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122506EX_0118 c-1
Table of Contents
General InformationService Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Options Available From Your Dealer. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Hardware Description Codes & Abbreviations . . . . . . . . . . . . . . . . . . . . 1-2Standard Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Section 2Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Engine Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Section 3Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Hydraulic Reservoir. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6Left Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8Right Pump Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10Oil Cooler Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16Steering Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18Steering Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20LS Steering Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24RS Steering Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Section 4Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Front Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4Drive Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Section 5Engine, Kawasaki FX850V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Engine, Kawasaki FX1000V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6Engine Service Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Section 6Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Section 754" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-254" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-454" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-660" Side Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-860" Side Discharge Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . 7-1060" Side Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1260" Rear Discharge Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
c-2 122506EX_0118
60" Rear Discharge Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . 7-1660" Rear Discharge Dust Shield. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2060" Rear Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26Deck Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
Section 8Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2Seat Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
122506EX_0118 1-1
General Information
This manual covers Hustler® Super Z® models: 938100EX, 938118EX, & 938126EX.
Service Literature
Options Available From Your Dealer
Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative.
Note: Items sold in bulk such as seals and hoses are sold by the foot.
Using This Manual
This manual is part of a service package for the Hustler® mowers. Use of this manual in conjunction with other Hustler® mower and component manuals will provide the information necessary to service and maintain Hustler® mowers.
This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without noti-fication. If a change has been made to your machine which is not reflected in this parts manual, see your authorized dealer for current information and parts.
The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units.
The Operator's Manual provides fundamental operational information and operational safety that is needed when oper-ating the mower.
The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products.
PART NO. DESCRIPTION606230 OPERATOR’S MANUAL117586 WARRANTY STATEMENT117588 GENERAL SERVICE MANUAL
PART NO. DESCRIPTION PART NO. DESCRIPTION935460 BAC-VAC CATCHER 113907 54" SAND KIT935478 3-BAG CATCHER 113679 60" SAND KIT121923 54" CATCHER ADAPTER KIT 353961 STEERING LEVER EXTENSION KIT113903 60" CATCHER ADAPTER KIT 116840 60" STRIPE KIT113721 54" MULCH KIT (SD DECKS ONLY) 116304 54" VX4 HIGH VACUUM KIT113722 60" MULCH KIT (SD DECKS ONLY) 116305 60" VX4 HIGH VACUUM KIT603167 FLEX FORK KIT 113911 DUAL REAR ANTI-SCALP KIT (60"/66" DECKS)113932 HYDRAULIC DECK LIFT KIT 113910 SINGLE REAR ANTI-SCALP KIT (54"/60"/66"/72" DECKS)117147 LIGHT KIT 113937 DUAL REAR ANTI-SCALP KIT (72" DECKS)110467 BEACON KIT 789537 SEMI-PNEUMATIC TIRE/WHEEL110469 FLASHER KIT 119288 ISOLATOR KIT (GRAMMER SEAT)
1-2 122506EX_0118
Hardware Description Codes & Abbreviations
The following codes are used throughout this parts manual. Refer to this list when ordering parts.
ABBREVIATIONCARRIAGE BOLT MACHINE BUSHINGCLEVIS PIN MACHINE SCREWCLIP NUT NUTCOTTER PIN SELF TAPPING CAP SCREWCAP SCREW SOCKET HEADCUP WASHER SHOULDER BOLTFENDER WASHER SET SCREWFLAT WASHER OUTSIDE DIAMETERHEX HEAD INSIDE DIAMETERLOCK WASHER WELD NUT
Standard Torques
The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.
SIZE FT-LBS N•M SIZE FT-LBS N•M
DESCRIPTION ABBREVIATION DESCRIPTIONCB MBCE MSCN NTCP SCCS SHCW SB
FDRW SSFW ODHX IDLW WN
.250 8.2 11.1 M3 1 1.3
.312 17 23 M4 2.2 3
.375 30 40 M5 4.5 6.1
.438 48 65 M6 7.7 10.4
.500 73 99 M8 18.5 25
.562 105 143 M10 37 50
.625 145 200 M12 64 87
.750 260 350 M14 80 108.5
.875 420 565 M16 160 2151.00 625 850 M20 320 435
M24 555 750
122506EX_0118 2-1
Section 2
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Engine Guard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
122506EX_0118 2-3
Frame
INDEX NO. PART NO. QTY.
54" SD FRAME (WITH DECALS, RIVET NUTS, BUMPERS & GREASE FITTINGS)60" SD FRAME (WITH DECALS, RIVET NUTS, BUMPERS & GREASE FITTINGS)60" RD FRAME (WITH DECALS, RIVET NUTS, BUMPERS & GREASE FITTINGS)BUMPERDECK HEIGHT DECALSAFE OPERATION DECALSERIAL NUMBER / SPEC DECAL3/8-16 THREAD RIVET NUT1/2-13 THREAD RIVET NUTHOT DECALHUSTLER ID DECALGREASE FITTING STRAIGHT
NOTES:
1. Serial number decal. In the event the serial number decal becomes damaged or illegible, please contact your dealer to order a replacement.
DESCRIPTION
1 553269 1
553159 1
553158 1
2 781880 43 781427 14 601993 15 N/A 16 808493 47 600961 48 602041 29 602407 1
10 015495 4
122506EX_0118 2-5
Engine Guard
INDEX NO. PART NO. QTY.
BUMPER (WITH DECAL)H LOGO DECALCB .375-16 X 1.00 G5 ZNYHITCHFW .531 X 1.063 X .175CS .500-13 X 1.25 HX G5NT .375-16 FLK G5MUFFLER GUARDSHIELD
NOTES:
1. Part of the Wheel & Tire Assembly.
DESCRIPTION
1 553457 12 604352 13 025395 44 124385-1 15 767962 46 705954 47 016899 48 121403 19 377994 2
122506EX_0118 3-1
Section 3
Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Hydraulic Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Left Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Right Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Oil Cooler Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Steering Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Steering Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
LS Steering Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
RS Steering Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
122506EX_0118 3-3
Hydraulic System
INDEX NO. PART NO. QTY.
