

2

23

16

17

28

27

29

57

13

131220

2

10

25

4

2

30

15A FUSE

25

114358EX_0215 5-35

Engine, Kaw FR651V—S/N 12030001 & Higher

NOTES:





1 N/A 1 KAWASAKI FR651V ENGINE2 113970 1 CABLE GUIDE3 000398 1 LOOP CLAMP4 036244 1 CS .375-16 X 1.00 HX G55 768523 1 FW .343 X .687 X .051/.080H6 016899 1 NT .375-16 HX FLK ZNYC7 720516 3 CS M8 X 1.25 X 16 HX G10.98 603150 1 MUFFLER9 029876 1 LW .325 INT-EXT TOOTH

10 601841 1 NEGATIVE BATTERY CABLE11 771428 1 RED BATTERY CABLE BOOT12 024927 2 NT .250-20 HX G5 ZNYC13 768515 4 FW .281 X .625 X .06614 601062 1 POSITIVE BATTERY CABLE15 055939 2 CS .250-20 X .75 HX G516 044255 1 NT #10-32 HX ZN17 030817 1 STARTER SOLENOID18 792762 1 POSITIVE BATTERY CABLE19 601982 2 CN .250-20 X .15 MAX THK20 767954 5 FW .379 X .813 X .06321 602580 4 CS .375-16 X 1.25 HX G5 P8522 793760 1 ENGINE PULLEY23 712372 1 KEY 1/4 SQ X .66 LG24 601784K 1 CLUTCH KIT25 791251 1 CLUTCH HARNESS PIGTAIL26 602680 1 FW .453 X 1.12 X .119 HRD27 601834 1 CS .437-20 X 3.25 HX G5 P8528 796524 1 OIL DRAIN VALVE29 604463 3" HOSE, 0.50" LOW PRESSURE30 000331 1 WIRE TIE

5-36 114358EX_0215

Fuel System, Kaw FR651V—S/N 12030001 & Higher

NOTES:



FUEL LINE LENGTHS


31

32

32

A

A

114358EX_0215 5-37


5-38 114358EX_0215

Engine, Kaw FR651V—S/N Prior to 12030001

13

14

15

18

19

2021

22

24

263

RED/BLK 1

1

34

6

7

8

9

1112

BLK1

RED

2

23

16

17

28

27

29

57

13

13

12 20

210

25

4

30

2

15AFUSE

2 5

11

18

1

114358EX_0215 5-39

Engine, Kaw FR651V—S/N Prior to 12030001

NOTES:





1 N/A 1 KAWASAKI FR651V ENGINE2 113970 1 CABLE GUIDE3 000398 1 LOOP CLAMP4 036244 2 CS .375-16 X 1.00 HX G55 768523 1 FW .343 X .687 X .051/.080H6 016899 2 NT .375-16 HX FLK G57 720516 3 CS M8 X 1.25 X 16 HX G10.98 603150 1 MUFFLER9 029876 1 LW .325 INT-EXT TOOTH

10 601841 1 NEGATIVE BATTERY CABLE11 771428 1 RED BATTERY CABLE BOOT12 024927 2 NT .250-20 HX G5 ZNYC13 768515 4 FW .281 X .625 X .06614 601062 1 POSITIVE BATTERY CABLE15 055939 2 CS .250-20 X .75 HX G516 044255 1 NT #10-32 HX ZN17 030817 1 STARTER SOLENOID18 792762 1 POSITIVE BATTERY CABLE19 601982 2 CN .250-20 X .15 MAX THK20 767954 6 FW .379 X .813 X .06321 602580 4 CS .375-16 X 1.25 HX G5 P8522 793760 1 ENGINE PULLEY23 712372 1 KEY 1/4 SQ X .66 LG24 601784K 1 CLUTCH KIT (WITH PIGTAIL)25 791251 1 CLUTCH HARNESS PIGTAIL26 602680 1 FW .453 X 1.12 X .119 HRD27 601834 1 CS .437-20 X 3.25 HX G5 P8528 796524 1 OIL DRAIN VALVE29 604463 3" OIL DRAIN HOSE30 000331 3 WIRE TIE

5-40 114358EX_0215

Fuel System, Kaw FR651V—S/N Prior to 12030001

30

32

31

36

33

32

31

36

37

356

20

4

31

36

30

30

34

31

37

D

C

B

A

31

114358EX_0215 5-41

Fuel System, Kaw FR651V—S/N Prior to 12030001

NOTES:


