HYBRID Casement Product Manual Outward Opening HYBRID Series 1 Cas… · Introduction The Company Senior Aluminium Systems are a group of companies based in the United Kingdom who

HYBRID Casement

Product Manual Outward Opening

HYBRID

Introduction The Company Senior Aluminium Systems are a group of companies based in the United Kingdom who operate through a network of regional Service Centres. Its' operations include the main business of stockholding in both systemized and standard aluminium extrusions. Anodised (natural and bronze), and powder coated sections are all available, along with all of the necessary accessories for manufacture. The incorporation of new or modified sections, system compatible, is carried out when required. Timber profile are all supplied pre-finished. The emphasis is on service to our clients, with response speed being very much of the essence. Deliveries are made on dedicated vehicles in our own livery, into all areas of the country on a regular basis - collections can be easily arranged for direct release (ex. works) to our clients' instructions. Short notice collections can also be arranged in the event of the occasional, and inevitable 'emergency'.

The Hybrid product Range

The HYBRID product range includes Casement, Tilt and Turn open in and a Curtain Wall system. Other product ranges available from Senior Aluminium Systems include: -

Curtain Wall, Casement Windows, Mid-Rise Commercial Windows, Patent Glazing, Sub Frame, Standard Angles and Rectangular Tubes, Residential Windows, Residential Doors, Patio Doors and Secondary Glazing.

Quality Assurance We are committed to the aims of ISO 9001 Quality Assurance. In the event of questions or queries concerning the contents of this manual or any other product on offer from Senior Aluminium Systems, please do not hesitate to contact your Regional Service Centre:

Senior Aluminium Systems Denaby (Head Office) 01709 772600

Senior Aluminium Systems Scotland 01506 407640

Senior Aluminium Systems South 01633 277880 Senior Aluminium Systems Plc operate a policy of continuing development and reserve the right to amend and improve their products without notification. Every effort will however be made to ensure that up-dates are circulated to our clients for information as deemed necessary.

All items contained in this manual are subject to our normal terms and conditions, a copy of which is available on request. Whilst we make every effort to ensure the accuracy of the drawings and measurements contained in this manual, we neither warrant nor guarantee the accuracy and you should undertake your own measurements and not place any reliance on or act in consequence of the contents herein.

Hybrid Casement HC.1.ii 12.08

Scope This specification covers the materials, sections and accessories generally available from stock through the Senior Aluminium Systems group of companies. It illustrates typical recommendations for the fabrication of our HYBRID Casement Window. The sections and fittings described in this manual are not definitive or exclusive in application but show typical assemblies using standard materials and accessories. These details are suitable for installations in both new buildings and re-furbishments, which should comply with the latest building regulations.

Construction HYBRID Casement Windows are constructed using mitred and mechanical corners, with support chevrons and cleats. Integral transoms and mullions are installed by scribing the ends then fixing into the outer frames. A proprietary sealant to protect against water entry should be used on all metal-to-metal joints and cleat insertion points at assembly. Timber mainframe sections are mitre jointed using a unique closed joint system. Treat all cut faces as detailed in the manual. Seal all permanently exposed cut timber faces with SC3333 and either XA0481 or 188R (Available from Arch coatings: 01977 673363). Transoms and mullions are installed by scribing the end then fixing to outer frame. Opening Window Frames are designed to be inserted directly into the outer frames using friction stays. Glazing is double glazing 28mm standard. At all times good working practices should be employed.

Accessories All accessories shown in this manual are deemed to be both typical, and suitable for, the installations intended. They are generally standard items, which carry with them the manufacturers guarantees and are components that are held in stock.

Testing The HYBRID Series of casement windows are tested in accordance with BS6375 Part 1:2004 for weather and BS7950:1997 for security.

Separate figures are available for Thermal U-values depending on type of frame and glazing material.

Materials Extruded aluminium is Aluminium Alloy 6063.T6 to BS EN 755 part9: 2008 Polyamide thermal barriers PA66 GF25 Anodising: i) Natural (Silver) anodised to BS3987, 1991. and ii) Anolok Bronze Colour 547 anodised to BS3987, 1991. Anodising is to a minimum of 25 microns (AA25). Powder Coating is to BS EN 12206-1:2004. Gasketry is manufactured in accordance with BS3734. Timber is high quality, laminated window scantlings, in principle knotless, vertical grain from our production according DIN EN 204 D4.

Glazing Note: All Glazing should be carried out to the recommendations of BS.6262. Double glazing to 28mm may be installed into this window system. Each pane of glass is individually inserted into a fully rebated and prepared opening. Glass is retained in position with beads which for outside glazing carry the tape gasket, tape gaskets are to the inside of the glass to assist with security. Inside beaded sections form part of the system.

Site Installation Site fixing of finished frames should take into account all applicable standards with regard to both the method employed and safe working practices. Frame fixings should be suitable for the purpose given site conditions and materials into which the installation is to be made. If in doubt, please check with your fixings supplier regarding type and method to be used.

Size Limitations Size limitations for each type of window vary. The following schedule is an indication of the HYBRID system capabilities.

W x H Top Hung O/Out 1500 x 1500 Side Hung O/Out 900 x 1500 Multi-lights: all mullions and transoms over 1200mm high or wide should be checked for Ixx value stability to loadings provided by the specifier, or to BS6399 part 2:1997 The above schedule is based on nominal test results and assumes that adequate care regarding the location and exposure of the window is taken by the fabricator. Due regard should be given to the maximum recommended

sizes, as published by the friction stay manufacturers.

HC.1.iii 06.11

Hybrid Casement

HC.1.iv Hybrid Casement 04.15

Index

Description Detail Page. Last Issue Date Front Cover HC.1.i 12.08 Introduction HC.1.ii 12.08 Specification HC.1.iii 06.11 Index HC.1.iv 04.15 Index HC.1.v 04.15 Section Identification HC.1.vi 11.09 Section Identification HC.1.vii 04.15 Manual Updates HC.1.MU.i 04.15 HC.1.MU.ii 04.15

A - General Arrangements General Arrangements H.C.S.- Fixed Light Ext. Glazed HC.A.101 01.09 General Arrangements H.C.S.- Outward Opening Ext. Glazed HC.A.102 12.08 General Arrangements H.C.S.- Outward Opening Ext. Glazed Transom HC.A.103 01.09 General Arrangements V.C.S.- Outward Opening Ext. Glazed Transom HC.A.104 12.08 General Arrangements H.C.S.- Outward Opening Into Curtain Wall HC.A.105 12.08 General Arrangements H.C.S.- French Window HC.A.106 09.09 General Arrangements H.C.S.- Fixed Light Int. Glazed HC.A.201 11.09 General Arrangements H.C.S.- Outward Opening Int. Glazed HC.A.202 11.09 General Arrangements H.C.S.- Outward Opening Int. Glazed Transom HC.A.203 11.09 General Arrangements V.C.S.- Outward Opening Int. Glazed Transom HC.A.204 11.09 General Arrangements H.C.S.- Outward Opening Into Curtain Wall HC.A.205 11.09 General Arrangements H.C.S.- French Window HC.A.206 11.09 General Arrangements H.C.S.- Cill Detail HC.A.301 01.09 General Arrangements H.C.S.- Cill Detail HC.A.302 01.09 General Arrangements Reinforcing Coupler HC.A.303 11.09 General Arrangements 135Deg. Corner Post HC.A.304 01.09 General Arrangements 90Deg. Corner Post HC.A.305 01.09 General Arrangements Hybrid Reinforced Coupler HC.A.306 11.10 B - Section Identification Section Identification Section Identification HC.B.101 06.11 Section Identification Section Identification HC.B.102 06.11 Section Identification Section Identification HC.B.103 06.11 Section Identification Section Identification HC.B.104 04.15 Section Identification Section Identification HC.B.105 11.10 Section Identification Section Identification HC.B.106 12.08