RESERVOIR ASSEMBLYCS .375-16 X .625 HX G5FW .379 X .813 X .063CS .375-16 X 1.00 HX G5VIBRATION MOUNTHYDRAULIC OIL COOLERNT .500-13 HX G5 ZNYCFW .531 X 1.063 X .175RS PUMP ASSEMBLYLS PUMP ASSEMBLYNT .375-16 HX G5 ZNYMOTOR ASSEMBLYNT .500-13 UNT LK G8CS .500-13 X 2.50 SQ G5CB .500-13 X 1.50 FULL
NOTES:
DESCRIPTION
1 N/A 12 056069 13 767954 64 036244 25 601571 16 601356 17 008193 48 767962 129 N/A 110 N/A 111 054502 312 N/A 213 023317 814 602256 815 028274 4
122506EX_0118 3-5
Hydraulic Reservoir
INDEX NO. PART NO. QTY.
BREATHER CAPSTRAINERHYDRAULIC RESERVOIRHOSE CLAMPPUMP SUCTION HOSEFITTING, -8MORB/-8BT STRSPRING CLAMPCOOLER-RES HOSEFITTING, -8MORB HEX PLUGHYDRAULIC SUCTION FILTER
NOTES:
1. Torque the filter to 200–240 in-lbs.
DESCRIPTION
1 032763 12 032771 13 606088 14 700484 45 603045 26 601523 17 601001 28 603819 19 781658 110 602768X 1
3-6 122506EX_0118
Motor Assembly
1
2
4
3
INDEX NO. PART NO. QTY.
MOTORFTG, 90°-10 MORB/-8 MORFSCASTLE NUTWOODRUFF KEYSEAL KIT (NOT SHOWN)
NOTES:
DESCRIPTION
1 606089 12 781526 23 065516 14 064337 15 748806 1
122506EX_0118 3-9
Left Pump Assembly
INDEX NO. PART NO. QTY.
PUMPSPRING CLAMPPUMP DRAIN HOSEPUMP DRAIN HOSEFTG, T -8 MORB/BT/BTO-RING TUBE ADAPTER 45CS .250-20 X 1.50 HX G5FW .281 X .625 X .051/.080HPUMP ARMNT .250-20 HX ZY NLFTG, 90°-8MORB/-8MORFSTUBE, LP-TM LT LOOPTUBE, RP-BM LT LOOPSEAL KIT (NOT SHOWN)
NOTES:
1. Torque to 8.2 ft-lbs.
DESCRIPTION
1 605759 12 601001 43 606102 14 606101 15 606100 16 744854 17 008581 18 768515 19 604831 1
10 068551 111 781542 212 604334 113 604335 114 784983 1
122506EX_0118 3-11
Right Pump Assembly
INDEX NO. PART NO. QTY.
PUMPO-RING TUBE ADAPTER 45FTG, -8MORB/-8BT STRFTG, 90°-8MORB/-8MORFSTUBE, LP-TM RT LOOPTUBE, RP-BM RT LOOPCS .250-20 X 1.50 HX G5FW .281 X .625 X .051/.080HPUMP ARMNT .250-20 HX ZY NLSEAL KIT (NOT SHOWN)
NOTES:
1. Torque to 8.2 ft-lbs.
DESCRIPTION
1 605760 12 744854 13 601523 14 781542 25 604333 16 604332 17 008581 18 768515 19 604831 1
10 068551 111 784983 1
3-12 122506EX_0118
Oil Cooler Mount
12
3
3
4
5
5
55
6
6
7
8
910
11
113
12
1314 15
15
OIL COOLER
17
17
122506EX_0118 3-13
Oil Cooler Mount
INDEX NO. PART NO. QTY.
OIL COOLER MOUNTCS .250-20 X 2.00 HX G5 ZFW .281 X .625 X .066CB .312-18 X .75 FUL ZNFW .379 X .813 X .063NT .375-16 HX G5 ZNYOIL COOLER SCREEN8" ELECTRIC FANCS .250-20 X 1.00 HX G5ELECTRIC FAN FOOTNT .250-20 HX ZY NLAIR DEFLECTORNT .312-18 HX G5FW .343 X .687 X .051/.080HCS .375-16 X 1.00 HX G5WIRE TIE (NOT SHOWN)GM 1.12 X 1.75 X 1.37 X .12
NOTES:
DESCRIPTION
1 117196 12 704163 43 768515 164 016253 25 767954 86 054502 47 109401 18 601357 19 056077 410 601538 411 068551 812 123687-3 113 034272 214 768523 215 036244 416 000430 517 706531 2
3-14 122506EX_0118
Pump Drive
1
2
1
5
14
20
21
22
23
16
26
24
1815
10
3
25
28
2
2
15
1017
7
1211
8
9
13
14
27
1716
19
4
3
13 213
6
122506EX_0118 3-15
Pump Drive
INDEX NO. PART NO. QTY.
CS .500-13 X 5.00 HX G5FW .510 X 2.15 X .187 SPLKEY 1/4 SQ X 1.50 LGCLUTCH HARNESS PIGTAILPULLEY 6.67 OP X 1.125 SHFTCLUTCH KITFW .453 X 1.12 X .119 HRDCS .437-20 X 3.00 HX G5 P85NT .312-18 HX G5FW .343 X .687 X .051/.080HCLUTCH ANCHORCS .312-18 X 1.00 HX G5SS .312-18 X .75 SQ-HDPULLEY 7.35 OP X .875 SHFTKEY 1/4 SQ X 1.12 LONGNT .375-16 HX G5 ZNYFW .379 X .813 X .063CS .625-11 X 1.75 HX G56" IDLER PULLEYIDLER PIVOT BUSHINGTENSIONERIDLER PIVOT BUSHINGFW .531 X 1.063 X .175NT .500-13 HX G8 ZY NLGREASE FITTING STRAIGHTIDLER SPRINGEB, .375-16 X 3.00 FULL THDBELT, 64.89" B B-SECTION
NOTES:
1. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.