31 000323 6 HOSE CLAMP32 603112 2 CLAMP, 3/16"33 603025 1 PLASTIC TEE 1/4" X 1/4" X 3/16"34 043570 1 LOOP CLAMP35 603283 1 VACUUM BREAKER36 015818 40" 1/4" FUEL LINE37 603326 24" 3/16" VAPOR LINE38 603161 1 VACUUM BREAKER FILTER





24" TEE TO ENGINE (VAPOR)

A

B

C

D

5-42 114358EX_0215

Engine, Kaw FR691V

13

14

15

18

19

2021

22

24

263

RED/BLK

1

34

6

7

8

9

11

12

1

BLK 1

RED

1

2

23

16

17

28

27

29

57

13

1312

20

2

10

25

4

30

15A FUSE

5 2

2

1

114358EX_0215 5-43

Engine, Kaw FR691V

NOTES:

1. Part of the wire harness.2. Supplied with the engine.3. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it is

removed or loosened. Use only hand tools to install this fastener.4. Torque to 30–35 ft-lbs.Replace (do not reuse) the cap screw if it is

removed or loosened. Use only hand tools to install this fastener.5. Torque the nuts to 22 ft-lbs.


1 N/A 1 KAWASAKI FR691V ENGINE2 113970 1 CABLE GUIDE3 000398 1 LOOP CLAMP4 036244 1 CS .375-16 X 1.00 HX G55 768523 1 FW .343 X .687 X .051/.080H6 016899 1 NT .375-16 HX FLK ZNYC7 720516 3 CS M8 X 1.25 X 16 HX FL 10.98 603150 1 MUFFLER9 029876 1 LW .325 INT-EXT TOOTH

10 601841 1 NEGATIVE BATTERY CABLE11 771428 1 RED BATTERY CABLE BOOT12 024927 2 NT .250-20 HX G5 ZNYC13 768515 4 FW .281 X .625 X .06614 601062 1 POSITIVE BATTERY CABLE15 055939 2 CS .250-20 X .75 HX G516 044255 1 NT #10-32 HX ZN17 030817 1 STARTER SOLENOID18 792762 1 POSITIVE BATTERY CABLE19 601982 2 CN .250-20 X .15 MAX THK20 767954 5 FW .379 X .813 X .06321 602580 4 CS .375-16 X 1.25 HX G8 P8522 793760 1 ENGINE PULLEY23 712372 1 KEY 1/4 SQ X .66 LG24 601784K 1 CLUTCH KIT25 791251 1 CLUTCH HARNESS PIGTAIL26 602680 1 FW .453 X 1.12 X .119 HRD27 601834 1 CS .437-20 X 3.25 HX G5 P8528 796524 1 OIL DRAIN VALVE29 604463 3" OIL DRAIN HOSE30 000331 1 WIRE TIE

5-44 114358EX_0215

Fuel System, Kaw FR691V

NOTES:



FUEL LINE LENGTHS


31 32A

32

A

114358EX_0215 5-45


5-46 114358EX_0215

Engine Service Parts, Kaw FR541V & FR600V

NOTES:


1 604240 1 AIR FILTER2 068478 1 IN-LINE FUEL FILTER3 602581 1 ENGINE OIL FILTER

2

1

3

114358EX_0215 5-47

Engine Service Parts, Kaw FR651V

NOTES:


1 603059 1 AIR FILTER2 068478 1 IN-LINE FUEL FILTER3 602581 1 ENGINE OIL FILTER

2

1

3

5-48 114358EX_0215

Engine Service Parts, Kaw FS691V

NOTES:


1 603058 PRE-FILTER2 603059 1 AIR FILTER3 068478 1 IN-LINE FUEL FILTER4 602581 1 ENGINE OIL FILTER

3

1

4

2

114358EX_0215 5-49


5-50 114358EX_0215

Fuel Tank, Fender—S/N Prior to 11010000 and S/N 12030001 & Higher

3

5

1

5

2

4

4

5

4

1

1

1

114358EX_0215 5-51

Fuel Tank, Fender—S/N Prior to 11010000 and S/N 12030001 & Higher

NOTES:


ITEM NO. PART NO. QTY DESCRIPTION

1 779306 1 FUEL CAP, 3.5"2 110080 1 RS FENDER3 110081 1 LS TANK FENDER ASSEMBLY4 768523 8 FW .343 X .687 X .051/.080H5 034280 6 CS .312-18 X .75 HX G5

5-52 114358EX_0215

Fuel Tank & Fender—S/N 11010000 to 12030001

1

4

5

4

5

2

5

3

1

1

5 14

4

1

114358EX_0215 5-53

Fuel Tank & Fender—S/N 11010000 to 12030001

NOTES:



1 110080 1 RS FENDER2 603502 1 LS FUEL TANK FENDER ASSEMBLY3 603807 1 RATCHETING GAS CAP, 3.5"4 768523 8 FW .343 X .687 X .051/.080H5 034280 6 CS .312-18 X .75 HX G5

5-54 114358EX_0215

Fuel Tank Service Parts—S/N Prior to 1101000 and S/N 12030001 & Higher

NOTES:


1 603896 1 SUCTION HOSE ASSY 20.5"2 785295 1 SUCTION HOSE GROMMET

1

2

114358EX_0215 5-55

Fuel Tank Service Parts—S/N 11010000 to 12030001

NOTES:


1 117118 1 VENT FITTING KIT2 603896 1 SUCTION HOSE ASSY 20.5"3 785295 1 SUCTION HOSE GROMMET

1

2

3

5-56 114358EX_0215

114358EX_0215 6-1

Section 6

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Instrument Panel—17 HP & 21 HP Briggs & Stratton . . . . . . . . . . . . 6-4

Instrument Panel, 26 HP Briggs & Stratton . . . . . . . . . . . . . . . . . . . . 6-6

Instrument Panel, Kawasaki . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

6-2 114358EX_0215

Battery

3

4

5

7

5

6 5

5 4

6

2

1

8

9

POSITIVE CABLE (RED)

NEGATIVE CABLE (BLACK)

10

114358EX_0215 6-3

Battery

NOTES:


1 601930 2 CS .250-20 X 6.50 HX G52 768515 2 FW .281 X .625 X .0663 348417 1 BATTERY CLAMP STRAP4 055939 2 CS .250-20 X .75 HX G5 ZN5 029868 4 LW .250 INT-EXT TOOTH Z6 024927 2 NT .250-20 HX G57 771428 1 RED BATTERY CABLE BOOT8 601982 2 CN .250-20 X .15 MAX THK9 794644 2 GROMMET

10 000331 3 WIRE TIE

6-4 114358EX_0215

Instrument Panel—17 HP & 21 HP Briggs & Stratton

2

3

12

7

83

1

10

11

11

10

10

11

9

9 41

6

5

13

14

15

114358EX_0215 6-5

Instrument Panel—17 HP & 21 HP Briggs & Stratton

NOTES:



1 776476 1 PTO SWITCH2 785808 1 KEY ASSEMBLY3 045898 1 IGNITION SWITCH4 601053 2 SEALED RELAY (WITH BRACKET)5 601098 4 CB 10-24 X .50 ZYNC6 000331 5 WIRE TIE7 601803 1 THROTTLE/CHOKE CABLE8 704932 2 FW .219 X .50 X .048 ZNYC9 059832 4 NT #10-24 HX NL ZN

10 768515 3 FW .281 X .625 X .06611 055947 3 CS .250-20 X .50 HX G512 550224 1 INSTRUMENT PANEL (WITH DECAL)13 601811 1 INSTRUMENT PANEL DECAL14 601676 1 WIRE HARNESS15 114052 1 CLUTCH CONNECTOR REPAIR KIT

6-6 114358EX_0215

Instrument Panel, 26 HP Briggs & Stratton

2

3 11

6

7

3

1

9

10

10

9

9

10

8

8 14

5

412

1

13

15

114358EX_0215 6-7

Instrument Panel, 26 HP Briggs & Stratton

NOTES:



1 776476 1 PTO SWITCH2 785808 1 KEY ASSEMBLY3 045898 1 IGNITION SWITCH4 601098 4 CB 10-24 X .50 ZYNC5 000331 5 WIRE TIE6 602555 1 40" THROTTLE/CHOKE CABLE7 704932 2 FW .219 X .50 X .048 ZNYC8 059832 4 NT #10-24 HX NL ZN9 768515 3 FW .281 X .625 X .066

10 055947 3 CS .250-20 X .50 HX G511 550224 1 INSTRUMENT PANEL (WITH DECAL)12 601811 1 INSTRUMENT PANEL DECAL13 601676 1 WIRE HARNESS14 601053 2 SEALED RELAY (WITH BRACKET)15 114052 1 CLUTCH CONNECTOR REPAIR KIT

6-8 114358EX_0215

Instrument Panel, Kawasaki

4

14

8

9

4

1

12

11

11

12

12

11

10

6

10

7

3

2

1

5

13

16

1

15

114358EX_0215 6-9

Instrument Panel, Kawasaki

NOTES:



1 601097 1 CHOKE CABLE2 776476 1 PTO SWITCH3 785808 1 KEY ASSEMBLY4 045898 1 IGNITION SWITCH5 601053 2 SEALED RELAY (WITH BRACKET)6 601098 4 CB 10-24 X .50 ZYNC7 000331 5 WIRE TIE8 601096 1 THROTTLE CABLE9 704932 2 FW .219 X .50 X .048 ZNYC

10 059832 4 NT #10-24 HX NL ZN11 055947 3 CS .250-20 X .50 HX G512 768515 3 FW .281 X .625 X .06613 603109 1 INSTRUMENT PANEL DECAL14 550903 1 INSTRUMENT PANEL (WITH DECAL)15 601676 1 WIRE HARNESS16 114052 1 CLUTCH CONNECTOR REPAIR KIT

6-10 114358EX_0215

114358EX_0215 7-1

Section 7

36" Rear Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

36" Rear Discharge Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . 7-4

36" Rear Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

42" Side Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

42" Side Discharge Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . 7-10

42" Side Discharge Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

48" Side Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14


48" Side Discharge Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18

54" Side Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20


54" Side Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24

Deck Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26

Deck Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28

7-2 114358EX_0215

36" Rear Discharge Service Deck

NOTES:


1 551989 1 36" DECK (WITH HARDWARE & DECALS)2 601069 2 CN .312-18 X .20 MAX THK3 603391 2 RUBBER FLAP DECAL4 604222 2 THROWN OBJECTS DECAL5 602243 1 DECK BELT ROUTING DECAL 6 793513 1 36" DECK ID DECAL

3

3

1

5

4

2

6

4

114358EX_0215 7-3


7-4 114358EX_0215

36" Rear Discharge Deck Pulleys & Spindles

2

1

4

3

567 8

1

2

9

20

20

21

10

13

15

14

19

1

18

24 19

2625

19

18

11

19

16

17

3

4

122

13

15

14

122

17

23

1 16

17

18

22

114358EX_0215 7-5

36" Rear Discharge Deck Pulleys & Spindles

NOTES:

1. Torque to 30 ft-lbs.2. Torque to 73 ft-lbs.


1 794446 2 CS .625-11 X 1.50 HX G52 028118 2 FW .625 X 1.00 X .134 ZNYC3 603057 2 DUST SHIELD WITH OFFSET4 781856 2 IDLER PULLEY NHI 5.0"5 600296 1 DECK IDLER SPACER6 259812 1 CHAIN, 13 LINK7 036384 1 SPRING 1/4 COIL PL 1.238 114433 1 IDLER SLIDE9 058776 4 NT .312-18 HX ZY NL10 768523 4 FW .343 X .687 X .051/.080H11 603750 2 SHORT IDLER SLIDE12 705954 2 CS .500-13 X 1.25 HX G5 ZN13 798603 2 FW .515 X 1.65 X .125 HD ZY14 603730 2 DRIVE PULLEY15 045765 2 FW 1.030 X 1.50 X .134 ZN 16 054502 8 NT .375-16 HX G5 ZNY17 767954 16 FW .379 X .813 X .06318 788166 2 PLASTIC WHEEL ASSEMBLY (INCLUDES HARDWARE)19 767962 4 FW .531 X 1.063 X .17520 781567 2 NT .500-13 HX G8 ZY NL21 016253 4 CB .312-18 X .75 FUL ZN22 601804 2 BLADE SPINDLE23 005116 8 CS .375-16 X 1.375 HX G524 781708 1 CS .500-13 X 4.25 HX G525 031997 1 PLASTIC WHEEL26 053199 1 NT .500-13 HX JAM ZNYC

7-6 114358EX_0215

36" Rear Discharge Deck1

23 4

7

12

11

8

10

1

5

9

23

1

5

6

6

6

6 5

114358EX_0215 7-7

36" Rear Discharge Deck

NOTES:



1 551990 2 PULLEY COVER (WITH DECAL)2 034280 2 CS .312-18 X .75 HX G53 768523 2 FW .343 X .687 X .051/.080H4 793828 1 BELT, A-SEC5 086660 4 NT .375-16 HX ZY NL6 767954 5 FW .379 X .813 X .0637 036244 1 CS .375-16 X 1.00 HX G58 116217 1 LS RAMP9 117375 1 RS RAMP

10 783753 2 BLADE, 17.86"-L-F-CW785436 2 BLADE, 17.86"-GAT-F-CW794198 2 BLADE, 17.86"-MUL-F-CW795526 2 BLADE, F17.86"-H-F-CW

11 782474 2 CW .631 X 2.25 X .187 PNT 12 781872 2 CS .625-11 X 1.25 HX G5 Z

7-8 114358EX_0215

42" Side Discharge Service Deck

1

2

2

3

44

5

6

7

114358EX_0215 7-9


NOTES:


1 550592 1 42" DECK (WITH HARDWARE & DECALS)2 601069 4 CN .312-18 X .20 MAX THK3 601624 1 DISCHARGE CHUTE DECAL4 601837 2 DECK DANGERS DECAL5 601892 1 THROWN OBJECTS DECAL6 602243 1 BELT ROUTING DECAL7 793521 1 42" DECK ID DECAL

7-10 114358EX_0215

42" Side Discharge Deck Pulleys & Spindles1

3

2

8

10

18

4

567

9

11

12

1

2

3

3

4

13

14

14

15

16

19

20

17

1

21

2

22

25

23

23 24

21

114358EX_0215 7-11

42" Side Discharge Deck Pulleys & Spindles

NOTES:

1. Used on mowers with serial numbers prior to 11021630 and higher than 11021740. Torque to 67–75 ft-lbs.

2. Used on mowers with serial numbers between 11021630 and 11021740. Torque the spindle bolt to 118 ft-lbs.


1 794446 2 CS .625-11 X 1.50 HX G52 046821 2 FW .656 X 2.00 X .078 ZNYC3 797449 3 FW .650 X 1.125 X .18 ZNYC G54 784504 2 IDLER PULLEY 5.0" OD5 109770 1 IDLER SLIDE6 036384 1 SPRING 1/4 COIL PL 1.237 259812 1 CHAIN, 13 LINK8 784199 4 CS .312-18 X 1.25 FLT SH9 601619 2 IDLER SLIDE UHMW

10 705954 2 CS .500-13 X 1.25 HX G5 ZN781872 2 CS .625-11 X 1.25 HX G5 Z

11 798603 2 FW .515 X 1.65 X .125 HD ZY

782474 2 CW .631 X 2.25 X .187 PNT

12 793778 2 DECK SPINDLE PULLEY13 054502 8 NT .375-16 HX G5 ZNY14 767954 16 FW .379 X .813 X .06315 601804 2 SPINDLE ASSEMBLY

783506 2 BLADE SPINDLE16 005116 8 CS .375-16 X 1.375 HX G517 045765 2 FW 1.030 X 1.50 X .134 ZN18 058776 4 NT .312-18 HX ZY NL19 768523 4 FW .343 X .687 X .051/.080H20 781567 1 NT .500-13 HX G8 ZY NL21 788166 1 PLASTIC WHEEL ASSEMBLY (WITH HARDWARE)22 781708 1 CS .500-13 X 4.25 HX G523 767962 2 FW .531 X 1.063 X .17524 031997 1 PLASTIC WHEEL25 053199 1 NT .500-13 HX JAM ZNYC

1212

12

7-12 114358EX_0215

42" Side Discharge Deck

1

2

3

4

5

6

56

7

8

8

9

10

11

1213

12 13

14

15

16

52

1

114358EX_0215 7-13


NOTES:

1. Torque to 118 ft-lbs.2. Do not torque; the discharge chute must pivot freely.


1 601806 1 DISCHARGE CHUTE2 601843 1 CHUTE PIN3 601824 1 TORSION SPRING4 111067 1 CHUTE BRACKET5 086660 5 NT .375-16 HX ZY NL6 767954 4 FW .379 X .813 X .0637 112429 1 DISCHARGE CHUTE PLATE8 025395 4 CB .375-16 X 1.00 G5 ZNY9 602751 1 RS PULLEY COVER

10 602752 1 LS PULLEY COVER11 600726 1 BELT, 114.3" EL12 034280 4 CS .312-18 X .75 HX G513 712927 4 FW .344 X 1.00 X .12 HRD Z14 793794 2 BLADE, 20.50"-L-F-CW

793935 2 BLADE, 20.50"-CAT-F-CW

794230 2 BLADE, 20.50" GAT-F-CW

794214 2 BLADE, 20.50"-MUL-F-CW

600901 2 BLADE, F20.50"-L-F-CW

794685 2 BLADE, F20.50"-H-F-CW

15 782474 2 CW .631 X 2.25 X .187 PNT16 781872 2 CS .625-11 X 1.25 HX G5 ZN

7-14 114358EX_0215


1

2

3

4

5

6

7

2

3

114358EX_0215 7-15


NOTES:


1 550017 1 48" DECK (WITH HARDWARE & DECALS)2 601069 2 CN .312-18 X .20 MAX THK3 601837 2 DECK DANGERS DECAL4 601892 1 THROWN OBJECTS DECAL5 793976 1 48" DECK ID DECAL6 781419 1 BELT ROUTING DECAL7 601624 1 DISCHARGE CHUTE DECAL