Hybrid Casement HC.1.v 04.15

Index Description Product Page Last Issue Date

C - Accessory Components Accessories Accessories HC.C.101 02.12 Accessories Accessories HC.C.102 01.13 Accessories Accessories HC.C.103 06.11 Blank Blank HC.C.104 03.11 D – Cutting Formulas, Glass Deductions And Drainage Deductions Deductions - Frame And Glass - External Glazing HC.D.101 12.08 Deductions Deductions - Frame And Glass - Internal Glazing HC.D.102 12.08 Cutting Clamping Profiles - Suggested Method Of Placement HC.D.103 12.08 Drainage Drainage Details HC.D.104 09.09 Drainage Drainage Details HC.D.105 09.09 Drainage Drainage Details HC.D.106 12.08 Drainage Typical Stone Cill Detail HC.D.107 12.08 Blank HC.D.108 12.08 E - Fabrication/Assembly Fabrication Corner Preparation HC.E.101 12.09 Fabrication Transom Mullion Preparation HC.E.102 09.09 Fabrication Transom Mullion Assembly HC.E.103 09.09 Fabrication Coupling Fixing Details HC.E.104 03.11 Fabrication Cruciform Joint HC.E.105 12.08 Assembly Cruciform Joint HC.E.106 12.08 Preparation Espagnolette Preparation HC.E.107 12.08 Assembly Corner Jointing HC.E.108 06.11 Assembly Corner Jointing HC.E.109 12.08 Assembly Raked Head and Variable Angled Corners HC.E.110 12.08 Assembly Mullion To Transom HC.E.111 12.08 Assembly Cruciform Joint HC.E.112 12.08 Assembly Aluminium to Timber Clip Positioning HC.E.113 03.11 Assembly Aluminium to Timber Casement Outer Frame Assembly HC.E.114 12.08 Assembly Aluminium to Timber Casement Vent Assembly HC.E.115 09.09 Assembly Aluminium to Timber Casement Vent Assembly Int Gl. HC.E.116 12.08 Assembly Aluminium to Timber Casement Transom Assembly HC.E.117 12.08 Assembly Corner Post Assembly HC.E.118 12.08 Assembly Espagnolette Assembly HC.E.119 12.08 Assembly Espagnolette Vent HC.E.120 12.08 Preparation Defender Friction Stay Top and Side Hung HC.E.121 06.10 Preparation Friction Stays Heavy Duty Securistyle "Sterling" HC.E.122 12.08 Fabrication Restrictor HC.E.123 12.08 Fabrication Typical Window to Window Fixing HC.E.124 12.08 Fabrication Dummy Mullion For French Window HC.E.125 09.09 Fabrication Locking Wedge HC.E.126 01.13 Fabrication Butt Hinge Detail HC.E.127 06.13 Fabrication Blank HC.E.128 01.10 Fabrication Trickle Ventilator HC.E.129 03.11 Fabrication Trickle Ventilator HC.E.130 03.11 F - Glazing Glazing Glazing HC.F.101 02.12 Glazing Glazing HC.F.102 11.09 Glazing Security Clip HC.F.103 12.08 Glazing BS7950 - Hinge Protectors HC.F.104 12.08 Glazing Georgian Bar Detail HC.F.105 01.10 Glazing Georgian Bar Cruciform Detail HC.F.106 01.10 G - Trickle Vents/Fixing & Sealing Trickle Vents Glazed-In Trickle Vent HC.G.101 04.15 Trickle Vents Add On Trickle Vent HC.G.102 12.08 Fixing Details Fixing Options HC.G.103 12.08 Fixing Details Perimeter Fixing Details HC.G.104 06.09

HC.1.vi 12.08

ALUMINIUM SECTIONS

HA112 Aluminium Outer Frame

HA111 Aluminium Sash Frame

HA118 Aluminium Curtain Wall Insert

(F-~11;~ Hinge Support

~ HA113

28mm Glazing Bead

~ HA159

Bead Retaining Clip

y=,r= HA141

Heavy Duty Hinge Carrier

Hybrid Casement Section Identification

TIMBER SECTIONS

HT001 Timber Outer Frame

HT002 Timber Sash Frame

HT003 Timber

Transom/Mullion

~ HT005

Timber Bead

[ ;:iJ HT004

Timber lnt. Glazed Sash

Hybrid Casement HC.1.vii Section Identification 04.15

□ SPW499698 200mm Cill

HT401 ~ Timber Pack

D SPW384 Window Cill Adaptor

HT402 Timber Pack

D SPW389 64mm Cill

HT403 Timber Coupler

SPW387 Cover Cap 115mm Cill

SPW386 165mm Cill

HT404 Timber Corner Post

~ SXTW216

Drip Bar HA164 45° Aluminium Corner Post

.....________,~===~ PUR035035 28mm Trickle Vent Adaptor

HA160 Reinforced Coupler

L HT006

Fixed Light Pack HA165

90° Aluminium Corner Post

HA168 Cill Extention

~--~ HA145

Reinforced Coupler

HC.1.MU.i HYBRID Casement 04.15

Manual Update

Page No Update Description Date By Aprvd

HC.E.104 Notes regarding fixing and clamping modified 03.11

HC.E.113 Clip dimension from corner changed to 80mm 03.11

HC.B.104 Ventilator canopy SX205 added 03.11

HC.C.101 Page re-arranged 03.11

HC.C.103 New page - Ventilator, grill & SX205EC (end caps) added 03.11

HC.C.104 New page - Blank 03.11

HC.E.129 New page - Trickle ventilator details 03.11

HC.E.130 New page - Trickle ventilator details 03.11

HC.B.101 Corner cleat info changed 06.11



HC.C.103 SWDG & SWW7 removed 06.11

HC.E.108 Corner cleat info changed/updated 06.11

HC.F.101 Fixed Light Description And Sections Updated To Suit 02.12

HC.C.101 Espag Handles Updated To Latest Supplied 02.12

HC.E.119 Espag Handles Updated To Latest Supplied 02.12

HC.E.120 Espag Handles Updated To Latest Supplied 02.12

HC.C.102 Locking Wedge Part Codes Amended 01.13

HC.E.126 Locking Wedge Part Codes Amended 01.13

HC.E.119 Vent Deduction Size For Espag Amended 04.14

HC.1.vii SXTW204 Replaced With PUR035035 04.15 GF MW

HC.B.104 SXTW204 Replaced With PUR035035 04.15 GF MW

HC.G.101 SXTW204 Replaced With PUR035035 04.15 GF MW

HC.E.127 Curtain Walling Outer Frame Notching Detail Added 03.13 MAL GF

HYBRID Casement HC.1.MU.ii 04.15

Manual Update

Page No Update Description Date By Aprvd

HC.A.101 Hybrid Casement 01.09 Horizontal Cross Section - Fixed Light Ext. Glazed

D C

Typical Outside Elevation

I. NOTE: FOR GILL DETAIL REFER TO

DRAINAGE SECTION 'D'

28

HT001

83 .

Hybrid Casement Horizontal Cross Section - Outward Opening Ext. Glazed

co co

@

I .

1 ·

28

-----

,

HT002

HT001

83 . I

HC.A.102 12.08

HC.A.103 Hybrid Casement 01.09 Horizontal Cross Section - Outward Opening Ext. Glazed Transom

C


co N

HT002

I .

83

28 . I

Hybrid Casement HC.A.104 Vertical Cross Section - Outward Opening Ext. Glazed Transom 12.08

28

CJ)

HT002

--H~ro----~

HT002

(0 (0 .....

HC.A.105 Hybrid Casement 12.08 Horizontal Cross Section - Outward Opening Into Curtain Wall


r--0 .....

N CD

HT002

HT001

LO ------------------~

0) .....