2. Torque to 12–15 ft-lbs.3. Torque to 71–75 ft-lbs. The tensioner must pivot freely.
DESCRIPTION
1 051151 12 344267 13 212076 14 791251 15 603734 16 603336K 17 602680 18 785048 19 034272 2
10 768523 411 113347 112 036236 213 083196 414 602754 215 210146 216 054502 217 767954 218 025007 119 603783 120 602880 121 115536 122 602879 123 767962 124 781567 125 015495 126 601016 127 601486 128 604208 1
3-16 122506EX_0118
Steering
1
54
56
9
10
7
11
58
58
56
13
11
14
PUMP ASSEMBLY
2
3
12
RIGHT SIDE SHOWNLEFT SIDE SIMILAR
15
122506EX_0118 3-17
Steering
INDEX NO. PART NO. QTY.
STEERING COVER ASSEMBLYSUPER Z DECALHANDLE (WITH GRIP)GRIPCS .375-16 X 1.00 HX G5FW .379 X .813 X .063CS .375-16 X .75 HX G5SWITCHNT .375-16 HX G5 ZNYDAMPERBALL STUDFW .343 X .687 X .051/.080HLW .325 INT-EXT TOOTHNT .312-18 HX G5 FLK ZNYCNT .312-24 HX G5 NL ZNBUSHING
NOTES:
DESCRIPTION
1 N/A 12 605670 13 109839 2
781260 24 036244 45 767954 126 055822 47 601087 28 054502 49 795351 2
10 781922 211 768523 612 029876 213 016832 214 023655 215 781153 4
122506EX_0118 3-19
Steering Assembly
INDEX NO. PART NO. QTY.
RS STEERING BOX ASSEMBLYLS STEERING BOX ASSEMBLYNT .312-24 HX NL G5FW .343 X .687 X .051/.080HNT .312-18 HX G5BALL STUDFW .344 X 1.00 X .12 HRD ZPUMP ROD ADJUSTER
NOTES:
DESCRIPTION
1 N/A 12 N/A 13 023655 24 768523 65 034272 26 781922 27 712927 28 781286 2
122506EX_0118 3-21
Steering Cover Assembly
INDEX NO. PART NO. QTY.
STEERING COVER (WITH DECAL)BUSHINGFW .750 X 1.50 X .156 ZNLOCK COLLAR .757 IDSTEER PIVOT TUBEGM .50 X 1.00 X .75 X .12
NOTES:
DESCRIPTION
9 551752 110 781153 211 603078 212 784439 213 113007 114 080358 1
122506EX_0118 3-23
Steering Cover Assembly
INDEX NO. PART NO. QTY.
NT .500-13 HX JAM ZNYCSS .500-13 X 2.00 SHWEAR TAPE
NOTES:
DESCRIPTION
15 053199 216 797738 217 722199 11"
WEAR TAPE LENGTH
5.5" ± 0.3"A
122506EX_0118 3-25
LS Steering Box Assembly
INDEX NO. PART NO. QTY.
STEERING ARMNT .375-16 HX G5 ZY NLFW .379 X .813 X .063CS .375-16 X 1.75 HX G5LS STEERING BOXBUSHINGSTEERLEVER BUSHINGGM .750 X .188 X 1.00 X .12SS .500-13 X 2.00 SH ZY
NOTES:
DESCRIPTION
1 113575 12 086660 33 767954 64 705178 35 112899 16 781153 27 348862 28 047456 19 797738 1
122506EX_0118 3-27
RS Steering Box Assembly
INDEX NO. PART NO. QTY.
STEERING ARMNT .375-16 HX G5 ZY NLFW .379 X .813 X .063CS .375-16 X 1.75 HX G5RS STEERING BOXBUSHINGSTEERLEVER BUSHINGGM .750 X .188 X 1.00 X .12SS .500-13 X 2.00 SH ZY
NOTES:
DESCRIPTION
1 113575 12 086660 33 767954 64 705178 35 112898 16 781153 27 348862 28 047456 19 797738 1
3-28 122506EX_0118
Brake
1
2
3
5 3
4
4
8
6
2
10
7 82
119
12
4
13
2
1014
15
16
17
123
18
16
LEFT SIDE SHOWNRIGHT SIDE SIMILAR
7
2
STEERINGARM
122506EX_0118 3-29
Brake
INDEX NO. PART NO. QTY.
NT .375-16 HX ZY NLFW .379 X .813 X .063NT .312-24 HX NL G5FW .343 X .687 X .051/.080HBRAKE ROD ASSEMBLYLS BRAKE BELLCRANKRS BRAKE BELLCRANK (NOT SHOWN)BUSHINGNT .375-16 HX G5 ZNYBRAKE LINK TURNBUCKLECS .375-16 X 1.375 HX G5CS .375-16 X 4.50 HX G5NT .312-18 HX G5BRAKE ARMCB .312-18 X 1.00 FULL ZNCS .312-18 X .75 HX G8 FLKHUB ASSEMBLY (WITH STUDS)BRAKE ASSEMBLYWHEEL STUD LUG 1/2-20
NOTES:
1. Included with the wheel motor.2. Torque to 220–240 ft-lbs.3. Torque to 27 ft-lbs. Replace (do not reuse) the cap screw if it is removed
or loosened. Use only hand tools to install this fastener.
DESCRIPTION
1 086660 22 767954 123 023655 44 768523 125 781583 26 112907 1
112906 17 765339 48 054502 49 350397 2
10 005116 411 052514 212 034272 413 111309 214 037887 415 604461 816 602384 217 602383 218 606124 5
122506EX_0118 4-1
Section 4
Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Front Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Drive Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
122506EX_0118 4-3
Wheel & Tire
NOTES:
1. Torque to 65–75 ft-lbs.
INDEX NO. PART NO. QTY. DESCRIPTION
1 705954 2 CS .500-13 X 1.25 HX G5 ZN2 798603 2 FW .515 X 1.65 X .125 HD ZY3 601375 2 O-RING, SAE-144 603153 2 DUST CAP5 784223 4 BEARING6 387035 2 SPACER 1.07 X 1.312 X 2.797 603164 2 DISC BEARING8 N/A 2 FRONT TIRE SUB-ASSEMBLY9 782078 2 TIRE/WHEEL ASSEMBLY 24 X 9.5 X 12 (54" MOWERS)
601238 2 TIRE/WHEEL ASSEMBLY 24 X 12 X 12 (60" MOWERS)10 061077 10 WHEEL NUT11 068239 2 CS .500-13 X 4.50 HX G512 767962 4 FW .531 X 1.063 X .17513 602345 2 SPACER 3.22 14 602263 2 PLASTIC WHEEL15 008193 2 NT .500-13 HX G5 ZNYC
122506EX_0118 4-5
Front Wheel Breakdown
INDEX NO. PART NO. QTY.
