HYDRA-SPREAD OPERATOR'S MANUAL

HYDRA-SPREAD OPERATOR’S MANUAL

DEALER INFORMATION

DEALER NAME

ADDRESS

PHONE NUMBER

MANUFACTURED BY

N.E. Hagedorn & Sons Limited 3098 BRUCE ROAD THREE

PAISLEY, ONTARIO N0G 2N0 CANADA

CONTACT INFORMATION

P.O. BOX 129, PAISLEY, ON N0G 2N0 CANADA TEL: 1-800-707-7271 FAX: 519-353-5871

E-MAIL: [email protected] WEBSITE: WWW.HYDRA-SPREAD.COM

PLEASE READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING YOUR HYDRA-SPREAD MANURE SPREADER!

MACHINE INFORMATION

HYDRA-SPREAD MODEL

SERIAL NUMBER

DATE OF PURCHASE

V11-2.0

TABLE OF CONTENTS Section 1 – Hooking-up to the Tractor ............................................................................ 1

1.1. SELECTING A TRACTOR ................................................................................... 1 1.2. TRACTOR DRAWBAR LENGTH ......................................................................... 1 1.3. TRACTOR LIFT ARMS ........................................................................................ 2 1.4. HITCH PIN & SAFETY CHAINS ........................................................................... 2 1.5. PTO SHAFT ......................................................................................................... 2 1.6. HYDRAULICS ...................................................................................................... 2 1.7. TEST RUN THE SPREADER ............................................................................... 3 1.8. OPERATING THE SPREADER ........................................................................... 3

Section 2 – Operating the Spreader ................................................................................ 4 2.1. OPERATE WITHIN RATED CAPACITY............................................................... 4 2.2. LOADING THE SPREADER ................................................................................ 4 2.3. UNLOADING THE SPREADER ........................................................................... 4 2.4. SEQUENCING VALVE ......................................................................................... 5 2.5 COLD WEATHER OPERATION ........................................................................... 5 2.6. CLEANING AND STORAGE ................................................................................ 6

Section 3 – Maintenance ................................................................................................ 7 3.1. GENERAL INFORMATION .................................................................................. 7 3.2. EVERY 8 HOURS ................................................................................................ 8 3.3. EVERY 50 HOURS ............................................................................................ 10 3.4. EVERY 100 HOURS .......................................................................................... 10 3.5. EVERY 1000 HOURS OR 5 YEARS .................................................................. 11

Section 4 – Pre-Service Inspection ............................................................................... 12 4.1. ENSURE ALL SAFETY DECALS ARE IN PLACE ............................................. 12 4.2. CHECK ALL FASTENERS ................................................................................. 13 4.3. ENSURE PROPER WHEEL BOLT TORQUE .................................................... 13 4.4. ENSURE PROPER TIRE INFLATION ............................................................... 13 4.5. ROLLER CHAINS .............................................................................................. 13 4.6. HYDRAULICS .................................................................................................... 13 4.7. GEARBOX .......................................................................................................... 13 4.8. PTO SHAFT ....................................................................................................... 14

Section 5 – Data ........................................................................................................... 16 5.1 – SHEAR BOLT ................................................................................................... 16 5.2 – HYDRAULIC INFORMATION ........................................................................... 17 5.3 – UNLOADING SPEED ....................................................................................... 19 5.4 – PUSH-OFF FORCE ......................................................................................... 19 5.5 – OIL CAPACITY ................................................................................................. 20 5.5 – MAXIMUM GROSS LOAD ............................................................................... 20 5.6 – ESTIMATED TONGUE LOAD .......................................................................... 21 5.7 – TIRE INFLATION ............................................................................................. 21 5.8 – WHEEL BOLT TORQUE VALUES ................................................................... 22

Page 1 of 22

Section 1 – Hooking-up to the Tractor Before attempting to hook-up, ensure the spreader has had a complete pre-service inspection. Allow only skilled and trained persons to perform this task 1.1. SELECTING A TRACTOR

1.1.1 - Use a tractor with sufficient power and weight to safely tow and control a loaded spreader. Do not tow a spreader at speeds over 32km/h (20mph) or with a tractor that weighs less than 2/3 of the loaded spreader.

