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Launch Guide HV Pr o fessional Finishin g Z-folding Unit, Booklet Finisher & GBC Streampunch infotec

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Launch Guide

HV Professional Finishing

Z-folding Unit, Booklet Finisher & GBC Streampunch

infotec

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CONTENTS

Page

INTRODUCTION ............................................................................................................. 1 Z-FOLDING UNIT ........................................................................................................... 2 SR90+ BOOKLET FINISHER & TRIMMER .................................................................... 3 BF90+ BOOK FOLDER................................................................................................... 4

Sales Points & Major Features ................................................................ 4 o To provide a unique solution in combination with SR90+ ........... 4 o The Book Folder gives the book a square formed spine .............. 4 o The Book Folder binding has a huge price advantage ................ 5 o Communication with SR90+ ........................................................ 5 o The Book Folder is better for the Environment ............................ 5 o User Interface .............................................................................. 5

The Difference between Booklet Finishers & Booklet Makers ................. 6 Recommended Volumes ......................................................................... 6

GBC STREAMPUNCH ................................................................................................... 7 Key Features & Sales Points ................................................................... 8

o Reduction of labour cost .............................................................. 8 o Shorter Turnaround time .............................................................. 8 o Elimination of Pre-punched paper ................................................ 8 o Added Value for PFP & CRD Services ........................................ 8 o Major Selling Points ..................................................................... 8

Marketing Approach ................................................................................. 9 o Key Marketing Objectives ............................................................ 9 o Positioning ................................................................................... 10 o Competitors .................................................................................. 10 o Target User Classification ............................................................ 10

Die Sets ................................................................................................... 10 o Available Die Sets ........................................................................ 11 o Punching Patterns ........................................................................ 11

Supplies & Off-line Binding Equipment .................................................... 12 Binding Trends in Europe ........................................................................ 13 Targeted Reliability .................................................................................. 14 StreamPunch Option Combinations ........................................................ 14

CONFIGURATION & PART NUMBERS ........................................................................ 15 PRODUCT SPECIFICATIONS ....................................................................................... 16

Z-Folding Unit .......................................................................................... 16 o Z-Folding Unit Limitations ............................................................ 16

Booklet Maker SR90+ .............................................................................. 17 Trimmer TR90+ ....................................................................................... 18 Cover Feeder CF90 ................................................................................. 18 Book Folder BF90+ .................................................................................. 19

o Functional Remarks ..................................................................... 19 o Jam Conditions ............................................................................ 20 o Fault Codes .................................................................................. 20

GBC StreamPunch .................................................................................. 21 o Mainframe Connection ................................................................. 21 o Standard Accessories .................................................................. 22

NOTES ............................................................................................................................ 23

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Product Launch Information HV Accessories

January 2005 - 1 -

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INTRODUCTION

Since the introduction of the Infotec 4850MF and 4105MF in 2000 and then the IS2090 and IS2105 in 2003, they have been established as one of the major players in the high volume sector. In order to increase our Total Document Volume (TDV) and MIF, the IS2090 and 2105 models were specifically developed to meet the needs of the production environment in the Central Reprographics Department (CRD) and Print for Pay (PFP) sector, as well as the needs of any organisation with high volume requirements, such as: schools, colleges, training depts etc. In March this year the IS2090 and IS2105 were seamlessly upgraded to the IS2090e and IS2105e providing even greater Durability, Reliability and Quality. In order to maintain our excellent position in this market and provide a more versatile solution within the production environment, several new finishing options have been introduced:-

Z-Folding Unit

Plockmatic SR90+ Booklet finisher, trimmer and the new Book Folder. GBC Stream Punch

These 3 options provide professional on-line finishing for documents which would once have been performed manually or outsourced at great expense.

Using these finishing solutions, organisations can not only produce more professional looking documents, but have total control over their production facility, cutting costs and saving time.

This Launch Document is designed to provide you with the information you require in order to effectively sell these products,

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Product Launch Information HV Accessories

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Z-FOLDING UNIT This Z-folding unit is the same for both the IS2090 and IS2105 as well as the IS2151, IS2160 and IS2175. With the Z-folding unit, we can provide customers with the benefit of reducing their outsourcing costs. The Z-folding unit enhances the strong and versatile finishing capability of these machines.