7-16 114358EX_0215

48" Side Discharge Deck Pulleys & Spindles1

2

3

4

567

8

9

3

10

11

12

13

14

15

1617

19

18

20

3

4

1

2

14

1

24

21

22

22 23

20

114358EX_0215 7-17


NOTES:



1 794446 3 CS .625-11 X 1.50 HX G52 046821 3 FW .656 X 2.00 X .078 ZNYC3 797449 4 FW .650 X 1.125 X .18 ZNYC G54 784504 3 IDLER PULLEY 5.0" OD5 109770 1 IDLER SLIDE6 781302 1 TENSION SPRING7 259812 1 CHAIN, 13 LINK8 784199 4 CS .312-18 X 1.25 FLT SH9 601619 2 IDLER SLIDE UHMW

10 705954 3 CS .500-13 X 1.25 HX G5 ZN11 798603 3 FW .515 X 1.65 X .125 HD ZY12 792689 3 DRIVE PULLEY 5.19" OP13 054502 12 NT .375-16 HX G5 ZNY14 767954 24 FW .379 X .813 X .06315 005116 12 CS .375-16 X 1.375 HX G516 601804 3 SPINDLE ASSEMBLY17 768523 4 FW .343 X .687 X .051/.080H18 058776 4 NT .312-18 HX ZY NL19 781567 2 NT .500-13 HX G8 ZY NL20 788166 2 PLASTIC WHEEL ASSEMBLY (WITH HARDWARE)21 053199 1 NT .500-13 HX JAM ZNYC22 767962 2 FW .531 X 1.063 X .17523 031997 1 PLASTIC WHEEL24 781708 1 CS .500-13 X 4.25 HX G5

7-18 114358EX_0215


1

1

2

3

4

56

7

8

9

10

11

12

6

5

13

13

14

15

16

910

6

2019

18

17

2

114358EX_0215 7-19


NOTES:



1 601806 1 DISCHARGE CHUTE2 601824 1 TORSION SPRING3 601843 1 CHUTE PIN4 111067 1 CHUTE BRACKET5 767954 4 FW .379 X .813 X .0636 086660 5 NT .375-16 HX ZY NL7 771634 1 BELT, B 134.50" EL8 110821 1 CHUTE ADAPTER PLATE9 034280 2 CS .312-18 X .75 HX G5

10 712927 2 FW .344 X 1.00 X.12 HRD Z11 601984 1 RS PULLEY COVER12 601985 1 LS PULLEY COVER13 025395 4 CB .375-16 X 1.00 G5 ZNY14 601123 3 BLADE, 16.50"-L-F-CW

796623 3 BLADE, 16.50"-MUL-F-CW796631 3 BLADE, 16.50"-GAT-F-CW795757 3 BLADE, F16.50"-H-F-CW

15 782474 3 CW .631 2.25 X .187 PNT16 781872 3 CS .625-11 X 1.25 HX G5 Z17 111999 1 BLOWOUT BAFFLE18 016253 2 CB .312-18 X .75 FUL ZN19 058776 2 NT .312-18 HX ZY NL20 768523 2 FW .343 X .687 X .051/.080H

7-20 114358EX_0215


NOTES:


1 550533 1 54" DECK (WITH HARDWARE & DECALS)2 781419 1 BELT ROUTING DECAL3 601837 2 DECK DANGERS DECAL4 601069 4 CN .312-18 X .20 MAX THK5 601624 1 DISCHARGE CHUTE DECAL6 601892 1 THROWN OBJECTS DECAL7 799171 1 54" DECK ID DECAL

12

3

5

6 3

4

4

7

114358EX_0215 7-21


7-22 114358EX_0215

54" Side Discharge Deck Pulleys & Spindles 1

2

3

4

6 57 8

9

1

2

3

3

4

10

11

1

12

13

14

15

14

161718

1921

20

22

24

21

21 23

20

114358EX_0215 7-23


NOTES:

1. Torque to 67–75 ft-lbs.


1 794446 3 CS .625-11 X 1.50 HX G52 046821 3 FW .656 X 2.00 X .078 ZNYC3 797449 4 FW .650 X 1.125 X .18 ZNYC G54 784504 3 PULLEY IDLER 5.00" OD5 109770 1 IDLER SLIDE6 781302 1 TENSION SPRING7 259812 1 CHAIN, 13 LINK8 784199 4 CS .312-18 X 1.25 FLT SH9 601619 2 IDLER SLIDE UHMW