FORK, HEAVY DUTYFORKNT .750-10 HX ZY NLFW .760 X 1.625 X .08 ZNYCCS .750-10 X 9.50 HX ZYTIRE/WHEEL ASSEMBLY 13 X 6.50BEARINGVALVE STEMBEARING SPACERTIRE WHEEL
NOTES:
DESCRIPTION
1 116890 1113621 1
2 061101 13 025296 24 041475 15 604898 16 039677 27 019521 18 782771 19 604843 110 747832 1
4-6 122506EX_0118
Drive Wheel Breakdown
1
2
3
782078 TIRE/WHEEL ASSEMBLY (54" MOWER)
INDEX NO. PART NO. QTY.
TIRE 24 X 9.50-12WHEEL 12 X 7VALVE STEM
601238 TIRE/WHEEL ASSEMBLY (60" MOWER)
INDEX NO. PART NO. QTY.
TIRE 24 X 12-12WHEEL 12 X 8.50VALVE STEM
784058 TIRE/WHEEL ASSEMBLY (66"/72" MOWERS)
INDEX NO. PART NO. QTY.
TIRE 24 X 12-12WHEEL 12 X 8.50VALVE STEM
NOTES:
DESCRIPTION
1 782284 12 782086 13 019521 1
DESCRIPTION
1 781245 12 796250 13 019521 1
DESCRIPTION
1 781245 12 784066 13 019521 1
122506EX_0118 5-1
Section 5
Engine, Kawasaki FX850V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Engine, Kawasaki FX1000V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Engine Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5-2 122506EX_0118
Engine, Kawasaki FX850V1 2
7
5
9
10
15
11
1213
2
3
4
3
4
1 40AFUSE1
BLK
81
PUR
BLK
RED/BLK
1YEL/BLK
9
51
16
2
14
6
5
1
2
122506EX_0118 5-3
Engine, Kawasaki FX850V
INDEX NO. PART NO. QTY.
KAWASAKI FX850V ENGINEAIR FILTER INDICATORELBOW STREET FITTINGCS M8 X 1.25 X 16 HX FL 10.9FW .343 X .687 X .051/.080HNEGATIVE BATTERY CABLELW .312 INT-EXT TOOTHPOSITIVE BATTERY CABLENT .312-18 HX G5HOSE CLAMPFW .379 X .813 X .063CS .375-16 X 1.25 HX G8 P85CB .312-18 X 1.25 ZNYCMUFFLEROIL DRAIN VALVEWIRE TIE
NOTES:
1. Part of the wire harness.2. Supplied with the engine.3. Torque to 12 ft-lbs plus 60° rotation of the cap screw head. Replace (do
not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.
4. Torque to 17 ft-lbs.
DESCRIPTION
1 N/A 12 788943 13 601216 14 720516 15 768523 66 605155 17 029876 18 604029 19 034272 2
10 045088 111 767954 412 602580 413 602827 114 603012 115 796524 116 000331 4
5-4 122506EX_0118
Engine, Kawasaki FX850V
FUELVALVE
VAPORTEE
SEATSUPPORT
18
195
22 20
18
24
21
195
A
B
17
23
16
INDEX NO. PART NO. QTY.
CLAMP, 3/16"HOSE CLAMPCS .312-18 X 1.00 HX G53/16" VAPOR LINELOOP CLAMPBRACENT .312-18 HX FLK ZNYC1/4" FUEL LINE
NOTES:
DESCRIPTION
17 603112 118 000323 219 036236 320 603326 34"21 043570 122 114578 123 016832 324 015818 17"
FUEL & VAPOR LINE LENGTHS
17" VALVE TO ENGINE (FUEL)
34" TEE TO ENGINE (VAPOR)
A
B
5-6 122506EX_0118
Engine, Kawasaki FX1000V
1
4
16
7
1017
23
27
28
23 2624
976
97
25
5
2018
A
1
B
2
3
FUELVALVE
VAPORTEE
SEATSUPPORT
23
BLK
40A
5 6 79
10
11
YEL/BLK
19
2
1
1PUR
1PUR
15
7
10
BLK
8
22
RED/BLK
42
13
15
14 127
15
7
21
11
FUSE
1
122506EX_0118 5-7
Engine, Kawasaki FX1000V
INDEX NO. PART NO. QTY.
KAWASAKI FX1000V ENGINEAIR FILTER INDICATORELBOW STREET FITTINGOIL DRAIN VALVENT .312-18 HX FLKLOOP CLAMPFW .343 X .687 X .051/.080HLW .312 INT-EXT TOOTHCS .312-18 X 1.00 HX G5NT .312-18 HX G5THROTTLE WIRE BRACKETRS MUFFFLER BRACKETCB .312-18 X .75 FUL ZNLS MUFFLER BRACKETCS M8 X 1.25 X 16 HX FL 10.9MUFFLERHOSE CLAMPCB .312-18 X 1.25 ZNYCFW .379 X .813 X .063CS .375-16 X 1.25 HX G8 P85NEGATIVE BATTERY CABLEPOSITIVE BATTERY CABLEHOSE CLAMP1/4" FUEL LINEBRACEWIRE TIE3/16" VAPOR LINE3/16" HOSE CLAMP
NOTES:
1. Part of the wire harness.2. Supplied with the engine.3. Torque to 12 ft-lbs plus 60° rotation of the cap screw head. Replace (do
not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.
