HV SUBSTATION PROJECT - Matelec group Substation Projects_0.pdf · HV SUBSTATION PROJECT ... ABB ABB (8 pages) Telecom Equipments Telecom Equipments –– ABB ABB Switzerland

Network & Substations

HV SUBSTATION PROJECT

Speaker : SIMON BATTANI & NICOLAS CHIDIACCompany : MATELEC

1

HV SUBSTATION PROJECT CONFERENCE OUTLINECONFERENCE OUTLINE

- ENGINEERING & CONTRACTING DIVISION HISTORY.

- ACTIVITIES PROCESS:

MANAGEMENT & PROCUREMENT.

PRIMARY & SECONDARY ENGINEERING

ACTIVITIES PROCESS:

PRIMARY & SECONDARY ENGINEERING.

CONSTRUCTION & ERECTION.

TESTING & COMMISSIONING.

- CASE STUDY FOR 400kV CHEFFIA S/S IN ALGERIA.CASE STUDY FOR 400kV CHEFFIA S/S IN ALGERIA.

2


ENGINEERING & CONTRACTING ENGINEERING & CONTRACTING

DIVISION HISTORYDIVISION HISTORY

3

HV SUBSTATION PROJECT BRIEF HISTORYBRIEF HISTORY

E t bli h d i 1987 f th li ti f l HV MV d Established in 1987 for the realization of complex HV, MV and LV projects.

The Division starts with 5 engineers in the Construction of the Congress Palace 60/20kV S/S in Syria and the Rehabilitation of Jamhour & Bsalim 150kV S/S in Lebanon.Jamhour & Bsalim 150kV S/S in Lebanon.

Kept growing up and making new challenge in working for new k d diff d d markets and different standards.

Nowadays, the division count more than 100 Engineers, works in more than 10 countries and have build around 60 Substations.

4

HV SUBSTATION PROJECT ACHIEVED PROJECTSACHIEVED PROJECTS

Algeria : Construction of (13) 400, 220 & 60kV GIS & AIS S/S.

Extension of (9) 220 & 60kV AIS S/S.

Nigeria : Construction of (2) 330 & 132kV AIS S/S.

Extension of (1) 330/132kV AIS S/S.

Senegal : Construction of (1) 67.5MW Power Plant with 90/15kV AIS S/S.

Egypt : Construction of (1) 66/11kV GIS S/S.

Lebanon : Construction & Extension of more than (15) 220 & 66kV GIS & AIS S/S.

f ( )

KSA : Construction of (1) 34.5/13.8kV Indoor S/S.

yp ( )

Rehabilitation of more than (60) 66/15-11kV AIS S/S.

Syria : Construction of (10) 230 & 66kV GIS & AIS S/S.

Extension of (2) 220/66kV GIS S/S.

5

Extension of (2) 220/66kV GIS S/S.

HV SUBSTATION PROJECT LEBANON MAIN PROJECTLEBANON MAIN PROJECT

Beirut Central District 220/66/20kV GIS S/S:(4) 220kV U/G Cable, (3) TR 220/20kV 80MVA.

(4) 66kV U/G Cable, (2) TR 66/20kV 40MVA.

( ) kV I i ( ) kV O/G ( ) kV C l(5) 20kV Incoming, (62) 20kV O/G, (5) 20kV Coupler.

Client : Solidere

Consultant : Dar El HandasahConsultant : Dar El Handasah

6

HV SUBSTATION PROJECT LEBANON MAIN PROJECTLEBANON MAIN PROJECT

ARAMOUN 220/150/20kV GIS S/S:(8) 220kV O/G Feeder, (2) TR 220/20kV 70MVA.

(2) 150kV O/G Feeder, (1) TR 220/150kV 100MVA.

( ) kV I i ( ) kV O/G ( ) kV C l(2) 20kV Incoming, (22) 20kV O/G, (1) 20kV Coupler.