1.1.2 – Do not tow a spreader equipped with factory braking system at speeds over 40km/h (25mph) or with a tractor that weights less than 2/5 of the loaded spreader.

1.1.3 - Ensure adequate braking capacity to stop and hold a loaded spreader. 1.1.4 – Use a tractor with adequate hydraulic power and capacity to operate

system. See section 1.6 and 2.4 for more info 1.2. TRACTOR DRAWBAR LENGTH

1.2.1 - Ensure tractor drawbar length is set to the ASABE specification for the PTO type being used. Use the information below or refer to the decal “Ensure Proper Connection” to ensure proper adjustment and safe operation. (see Figure 1.1)

Horizontal Measurement from end of tractor PTO shaft to centre of hitch pin (A)

540 PTO with 1 3/8-6 Spline Tractor Connection 14 Inches 1000 PTO with 1 3/8-21 Spline Tractor Connection 16 Inches 1000 PTO with 1 3/4-20 Spline Tractor Connection 20 Inches

A

Drawbar

PTO

Page 2 of 22

Figure 1.1

1.3. TRACTOR LIFT ARMS 1.3.1 Three point hitch arms must be lowered to prevent interference with and

damage to the cylinder tower (see figure 1.2)

Figure 1.2

1.4. HITCH PIN & SAFETY CHAINS

1.4.1 - Use a hitch pin and safety chains with certified rating equal to or greater than the weight of a loaded spreader.

1.5. PTO SHAFT

1.5.1 - Ensure correct PTO shaft (refer to section four – Pre-service Inspection). Using an improper shaft will invalidate your warranty and cause damage to your machine and tractor.

1.5.2 - Connect the PTO shaft to the tractor. Ensure PTO shaft is securely locked onto the tractor shaft.

1.6. HYDRAULICS

1.6.1 – Serial Range 1987 & Forward Beginning at serial number 1987 HYDRA-SPREAD manure spreaders are

equipped with a purpose-built flow control (Square Aluminum Block) that is designed and factory set to work with all types of hydraulic systems. See section 2.4 for information about sequencing control valves.

1.6.2 – Serial Range 001-1986 Earlier serial numbers use a customized brand flow control. Contact Hagedorn & Sons at 1-800-707-7271 or your HYDRA-SPREAD dealer

regarding the use of a brand valve with different types of hydraulic systems. 1.6.3 – Hydraulic connections for standard valves

1) Set the tractor system to deliver approximately 5 GPM to the push-off system and 5 to 8 GPM to the endgate system

2) Connect the spreader to the tractor hydraulics 1.6.4 – Hydraulic connections for sequencing valves Sequence valves operate with only a single connection to the tractor. See

section 2.4 Sequencing Valves, for more information on set-up and operation. 1.6.4 – A Note About Hydraulic Coupler Tips Your HYDRA-SPREAD is designed for precise control of manure application

rates, using a low range (0-5 GPM) flow control. Oil flow to retract the cylinder can exceed the flow capacity of some coupler tips. HYDRA-SPREAD uses and recommends ONLY POPPET STYLE, ISO specification tips by Parker (Pioneer) or Safeway.

Page 3 of 22

1.7. TEST RUN THE SPREADER 1.7.1 – Remove all persons from the area of the spreader 1.7.2 – Raise and lower the endgate to ensure smooth operation. Leave the

endgate in the fully raised position. 1.7.3 – Extend and retract the push-gate. Be sure the endgate is fully raised

before extending the push-gate 1.7.4 – Engage the PTO and give the beaters a brief run.

1.8. OPERATING THE SPREADER 1.8.1 – You are now ready to begin using the spreader. Proceed to Section 2 –

Operating the Spreader.