The relationship between the size of the front page and that of subsequent pages determines whether the subsequent pages can be Z-folded. One should select the folding position according to the print direction. If the size of the paper is the same as that of the front page, the paper can be Z-folded only if the front page can be Z-folded. As shown below, paper is delivered face down, with the feeding-edge is folded.

The following types of paper cannot be Z-folded:

Translucent paper OHP Transparencies Label paper (adhesive labels) Tab Stock Thick Paper Paper inserted from the Cover Interposer

Note: The Z-Folder can only be fitted with the SR841 (Not the SR840) when connected to

the IS2090/2105 and the SR861 when connected with the IS2151/2160/2175.

Paper feeding direction

Z-folding unit

Face down Finisher

Folding direction Mixed size originals

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Product Launch Information HV Accessories

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SR90+ BOOKLET FINISHER & TRIMMER

In order to increase the versatility of the SR90 booklet finisher, a new model, the SR90+ has been introduced. The difference between this and the SR90 is that the SR90+ can now handle up to 25 sheets per booklet – i.e. up to 100 pages in a document (most competitors only offer up to 15 sheets) A new Trimmer – the TR90+ has also been introduced in order to handle the extra capacity. With precision folding, very accurate stapling and the optional trimmer to neaten the edges, the SR90 is suitable for the most demanding professional CRD/PFP user. The SR90 can run at the full engine speed of the IS2090/105, although this depends on the sizes of the booklets. An optional colour cover interposer is also available for adding extra, colour-printed covers after the fusing process.

CF90 Cover feeder (Option) • To add colour covers to

the booklets.

SR90+ Booklet maker • Folding up to 20 sheets

(for 80 page booklets).

TR90+ Trimmer (Option) • Optional trimmer that

trims the front edge of the booklet to finish the booklet more professional.

NEW BF90+ Book Folder (Option) • Optional Book folder for

perfect bind look.

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BF90+ BOOK FOLDER This amazing new option is called “Book folder”. The Book folder has a new-patented technology offered by Plockmatic, giving the booklet the appearance of a perfect bound book. This also gives you the option to have text printed on the spine (only when it has been pre-printed on the cover).

The Book Folder offers an alternative for customers who want glue binding, providing a more durable finish.

This is part of Ricoh’s concept to offer more complete and better on-line finishing than other competitive machines in this segment. It is no doubt a revolution in the industry that will give you the edge over the competition and increase the sales. Key Features & Sales Points To Provide a unique solution in combination with SR90+ - Looks professional like a magazine/book.

- Easy to stack.

- Takes up less than 1/3 of the volume of ordinary booklets when stacked.

The Book folder gives the book a square formed spine - The spine is printable and hence the booklet is easy to find on the shelf.

- Easy to read, as the booklet stays flat when opened.

Standard Booklets

Booklets finished with the Book Folder

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The Book folder binding has a huge price advantage - Copy shops charge over £1 for a perfect bound booklet. The Book folder would allow them

to reduce that substantially / to increase their margin, and attract more customers / alternatively earn more.

- No special covers or other materials needed.

Communication with SR90 - The Book folder will receive set size information from the SR90 to optimise the pressure on

the booklet. The Book folder is better for the environment - No odours from glue and no hot areas to get burned on.

- No usage of glue.

- Glue bound books have to be treated separately by the paper mills when being recycled. Not so with stapled booklets.

User interface - All necessary settings that the operator wants to do on the Book folder will be performed

from the user interface on the SR90 Booklet maker.

- The same distinct fault codes and a diagnostic system that are used in the SR90 Booklet maker will be used for the Book folder.

The Interface on the SR90+ allows you to switch the Book folder on and Off and then select the number of sheets within the booklet to ensure the best finish.