10 705954 3 CS .500-13 X 1.25 HX G5 ZN11 798603 3 FW .515 X 1.65 X .125 HD ZY12 786889 3 DRIVE PULLEY 5.68 OP13 054502 12 NT .375-16 HX G5 ZNY14 767954 24 FW .379 X .813 X .06315 005116 12 CS .375-16 X 1.375 HX G516 601804 3 SPINDLE ASSEMBLY17 768523 4 FW .343 X .687 X .051/.080H18 058776 4 NT .312-18 HX ZY NL19 781567 2 NT .500-13 HX G8 ZY NL20 788166 2 PLASTIC WHEEL ASSEMBLY (WITH HARDWARE)21 767962 6 FW .531 X 1.063 X .17522 781708 1 CS .500-13 X 4.25 HX G523 031997 1 PLASTIC WHEEL24 053199 1 NT .500-13 HX JAM ZNYC

7-24 114358EX_0215


1

1415

16 1

4

5

2

3

8

7

6

10

11

9

13

12

11

12

17

20

18

19

FRONT WALL

DISCHARGECHUTE

13

45

122

114358EX_0215 7-25


NOTES:



1 777185 1 BELT, B 145.5" EL2 602749 1 LS PULLEY COVER3 602748 1 RS PULLEY COVER4 034280 4 CS .312-18 X .75 HX G55 712927 4 FW .344 X 1.00 X .12 HRD Z6 601806 1 DISCHARGE CHUTE7 601824 1 TORSION SPRING8 601843 1 CHUTE PIN9 111067 1 CHUTE BRACKET

10 110821 1 CHUTE ADAPTER PLATE11 025395 4 CB .375-16 X 1.00 G5 ZNY12 086660 5 NT .375-16 HX ZY NL13 767954 4 FW .379 X .813 X .06314 601124 3 BLADE, 18.50"-L-F-CW

797696 3 BLADE, F18.50"-H-F-CW797704 3 BLADE, 18.50"-MUL-F-CW797712 3 BLADE, 18.50"-GAT-F-CW

15 782474 3 CW .631 2.25 X .187 PNT16 781872 3 CS .625-11 X 1.25 HX G5 Z17 058776 2 NT .312-18 HX ZY NL18 111999 1 BLOWOUT BAFFLE19 016253 2 CB .312-18 X .75 FUL ZN20 768523 2 FW .343 X .687 X .051/.080H

7-26 114358EX_0215

Deck Lift1

1

2

2

2

2

22

2

3

3

4

1

20

1

5

5

6

7

88

8

9

9

910

10

11

1912

1214

13

2

15

15

1713

1612

18

2

15

8

114358EX_0215 7-27

Deck Lift

NOTES:


1 054502 4 NT .375-16 HX G5 ZNY2 767954 16 FW .379 X .813 X .0633 769257 2 FW .656 X 1.25 X .250 ZNY4 110829 1 DECK HEIGHT LOCK HANDLE5 348862 2 STEERLEVER BUSHING6 601963 1 DECK HEIGHT STOP PIN7 550216 1 LS DECK ADJUST PLATE (WITH DECAL)8 704643 12 NT .437-14 HX FLG ZN9 055749 6 CS .437-14 X 1.75 HX G5

10 110929 2 DECK LIFT LINK, NON-SLOT11 036244 2 CS .375-16 X 1.00 HX G512 601839 6 PIVOT SPACER BUSHING13 110884 1 LIFT PEDAL LINK14 080655 2 CS .375-16 X 1.50 HX G515 015495 4 GREASE FITTING STRAIGHT16 110879 2 PULLER STRAP17 110880 1 DECK LIFT LINK18 601814 1 DECK HEIGHT DECAL19 052860 4 CS .375-16 X 1.25 HX G5 ZN20 086660 4 NT .375-16 HX NL G5

7-28 114358EX_0215

Deck Mounting Hardware

19

2

8

8

2

8

20

9

9

42" DECK SHOWN36"/48"/54" DECK SIMILAR

114358EX_0215 8-1

Section 8

Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

8-2 114358EX_0215

Seat

5

15

67

16

1

1310

65

9

11 12

2

66

14

3

4

6

6

8

17

1

1

18

114358EX_0215 8-3

Seat

NOTES:

1. Do not torque; the seat pan & latch must pivot freely.


1 601807 1 STANDARD SEAT2 550853 1 SEAT PAN (WITH DECALS)3 768523 4 FW .343 X .687 X .051/.080H4 079186 4 CS .312-18 X 1.25 HX G55 086660 3 NT .375-16 HXZY NL6 767954 10 FW .379 X .813 X .0637 005108 1 CS .375-16 X 3.50 HX G5 Z8 754358 1 SB .375 X .375 SH .312-189 034272 1 NT .312-18 HX G5