Page 4 of 22

Section 2 – Operating the Spreader Before attempting to use the spreader, ensure all tractor connections are correct. Allow only skilled and trained persons to operate this equipment. 2.1. OPERATE WITHIN RATED CAPACITY

2.1.1 – Maximum gross operating weight is determined by the lesser of two factors

1) The capability of the towing vehicle 2) The maximum gross weight capacity of the manure spreader 2.1.2 – Be sure the tractor (or other towing vehicle) has adequate power, weight,

and braking capacity to safely handle the towed vehicle. !Gross Load is the Combined Weight of Machine and Manure

2.2. LOADING THE SPREADER 2.2.1 – Do not load rocks, broken concrete, wood debris, or any foreign material

into the spreader. HYDRA-SPREAD WARRANTY DOES NOT COVER DAMAGE CAUSED BY

IMPACT FROM FOREIGN OBJECTS 2.2.2 – Load the spreader. For better spreading, pack the load gently with down pressure from the loader.

Heaping the load excessively will impair the quality of the spread pattern. Manure heaped high above the beaters can fall over the back of the machine without being touched by a beater.

HYDRA-SPREAD WARRANTY DOES NOT COVER LOADER DAMAGE TO ANY PART OF THE SPREADER OR IMPACT DAMAGE FROM BUMPING THE WHEELS

2.3. UNLOADING THE SPREADER

2.3.1 – Set the flow control for the desired operating speed 2.3.2 – Ensure there are no persons near the spreader 2.3.3 – At low engine speed, engage the PTO. Gradually increase to operating

speed. For best spreading performance operate at the rated speed (540 or 1000 PTO RPM)

2.3.4 – Raise the endgate. For sloppy manure or slurry, raise the endgate slowly to allow manure to flow

into beaters. Continue to raise the endgate until the manure stops flowing, then begin push-off.

DO NOT INITIATE PUSHOFF UNTIL ENDGATE IS FULLY RAISED The endgate must be fully raised to clear the push-gate. Failure to raise the

endgate will deny the necessary clearance and can lead to serious damage to both the endgate and push-gate.

DO NOT PUSH MANURE AGAINST THE ENDGATE 2.3.5 – When the load is completely off, reduce engine speed and disengage the

PTO. 2.3.6 – Retract the push-gate so the push-off cylinder is completely closed. 2.3.7 – Lower the endgate. If you choose to leave the endgate open or partially

open, it must be supported so that it cannot fall.

Page 5 of 22

2.4. SEQUENCING VALVE 2.4.1 Hagedorn & Sons recommends that all machines be equipped with a

sequencing valve to ensure that the endgate is always open when the push-off cylinder is in motion.

2.4.2 – Pressure requirements and Flow ability of the sequence valve hydraulic system.

Serial 5000 to 5417 – This range of machines has a maximum flow rating of 8 GPM. Minimum pressure required to operate this valve is 2200 psi. Maximum Pressure 3000 psi.

Serial 5418 on – This range of machines has a maximum flow rating of 10 GPM. Minimum pressure required to operate this valve is 2200 psi. Maximum Pressure 3000 psi.

Attempting to flow more oil than allowed by the valve can be disastrous on open centre hydraulic systems. Closed centre hydraulic systems may not remain engaged, or may exhibit chatter when flowing more oil than allowed.

2.4.3 – Proper operation of your sequence valve. A properly functioning sequence valve will first lift the endgate fully before allowing the push-gate to move. It then allows fluid into the push-off cylinder at a finely controlled rate. When push-off cycle is complete it will hold the endgate up until the push-off cylinder is completely retracted. It then lowers the endgate. Cold weather may affect operation unless machine is allowed to warm up, see section 2.5.

2.4.4 – If your sequence valve does not perform exactly as described in 2.4.3 DO NOT attempt to make adjustments. Verify your tractor has adequate pressure and power to operate the valve as laid out in section 2.4.2. If malfunction persists call the factory at 1-800-707-7271.