Hybrid Casement HC.A.106 Horizontal Cross Section - French Window 09.09

/ /

CD HT003

HT002

HA111 HA111

HC.A.201 Hybrid Casement 11.09 Horizontal Cross Section - Fixed Light lnt. Glazed

D C


s;:f" 0 T""

00 00

LO (")

© 1 ·

28

HT004

NOTE: FOR CILL DETAIL REFER TO DRAINAGE SECTION 'D'

. I

HT001

83 -

LO LO

(") co

Hybrid Casement Horizontal Cross Section - Outward Opening lnt. Glazed

00 00

LO ('I")

®

1 ·

28

HT004

. I

HT001

83 .

HC.A.202 11.09

HC.A.203 Hybrid Casement 11.09 Horizontal Cross Section - Outward Opening lnt. Glazed Transom

D C


r-CD

I.

32

HT004

HT004

28 . I

-~--HT003------1---+-----+-

LO

HT006 T""

-.::I"

N CD

C"') co

Hybrid Casement HC.A.204 Vertical Cross Section - Outward Opening lnt. Glazed Transom 11.09

r-c.o

1 ·

I.

32

HT004

HT004

28 . I

. I

----HT003----+-----1~--+

LO T""

-.::I"

N c.o

C") 00

HC.A.205 Hybrid Casement 11.09 Horizontal Cross Section - Outward Opening Into Curtain Wall


r--0 .....

N co

;:g

1 ·

28 . I

HT004

HT001

HA118

""" 0 .....

Hybrid Casement Horizontal Cross Section - French Window

/ /

HT005

CD ~i -~\El c.o \Ei 8 ' I-~ I co N a.. (9

----- /Cl)\

HT004

HA111

HT003

HC.A.206 11.09

HT005

HT004

HA111

HC.A.301 01.09

Hybrid Casement Horizontal Cross Section - Cill Detail

..... 0 0 II

I ..... 0

j! I

00 0) CD 0) 0)

~ CL CJ)

IO N

0 0 N

Hybrid Casement Horizontal Cross Section - Cill Detail

SGP9X6MM

138

HT001

HC.A.302

HT402 "'I 19

01.09

HC.A.303 11.09

HT001

HT001

HT004

I. 28 . I

Hybrid Casement

HA160

Reinforcing Coupler

HT403

co 0 .....

I() N

Hybrid Casement 135° Corner Post

N ('I")

L

d

HA164

HT001

HC.A.304 01.09

HC.A.305 01.09

I!)

ci 00

HA165

80.5

Hybrid Casement 90° Corner Post

HT001

HT404

HT001

HT404

Hybrid Casement Hybrid Reinforced Coupler

32

co--+----

HT004

I. 28 . I

HT001

HT001

HC.A.306

+----+---+--- ~

HT403

co 0 .....

11.10

HC.B.101 06.11

0 N

83

Casement Outer Frame HA112 HT001 Aluminium Timber

77

Casement Vent HA111 HT002 Aluminium Timber

68

59


Casement Outer Frame TIMBER HT001 IXX---+ 112.3460mm4

lyy • 61.2999cm4

('I") ALUMINIUM HA112 c.o PERIMETER 151mm

~ SH881Ax1

~ SPM011

PP2 SETTING 22.7 MITRE KEYS HW9206000

HW9301200

Casement Vent TIMBER HT002 IXX---+ 57.0054cm4

lyy • 30.6087cm4 O') 'Sf"

ALUMINIUM HA111 PERIMETER 277mm

CHEVRON SW4CH15

~ SH881Ax1

t@ SPM012


HW9305200

Hybrid Casement HC.B.102 Section Identification 06.11

77

..... Casement Vent N

TIMBER HT004 IXX--+ 45.3775cm4

lyy • 9.3194cm4


0) co co N CHEVRON SW4CH15

~ SH881A x1

~ SPM012


59

Casement Vent HA111 HT004 Aluminium Timber

83

0 N

Casement Transom/Mullion TIMBER HT003 lxx--+ 108.5736cm4

lyy • 83.9890cm4

ALUMINIUM HA112 C")

""" C")

PERIMETER 151mm """

N co

~ SPM011

0 A116F

~ A117F

68

Casement Transom/Mullion HA112 HT003 Aluminium Timber

HC.B.103 06.11

0 N

N co

28

Curtain Wall Insert HA118 Aluminium

40mm Add On HA121 HT101 Aluminium Timber

83

HT001 Timber

83

68


Curtain Wall Insert TIMBER HT001 IXX---+ 112.3460cm 4

C') lyy t 61.2999cm4

co ALUMINIUM HA118 PERIMETER 272mm

~+) SHF2000 x1 + SH881Ax1

~ SPM011

PP2SETTING 22.7 MITRE KEYS HW9206000

HW9301200

0) T""

40mm Add On TIMBER HT101 lxx---+ 98.1687cm4

lyy t 31.9714cm4

ALUMINIUM HA121

0 PERIMETER 151mm -.;I"

~ SPM011

Hybrid Casement HC.B.104 Section Identification 04.15

HA113 HA168 SX205 HT005 28mm Glazing Bead Gill Extension Ventilator Canopy Internal Glazing Bead

EXTERNAL PERIMETER 161mm EXTERNAL PERIMETER 93mm EXTERNAL PERIMETER 124mm EXTERNAL PERIMETER 86mm

• F I HA141

a ___ E_ I r

HA115 Heavy Duty Hinge Support Hinge Support

EXTERNAL PERIMETER 104mm EXTERNAL PERIMETER 105mm ~

PUR035035 28mm Trickle Vent Adaptor

EXTERNAL PERIMETER 181mm EXTERNAL PERIMETER 85mm

POL YAMIDE UPPER PAW956059 POL YAMIDE LOWER PAW956059

64

SPW389 64mm Gill EXTERNAL PERIMETER 271 mm END CAPS SPM013

115

SPW387 115mm Gill EXTERNAL PERIMETER 376mm END CAPS SPM013

165

SPW386 165mm Gill EXTERNAL PERIMETER 477mm END CAPS SPM013

PAIR END CAPS = SX205EC

28

33

• I

[ _____ ] HT006

Fixed Light Pack EXTERNAL PERIMETER 125mm

1 · . I

:~: -L --.t U 51

SPW384 Window Gill Adaptor

EXTERNAL PERIMETER 233mm

~ SXTW216 Drip Bar EXTERNAL PERIMETER 88mm

, I

HC.B.105 11.10

83

I .

25

19 1 • • I

. I

I{) N

03 8

I{) N


200mm Gill SPW499698 ALUMINIUM OUTER ALUMINIUM INNER INNER INTERNAL PERIMETER INNER EXTERNAL PERIMETER OUTER INTERNAL PERIMETER OUTER EXTERNAL PERIMETER OVERALL EXTERNAL PERIMETER POL YAMIDE UPPER POLYAMIDE LOWER

lxx---+ lyy t

SPW499 SPW698 59.5mm 105mm 326mm 410mm 488mm PAW16H PAW16H 6.9310cm 4

217.9596cm 4

25mmx25mm TIMBER PACK HT401 OVERALL EXTERNAL PERIMETER 100mm

3.2552cm 4 3.2552cm4

19mmx12mm TIMBER PACK HT402 OVERALL EXTERNAL PERIMETER lxx---+ lyy t

62mm 0.6859cm 4 0.2736cm4

8mmx25mm COUPLER COVER CAP HT403 OVERALL EXTERNAL PERIMETER IXX---+

64mm 0.1019cm4 0.9840cm4 lyy t

Please Note:-The Mullion Deflection Spreadsheet For ALUMINIUM Should Be Used When Using The HA 160 & HA 145 Reinforced Coupler