4. Torque to 17 ft-lbs.
DESCRIPTION
1 N/A 12 788943 13 601216 14 796524 15 016832 46 043570 27 768523 98 029876 19 036236 410 034272 411 606205 112 122504 113 016253 214 122505 115 720516 716 606040 117 045088 118 602827 119 767954 420 602580 421 605155 122 604029 123 000323 224 015818 14"25 114578 126 000331 527 603326 34"28 603112 1
FUEL & VAPOR LINE LENGTHS
14" VALVE TO ENGINE (FUEL)
34" TEE TO ENGINE (VAPOR)
A
B
5-8 122506EX_0118
Engine Service Parts
12 3
5
4
INDEX NO. PART NO. QTY.
MAIN AIR FILTERSAFETY AIR FILTERIN-LINE FUEL FILTERVACUATOR VALVEOIL FILTER
NOTES:
DESCRIPTION
1 785261 12 785279 13 068478 14 763318 15 603138 1
5-10 122506EX_0118
Fuel System
A
1
2
47
56
56
5
5
97
4
48
811
121314
15 1011
13 1212
15
14
10
11
1
3
1716
18
19
1716
1617
B
CF
E
1
1
1
2
D
4
10
122506EX_0118 5-11
Fuel System
INDEX NO. PART NO. QTY.
RATCHETING GAS CAP, 3.5"LS FUEL TANKRS FUEL TANKHOSE CLAMP3/16" VAPOR LINE3/16" PLASTIC TEE1/4" FUEL LINEFUEL VALVE 3-WAYVAPOR SYSTEM FILTERFW .406 X 1.00 X .12 HRD ZCS .375-16 X .75 HX G5CS .312-18 X 1.00 HX G5FW .343 X .687 X .051/.080HLOOP CLAMPNT .312-18 HX FLKCS .250-20 X .50 HX G5FW .281 X .625 X .066TANK COVERTANK COVERWIRE TIE (NOT SHOWN)
NOTES:
1. Torque to 16 ft-lbs.2. Part of the wire harness.
DESCRIPTION
1 603807 22 605102 13 605101 14 000323 45 603326 74"6 604281 27 015818 66"8 745059 19 604323 110 712919 1011 055822 1012 036236 313 768523 314 043570 315 016832 316 055947 417 768515 418 115998 119 115999 120 000331 1
FUEL & VAPOR LINE LENGTHS
17" LEFT TANK TO TEE (VAPOR)
24" TEE TO TEE (VAPOR)
24" RIGHT TANK TO TEE (VAPOR)
9" TEE TO FILTER (VAPOR)
44" RIGHT TANK TO VALVE (FUEL)
22" LEFT TANK TO VALVE (FUEL)
A
BCDEF
122506EX_0118 6-1
Section 6
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
122506EX_0118 6-3
Battery
INDEX NO. PART NO. QTY.
WIRE TIEBATTERY STRAPCS .312-18 X 5.00 HX G5FW .343 X .687 X .051/.080HCN .312-18 X .20 MAX THK
NOTES:
1. When performing service on the mower, disconnect the negative (black) battery cable and do not reconnect it to the battery until ready to start the engine.
DESCRIPTION
1 000331 32 124387-1 13 050823 24 768523 25 601069 2
6-4 122506EX_0118
Instrument Panel
1
1
3
2
4
5
6
79
10
8
11
8
14
10131
12
17
16
15 18
20A10A FUSES
16
15
1920
2120
22
23
FUEL SENDERPART OF FUELTANK ASSY
AUXILIARYCONNECTION
25
26YEL/ ORG
27
BLK
122506EX_0118 6-5
Instrument Panel
INDEX NO. PART NO. QTY.
CHOKE CABLEKNOBCB 10-24 X .500 ZYNCPTO SWITCHRED INDICATOR LIGHTFUEL DISPLAY/HOUR METERKEY ASSEMBLYIGNITION SWITCHRELAY CONTROL MODULENT #10-24 HX NL ZNINSTRUMENT PANEL (WITH DECAL)CS 10-24 X .75 HX FLK ZNFW .219 X .500 X .048THROTTLE CABLE 60"CS .250-20 X .50 HX G5FW .281 X .625 X .066WIRE TIEINSTRUMENT PANEL DECALCS .312-18 X .75 HX G5FW .343 X .687 X .051/.080HLOOP CLAMPNT .312-18 HX G5WIRE HARNESSWIRE TIE (NOT SHOWN)CLUTCH CONNECTOR REPAIR KITWIRE HARNESSFUSE HOLDER
NOTES:
1. Part of the wire harness.
DESCRIPTION
1 601095 12 603523 13 601098 24 776476 15 712257 16 606068 17 785808 18 045898 19 604373 110 059832 411 553453 112 063198 213 704932 214 603409 115 055947 416 768515 417 000430 118 606075 119 034280 120 768523 221 043570 122 034272 123 604241 124 000331 825 114052 126 604430 127 601047 1
122506EX_0118 7-1
Section 7
54" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
54" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
54" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
60" Side Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
60" Side Discharge Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . 7-10
60" Side Discharge Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
60" Rear Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
60" Rear Discharge Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . 7-16
60" Rear Discharge Dust Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
60" Rear Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
Deck Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
Deck Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
122506EX_0118 7-3
54" Service Deck
INDEX NO. PART NO. QTY.
54" DECK (WITH DECALS & HARDWARE)CN .312-18 X .20 MAX THKBELT ROUTING DECALTHROWN OBJECTS DECALDECK DANGERS DECALVX4 TECHNOLOGY DECAL54" DECK ID DECALDANGER/CHUTE DECAL
NOTES:
DESCRIPTION
1 553085 12 601069 43 781419 14 601892 15 601837 16 603092 17 799171 18 604221 1
7-4 122506EX_0118
54" Deck Pulleys & Spindles
1
1
8
10 9
5
1615
13
29
17
1819
20
17
21
34
33
3226 28
27
25
23
24
22
7 6
2
3
4
2
3
4
31
30
21
21
14
11
12
10
122506EX_0118 7-5
54" Deck Pulleys & Spindles
INDEX NO. PART NO. QTY.