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The Difference between Booklet Finishers and Booklet Makers There is a difference between the products on the market which are supplied as ‘Booklet Finishers’ and those described as ‘Booklet Makers’, such as the SR90+. As opposed to the Booklet Finisher, usually suitable for the more general office application, the Booklet Maker is dedicated only to booklet production and provides:

• Exact folding and stapling – which is consistently positioned from the first to the last booklet produced.

• User adjustable settings if required

• Suitability to carry out both very short and very long production runs

• Ability to handle up to 25 sheets per booklet – i.e. up to 100 pages (most competitors only offer up to 15 sheets)

• On line trimming to remove the uneven edge caused by the ‘creep’ effect when booklets contain several pages – up to 10 mm can be trimmed off the front edge.

• The ability to use the Booklet Maker off-line by manual feeding allowing full colour booklets to be made

The SR90 and SR90+ have a number of improvements over their predecessor – the SR85:

• Higher pressure folding for a sharper result

• Improved stapling system for a flatter look and higher durability of staple heads

• More integration with the IS2090/105, so that settings can be made more easily eg A4 and A3 sizes can be selected from the main machine for automatic paper size adjustment

• A new anti-jam feature which means that all pages are expelled from the mainframe in the event of the SR90 stopping

• A new user interface for inputting operator settings, pre-programming up to 10 jobs and diagnosing faults via a system of codes.

• No requirement for operators to change settings manually

• A higher unit life of 2,000,000 booklets

• Ability to handle more paper sizes (A4,A3,8.5x11”,8.5x14”,11x17” and custom sizes) and weights from 64 to 240gsm

• Operation in 13 different languages

Recommended volumes (based on booklets of 4 sheets = 16 pages):

Unit life 2 Million Booklets (this is based on units of booklets and is independent of the number of sheets per booklet)

ACV 20% of recommended engine volume Max CV 33,300 (max 2,000,000) Duty Cycle 20% of Engine CV EM rate 83,000 booklets (based on no. booklets, not pages) PM cycle 100K Booklets (based on no. booklets, not pages) MTTR 1 hour or less Shutdown 1 / 500 Booklet or less Installation Time 1 hour or less

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GBC STREAMPUNCH The GBC StreamPunch is an online finishing solution for the IS2090 / IS2105 and in the future the IS2160 / IS2175. The GBC StreamPunch provides online hole punching using one of 6 interchangeable die sets, allowing for different binding methods to be used based on various market standard punch patterns.

The GBC StreamPunch is installed between the copier mainframe and the finisher unit. Paper punching is only possible on A4 size portrait mode (Long Edge Feed).

Key features:

. • On-Line Production Punching System

. • Operates at the touch of a button

. • Punches A4 paper at rated at MFP engine speed

. • Supports 80 gsm to 216 gsm Cover stock

. • Supports up to 6 customer changeable Die Sets

The StreamPunch is manufactured at GBC in Chicago. GBC is a leading supplier in document finishing, providing a comprehensive array of equipment and supplies. GBC pioneered the use of document finishing in the office.

The company was founded in 1947 and headquartered in Chicago. Annual sales total $800M. GBC employs 5.000 staff worldwide. Sales & Marketing teams are located in Benelux, UK, Germany, Italy, France, Sweden, Spain, and Switzerland

GBC StreamPunch

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Key Benefits and Selling Points Reduction of labour cost The main advantage for the customer lies in the reduction of labour costs. This will result in a quick Return on Investment

Shorter Turnaround Time Because all production steps are kept in-house, a shorter turnaround time will be achieved.

Elimination of Pre-punched Paper Another cost saving lies in the fact that the StreamPunch eliminates the need for pre-punched paper. Limitations of pre-punched paper include:

Pre-punched paper types can only be purchased from limited suppliers (e.g. Xerox) and is therefore significantly more expensive. e.g. 21 hole pre-punched paper is almost 2.5 times more expensive than regular paper.

Only limited types of pre-punched paper are available. For many binding styles, no pre-punched is available at all.

Due to it’s the manufacturing process, pre-punched paper releases more paper dust. The increase in paper dust in the machine will increase the chance of machine malfunction.

Added value for PFP and CRD Services Punched Booklets lay flat. Wire bind, plastic comb bind and coil bind documents are designed to lay flat, making them very desirable for presentations and course materials. This provides newly added value to the PFP or CRD services.