Reinforced Coupler HA160 IXX---+ lyy t PERIMETER

42.3951cm4

0.9446cm 4

224mm

Reinforced Coupler HA145 IXX---+ lyy t PERIMETER

102.7109cm4

0.5179cm4

224mm


go° Corner Post HA 165 HT 404x2 Aluminium Timber

45° Corner Post HA164 HT404 Aluminium Timber

go° Corner Post TIMBER

lxxt ALUMINIUM PERIMETER

45° Corner Post TIMBER

lxxt ALUMINIUM PERIMETER

HC.B.106 12.08

HT404

66.3571cm4

HA151 426mm

SPM012

HT404

35.6145cm 4

HA151 252mm

SPM012

HC.C.101 Hybrid Casement 02.12 Accessories

SHF2000 SH881A SW4CH15 CHEV15P HA116F Corner cleat Corner Cleat 15mm Corner Chevron 15mm Corner Chevron

Plastic Transom Connector

Stainless Steel

~ SW4D

Drain Hole Cover Black

SW4DW SPM012 SPM011 HA117F HW9301200 Drain Hole Cover White

i SFSCW4325S

St/St 4,3 x 25 CSK Wood Screw

Sash Clip

l SFSPW4830S St/St 4,8 x 30 Pan HD

Wood Screw

l

Frame Clip

HW9301900 W3x 19mm

Mitre Key

i

Transom Connector Backplate

HW9305200 W3x52mm

Mitre Key W2x60mm

Mitre Key

SFSCW5050S SFSCW3535S SFSCW4330S SFSCW5070S SWW? HGT15X3 St/St 5,0 x 50 CSK Wood Screw St/St 3,5 x 35 CSK St/St 4,3 x 30 CSK St/St 5,0 x 70 CSK 617mm Wedge 3mmx 15mm

Glazing Tape Wood Screw Wood Screw Wood Screw Wood Screw Gasket

u HG002 HG001 SH4080X100 SWDG SW4B

Internal External Frame lnfil Wedge Gasket Bubble Gasket Glazing Gasket Glazing Gasket

SW3E13128

20mm BACKSET

~ )} SAQ21 HWG001

Inner Frame Seal Internal Glazing Wedge Gasket

CRANKLHBS & SPIN30MM LH Brushed Stainless Handle & 30mm Spindle CRANKRHBS & SPIN30MM RH Brushed Stainless Handle & 30mm Spindle CRANKLHPC & SPIN30MM LH Polished Chrome Handle & 30mm Spindle CRANKLHPC & SPIN30MM RH Polished Chrome Handle & 30mm Spindle CRANKLHB & SPIN30MM LH Black Handle & 30mm Spindle CRANKLHB & SPIN30MM LH Black Handle & 30mm Spindle CRANKLHW & SPIN30MM

SECURITY COVER PLATE LH White Handle & 30mm Spindle CRANKLHW & SPIN30MM

ESPAG ARMS 320-400

SW3E28610 ESPAG ARMS 401-800



~ HCMA 102597SC SHOOT BOLT KEEPS FOR DUMMY MULLION

LH White Handle & 30mm Spindle

HC359991 SHOOT BOLT KEEPS - LEFT

HC359990 SHOOT BOLT KEEPS - RIGHT

~HC359989 ~ ESPAG CAM KEEPS

M5x25 CSK Espag Handle Fixing

~ SFSCM0510 M5x10 CSK Screw

Hybrid Casement Accessories

SW4FS08 Top Hung 8" Stay


SW4FS12SH Side Hung 12" Stay


17mm Securistyle Sterling

Friction Stays

SWST22 Top Hung 22" Stay

SWSTS16 Side Hung 16" Stay

HC.C.102 01.13

HA119NF Hinge Pack

HCH0085 Butt Hinge - White

HCH0088 Butt Hinge - Mill

HCH0088P SW4FS20 Butt Hinge - Powder Coat Top Hung 20" Stay

SW4FS24 cJ Top Hung 24" Stay

SW4FS16SHE Side Hung 16" Egress

17mm High Lift Friction Stays

~

H~

Angled glass pack 100mm long, Black. SFSCM0512

M5x12 CSK Screw

Hybrid Locking Wedge

Cill End Caps Pair Black For SPW499698

HYFLG Hybrid Fixing

Lug

SP300119W~ Locking Wedge (White~

SP300121 B Locking Wedge (Black)

HA159F HT005 Bead Retainer

Drilled and C'sk (6.1 metres)

~ HPCC

Hybrid Plastic Cavity Closer

HW801040 Dowel

Dia. 10x40

3COS0073 HY-GLU HY-CLEAN HY-SEAL Cosmopur 819 Timber Jointing Timber Cleaing Aluminium Glue Glue Spray

24mm DG Glass Packs

Timber Sealer

SGP24x2mm 24mm x 100mm DG Glass Packer @ 2mm thick, Black.

SGP24x6mm 24mm x 100mm DG Glass Packer@ 6mm thick, Red.

28mm DG Glass Packs SGP28x1 mm 28mm x 100mm DG Glass Packer@ 1 mm thick, Green.

SGP28x2mm 28mm x 100mm DG Glass Packer @ 2mm thick, Black.

SGP28x3mm 28mm x 100mm DG Glass Packer @ 3mm thick, White.

SGP28x4mm 28mm x 100mm DG Glass Packer @ 4mm thick, Grey.

SGP28x5mm 28mm x 100mm DG Glass Packer @ 5mm thick, Blue.

SGP28x6mm 28mm x 100mm DG Glass Packer@ 6mm thick, Red.

9mm DG Glass Packs SGP9x6mm 9mm x 100mm DG Glass Packer@6mm thick, Red.

~ ~~~t~H4~-HA 112ECW HA 112 End Cap White

HA112ECB HA 112 End Cap Black

SPM013W End Cap White

SPM013B End Cap Black

HC.C.103 Hybrid Casement 06.11

2500 Ventilator - Natural




Accessories

SX205EC SX205 End Caps

Pair

SHXA9050312 Black Grill For SHV Ventilator

SH4080X100 Frame lnfil

t'fh SW4B SAQ21

Bubble Gasket Inner Frame Seal

5 rmm §!!!

=Ill =====

HG001 External

Glazing Gasket

HG002 Internal

Glazing Gasket

NOTE: Sizes are nominal. Wedge Gaskets may need to be altered

to accomodate tolerances in extrusions, glass and infil panels

36

~ LJ Sash Glazing, Standard

36

~ LJ

Sash Glazing, Beaded

40

~ LJ

Sash Glazing, Thicker Units, Beaded

t t3mm

Q

□ HGT15X3 3mm x 15mm Glazing Tape

r HWG001 Wedge Gasket

36

~ LJ Fixed Light Glazing, Beaded

Hybrid Casement HC.C.104 Blank 03.11

HC.D.101 12.08

33

35 55

33

35 55

104

88

104

88

19

54 74

Hybrid Casement Deductions- Frame And Glass - External Glazing

SIGHT LINE

GLASS SIZE 67 28

SIGHT LINE

14 34 34

GLASS SIZE 67 67

123 SIGHT LINE

107 GLASS SIZE

SIGHT LINE

GLASS SIZE

SIGHT LINE

GLASS SIZE

123 19

=i-rGi HA118

54 74

107

104

88

63

33

43 49

33

35 55

Hybrid Casement HC.D.102 Deductions- Frame And Glass - Internal Glazing 12.08

88 GLASS SIZE 67 67 GLASS SIZE 88 55 34 34 55

33 33

.,JL1.n HA112~

HA111

35 35

104 SIGHT LINE 83 82 SIGHT LINE 104

88 GLASS SIZE 67 67 GLASS SIZE 88 55 34 34 55

33 12 33

....JL...1.. 7□ HA112 ~ ~ ~ 2 HA111 HA111 J

35 14 35

104 SIGHT LINE 83 82 SIGHT LINE 104

107 GLASS SIZE 107

74 74 123 SIGHT LINE 123

HC.D.103 Hybrid Casement 12.08 Cutting-Clamping Profiles-Suggested Method Of Placement

/

HA112 HA111 ALUMINIUM OUTER FRAME ALUMINIUM CASEMENT VENT

HA118 CURTAIN WALL OUTER FRAME

Hybrid Casement Drainage Details

\ F 30 -, : .