Client : EDL

Consultant : EDFConsultant : EDF

7

HV SUBSTATION PROJECT NIGERIA MAIN PROJECTNIGERIA MAIN PROJECT

GANMO 330/132/33kV AIS Breaker and a Half S/S:(4) 330kV Line, (2) Auto TR 330/132kV 150MVA.

(2) 132kV Line, (2) TR 132/330kV 60MVA.

( ) kV I i ( ) kV O/G(2) 33kV Incoming, (6) 33kV O/G.

Client : Niger Delta Power Holding

Consultant : STUCKYConsultant : STUCKY

8


BANIAS 230/66kV GIS S/S:

SYRIA MAIN PROJECTSYRIA MAIN PROJECT

(9) 230kV Line, (6) 230kV Inc. Generator, (3) TR 230/66kV 125MVA.

(8) 66kV Line, (3) 66kV Incoming, (1) 66kV Inc. Gaz Turbine,

( ) kV St ti T f ( ) TR / kV MVA(3) 66kV Starting Transformer, (3) TR 66/20kV 30MVA.

Client : PEEGT

9


MEKKERA 60/10kV GIS S/S:

ALGERIA MAIN PROJECTALGERIA MAIN PROJECT

(5) 60kV U/G Cable, (3) TR 60/10kV 30MVA.

(4) 10kV Incoming, (24) 10kV O/G, (2) 10kV Coupler.

Client : SONELGAZ

10


MANAGEMENTMANAGEMENT

ACTIVITIES PROCESSACTIVITIES PROCESS

MANAGEMENTMANAGEMENT& &

PROCUREMENTPROCUREMENT


- ACTIVITIES PROCESS

- MANAGEMENT & PROCUREMENT.

- PRIMARY & SECONDARY ENGINEERING.

- CONSTRUCTION & ERECTION.

TESTING & COMMISSIONING

11

- TESTING & COMMISSIONING.

- CASE STUDY FOR 400kV CHEFFIA S/S IN ALGERIA.

HV SUBSTATION PROJECT PLANNINGPLANNING

Very Important Work to Accomplish The Essential Goal : Respect The Deadlines of all the Project Activities.

All these Activities (Design, Approval, Procurements, Construction, Erection, Testing & Commissioning, …etc) are Mentioned in Primavera Tables with the Starting & Finishing Days to Facilitate their Follow Up.

12

HV SUBSTATION PROJECT BUDGETBUDGET

A Critical Activity to Respect The Budget of Each Order And To y p gStay Within the Overall Project Budget.

All the Purchase Order All the Purchase Order are Done in ERP Software which Automatically Compare the Sum of Each Order to the Correspondent pItem Budget in the Main Contract.

13

HV SUBSTATION PROJECTHV Equipments HV Equipments -- ABB ABB

(8 pages)(8 pages)Telecom Equipments Telecom Equipments –– ABB ABB

Switzerland (6 pages).Switzerland (6 pages).

PROCUREMENTSPROCUREMENTSProt. Relay & Microscada Prot. Relay & Microscada

ABB Finland (9 pages)ABB Finland (9 pages)( p g )( p g )

Once the Equipments are Defined & Approved, Procurements Responsible Put the Order Using

( p g )( p g )

Responsible Put the Order Using ERP Software.

Th Ch k th B d t d They Check the Budget and Follow up the Suppliers to Respect the Deadline, Send the Filled Routine Test and to Prepare the Factory Acceptance Test in Manufacturer House. Manufacturer House.

14


PRIMARY & SECONDARY PRIMARY & SECONDARY ACTIVITIES PROCESSACTIVITIES PROCESS

PRIMARY & SECONDARY PRIMARY & SECONDARY ENGINEERINGENGINEERING


ACTIVITIES PROCESS- ACTIVITIES PROCESS



CONSTRUCTION & ERECTION- CONSTRUCTION & ERECTION.