Major selling points

Additional revenue opportunities for IS2090/2105 and IS2160/2175 customers.

Cost-effective alternative to higher priced online punching systems currently utilized on other high-end production systems like DocuTech and DigiMaster with their Fusion Punch device.

Gives the Ricoh Family Group a competitive lock out edge in both the workgroup and the production environment.

Gives the customers additional finishing options other than standard 2 and 4 hole punching currently offered on our equipment.

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Product Launch Information HV Accessories

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Marketing Approach With the IS2090 / 2105 we can expand our target market upward, to now include the low volume DocuTech territory.

In addition to online Booklet making and 4 hole punching with standard stapling options, the Pay for Print and CRD market are requesting the capability to create documents that can be punched and then secured by various types of binding materials such as wire bind, plastic spines and spirals. These types of binds are widely used in the market because they provide the ability to produce a product that lies completely flat and allows more of the printed document to be utilized.

The GBC StreamPunch will differentiate IS2090 / 2105 from other competitor products in segment 5, which will result in a stronger product offering for PFP and CRD customers.

Compared to the Xerox Docutech Gluebinding system, the StreamPunch offers a cost effective and more flexible solution for creating booklets. This will enable you as dealers to develop a strong proposition in vertical markets like education, manufacturing.

Key Marketing Objectives To provide a binding solution that meets the need of professional users in CRD/PFP.

Strengthen Infotec’s position in segment 5 by expanding the finishing solutions.

To differentiate ourselves from the competition by offering a better selection of on line finishing solutions and thus increase sales opportunities with this option.

In addition to online Booklet making and punching with standard stapling options, customers demand the capability to create documents that could be punched and then secured by either a “GBC” or “Spiral” type bind.

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Product Launch Information HV Accessories

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Positioning

Competitors Xerox DocuTech NP135 Fusion Punch, DocuTech 6100 Fusion Punch, DocuTech 6115 Fusion Punch, DocuTech 6135 Fusion Punch, DocuTech 6155 Fusion Punch, DocuTech 6180 Fusion Punch, Heidelberg 9110 with Online GBC Punch

Target User Classification As mentioned, the finishing system is targeted at CRD/PFP environment. In such environment, off-line hole punching is one of most labour-intensive jobs and CRD/PFP managers have a strong wish to have it automated. In such environments the numbers of HV copier devices are usually limited and so they cannot afford to assign one as a dedicated booklet-making copier.

Die sets

The interchangeable Die sets are options to the GBC StreamPunch. Die-sets must be ordered separately. The StreamPunch does not include any Die- sets. When no Die set is installed, the unit will still be able to run in bypass mode. Beside the installation of 1 die-set, the StreamPunch provides convenient storage area for three extra Die Sets located above the sheet bypass. Currently there are 6 different Die sets available. Each Die set corresponds with a certain punching style. Custom Die sets could be developed by GBC upon request, but this would be chargeable.

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Product Launch Information HV Accessories

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Available Die sets 6 different interchangeable die sets are available for different binding styles. By selecting the appropriate die set, the StreamPunch can punch documents in any of the binding styles indicated in table below.

Description Application

4 Hole Die Set, International Standard Ring applications Binder

VB Die Set, International 12 hole VeloBind applications

PB Die Set, International 21 hole Standard “GBC” type applications

W2 Die Set, International 23 round hole WireBind applications

W3 Die Set, International 34 round hole WireBind applications

C4 Die Set, International 47 hole Colour Coil applications

Punching Patterns Please note that each of these punching styles require a separate die set for the StreamPunch. The StreamPunch can hold up to four Die Sets within its cabinet (one in the operating slot and three in the storage area.

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Product Launch Information HV Accessories

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Supplies and Off-line Binding Equipment To coincide with the GBC StreamPunch product launch, Infotec have formed a partnership with GBC. This allows us to supply you all binding supplies and binding equipment so that you can offer your customers a total finishing solution

PLEASE LOOK OUT FOR FURTHER INFORMATION REGARDING AVAILABILITY OF BINDING MACHINES AND SUPPLIES Binding Styles and Products Binding supplies consists of materials such as binding spirals (twin loop wire), plastic spines (plastic comb).