\ Drain Slot Detail Lt'): (

\ [ MACHINE DRAINAGE SLOTS 65mm FROM CORNER

OF GLAZING APERTURE AT A MINIMUM OF 600mm CENTRES OR DRILL 08mm HOLES.

REMOVE WEATHERSEAL LOCALLY TO DRAIN SLOT. ® SH4080X100 OR SEAL WITH TREMSIL 500 OR SIMILAR

HC.D.104 09.09

HC.D.105 Hybrid Casement 09-09 Horizontal Cross Section - Typical Stone Cill Detail

MACHINE DRAINAGE SLOTS 65mm FROM CORNER @ SH4080X100 OF GLAZING APERTURE AT A MINIMUM OF OR SEAL WITH 600mm CENTRES OR DRILL 08mm HOLES. TREMSIL 500 OR

REMOVE WEATHERSEAL LOCALLY TO DRAIN SLOT. SIMILAR

Drain Slot Detail LO:

d' i LI \ I REMOVE LOCAL TO

FRAME CLIPS

HT003

Hybrid Casement Drainage Details

SPW499698

PLEASE NOTE: SEAL END CAPS WITH SILICONE

Fix Packs With SFSCW3535S

At Max 600 Crs

SILICONE SEAL BEFORE ASSEMBLY

PLEASE NOTE: SEAL END CAPS (SPM013) WITH SILICONE

SPW389 (SPW387) (SPW386)

SPW384 '1 :::i:::

SGP9X6MM / ~ Fix Cills With I a.

SFSCW3535S co At Max 600 Crs

NOTE: SPW384 CAN BE USED WITHOUT SNAP-IN GILL

HT001

HC.D.106

Fix Packs With SFSCW3535S

At Max 600 Crs

12.08

HC.D.107 Hybrid Casement 12.08 Horizontal Cross Section - Typical Stone Gill Detail

ALTERNATIVE DRAINAGE

. <J

Ll

<J

Ll

<J

<J

Ll

<J

. Ll .

PLEASE NOTE: IF STONE CILL OVERLAPS DRAINAGE PATH THEN AN ALUMINIUM CILL WILL BE REQUIRED

Hybrid Casement HC.D.108 Blank 12.08

HC.E.101 12.09

HW9206000 HW9301200 W2 x 60mm W3 x 12.7mm

Mitre Key Mitre Key

32 22

35

HW9305200 HW9301900 W3 x 52mm W3 x 19mm

Mitre Key Mitre Key

32 35

HW9305200 W3x52mm

Mitre Key

HT004 16 32 35

10

Hybrid Casement Corner Preparation

SETTING: 22.7

SETTING: 18.3

SETTING: 18.3

Hybrid Casement Mullion Transom Preparation

C\I .....

TREAT CUT FACE WITH HYBRID "HY-SEAL" SPRAY GLUE THE MITRED TIMBER FACE USING "HY-GLU" ADHESIVE BEFORE INSERTING MITRE KEYS

UJ N ci5 z 0 ...J ...J :J ~

~ 0 (/) z ~ 1-...J ...J

~ UJ > 0

SFSCW5070S 5,0x70 C'Sk Wood Screw

I

I

I

I

55.5

32

MULLION t .e~s

I

I

I

r

~ L--5 17.5 I

I

c.,, 0

OUTER FRAME

HC.E.102 09.09

LO C\I

HC.E.103 09.09

MULLION


OUTER FRAME

SFSCW5070S 5,0x70 Wood Screw

Hybrid Casement Mullion Transom Assembly

Hybrid Casement Copling Fixing Details

BUTYL SEAL

HT403

0

® 0

CLAMP SECTIONS TOGETHER AND DRILL 3.5mm CLEARANCE HOLE THROUGH TIMBER AND ~

~

HA160. FIX WITH SFSCS850 (8x50Lg.C'SK Self Tapping)

CD DRILL CLEARANCE HOLE AND COUNTERSINK FOR SFSCW3535S (3.5 x 35 C'SK WOOD SCREW) AND FIX HA160 (OR HA145) TO HT001

HC.E.104 03.11

SEAL THIS FACE HY-GLU

HA160 (HA145)

HA121

HC.E.105 Hybrid Casement 12.08

NOTE: DETAIL SHOWS TRANSOM RUNNING THROUGH. IF MULLION IS SHORTER THAN TRANSOM, RUN MULLION THROUGH. RUN ALUMINIUM OPPOSITE TO TIMBER.

UT FACE WITH TREATC HYBRID GLUE TH FACE US ADHESIV INSERTIN

"HY-SEAL" SPRAY E CUT TIMBER ING "HY-GLU" E BEFORE G DOWELS

2-CLEA 010TO

-

RANCE HOLES SUIT DOWELS~

MULLION

I

I

-

I

I

r-----

I"-~

' ~ I

,-~ ~)

\_

HW801040 1 0x40 Dowel ·\

~

TRANSOM -

0 Lt)

SFSCW5050S__, 5,0x50 Wood Screws

("') ~

N ("')

- ,-

-

Cruciform Joint

I I

13 32

\ ,~-

' '

1 --/

I I

I I

Hybrid Casement Cruciform Joint

TREAT CUT FACE WITH HYBRID "HY-SEAL" SPRAY GLUE THE CUT TIMBER FACE USING "HY-GLU" ADHESIVE BEFORE INSERTING DOWELS

TRANSOM

MULLION

I

~

HC.E.106

I

n HW801040 U 1 0x40 Dowel


DRILL 010 CLEARANCE HOLES TO HALF THE DEPTH OF THE TRANSOM (15mm)

12.08

HC.E.107 12.08

HT002

HT004

---

---

---

Hybrid Casement Espagnolette Preparation

21.5 21.5

..-~+---N

llJ 0 ...J

.............,........_ __ --+-~N 0 1

-'--------~I

..... N

13

-I I

I I

-1 ('I) co

I

I -1

0 N

...Ji

c========== ii ============~ ~-----~I-------;

~ 21.5 21.5

llJ ...J OI

~I ~I

~I I ~I

~

Hybrid Casement Corner Jointing

CLEAT SECTION TOP MIDDLE BOTTOM

HA112 N/A SH881A x1 N/A HA111 N/A SH881Ax1 N/A HA118 N/A SH881A x1 SHF2000 x1

SH881A CORNER CLEAT GLUE USING COSMOPUR 8191 PART POL YURATHANE ADHESIVE

CHEV15P CHEVRON ONLY USED ON SECTION HA 111

SH881A WHEN CLEAT IS IN POSITION INSERT STAR KEY AND TURN IN STATED DIRECTION TO LOCK IN PLACE


MITRE KEYS

HC.E.108

SHF2000 CORNER CLEAT GLUE PRIOR TO ASSEMBLY USING COSMOPUR 819 1 PART POL YURA THANE ADHESIVE

WHEN CLEAT IS IN POSITION

06.11

INSERT 3mm ALLEN KEY AND TURN IN STATED DIRECTION TO LOCK IN PLACE

SECTION MITRE KEYS HT001 HW9206000 + HW9301200 HT002 HW9301900 + HW9305200 HT004 HW9305200

HC.E.109 Hybrid Casement 12.08 Corner Jointing

HT001 Outer Frame

SFSCW5050S

SFSCW5050S HT002 Sash

(HT004) Internal Glazed Sash

Hybrid Casement Raked Head And Variable Angled Corners

Timber Outer Frame

Timber Frame Mitred at Required Angle and Machined Using Standard Settings For Mitred Keys

HC.E.110 12.08

VARIABLE

Aluminium Outer Frame Fabricated Chevron To Suit Angle (By Others)

HC.E.111 Hybrid Casement 12.08 Mullion to Transom

G)

HA117F~

@ w ~

®

®

MULLION

SFSCM0510 M5x10 CSK Screw

Note: Use same detail for all aluminium outer frames in this section

Hybrid Casement Cruciform Joint

Note: Apply COSMOPUR819 Adhesive to slot groves before assembly.