15


The Engineers of Matelec are Skilled & Experienced in Executing all the

PRIMARY & SECONDARY ENGINEERINGPRIMARY & SECONDARY ENGINEERING

Necessary Activities to Design in House:

Different Types of New GIS & AIS Substations (Single BB, Double BB, UI type BB, Breaker and a Half, …).

Engineers Mains Scope of Works:

Extensions of Existing S/S Choosing Feasible & Optimized Solution to have Minimum Cut-Out Period with Respect to the Existing Status .

Engineers Mains Scope of Works:

Primary & Secondary Engineering (SLD, General Layout & Sections, Scada Architecture, Functional DWG, Grounding System, Design Criteria, Calculation Note, Auxiliary Services Civil Guide Gantries & Metallic Structure …etc) Auxiliary Services, Civil Guide, Gantries & Metallic Structure, …etc),

Definition & Checking the Supplier Primary & Secondary Engineering (HV, MV & LV Equipments).

Coordination with the Client & the Responsible of the other Activities

All the Engineering Activities are Done According to the International Standards Client Requirements and to the Following ISO Design Chart

p(Management, Procurement, Construction & Erection, Testing & Commissioning).

16

Standards, Client Requirements and to the Following ISO Design Chart.


DESIGN CHARTProject PlanningProject Planning SalesSales


DESIGN CHARTCreate Design Create Design RequirementRequirement

Design Requirement Design Requirement ReviewReview

Make Design Make Design

In house ?In house ?

Detail DesignDetail Design

PurchasingPurchasingNONO

Conceptual DesignConceptual Design

Conceptual Design Conceptual Design --Internal ReviewInternal Review

Detail Design Detail Design -- Internal ReviewInternal Review

CustomerCustomer

ApprovalApprovalYESYES Get Customer Get Customer

ApprovalApproval

YESYES

Conceptual Design Conceptual Design --Internal ReviewInternal Review

CustomerCustomer

ApprovalApproval

R i dR i d

YESYES Get Customer Get Customer ApprovalApproval

RequiredRequired

NONO

Design ReleaseDesign Release PurchasingPurchasingRequiredRequired

NoNoPlan Design Plan Design

Verification & Verification & ValidationValidation

P j t R li tiP j t R li ti

17

Project RealizationProject Realization


Cli t i t t t d i th t t l


Client requirements stated in the contractual references

Required Standards (IEC or ANSI,…)

Climatic and environmental Condition

System characteristics

Particular of System

Insulation level

BASIC DESIGN CRITERIA

Insulation level

Creepage distances

Clearances in Air

BASIC DESIGN CRITERIA

1818

HV SUBSTATION PROJECTThe image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again.


19

HV SUBSTATION PROJECT PRIMARY & SECONDARY ENGINEERINGPRIMARY & SECONDARY ENGINEERING

GENERAL LAYOUT DRAWINGDRAWING

220kV LEVELDOUBLE BUSBAR TYPE

66kV LEVEL SECTION

220kV LEVEL SECTIONDOUBLE BUSBAR TYPE

66kV LEVELUI BUSBAR TYPE

66kV LEVEL SECTIONUI BUSBAR TYPE

2020

HV SUBSTATION PROJECT PRIMARY & SECONDARY ENGINEERINGPRIMARY & SECONDARY ENGINEERING

2121


Loads DistributionWind Load


Perspective View

Stress Analysis in BarNodes Displacement

Perspective View

Stress Diagram

2222


The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again.

The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again.The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again.


23

HV SUBSTATION PROJECT SOFTWARE TOOLS USED IN ENGINEERINGSOFTWARE TOOLS USED IN ENGINEERING

24

HV SUBSTATION PROJECT ACTIVITIES PROCESSACTIVITIES PROCESS

CONSTRUCTION CONSTRUCTION

& ERECTION& ERECTION

ENGINEERING & CONTRACTING DIVISION HISTORY- ENGINEERING & CONTRACTING DIVISION HISTORY.