Binding supplies

Offline binding equipment

Binding equipment are tools or machines to bind the document together in a booklet. The binding process is performed offline

Twin loop wire is the traditionally dominant binding style in the print finishing trade. Plastic comb binding is also a major binding style, being the main style used in the office. Thermal binding is relatively strong in Germany, Holland & Switzerland, but is declining whilst comb & wire are maintaining their volumes.

Other binding styles are considerably smaller and are more ‘user’ specific. Velobinding is a dominant style with the legal profession. Coil is still a small part of the business but has significant USPs over wire and plastic comb - not crushable, long lasting. Coil is rapidly becoming a widely accepted binding style.

IbiClick is a polypropylene, re-openable binding style that has not yet been launched in the FM sector. It is now increasing significantly in volumes in the office channel, although the maximum sheet capacity is currently 95 sheets

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Binding Trends in Europe. Benelux, as Germany and Switzerland, has a good thermal binding tradition, especially ‘bespoke’ (pre-printed), but it is still not as big as wire & comb.

Germany has also strong thermal binding history but wire is very strong. There is also a high penetration of strip binding.

UK is a strong wire and plastic comb market; dominated by GBC, with James Burn also a significant player, but in wire only. Thermal covers are less popular except in bespoke thermal covers France as other countries, is strong in comb and wire.

The Scandinavian markets are small but with a high penetration of printers and binding equipment Swiss market is small, but with high relative potential. Thermal is also quite strong Italy is a strong wire binding market with a strong national manufacturer, Rilecart. Spain has uniquely a 5:1 pitch metal coil market. This style being dominant in this country. This market, is traditionally a manual market and relatively small.

Main suppliers in the Binding Solutions Market

Manufacturer Soho Desk side office

Centralized in house

Facilities management

Copy shops

Commercial Print for pay

GBC Widest market coverage with the widest portfolio

Y Y Y Y Y Y

Acco (Rexel) Binding sold in addition to their stationery manufacturing business

Y Y N N N N

Fellowes Binding sold in addition to their stationery manufacturing business

Y Y N N N N

Esselte (Leitz) Binding sold in addition to their stationery manufacturing business

Y Y N N N N

Renz Specialists in Automated Wire solutions. No focus in other areas.

N N Y Y Y Y

Rilecart A wire specialist, focusing on automated systems

N N Y Y Y Y

James Burn Specialist in wire element manufacture with a small range of machines.

N N Y Y Y Y

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Targeted Reliability

Module life 10 million paper passes through the bypass paper path 5 million paper passes through the punch paper path. Each die set shall be durable 500,000 punches

Jam occurrence: Less than 1/4000 paper passes through the Product. Less than 1/2000 paper passes through the punch paper path.

Maintenance rates:

The paper passes between unscheduled maintenance calls shall be more than 200,000 paper passes through the Product. The paper passes between unscheduled maintenance calls shall be more than 100,000 paper passes through the punch paper path.

MTTR 1 Hour or less

Installation Time 1 hour or less

Remark:

There will be an upgrade kit available. The upgrade kit doubles the lifetime of the StreamPunch by replacing wearable parts.

StreamPunch Option Combinations

OPTION SR840 SR841 SR860

GBC Stream Punch YES YES Without Z Folder NO

• Note that the PlockMatic Booklet maker, the SR90, will still work. It runs independent from the StreamPunch after the finishing unit. • Note that the Z-fold unit will not work with the StreamPunch. User interface The user interface consists of 1 operation panel on the StreamPunch. The operation panel will also display distinct fault codes and a diagnostic system.

LED indications:

• PAPER JAM: Indicates there is a paper jam. • CHIP TRAY FULL/OUT: Indicates the chip tray should be emptied, is missing or

improperly installed. • PUNCH ENABLED: Indicates the system is in the punch mode. • CHECK DIE SET: Indicates a Die Set is not installed properly. • CLOSE DOOR: Indicates the access door is not properly closed. • POWER: Indicates the machine is plugged in, the POWER is on.