When attaching to timber do not put SPM012 closer then 75mm from centre of cruciform.

SFSCM0510 M5x10 CSK Screw

See Page HC.E.111 See also page HC.E.105. Fabricate

opposite to timber.

HA116F

HA116F

HC.E.112 12.08

HA117F

TRANSOM

MULLION

HC.E.113 Hybrid Casement 03.11 Aluminium to Timber Clip Positioning

~ ~ E E

0 Lt) N

Cl) 0::: It)

~ ::J ~

~ ~

E E 0 Lt) N

0 00

NOTE: ENSURE THAT YOU DO NOT POSITION

Cl) 0:::

A CLIP CLOSER THEN 50mm FROM ANY CORNER FIX ALL CLIPS USING SFSCW3535S 03,5x35LG

C'Sk WOOD SCREWS

~ ~ Cl)

SPM011

E 0::: I-E t)

b SPM012 0 Lt)

"" N -

ffl]

SPM012

tm __ 12 __

?HTOO~

~ It)

~ ::J ~

~ ~

E E 0 Lt) N

0 00

-

SPM011~

~m __ 12 i---

- ,-

HT001 _ I

NOTE: FOR FIXED LIGHTS USE SPM012 CLIP.

~ ~

E E 0 Lt) N

Cl) 0::: It)

~ ::J ~

~ ~

E E 0 Lt) N

0 00

Cl) SPM011\

0::: I-t) I\

SPM011 I"-

~~

,- ,___

I _

I, --

~~ 1---

12 i-,,-

- ,-

HT003 -

Hybrid Casement Aluminium to Timber Casement Outer Frame Assembly

1. SCREW SPM011 TO TIMBER FACE USING DIMENSIONS SHOWN ON PAGE HC.E.113


HC.E.114 12.08

2. SNAP ALUMINIUM ONTO CLIPS

HC.E.115 09.09

Hybrid Casement Aluminium to Timber Casement Vent Assembly

1. SCREW SPM012 TO TIMBER FACE TO DIMENSIONS SHOWN ON PAGE HC.E.113


3. POSITION & PACK GLASS INTO TIMBER FRAME PLACE ALUMINIUM FRAME ONTO SPM012 CLIPS

2. INSERT CORRECT GASKETS INTO TIMBER AND ALUMINIUM. (SEE SECTION C)

1/ HYBSPANNER Tool For SPM01

4. INSERT TOOL BETWEEN TIMBER AND ALUMINIUM FACES AND TURN SPM012 90° TO LOCK ALUMINIUM FACE IN POSITION.

\

Hybrid Casement HC.E.116 Aluminium to Timber Casement lnt. Glazed Assembly 12.08



3. PLACE ALUMINIUM ONTO SPM012 CLIPS

2. INSERT CORRECT GASKETS INTO TIMBER OR ALUMINIUM. (SEE SECTION C)

1/ HYBSPANNER Tool For SPM01

4. INSERT TOOL BETWEEN TIMBER AND ALUMINIUM FACES AND TURN SPM012 90° TO LOCK ALUMINIUM FACE IN POSITION.

HT004

\

HC.E.117 Hybrid Casement 12.08 Alumininium To Timber Casement Transom Assembly



2. SNAP ALUMINIUM ONTO CLIPS

Hybrid Casement HC.E.118 Corner Post Assembly

HA164

INSERT PLY TIMBER SLIP INTO GROOV

(BY OTHERS)

HA165

Corner Post Assembly

APPLY BUTYL SEAL BEFORE ASSEMBLY

Fix HT405 To HT405 (For 90° Corner Post Only) Using SFSCW3535S

Wood Screws At 150mm Centres. Window Frame Should Be Fixed To The Corner Post Using 60mm Long Wood Screws At 300mm Centres.

Please Note: When Using lnt. Glazed Fixed Lights,

The HT001 Outer Frame Should Be Fixed To The HT404 Corner Post Prior To The Fixed

Light Insert (HT006) Being Fitted.

Corner Post Assembly Screw SPM012 To Timber

Face At 250mm Centres. Turn SPM012 In Line With Timber.

Slide Aluminium Section Over SPM012 Clips. Position Aluminium.

Turn SPM012 Clips To Secure Aluminium

01.09

HC.E.119 Hybrid Casement 04.14 HC359991

---------- SHOOT BOLT KEEP - LEFT (AS SHOWN) Espagnolette Assembly

-----HC359990 SHOOT BOLT KEEP - RIGHT (OPPOSITE}

HC359989 ~KEEPS FOR CAMS ~ (FOR QTY'S SEE TABLE}

END CAM KEEPS LOCATE INTO SHOOT BOLT KEEPS WHERE SPECIFIED (NOT SIZE 0) SEE PAGE HC.E.118 FOR FIXING DETAILS

SEE PAGE HC.E.107 FOR MACHINING DETAILS

ADJUST CAM FOR HANDLES COMPRESSION +/- 1 mm USING

4mm ALLEN KEY

SFscwLos 4.3x30 WOOD SCREWS

SFSCW3535S 3.5x35C'SK

WOOD SCREWS (DRIVE GEAR ONLY)

SW3E28X1X (SEE TABLE}

SW3E- SIZE TOTAL

No. CAMS

28215 0 0

28610 1 2

28612 2 4

28614 3 4

CRANKXHXX ESPAG HANDLE PLUS SPIN30MM SPINDLE

SFSCM0530r-,

M5x30 CSK M/CSCREW

SECURITY COVER PLATE USED AS AN ALTERNATIVE TO

NORMAL COVER PLATE USE FOR BS7950 SECURITY

VENT SIZE - 40mm LENGTH

320-400 132

401-800 356

801-1100 492

1101-1400 642

THE BOLT THROW IS ADJUSTED BY MOVING THE MUSHROOM BOLT SET TO 13 BEFORE CROPPING

LOCATE THE EXTENTION INTO THE CORNER OF THE SASH AND CROP TO SIZE

Hybrid Casement Espagnolette Vent

*FIX HC359989 STRIKES WITH SFSCW4330S -

4.3x30 ST/ST WOOD SCREWS

HT002 {HT004)

30

MIN SPINDLE LENGTH

HC.E.120

CRANKXHXX HANDLE PLUS SPIN30MM SPINDLE (SEE SECTION C FOR MORE DETAILS ON HANDLE)

02.12

--- ---+---

HT001

0 N

*SEE PAGE HC.C.101 FOR HARDWARE INFORMATION

HC.E.121 06.10

0

STAY CODE STAY SIZE OPERATION

SW4-FS08 203mm (8") Top Hung


SW4-FS12TH 304mm (12") Top Hung




SW4-FS12SH 304mm (12") Side Hung

SW4-FS16SHE 406mm (16") Side Hung

Hybrid Casement Preparation - Defender Friction Stay

Top Hung and Side Hung Applications

Recommended Stay Size:

0 (")

UJ

Two Thirds Vent Height for Top Hung (subject to weight limit)

()

0

-♦

0

0

OPENING MAX. DIMENSION (mm) ANGLE SASH WT MINH MAXH A B C D

65° 12Kg 200 350 18.2 118.6 141

80° 16Kg 275 400 32.25 152.75 179.9

80° 20Kg 350 550 47.25 188.25 209.5

80° 21Kg 500 780 106 228.6 281.2

50° 26Kg 700 1100 170.5 271.75 246.8

27° 50Kg 850 1500 220.5 322.5 195

MINW MAXW

60° 22Kg 300 600 230.8 245 195

goo 24Kg 400 700 106 322.5 209.5 327

<(

E

172.5

223.5

274

375.6

477.2

578.8

274

375.6

MAINTANANCE: After fitting, & at 12 monthly intervals, the Friction Stay Pivot Points should be lubricated with a light machine oil. e.g. 3in1

HA115 HA115 HA141 CUT TO LENGTH OF STAY CUT TO LENGTH CUT TO LENGTH FIX HA141 THRO V GROOVE OF STAY: ~=::;;::::=====i~~ OF STAY

Fix With SFSPW4830S Fix With SFSPW4830S Detail For SW4FS16SHE Egress Hinge

Using Heavy Duty Hinge Carrier HA141

Hybrid Casement Preparation - Friction Stays Heavy Duty Securistyle "Sterling"

LL

/

0 llJ

0

0

17mm Stack Height Stays

HC.E.122 12.08

After fitting, and at 12 monthly intervals, the Friction Stay Pivot Points should be lubricated with a light machine oil, ie 3 in 1 or equivalent.