2.4.5. – Open centre hydraulic systems require flow rates be set below valves rated flow. Setting flow rates over valve rated flow will cause fluid to flow across tractor relief valve and may cause system to overheat, damaging tractor or machine. Different valves have different flow ratings. Refer to section 2.4.2 to identify which valve you have and its flow rating.

Call Hagedorn & Sons at 1-800-707-7271 for more information about

sequencing valves.

2.5 COLD WEATHER OPERATION 2.5.1 – When the temperature is below 5 degrees Celsius (40 degrees

Fahrenheit) the oil must be warmed up before loading the spreader to ensure proper operation. With the spreader empty run the machine through 2-3 full cycles (raise endgate, push-off, retract, lower endgate). This will ensure machine is full of warm oil and will function as intended.

Page 6 of 22

2.6. CLEANING AND STORAGE 2.6.1 – At the end of each work day, clean any build up of manure from the

machine. 2.6.2 – On horizontal beater models, dump the beater pan. 2.6.3 – On vertical beater models, clean the area around and under the beaters. 2.6.4 – Remove any material that has accumulated on the beaters. 2.6.5 – Visually inspect the machine for damage, incorrectly inflated tires and

wear. 2.6.6 – Park the spreader on level ground and block the wheels.

Page 7 of 22

Section 3 – Maintenance Allow only suitably skilled and trained persons to perform maintenance operations. Shut off the tractor and take steps to ensure no person can start up this equipment while you are working on it. 3.1. GENERAL INFORMATION

3.1.1 – Check wheel bolts Check wheel bolts hourly and re-torque if necessary for at least the first day of

operation. Check daily for the first week, and every 50 hours thereafter. See the information in Section 5 for proper wheel bolt torque values.

3.1.2 – Beater bearings and driveline bearings HYDRA-SPREAD bearings are triple-lip-sealed and lifetime-lubricated. Keep

bearings free of twine-wrap or other material build-up. Do not use a high-pressure washer to clean bearings.

3.1.3 – Cleaning At the end of each work day, clean any buildup of manure from the machine. On horizontal beater models, dump the beater pan. On vertical beater models, clean the area around and under the beaters. Remove any material that has accumulated on the beaters.

3.1.4 – Daily inspection Visually inspect the spreader for damage or oil leaks. Pay particular attention

to the following areas. Wheels Impact damage from loading operations Beaters Impact damage from foreign objects Endgate and Push-gate

Collision damage from operating with the endgate not fully raised

Cylinder tower Damage from tractor hitch arms Oil leaks Check hoses, cylinders, and control valve for oil leaks

Page 8 of 22

3.2. EVERY 8 HOURS 3.2.1 – Roller chains Lubricate roller chains with a good quality chain lubricant. Check and adjust

chain tighteners if necessary to take up any slack in the chains. 3.2.2 – PTO shaft Lubricate the universal joints, telescoping shafts, and shield bearings, using a

premium quality multi-purpose grease. Fill each fitting with grease until new grease is seen coming out of the joint. Refer to section 4.8 to determine which PTO shaft your machine is equipped with. Each HYDRA-SPREAD shear bolt protected PTO shaft has 6 grease points (see figure 3.1).

Shear bolt clutchgrease point (1)

Universal jointgrease points(2-inside shield)

Sheild bearinggrease points (2)

Telescoping shaftgrease point (1)

Figure 3.1 – Shear bolt PTO shaft grease information

Each HYDRA-SPREAD cut-out clutch protected PTO shaft has 5 grease points (see figure 3.2 ).

Universal jointgrease points (2-inside shield)

Sheild bearinggrease points (2)

Telescoping shaftgrease point (1)

Figure 3.2 – Cut-out clutch PTO shaft grease information

3.2.3 – Axle pivot points Lubricate the axle pivot points using a premium quality multi-purpose grease

(see figure 3.3 ). Fill with grease until new grease comes out of joints

A

DETAIL AAxle pivot point grease location

(one on either side of machine - 2 total)

Figure 3.3 – Axle Grease Location

Page 9 of 22

3.2.4 – Tires Visually inspect tires for damage. Visually check for noticeably low air pressure. If necessary refer to the tire

information in Section 5 and inflate to the correct pressure 3.2.5 – Over-running clutch / Rear driveline (5290 & 5440 Only) Lubricate the over-running clutch / rear driveline using a premium quality multi-

purpose grease (see figure 3.4). Fill with grease until new grease is seen coming out of the joints.