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CONFIGURATION AND PART NUMBERS

ITEM PART No. COMMENTS Finisher SR841 (100 sheet Stapler) 890 202 35 Stapler finisher – staples up to 100 sheets per

document – total capacity = 3,000 sheets

Z-Folding Unit – Type 2105 890 202 34

For Z-folding A3 pages into an A4 document or A4 pages into an A5 Document. N.B.Can only be fitted with the SR841 finisher on the IS2090 / IS2105 or the SR861 Finisher with the IS2151 / IS2160 / IS2175 machines. The Z-Folder cannot be fitted with the StreamPunch only one can be installed

Booklet Finisher SR90+ 890 201 79

Plockmatic Booklet finisher – requires the SR840 or SR841 finisher to be fitted Produces A4 or A5 folded, saddle-stitched booklets with up to 25 sheets (ie up to 100 pages) – can also handle paper sizes: 8.5x11”, 8.5x14” and 11x17” Requires and SR840-1 finisher and a Rail Unit 90, as well as at least 2 cartridges of staples type X and Operator instructions

Rail Unit SR85 889 784 23 The Rail Unit is required with the SR90 to enable the operator to alternate between the 2 finishers – SR90 and the SR840-1

Trimmer TR90+ 890 201 77 The Trimmer Unit is used to trim 2-10 mm from the front edge of the booklets – optional extra with the SR90

Book Folder BF90+

Cover Feeder CF90 890 201 78 Colour Cover Feeder for the SR90+ finisher – capacity up to 200 sheets, can handled the same paper sizes as the SR90+

Staple X for SR90+/SR90/SR85 885 969 32 1x 5,000 – Booklet staples 2 cartridges required at a

time

GBC Stream Punch Unit 890 202 42

GBC StreamPunch Unit – Can only be fitted with the SR840 or SR841 finishers Available with a choice of 6 different Interchangeable Die sets – At least 1 Die set must be ordered separately with the StreamPunch. The StreamPunch cannot be fitted with the Z-Folder only one can be installed

4 Hole Die Set 890 303 04 Standard Ring Binder

12 Hole VB Die Set 890 303 05 VeloBind applications

21 Hole PB Die Set 890 303 06 Standard “GBC” type applications

23 Hole Round W2 Die Set 890 303 07 WireBind applications

34 Hole Round W3 Die Set 890 303 08 WireBind applications

47 Hole C4 Die Set 890 303 09 Colour Coil applications

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PRODUCT SPECIFICATIONS Z folding unit

Please note that the Z-folding Unit can only be attached with the SR841 Finisher on the IS2090 / IS2105 or the SR861 finisher on the IS2151 / IS2160 / IS2175.

As shown below, paper is delivered face down, with the feeding-edge is folded.

Item Specification Dimension (W x D x H) 177 x 620 x 960 mm Weight Less than 55kg Power consumption Less than 100W Noise (Power level) Less than 74dB Configuration Console type attached mainframe Paper size A3, B4, A4 SEF, 11” x 17”, 8 ½” x 14”, 8 ½” x 11” SEF

Z folding unit – Limitations

1. The following types of paper cannot be Z-folded. -Translucent paper -OHP transparencies -Label paper (adhesive labels) -Tab stock -Thick paper -Paper of low stiffness

2. Z-fold and punch cannot be used at the same time. 3. Z-folding unit and Cover Interposer can be installed together, but paper inserted from

Cover Interposer cannot be Z-folded.