CS .625-11 X 1.50 HX G5IDLER DUST SHIELD SMIDLER 6.0" RIVETEDFW .625 X 1.00 X .134DECK IDLER SLIDETENSION SPRINGCHAIN, 13 LINKWN .312-18 ZNUHMW IDLER SLIDENT .625-11 HX G5 ZNYCIDLER DUST SHIELD LGIDLER 8.0" RIVETEDPUSHERGREASE FITTING STRAIGHTFW .379 X .813 X .063NT .375-16 HX G5 NLCS .500-13 X 1.25 HX G5CW .515 X 2.25 X .204 BLKPULLEYFW 1.030 X 1.50 X .134FW .531 X 1.063 X .175CB .500-13 X 5.00 ZNYCSPACER 3.22 PLASTIC WHEELNT .500-13 HX G8 ZY NLPLASTIC WHEELSPACER 5.73 CB .500-13 X 7.50 STD ZNCB .375-16 X 1.25 G5 ZNCW .631 X 2.25 X .187 PNTCS .625-11 X 3.00 FULL HX G5CS .312-18 X .625 BH ZN KEY 1/4 SQ X 1.00BLADE SPINDLE CW
NOTES:
1. Torque to 67–75 ft-lbs.
DESCRIPTION
1 794446 12 602935 23 602821 24 028118 25 350884 16 781302 17 259812 18 603023 49 602936 210 016972 211 602963 112 602838 113 113340 114 015495 215 767954 616 086660 617 705954 1518 752386 319 798975 320 045765 321 767962 1522 603049 223 602345 224 602263 225 781567 326 602341 127 602344 128 602338 129 603113 630 782474 231 783738 232 603022 433 212472 334 604255 3
122506EX_0118 7-7
54" Deck
INDEX NO. PART NO. QTY.
PULLEY COVER RSKNOB 5/16-18 X 3/4"DISCHARGE CHUTETORSION SPRINGNT .375-16 HX G5 ZY NLCHUTE PINPULLEY COVER LS BELT, B 162.0" ELRUBBER BUMPERFW .344 X 1.00 X .06 ZNYCCS .312-18 X .875 HX G5BACKING PLATEFW .379 X .813 X .063RS ADJ INNER WALLLS ADJ INNER WALLCB .375-16 X 1.00 G5 ZNYBLADE, F18.50"-H-F-CWBLADE, F18.50"-L-F-CWBLADE, 18.50"-L-F-CWBLADE, 18.50"-MUL-F-CWBLADE, 18.50"-GAT-F-CWCW .631 X 2.25 X .187 PNTCS .625-11 X 1.25 HX G5 Z
NOTES:
1. Do not torque; the discharge chute must pivot freely.2. Torque to 118 ft-lbs.3. Torque to 10 ft-lbs.
DESCRIPTION
1 121895 12 792002 43 602429 14 602435 15 086660 56 602432 17 121894 18 601715 19 602817 110 079210 211 064014 212 113563 113 767954 414 113211 115 113210 116 025395 417 797696 3
601012 3601124 3797704 3797712 3
18 782474 319 781872 3
122506EX_0118 7-9
60" Side Discharge Service Deck
INDEX NO. PART NO. QTY.
60" VX4 DECK (WITH DECALS & HARDWARE)CN .312-18 X .20 MAX THKBELT ROUTING DECALDANGER/CHUTE DECALDECK DANGERS DECALTHROWN OBJECTS DECAL60" SD DECK ID DECALVX4 TECHNOLOGY DECAL
NOTES:
DESCRIPTION
1 550739 12 601069 43 781419 14 604221 15 601837 16 601892 17 786277 18 603092 1
7-10 122506EX_0118
60" Side Discharge Deck Pulleys & Spindles
1
1
2
3
1920
17
28
3132
34
10
459
13
22
22
2423
26
25
26
27
2529
30
33
12
4
10
7 6
8
2
13
14
11
3
22
15
16
1718
21
1
122506EX_0118 7-11
60" Side Discharge Deck Pulleys & Spindles
INDEX NO. PART NO. QTY.
CS .625-11 X 1.50 HX G5IDLER DUST SHIELD SMIDLER 6.0" RIVETEDFW .625 X 1.00 X .134DECK IDLER SLIDETENSION SPRINGCHAIN, 21 LINKUHMW IDLER SLIDEWN .312-18 ZNNT .625-11 HX G5 ZNYCIDLER DUST SHIELD LGIDLER 10.0" RIVETEDCS .500-13 X 1.25 HX G5CW .515 X 2.25 X .204 BLKPULLEY DRIVE 7.00 EFFFW 1.030 X 1.50 X .134GREASE FITTING STRAIGHTPUSHERFW .379 X .813 X .063NT .375-16 HX G5 ZY NLCS .312-18 X .625 BH ZN FW .531 X 1.063 X .175BLADE SPINDLE CWKEY 1/4 SQ X 1.00CW .631 X 2.25 X .187 PNTCS .625-11 X 3.00 FULL HX G5CB .375-16 X 1.25 G5 ZNCB .500-13 X 7.50 STD ZNPLASTIC WHEELSPACER 5.73 NT .500-13 HX G8 ZY NLPLASTIC WHEELSPACER 3.22 CB .500-13 X 5.00 ZNYC
NOTES:
1. Torque to 67–75 ft-lbs.
DESCRIPTION
1 794446 12 602935 23 602821 24 028118 25 350884 16 781302 17 373191 18 602936 29 603023 4
10 016972 211 602963 112 602743 113 705954 1514 752386 315 602745 316 045765 317 015495 218 113340 119 767954 620 086660 621 603022 422 767962 1523 604255 324 212472 325 782474 226 783738 227 603113 628 602338 129 602341 130 602344 131 781567 332 602263 233 602345 234 603049 2
7-12 122506EX_0118
60" Side Discharge Deck1
1211
109
19
13
15
8
6
7
5
1
3
2
4
14
138
16
8
17
18
15
3
2
813
15
3
122506EX_0118 7-13
60" Side Discharge Deck
INDEX NO. PART NO. QTY.