PRIMARY & SECONDARY ENGINEERING- PRIMARY & SECONDARY ENGINEERING.



- CASE STUDY FOR 400kV CHEFFIA S/S IN ALGERIA

25


HV SUBSTATION PROJECT CONSTRUCTION & ERECTIONCONSTRUCTION & ERECTION

For our turnkey projects, our qualified subcontractors partners are handling the construction and erection works under Matelec team supervisionp

Matelec site manager and supervisors are daily present to follow up the site work progress and to assure the best follow up the site work progress and to assure the best quality of work.

Matelec supervisors liaise with the client representatives by conducting regular meetings to discuss the work progress and solve arising problemsg p

Matelec specialists handle the site quality control as well as the safety rules and regulations

26

safety rules and regulations.

HV SUBSTATION PROJECT CONSTRUCTION & ERECTIONCONSTRUCTION & ERECTION

Full coordination between the engineering Department and the Site

Upon drawings approval, a complete file including documents and drawings is prepared by the engineering department and sent to site for constructions and erection department and sent to site for constructions and erection phase

f The engineering department is always ready to find a solution for unexpected technical inconvenience and arising site problemsp

A regular progress report is prepared by the site supervision to follow up and update the site planning

27

to follow up and update the site planning

HV SUBSTATION PROJECT ACTIVITIES PROCESSACTIVITIES PROCESS

TESTING TESTING &&

COMMISSIONINGCOMMISSIONINGCOMMISSIONINGCOMMISSIONING- ENGINEERING & CONTRACTING DIVISION HISTORY.


- MANAGEMENT & PROCUREMENT.MANAGEMENT & PROCUREMENT.




28


HV SUBSTATION PROJECT TESTING & COMMISSIONINGTESTING & COMMISSIONING

For Every Substation, a Testing Engineer from Matelec is For Every Substation, a Testing Engineer from Matelec is Dedicated to Manage the Testing & Commissioning Activities of the S/S. He Performs Several Tests (Functional Test, CT/VT Test, CB/DS/ES Test etc) & Prepares the Filled Site Test Documents

He is Supported by Matelec Specialists for the Testing of Certain

CB/DS/ES Test, …..etc) & Prepares the Filled Site Test Documents for the Client.

Equipments (Protection Relays Setting, Scada System, Fault Recorder, Telecom, ….etc) and in some case Supplier Specialist Perform the Testing & Commissioning of their Equipments for g g q pexample GIS Equipments.

All the Tests are Done According to Protocols Prepared in Matelec House with Respect to the Relevant International Standard, Manufacturer Recommendations & Client Requirement. They are Completely or Partially Witnessed by the Client.

29

p y y y





LIST & EXAMPLE OF PROTOCOLS LIST & EXAMPLE OF PROTOCOLS The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again.

TESTING & COMMISSIONINGTESTING & COMMISSIONING


- HV, MV & LV Equipments Test (Power & Aux. Transformer, CB, DS, ES, CT, VT, SA, LT Charger Battery Diesel Group )LT, Charger, Battery, Diesel Group,…).

- Functional Test (Line, Transf, Coupler, ..) .

- Panels Test (AC, DC, Common, Busbar LIST OF SUBMITTED LIST OF SUBMITTED PROTOCOLS PROTOCOLS

Prot., Fault & Event Recorder, Telecom, ...).

- System Test (Scada, Transformer

(More than 40)(More than 40)

(Monitoring on Line, Metering, …..).

- HV, MV & LV Cables Test.

- Control Prot & Metering Relays Test- Control, Prot. & Metering Relays Test.

- Details Procedure for Testing & Commissioning in Case of S/S Extension.

30


Multi Function System T 3000

TESTING EQUIPMENTS

Multi Function System for Current, Voltage & Power Transformers T t

(ISA-Italy)

Tests.