Fit Securistyle Sterling With 4,8x30LG C'Sk Wood Screw SPSPW4830S

STAY CODE STAY SIZE OPERATION

SWST22 559mm (22") Top Hung

SWSTS16 406mm (16") Side Hung

HA141

OPENING MAX. MAX. VENT SIZE ANGLE SASH WT. W X H

45° 75Kg 1500 X 1500 go• 47Kg 836 X 1500

CUT HA141 TO THE LENGTH OF STAY FIX HA141 THRO V GROOVE

HT001

HA141

TYPICAL FOR ALL OUTER FRAME DETAILS

DIMENSION (mm) A B C D E F

65 203.2 317.4 251.3 418.3 523.0

65 - 241.2 - 304.0 370.6

HC.E.123 12.08

Position restrictor to suit required opening

Hybrid Casement

17.5

Fix With SFSPW4830S

SWR Window Restrictor

0 co

0 ('I)

0 ('I)

~ (.) LO 00 .....

Restrictor

-Q) >

~ ~ -(.) ('I) 00

0 -C'\I -..... 0 ci5 0) 00

Hybrid Casement Typical Window to Window Fixing

SEAL WITH BUTYL BEFORE ASSEMBLY.

HT001 HT001

Hrt;[ ILJI ~ 2

HC.E.124 12.08

FIX WITH SFSCW5050S @300mm CTRS.

INSERT PLY TIMBER SLIP.

HC.E.125 Hybrid Casement 09.09 Dummy Mullion For French Window

FIX HT006 + SGP28X6MM PACK EVERY 300mm MAX. AVOIDING ~~---~~

HA 112EC(B/W) Fix With SFSPS41

NOTE:

MUSHROOM CAMS

CUT HA112 TO, SASH HEIGHT - 16mm(2x8mm) CUT HT003 TO, SASH HEIGHT - 14mm (2x7mm) AND STEPPED 20mm AS SHOWN (SASH HEIGHT REFERS TO O/ALL HA111)

HA111

HCMA 102597SC FIX SHOOTBOL T KEEPS EITHER SIDE OF DUMMY MULLION.

HC359989 FIX MUSHROOM KEEP ONLY ON MASTER SIDE OF DUMMY MULLION.

Hybrid Casement Locking Wedges & Run Up Blocks

DRILL CLEARANCE IN HA141 AND FIX WITH SFSCC3525S 3.5x25 C'SK WOOD SCREW

NOTE: CUT HA141 TO 55mm

FIX WITH SFSCW4330S

HT004 (HT002)

HC.E.126 01.13

HT001

SP300119W or SP300121B

FIX WITH SFSCC3525S 3.5x25 C'SK WOOD SCREW

NOTE: POSITION LOCKING WEDGE AT CENTRE OF WINDOWS OVER 800mm. FOR WINDOWS OVER 1200mm FIT 2No EQUALLY SPACED.

HT002 (HT004)

HT001

HC.E.127 06.13

HA119NF BUTT HINGE TAPPING PLAT

SFSCW4330S 4,3x30C'sk Wood Screw

SXTW216 Fix With SWWBS Rivet

HCH0085 Butt Hinge - White HCH0088 - Mill HCH0088P - Powder Coat

Remove Gasket Local to Hinge

HA111

TOP HUNG Maximum Width = 1200mm

Max. Weight (2 Hinges) = 30Kg

SIDE HUNG Maximum Width = 700mm Maximum Height = 1200mm

Max. Weight (3 Hinges) = 30Kg

WHEN USING THE HA118 CURTAIN

WALL INSERT, CUT BACK THE LEG

2.5mm LOCALLY TO SUIT THE BUTT

HINGES.

Hybrid Casement

34

HT001

HT002

HA118

2.5

7.5

HT001

Butt Hinge Detail


SFSCS0512 M5x12LG C'Sk M/C Screw


Hybrid Casement HC.E.128 Blank 01.10

HC.E.129 03.11

Length SX205 Min* Part No. (mm) Length (mm)

SHV2500N 285 285

SHV4300N 410 410

SHV5000N 510 510

SHV8600N 820 820

S HXA9050312

Min length of outer frame**

478

603

703

1014

Black Grill For SHV Ventilator

• - SX205 can be cut full length of section it is attached to. ** - Applies to outer frame that ventilator is fitted to. NOTE: SHXA90503012 is 230mm long, check quantity against

SX205 cut length.

Cut SX205 to length and rivet to aluminium using SWWBS at 300mm maximum centres.

SX205EC (Pair)

When SX205 is fixed insert SHXA90503012 grill, couple together

and cut to size, then insert end caps SX205EC on each end of SX205.

Hybrid Casement Lt)

00

Trickle Ventilator

N ..... co .....

SHVXX00N Ventilator - see section table (left) for sizes & codes.

Rout slot in timber at appropriate size (see table above for slot sizes) and push

into timber.

8.5 Slot "D" ~

I ~

t 0 t

8.5 Slot "D" ~

I ~

t 'Ii t

Slot Slot Part No. "All "B ..

SHV2500N 249 N/A

SHV4300N 177 177

SHVS000N 230 230

SHV8600N 182 182

20 -- Slot"C" --

----"A"

' ' "A"

'------

Slot ..c .. N/A

N/A

N/A

182

20 ----

0

Slot 11011

N/A

N/A

N/A

182

Slot "B"

----"B"

"B" .___

0 = Position of clip (SPM011 or SPM012)

20 -- Slot "A" --

0

NOTE: Routing must line up on timber & aluminium sections

20 -- Slot"C" 20 -- Slot "B" 20 -- Slot "A" -- -- --

---- ----HAIi "B"

i1 If """"' """"'

HAIi "B" '------ .___

8.5 ~ Section Through Section Through

"A"-"A" 11 8 11 - 118 11

0 ~~~m

8.5 ~

Section Through Section Through "A"-"A" 11 8 11 - 118 11

' ,---- ~ Jm

~7

~ I (") '< ~ c< :::J. ~ a. ~

~ () Q Q)

CJ) CD 3 CD :::J r+

I () . m . ...Ji.

8 W ~ 0

HC.F.101 01.12

FIGURE A - CONVENTIONAL GLASS PACKING

HA113~

SGP24X6MM One At Each End

28

HT001

Hybrid Casement

DESCRIBES FIXED LIGHT EXAMPLE:

1.CUT HORIZONTAL BEADS SQUARE AND VERTICAL BEADS TO 30°

Glazing

2.CUT HORIZONTAL HA115 FULL WIDTH BETWEEN REBATES, AND VERTICALS FULL HEIGHT BETWEEN HORIZONTAL HA115 SECTIONS FIX USING SFSPW4830S AT300CRS. ENSURE SGP28X6MM ARE LOCATED AS DESCRIBED BELOW.