RS PULLEY COVERLS PULLEY COVERKNOB 5/16-18 X 3/4"BELT, B-SEC 172" ELDISCHARGE CHUTE LGTORSION SPRINGCHUTE PINNT .375-16 HX G5 ZY NLBACKING PLATERUBBER BUMPERFW .344 X 1.00 X .06 ZNYCCS .312-18 X .875 HX G5 ZNFW .379 X .813 X .063RS INNER WALL ADJ.CB .375-16 X 1.00 G5 ZNYLS INNER WALL ADJ.BLADE, F20.50" EHN-F-CWBLADE, 20.50"-L-F-CWBLADE, 20.50"-MUL-F-CWBLADE, 20.50" -GAT-F-CWBLADE, F20.50"-H-F-CWCW .631 X 2.25 X .187 PNTCS .625-11 X 1.25 HX G5 Z
NOTES:
1. Torque to 118 ft-lbs.2. Torque to 10 ft-lbs.3. Do not torque; the discharge chute must pivot freely.
.
DESCRIPTION
1 112933 12 112934 13 792002 44 604494 15 602891 16 602435 17 602432 18 086660 79 113563 110 602817 111 079210 212 064014 213 767954 614 113180 115 025395 616 113179 117 602771 3
793794 3794214 3794230 3794685 3
18 782474 319 781872 3
122506EX_0118 7-15
60" Rear Discharge Service Deck
INDEX NO. PART NO. QTY.
60" RD DECK (WITH DECALS & HARDWARE)CN .312-18 X .20 MAX THK2 BELT ROUTING DECALDECK DANGERS DECALTHROWN OBJECTS DECALRUBBER FLAP DECAL60" DECK ID DECAL5/16-18 THREAD HEX RIVET NUT
NOTES:
DESCRIPTION
1 550935 12 601069 43 603349 14 601837 25 601892 26 603391 27 786277 18 792887 1
7-16 122506EX_0118
60" Rear Discharge Deck Pulleys & Spindles
12
1
13
22
31
2
3
4
5
6
2
7
8
916
19
14
13
18
17
16
15
11
2
26
18
24
2021
22
2325
11
27
2
11
2
12
2
2829
21
2
5
6
2
29
28
30
26
10
122506EX_0118 7-17
60" Rear Discharge Deck Pulleys & Spindles
INDEX NO. PART NO. QTY.
CS .625-11 X 2.50 HX G5FW .625 X 1.00 X .134BELT GUIDEDECK IDLER SPACER 1/2" LGIDLER DUST SHIELD SMIDLER 6.0" RIVETEDRD DECK IDLER ARMCS .312-18 X 1.50 FLT SH ZYIDLER GUIDECS .625-11 X 1.50 HX G5DUST SHIELD WITH OFFSETPULLEY V-IDLER HBB 5.0"CHAIN, 21 LINKNT .500-13 HX G8 ZY NLFW .531 X 1.063 X .175PLASTIC BUSHING .750 X 1IDLER PIVOT BUSHINGTENSION SPRINGFW .500 X 1.25 X .075 ZNYCS .312-18 X 1.25 FLT SHNT .625-11 HX G5 ZNYCIDLER DUST SHIELD LGIDLER 8.0" RIVETEDIDLER SLIDE IDLER SLIDE UHMWCS .625-11 X 2.00 HX G5 Z6" HB IDLER PULLEYFW .343 X .687 X .051/.080HNT .312-18 HX G5 ZY NLCW .631 X 2.25 X .187 PNTCS .625-11 X 3.00 FULL HX G5
NOTES:
DESCRIPTION
1 025015 12 028118 123 113088 14 603256 15 602935 26 602821 27 114133 18 797910 29 601779 1
10 794446 111 603057 412 602672 213 373191 214 781567 115 767962 1316 770867 217 109549 118 781302 219 704759 120 784199 421 016972 222 602963 123 602838 124 114105 125 601619 226 016642 327 796714 228 768523 629 058776 630 782474 131 783738 1
7-18 122506EX_0118
60" Rear Discharge Deck Pulleys & Spindles
34
42
38
41
321
37
36
35
35
40
39
15
133
122506EX_0118 7-19
60" Rear Discharge Deck Pulleys & Spindles
INDEX NO. PART NO. QTY.
CS .500-13 X 1.25 HX G5CS .500-13 X 1.75 HX G5CW .515 X 2.25 X .204 BLKPULLEY DRIVE 7.00 EFFPULLEYKEY 1/4 SQ X 1.00FW 1.030 X 1.50 X .134CS .500-13 X 1.00 HX G5 ZNSPACERBLADE SPINDLE CCWBLADE SPINDLE CW
NOTES:
1. Torque to 65–75 ft-lbs.
DESCRIPTION
32 705954 133 017616 234 752386 335 602745 236 770388 137 212472 338 045765 239 016527 1240 114108 141 604256 142 604255 2
7-20 122506EX_0118
60" Rear Discharge Dust Shield
243
5
1012
6
1
7
13
9
8
1
11
12
13
2
18
19
18
20
21
14515
16
17
122506EX_0118 7-21
60" Rear Discharge Dust Shield
INDEX NO. PART NO. QTY.
NT .312-18 HX G5 ZYFW .343 X .687 X .051/.080HGREASE FITTING STRAIGHTCS .375-16 X 1.00 HX G5FW .379 X .813 X .063PUSHERFW .781 X 1.375 X .250 ZNYRS CHUTE BRACKETLS CHUTE BRACKETRS CLAMP ANGLE DUST SHIELDLS CLAMP ANGLERUBBER SIDE FLAPNT .375-16 HX G5 ZY NLDISCHARGE CHUTE ANGLERD REAR FLAPDECK STIFFENER ANGLECB .312-18 X 1.00 FULL ZNCB .312-18 X .75 FUL ZNREAR DECK STOPCB .375-16 X 1.50 STD G5
NOTES:
DESCRIPTION
1 058776 102 768523 103 015495 24 036244 65 767954 126 113340 17 778399 28 109482 19 109483 1
10 109487 111 114440 112 109486 113 601483 214 086660 615 106716 216 600254 217 351676 218 037887 619 016253 420 114522 121 710194 6
122506EX_0118 7-23
60" Rear Discharge Deck
INDEX NO. PART NO. QTY.