Circuit Breaker Analyzer

CPC 100 (Omicron)Circuit Breaker Analyzer

and Micro Ohmmeter. CBA – 1000

(ISA-Italy)

Multi Tasking Equipment for Testing P t ti R l

( y)

DRT-6 (ISA-Italy)

Protection Relays, Energy Meters & Transducers. CMC 256 (Omicron)

31

DRT 6 (ISA Italy)CMC 256 (Omicron)


CASE STUDYCASE STUDYCASE STUDYCASE STUDY

CHEFFIA S/S CHEFFIA S/S

400/220/31.5kV400/220/31.5kV

- ALGERIA -- ENGINEERING & CONTRACTING DIVISION HISTORY.


- MANAGEMENT & PROCUREMENT ALGERIA - MANAGEMENT & PROCUREMENT.



- TESTING & COMMISSIONING

32



HV SUBSTATION PROJECT LOCATION & IMPORTANCELOCATION & IMPORTANCE

400kV Network in Algeria400kV Network in Algeria400kV Network in Algeria400kV Network in Algeria

400kV Power Plant400kV Power Plant

400kV Line400kV Line

400kV Substation400kV Substation


33

HV SUBSTATION PROJECT LOCATION & IMPORTANCELOCATION & IMPORTANCE

400kV Network in Algeria400kV Network in Algeria400kV Network in Algeria400kV Network in Algeria


400kV Line400kV Line

400kV Substation400kV Substation


34



SUBSTATION COMPOSITIONSUBSTATION COMPOSITION400kV SLD400kV SLD

1 Double Bus Bar 5000A, 40kA1 Double Bus Bar 5000A, 40kA3 Incoming 400kV3 Incoming 400kV

2 Line 400kV2 Line 400kV

1 International Line 400kV1 International Line 400kV3 AutoTransf 400/220/31 5kV3 AutoTransf 400/220/31 5kV--300MVA300MVA3 AutoTransf 400/220/31.5kV3 AutoTransf 400/220/31.5kV--300MVA300MVA1 Coupler 400kV1 Coupler 400kV

35

HV SUBSTATION PROJECT220kV SLD220kV SLD

SUBSTATION COMPOSITIONSUBSTATION COMPOSITION

1 Double Bus Bar 4000A, 31.5kA1 Double Bus Bar 4000A, 31.5kA3 Incoming Auto TR 220kV3 Incoming Auto TR 220kV

4 Line 220kV4 Line 220kV4 Line 220kV4 Line 220kV1 Coupler 220kV1 Coupler 220kV

36

HV SUBSTATION PROJECT SUBSTATION GENERAL LAYOUTSUBSTATION GENERAL LAYOUTThe image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again.

400 meters400 meters

400kV S/S400kV S/S

00

met

ers

00

met

ers 400kV S/S400kV S/S

400kV ATR400kV ATR

400kV L.K.400kV L.K.

3030

220kV L.K.220kV L.K.

220kV S/S220kV S/S ControlControlBuildingBuilding

37


400kV LAYOUT & SECTIONS400kV LAYOUT & SECTIONS

150 m.150 m.

21 m.21 m.

ATR ATR 400/220kV400/220kV

30 m.30 m.

21 m.21 m. LineLine400kV400kV

L.K.L.K. ATRATR400/220kV400/220kV

SA, CT, ES,SA, CT, ES,CB & ES CB & ES

Busbar 1 & 2 andBusbar 1 & 2 andBDS 1 & BDS 2 BDS 1 & BDS 2

ES, CB, ES, CT, ES, CB, ES, CT,

DS/ES LT CVTDS/ES LT CVT400/220kV400/220kV& 220kV SA& 220kV SA

CB & ES CB & ES of ATRof ATR

BDS 1 & BDS 2 BDS 1 & BDS 2 DS/ES, LT, CVT,DS/ES, LT, CVT,

& SA of Line& SA of Line

38

HV SUBSTATION PROJECT SCADA ARCHITECTURESCADA ARCHITECTURE

2 Operators 2 Operators 1 Engineering PC1 Engineering PCDot Matrix Dot Matrix

PrinterPrinterColor Color

PrinterPrinterIndustrial PCsIndustrial PCs

1 Engineering PC1 Engineering PC

2 Central Units Redundant 2 Central Units Redundant GPS f N k GPS f N k

PrinterPrinter PrinterPrinter

2 Central Units Redundant 2 Central Units Redundant HotHot--Standby ConfigurationStandby Configuration

GPS for Network GPS for Network SynchronizingSynchronizing

Ethernet Ethernet Switches Switches (61850)(61850)