3.APPLY GLAZING TAPE TO FRAME. 3.LOCATE PACKS AS SHOWN IN FIG.A &

POSITION GLASS UNIT. 4.FIT GLAZING BEADS. 5.APPL Y EXTERNAL GLAZING GASKET.

See Accessory Pages (Section C) For Available Gasket, Glass and Bead Options

Packs To Make Up 10mm

FIGURE B - BEAD CUTTING

NOTE: SILICONE TO TIMBER

ALTERNATIVE WEDGE GASKET FOR INTERNAL GLAZED - PART NO: HWG001

Hybrid Casement HC.F.102 Glazing 11.09

. ,

I\ /

'

1. CUT HORIZONTAL HA159F FULL WIDTH BETWEEN HT004, SQUARE CUT . 2. CUT HORIZONTAL HT005 FULL WIDTH BETWEEN HT004, 45° CUT & NOTCH ROUND HA159F AT THE CORNERS, BY 10mm. * 3. CUT VERTICAL HA159F FULL HEIGHT BETWEEN HT004 SQUARE CUT - 46mm 4. CUT VERTICAL HT005 FULL HEIGHT BETWEEN HT004, 45° CUT. 5. FEED GLAZING GASKET HG001 INTO FRAME REBATE. 6. FIT GLASS UNITS AND PACK AS SHOWN IN DETAIL BELOW. 7. DRILL HA159's 50mm FROM ENDS, 03.0 C'SK 02.5 & FIX TO HT004 50mm FROM ENDS AND AT 250mm (PREDRILLED HOLES) CENTRES SEALING ENDS ON BOTTOM BEAD WITH SILICONE 8. FIT GLAZING BEAD.

See Accessory Pages (Section C) For ~ Available Gasket, Glass and Bead Options

FIGURE A - CONVENTIONAL GLASS PACKING

GLASS CLIPS {MIN. 2 PER SIDE 100MM FROM CORNERS,@ MAXIMUM 600MM CENTRES)

HG001

SEE HC.F.103 FOR Ll!E~~~:§;),.1---i HA167F CLIP FIXINGS

ENSURE FIXINGS ARE POSITIONED EITHER SIDE OF ESPAG GEAR BOX.

HT001

SILICONE HGP01 F TO TIMBER SECTION

FIX HT004 TO HT001 OUTER FRAME EITHER SIDE OF HT006 PACKS USING SFSCW4070Y WOOD SCREWS

HT006 PACKS & SGP28X6MM FIXED TO OUTER FRAME

USING SFSCW3535S

HT006 PACKS TO BE @ 150mm LG AND

FITTED 100mm FROM EACH CORNER@

300mm MAX.

FIGURE B - BEAD CUTTING

HA159F

HT001

HT001

SGP28X6MM PACK TO BE FITTED ON EACH HT006 (OR PACK TO SUIT}

HC.F.103 12.08

28

Hybrid Casement Security Clip And Security Hinge Protectors

INSERT 100mm FROM CORNERS AND MAX 600CRS. FIX WITH SFSCW4325S

32

INSERT 100mm FROM CORNERS AND MAX 600CRS. FIX WITH SFSCW4325S

NOTE: INSERT HA167F AFTER CLIPING ALUMINIUM TO TIMBER.

Hybrid Casement 8S7950 - Hinge Protectors

HA115 Cut To 68mm. Drill And C'sunk At 30mm Centres (Also Drill At 56mm Crs For HCMA353309SC) And Fixed To HT001 Outer Frame With SFSCW4330S Screws. HCMA353309SC Fixed Thro

HA11 Hinge Support

HA 115 Into HT001 Using HCMA359086SC SFSCW4330S. Stabilizer Stay

HCMA353309SC Frame Hinge Protector

HA11 Hinge Support

SFSCW4330S St/St 4,3 x 30 CSK

Wood Screw

HCMA359086SC Stabilizer Stay

HC.F.104 01.09

HCMA353309SC Frame Hinge Protector

HCMA356366SC Sash Hinge Protector

HCMA356366SC

HC.F.105 01.10

A

B

Key SSG201 Gasket

SGT8-0902F Double Sided Mounting Tape

Georgian Vision Strip

SGT2X25MM 25mmx2mm Double Sided Tape

SX204 Georgian Bar

Scribe Georgian Bar At Angle to Suit Bead.

~ 0

®

,------7 L J

Hybrid Casement Georgian Bar Detail

SGT2X25MM

HT403

SGT2X25MM

,- - - -7 HT403 1 l

L _ - -~ D.G.U. Spacer Bars Optional

By Unit Manufacterer.

HT002

HT001

Hybrid Casement Glazing - Georgian Bar Cruciform

On Aluminium: Run Vertical Through and Cut Horzontals At 50° At Cruciform Joint.

On Timber: Run Vertical Through and Cut Horzontals Square On Cruiform Joints, Double Up On Tape On Vericals.

Note: Double up Tape On Verticals, As Above.

80°

HC.F.106 01.10

\7 __ lJ·6G_j _ Note: Leave a 1 mm Gap Everywhere That The Georgian Bar Meets The Frame or Georgian Bar.

HC.G.101 04.15

For slot sizes see suppliers details

Overall Slot Size To Suppliers Instructions

PUR035035

28

Hybrid Casement 28mm Overglass Trickle Vent Adaptor

SGP28X3 28x3mm Packer Pack one each end 150mm from corner

Trim to glass

z 0 i= 0 ::::, 0 w er: (f) (f)

~ C, (f) w 0 ::::, ....I 0 ~ (0 (") .....

z 0 i= 0 ::::, 0 w er: (f) (f) <( ....I C, <X) '<I'

Typical Detail 28mm Glazing Only

Hybrid Casement Add On Trickle Vent

TYPICAL SLOT SIZES SEE MANUFACTURERS DETAILS

83

HC.G.102 12.08

FIX WITH 5X50LG C'SK WOOD SCREWS SFSCW505S @300mm CRS.

Air Slots

TREAT SLOT IN TIMBER WITH HYBRID "HY-SEAL" SPRAY

APPLY BUTYL SEAL BEFORE ASSEBL Y

INSERT PLY TIMBER SLIP INTO GROOVE (BY OTHERS)

HC.G.103 12.08

4 PREDRILLED HOLES 05mm

HYFLG -

STEEL FIXING LUG~

~ HA112

I() N .....

I() N N

Hybrid Casement

0 I() N

Fixing Options

~ HA112

Hybrid Casement Perimeter Sealing Details

..... 0 0 II

. ' ,,;

. ,q ... __ .,q . ·. \I'_-

\I' . ,q" '" . -· .· ,q. \I' •

.. \I' ... "Q-·. .- . V .' . -~

. ~ .. \I'._.... : ... \I' .

• "Ii> . . ",q -:,q

. -~ . -o_\l' : ... ~ ·.

-• . ,q· -. .., . .

.'O'· .

. . : \I'

\I' ",q _· ,q .

. .... - .... "Q'i/··· ..

. ~-" • ,q_ · .. ·\I'..,_. ~ . .. .

HC.G.104 06.09

Hybrid Casement Mullion/Transom Reinforcing

0 N

HA112

FIX WITH SFSCW4330S

83

-------------- -

HT003

FIX WITH SFSCW4070Y

68

133

REINFORCING TO BE FIXED AT A MAXIMUM OF 150mm FROM EACH END AND A MAXIMUM OF 150mm CENTRES

(STAGGERED AS SHOWN)

Casement Transom/Mullion Reinforced TIMBER HT003 + HT75050 IXX---+ 569.3801cm 4

lyy t 285.4385cm4


@ SPM011

~ HA116F

~ HA117F

HC.Sup.001 06.09

50

HT75050

ALTERNATIVE FIXINGS

Documents

HYBRID Casement Product Manual Outward Opening HYBRID Series 1 Cas… · Introduction The Company Senior Aluminium Systems are a group of companies based in the United Kingdom who