4. Depending on the folding direction, rotated copy cannot be used together.

Paper feeding direction

Z-folding unit

Face down Finisher

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BOOKLET MAKER SR90+

Item Specification

Speed (Online usage) Generally maintains engine speed (90 or 105 ppm) Actual speed in number of booklets per minute depends on number of sheets per booklet

Maximum Speed 50 booklets / Min (A4), 33 /Min (A3) – based on off line usage

Standard Paper Sizes A4, A3, 8.5x11”, 8.5x14” & 11x17” (custom sizes are available)

Paper Weight (Minimum)

64gsm/17 lb. Bond

Paper Weight (Maximum)

240gsm/135 lb. Index/ 90 lb. Cover engine duplex – 163 gsm

Input / Output Sheets 2 – 25 Sheets (80 gsm / 20 lb. Bond, equivalent) – equates to 100 pages

Input / Output Sheets 2 Sheets – non stapled folding

Off-line Use Possible

Weight 81 kg / 178,2 lb. or less

Dimensions 1370 mm x 810 mm x 620 mm (L x H x D) – includes base and stacker

Power Source 100/110/115/127/220/230 50-60Hz (+-10%)

Power consumption 200 W or less

Target Shut Down 1 / 500 booklets or less, equates to 1/4000 copies (ie paper/staple jam)

Fold Skew 0.7 mm (A4), 1.0 mm (A3)

Fold Variation 0.5 mm

Fold Quality Less than 17 mm (A3, 80gsm, 4 Sheets) Maximum height per set (depends on paper used)

Stapled Set Registration 0.7 mm Maximum

Staple Line Position variation Less than 0.5 mm

Physical Connection to IS2090/105

Attached after SR840-1 (detachable) Attach by bracket (docking unit) Released by foot release

Electrical Connection to IS2090/105

Jam signal to stop IS2090/105 (Hard stop) Jam signal to stop IS2090/105 (Soft stop) Set Signal from IS2090/105 to start SR90/105 Paper size information from IS2090/105 (Four types of paper size information: A3SEF / A4SEF / DLT SEF / LTSEF )

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Product Launch Information HV Accessories

January 2005 - 18 -

infotec

TRIMMER TR90+

Item Specification

Speed Same as SR90+

Standard Paper Sizes Same as SR90+ (custom sizes are available)

Default trim length 4,5 mm / (11/64”) (adjustable in 0.5 mm steps)

Minimum trimming 0,5 mm / (1/64”) (adjustable in 0.5 mm steps)

Maximum trimming 12,5 mm / (0,5”) (adjustable in 0.5 mm steps)

Paper Weight (Minimum)

Same as SR90+ Engine duplex 64 gsm

Paper Weight (Maximum)

Same as SR90+ Engine duplex 163 gsm

Input / Output Sheets Same as SR90+

Input / Output Sheets Same as SR90+

Off-line Use Possible Stitch/Fold/Side Bind (2 staples)

Weight 57 kg/ 125,4 lb. or less

Dimensions 360 mm x 880 mm x 620 mm (L x H x D) Ind base and stacker

Power Source From SR90+

COVER FEEDER CF90

Item Specification

Maximum Speed Same as SR90+

Standard Paper Sizes Same as SR90+

Paper Weight (Min) 70 gsm/ 18 lb. Bond

Paper Weight (Max) Same as SR90+

Cover Feeder Capacity 20 mm (approx 200 sheets of 80gr/m2 paper

Off-line Use Possible – Stitch/Fold/Side Bind (2 staples)

Weight 12.5 kg/ 27,5 lb. or less

Dimensions 645 mm x 188 mm x 560 mm (L x H x D) Inc base and stacker and CF90

Power Source From SR90+

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Product Launch Information HV Accessories

January 2005 - 19 -

infotec

BOOK FOLDER BF90+

Item Specification

2 A4/8,5x11” sheets from the copier 800 books/hr - Maintain engine speed of SR90

Speed (Online usage) 2 A3/11x17” sheets from the copier 500 books/hr - Maintain engine speed of SR90

Maximum Speed 50 booklets / Min (A4), 33 /Min (A3) - (Off line usage)

Standard Paper Sizes A4, A3, 8.5x11”, 8.5x14” & 11x17” - Custom sizes are available (SR90)

Paper Weight (Min) 64gsm/17 lb. Bond - Engine Duplex : 64 gsm

Paper Weight (Max) 240gsm/135 lb. Index/ 90 lb. Cover - Engine Duplex: 163 gsm

Input / Output Sheets 2 – 20 Sheets (80 gsm / 20 lb. Bond, equivalent) - Stapled

Input / Output Sheets 2 Sheets - Non Stapled Folding

Booklet Thickness It is possible for the Square folder to automatically adjust the pressure to optimize the fold.