RS PULLEY COVER (WITH DECALS)DECK DANGERS DECALKNOB 5/16-18 X 3/4"CENTER PULLEY COVERLS PULLEY COVERBELT, B 145.5" ELBELT, B 138" ELCB .500-13 X 5.00 ZNYCNT .500-13 HX G8 ZY NLFW .531 X 1.063 X .175SPACER 3.22 PLASTIC WHEELCB .500-13 X 7.50 STD ZNPLASTIC WHEELSPACER 5.73
NOTES:
DESCRIPTION
1 550939 12 601837 13 792002 54 550938 15 114210 16 777185 17 027284 18 603049 29 781567 3
10 767962 311 602345 212 602263 213 602338 114 602341 115 602344 1
122506EX_0118 7-25
60" Rear Discharge Deck
INDEX NO. PART NO. QTY.
CS .375-16 X .75 HX G5FW .379 X .813 X .063LS ADJUSTABLE BAFFLERS ADJUSTABLE BAFFLEBLADE, F20.50"-L-F-CCWBLADE, 20.50" GAT-F-CCWBLADE, 20.50-MUL-F-CCWCW .631 X 2.25 X .187 PNT CS .625-11 X 1.25 HX G5 LH THREADBLADE, F20.50"-L-F-CWBLADE, 20.50" GAT-F-CWBLADE, F20.50-MUL-F-CWCS .625-11 X 1.25 HX G5 Z
NOTES:
1. Torque to 118 ft-lbs.
DESCRIPTION
16 055822 617 767954 618 114205 119 114204 120 795633 1
601928 1604163 1
21 782474 322 604383 123 600901 2
794230 2602698 2
24 781872 2
122506EX_0118 7-27
Deck Lift
INDEX NO. PART NO. QTY.
DECK HEIGHT PINSTOP HANDLEDECK LIFT INDICATORDECK LIFT SPRINGCS .437-14 X 1.75 HX G5DECK LIFT CHAINNT .437-14 HX FLG ZNE CLIP 1.00 X .625 X .05CS .625-11 X 1.25 HX G5 ZFW .625 X 1.50 X .105 ZNDECK LEVELER YOKENT .312-18 HX G5CS .312-18 X 1.50 HX G5CS .437-14 X 1.75 HX G5CE .750 X 2.25 X 1.75 HEAD
NOTES:
DESCRIPTION
1 600437 12 348318 13 602898 14 603184 25 055749 76 348391 47 704643 168 781294 69 781872 1
10 704783 111 348458 112 034272 113 756270 114 781831 115 781229 1
122506EX_0118 7-29
Deck Mounting Hardware
INDEX NO. PART NO. QTY.
NT .750-10 HX ZY NLFW .760 X 1.625 X .08 ZNYCCS .750-10 X 3.50 HX G5
NOTES:
DESCRIPTION
16 061101 217 025296 418 789115 2
122506EX_0118 8-1
Section 8
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Seat Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
8-2 122506EX_0118
Seat
1
10
73
124
7
13
1516
18
17
19
20
19
22
1834
35 23
2425 26
2827 30 31
29
321833
2018
9
10
18
32
11
1
1
36
21
20
18
21
18
2
56
5
38
8
131415
37
122506EX_0118 8-3
Seat
INDEX NO. PART NO. QTY.
SEATCB .312-18 X .75 FUL ZNLATCH ASSEMBLYBATTERY WARNINGS DECALFW .343 X .687 X .051/.080HNT .312-18 HX G5WIRE TIESEAT SWITCH PIGTAILSEAT PAN (WITH DECALS & INSTALLATION KIT)GM .50 X 1.00 X .75 X .12LEVEL FUEL FILL DECALARMREST WARNING DECALFW .344 X 1.00 X .12 HRD ZLOOP CLAMPNT .312-18 HX G5 ZY NLFIBER WASHERSEAT PAN STOPFW .379 X .813 X .063CS .375-16 X 1.00 HX G5NT .375-16 G5 NLCS .375-16 X 1.25 HX G5FW .406 X 1.00 X .12 HRD ZENGINE COMPARTMENT DECALHYDRAULIC PRESSURE DECALHOT & HYD OIL DECALVIBRATION MOUNTSEAT SUPPORT (WITH DECALS)FUEL INDICATOR DECALLS STEERING DECALLS FRAME COVER (WITH DECALS)PUMP BELT WARNING DECALCN .312-18 X .20 MAX THKNT .375-16 HX G5RS FRAME COVER (WITH DECAL)RS STEERING DECALFLOOR PANDECK LIFT LINK SPACERCS .312-18 X 1.00 HX G5
NOTES:
1. Do not torque; the seat pan and seat pan stop must pivot freely.
DESCRIPTION
1 605698 12 016253 23 605907 14 601815 15 768523 76 034272 27 000331 38 604439 19 550815 110 080358 211 605688 112 785188 113 712927 414 000398 115 058776 416 724716 217 350421 218 767954 1219 036244 620 086660 521 052860 322 712919 423 601967 124 601968 125 779280 126 601650 227 550816 128 791848 129 785139 130 550823 131 600899 132 601069 533 054502 234 550824 135 785220 136 117323 137 118900 138 036236 5
8-4 122506EX_0118
Seat Service Parts
1
2
3
4
5
6
INDEX NO. PART NO. QTY.
BACK CUSHIONRS ARMRESTLS ARMRESTSEAT BELTSEAT CUSHIONSLIDE KITSEAT SWITCH (NOT SHOWN)
NOTES:
DESCRIPTION
1 605750 12 604938 13 604937 14 604941 15 605752 16 119287 17 604973 1
122506EX_0118 8-7
ROPS
INDEX NO. PART NO. QTY.
ROPS KITPOLY STOP KITROPS HARDWARE KITCS .500-13 X 3.50 HX G5FW .531 X 1.063 X .175NT .500-13 UNT LK G8 ZN
NOTES:
1. Torque to 73 ft-lbs.
DESCRIPTION
1 605639 12 605731 23 605638 14 061812 45 767962 86 023317 4