10 601815 1 BATTERY WARNINGS DECAL11 603101 1 SEAT LATCH12 783910 1 TORSION SPRING13 052860 2 CS .375-16 X 1.25 HX G5 ZN 14 793851 2 COMPRESSION SPRING 1.25 X 4.00 X .18815 054502 2 NT .375-16 HX GRD 5 ZNY16 036244 2 CS .375-16 X 1.000 HX G517 793315 1 SEAT SWITCH18 792226 1 STANDARD SEAT (WITH ARMRESTS)

8-4 114358EX_0215

Hustler® SportTable of ContentsGeneral InformationService LiteratureOptions Available From Your DealerUsing This ManualStandard Torques

Section 2Side Discharge Frame—S/N 13051515 & HigherSide Discharge Frame—S/N Prior to 13051515Rear Discharge FrameEngine Guard

Section 3Hydraulic System, Side DischargePump Belt, Side DischargeTransmission Assembly, Side DischargeHydraulic System, Rear DischargeTransmission Assembly, Rear DischargeTransmission Service PartsSteeringSteering Sub-AssemblyPark Brake

Section 4Wheel & TireFront Wheel BreakdownDrive Wheel Breakdown

Section 5Engine, Briggs & Stratton 17.5/21 HP–S/N 12030001 & HigherFuel System, Briggs & Stratton 17.5/21 HP–S/N 12030001 & HigherEngine, Briggs & Stratton 17.5/21 HP–S/N Prior to 12030001Fuel System, Briggs & Stratton 17.5/21 HP–S/N Prior to 12030001Engine, Briggs & Stratton 26 HP–S/N 12030001 & HigherFuel System, Briggs & Stratton 26 HP–S/N 12030001 & HigherEngine, Briggs & Stratton 26 HP–S/N Prior to 12030001Fuel System, Briggs & Stratton 26 HP—S/N Prior to 12030001Engine, Kaw FR541V & FR600V–S/N 12030001 & HigherFuel System, Kaw FR541V & FR600V–S/N 12030001 & HigherEngine, Kaw FR541V & FR600V—S/N Prior to 12030001Fuel System, Kaw FR541V & FR600V—S/N Prior to 12030001Engine, Kaw FR651V—S/N 12030001 & HigherFuel System, Kaw FR651V—S/N 12030001 & HigherEngine, Kaw FR651V—S/N Prior to 12030001Fuel System, Kaw FR651V—S/N Prior to 12030001Engine, Kaw FR691VFuel System, Kaw FR691VEngine Service Parts, Kaw FR541V & FR600VEngine Service Parts, Kaw FR651VEngine Service Parts, Kaw FS691VFuel Tank, Fender—S/N Prior to 11010000 and S/N 12030001 & HigherFuel Tank & Fender—S/N 11010000 to 12030001Fuel Tank Service Parts—S/N 11010000 to 12030001

Section 6BatteryInstrument Panel—17 HP & 21 HP Briggs & StrattonInstrument Panel, 26 HP Briggs & StrattonInstrument Panel, Kawasaki

Section 736" Rear Discharge Service Deck36" Rear Discharge Deck Pulleys & Spindles36" Rear Discharge Deck42" Side Discharge Service Deck42" Side Discharge Deck Pulleys & Spindles42" Side Discharge Deck48" Side Discharge Service Deck48" Side Discharge Deck Pulleys & Spindles48" Side Discharge Deck54" Side Discharge Service Deck54" Side Discharge Deck Pulleys & Spindles54" Side Discharge DeckDeck LiftDeck Mounting Hardware

Section 8Seat

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/CreateJDFFile false /Description > /Namespace [ (Adobe) (Common) (1.0) ] /OtherNamespaces [ > /FormElements false /GenerateStructure false /IncludeBookmarks false /IncludeHyperlinks false /IncludeInteractive false /IncludeLayers false /IncludeProfiles false /MultimediaHandling /UseObjectSettings /Namespace [ (Adobe) (CreativeSuite) (2.0) ] /PDFXOutputIntentProfileSelector /DocumentCMYK /PreserveEditing true /UntaggedCMYKHandling /LeaveUntagged /UntaggedRGBHandling /UseDocumentProfile /UseDocumentBleed false >> ]>> setdistillerparams> setpagedevice

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Hustler Sport Parts Manual - MidTN Equipment & Services...114358EX_0215 1-1 General Information This manual covers Hustler® Sport models 930198EX, 930206EX, 930214EX, 930222EX, 930230EX,