Fall Back Switch for Fall Back Switch for Master ConnectionMaster Connection

To 220kV To 220kV LoopLoop




39


SCADA ARCHITECTURESCADA ARCHITECTURE

From 400kV From 400kV SCADA LoopSCADA Loop

40

HV SUBSTATION PROJECT CTRL, PROT. & METERING SCHEMECTRL, PROT. & METERING SCHEMECase of 400kV Int. Line - Jendouba

Control & Metering Relays (1 panel +S1)Control & Metering Relays (1 panel +S1):

Bay Unit REC670 (ABB)

SynchroSwitch L183 (ABB)

2 Meters Cl 0.2 A1800 (Elster)

Protection Relays (2 panels +R1 & +R2):

Panel +R1:

Main 1 Distance Prot. REL670 (ABB)

Main 2 Distance Prot. D60 (GE)

Breaker Failure 7VK611 (Siemens) Breaker Failure 7VK611 (Siemens)

Autorecloser REC670 (ABB)

Directional E/F 7SJ621(Siemens)

P el +R2Panel +R2:

Directional Active Power F60 (GE)

Frequency Relay F35 (GE)

41

Decoupling Relay DRS-N1 (ICE)

HV SUBSTATION PROJECTCase of 400/220/31.5kV AutoTransfo

Control & Metering Relays (1 panel +S1)

CTRL, PROT. & METERING SCHEMECTRL, PROT. & METERING SCHEME

Control & Metering Relays (1 panel +S1):

Bay Unit REC670 (ABB)

SynchroSwitch T183 (ABB)

Protection Relays (2 panels +R1 & +R2):

Panel +R1:

Main 1 TR Differential RET670 (ABB)

Main 2 TR Differential T60 (GE)

Breaker Failure 7VK611 (Siemens)

400kV O/C Prot. REJ523 (ABB) 400kV O/C Prot. REJ523 (ABB)

Panel +R2:

220 & 31.5kV O/C Prot. REJ523 (ABB)

O e lo d P ot REX521 (ABB) Overload Prot. REX521 (ABB)

E/F Prot. REJ521 (ABB)

Lockout Relay HAS (GE)

42

HV SUBSTATION PROJECT CHEFFIA S/S PHOTOS CHEFFIA S/S PHOTOS

43

HV SUBSTATION PROJECT CHEFFIA S/S FINAL RECEPTIONCHEFFIA S/S FINAL RECEPTION

44


WHY WHY WHY WHY MATELECMATELEC

45


Working with MATELEC for HV Substation Turnkey Projects,

WHY MATELEC ?WHY MATELEC ?

Working with MATELEC for HV Substation Turnkey Projects, means choosing the following Advantages & Benefits:

- Skilled & Experienced Teams in all the Activities.Skilled & Experienced Teams in all the Activities.

- Application of IEC, ANSI & ISO Standards.

R t & Ad ti f Cli t St d d & R t- Respect & Adoption of Client Standards & Requests.

- Willpower not to Exceed the Deadlines and to Accomplish a High

Quality ProjectsQuality Projects.

- An Effective & Quick After Sale Services.

P t hi ith th Cli t- Partnership with the Client.

46


THANK YOUTHANK YOUTHANK YOUTHANK YOU

47


QUESTIONS QUESTIONS QUESTIONS QUESTIONS SESSIONSESSIONSESSIONSESSION

48