Off-line Use Yes - Stitch/ Fold (2 staples)

Weight 46 Kg.

Dimensions (LxHxD) 360mm x 880mm x 620 mm - Book folder only

Power Source 105/115/125/220/230/240 50-60Hz - + - 10%

Power consumption 200 W or less - Continuous Operations Functional Remarks Soft stop The Booklet maker can send a soft stop to the Bellini2. Definitions:

• Soft stop with auto restart: After job is interrupted as soft stop, machine will continue automatically, this means without human intervention.

• Soft stop with manual restart: After job is interrupted human intervention to restart is required.

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Product Launch Information HV Accessories

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infotec

BOOK FOLDER BF90+ - Cont’d Jam Conditions All jam conditions will be shown as a fault code in the user interface. If paper is causing a jam it will be shown as a fault code and a figure where the paper is located in the machine on the user interface.

Fault Codes The fault codes are shown as Product code + Number.

Product Codes Product BM SR90Booklet maker / Feeder TR TR90 Trimmer CF CF90 Cover Feeder ST Belt stacker BF BF90 Book folder

Numbers: 001-199 Component failures 001-149 Components 150-199 Power 201-299 Jam conditions 201-249 Internal 250-299 External 301-399 Not ready (covers, interlocks) 401-499 Full / Empty conditions 501-599 Early warnings, example waste bin near full. 601-699 Warnings, information only registrated in the fault history. Example: Fault code TR-422: “TR” indicates the Trimmer, and the 4xx series says “Full / Empty conditions”. In this case the fault code TR-422 means “Trimmer waste bin full”.

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Product Launch Information HV Accessories

January 2005 - 21 -

infotec

GBC StreamPunch

Item Specification

Speed (Online Usage) Full A4 Engine Speed

Paper Sizes A4 NB - Other paper sizes can be fed through in bypass mode and will not be punched

Paper weight (Minimum) 75 gsm

Paper Weight (maximum) 216 gsm

Off Line Use Not Possible

Weight (Stream Punch) 69.85 kg

Dimensions (Stream Punch) 978 X 724 305mm

Weight (Die Set) 2.27 kg

Dimensions (Die Set) 140 X 191 X 546mm

Power Source 220-240V 50HZ

Power Consumption 340W

PC Control of the StreamPunch

There will be no driver support using any connectivity options The StreamPunch is manually activated.

Engine Productivity The system maintains full engine speed.

Communication with copier There is no direct communication with the copier mainframe.

Paper orientation

The image rotation function of the 2090 and 2105 printers must be used to have the document punched on the proper side when it is placed in the feed tray in its normal face up position. This can be set and saved in this configuration.

Other paper sizes then A4 portrait

The punch unit only punches A4 portrait. Feeding of other paper sizes will result in paper jams in the StreamPunch and copier. The StreamPunch will not switch automatically back into bypass mode. The StreamPunch is not able to detect the paper size.

Mainframe connection The StreamPunch is installed between the copier mainframe and the finisher (SR840 or SR841). Installation must be carried out by an engineer.

Description Remarks Physical Connection

Attached between the mainframe and the Finisher Finisher can be SR840 or Sr841

Electrical Connection

No electrical connection between StreamPunch and Mainframe or Finisher

a) Jam signaling is done via timing on the finisher. b) During installation a longer cable must replace the standard cable between Mainframe and finisher. Longer cable is included with StreamPunch. c) EPROM in Finisher must be replaced. New EPROM is supplied with Stream Punch

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Product Launch Information HV Accessories

January 2005 - 22 -

infotec

Standard Accessories

EPROM for finisher To install in SR840 / SR841 finisher.

Communication cable Between SR840 and copier mainframe

Power cord For StreamPunch

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NOTES

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NOTES

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Danka Office Products BV Catherine House, Three Cherry Trees Lane, Hemel Hempstead, Herts, HP2 7RP

Tel: 01442 415550 Fax: 01442 415566 Email: [email protected]

www.infotec-dealer.com