Grease pointfor splines

Grease point forOver-running clutch

Grease point foruniversal joints (2)

A

DETAIL A

Flexible shaft with over-running clutch

Figure 3.4 – Flexible shaft with Over-running clutch lubrication requirements.

3.2.6 – Push-off cylinder pins. Lubricate the push-off cylinder pins using a premium quality, multi-purpose

grease (see figure 3.5). Fill with grease until new grease is seen coming out of pin sleeve. Point A can be greased easily with the cylinder in any position. Point B may require the push-off cylinder be extended slightly to increase clearance around grease fitting.

Figure 3.5 – Grease locations for push-off cylinder pins. DETAIL A

DETAIL B A

B

Page 10 of 22

3.3. EVERY 50 HOURS 3.3.1 – Wheel bolts Check the wheel bolts. If necessary, re-torque to the proper setting (see

Section 5). 3.3.2 – Tires Check tire pressure using an accurate gauge. Ensure tires are inflated to the

correct pressure as shown in Section 5. 3.3.3 – Beater Bearings (Extravert models 3290, 3440, 5290 & 5440 ONLY) Lubricate the beater bearings (on top cross-member) using a premium quality

multi-purpose grease.

3.4. EVERY 100 HOURS 3.4.1 – Gearbox Check the oil level. Use multi-purpose gear oil, SAE 80w90 for all models. 3.4.2 – On vertical beater models – sight glass is visible from back of machine.

Fill cap is located above the sight glass. 3.4.3 – On horizontal beater models – Ensure oil level is to the fill plug. For

models 180, 200, 225, 336, serial 001 – 069, 3511 – forward & models 226, 227, 276, 277, see figure 3.6.

Figure 3.6 – Gearbox info, Comer T27D Gearbox

3.4.4 – For models 411, 412, 2275, 2277, 2412, 2414. Ensure oil is to the fill plug. (see figure 3.7 ).

A

DETAIL ADrain Plug

Fill Plug

Comer T27D GearboxFill Plug

Vent

Drain Plug

Page 11 of 22

Figure 3.7 – Gearbox info, Comer T279 Gearbox 3.4.5 – For models 180, 200, 225, 275, 336, 410 – Serial 070 - 3510. Ensure oil

is to the fill plug (see figure 3.8).

Fill Plug

Drain Plug Figure 3.8 – Prairie Gearbox oil-plug info.

Use multi-purpose gear oil SAE 80w90 for all models

3.5. EVERY 1000 HOURS OR 5 YEARS

3.5.1 – Gearbox Drain, flush, and refill the gearbox with multi-purpose gear oil, SAE 80w90.

See section 3.4. 3.5.2 – Wheel bearings Remove old grease from the hubs and bearings. Refill with premium quality

wheel bearing grease. The hub cavity should be 75% filled.

A

DETAIL ADrain Plug

Fill Plug

Drain Plug

Fill Plug

Page 12 of 22

Section 4 – Pre-Service Inspection The pre-service inspection must be performed by a trained and qualified technician 4.1. ENSURE ALL SAFETY DECALS ARE IN PLACE Decal Warning: Ensure proper PTO connection Location A – Right side of cylinder tower Decal Warning: Travel safely Location A – Right side of cylinder tower Decal Caution: Ensure proper PTO & Hydraulic connections Location F – Left side of cylinder tower Decal Caution: Short turns can cause driveline damage Location F – Left side of Cylinder tower Decal Caution: Tractor hitch arms must be in lowest position Location F – Left side of cylinder tower Decal Caution: PTO speed (ensure correct decal – 540 / 1000) Location F – Left side of cylinder tower Decal Warning: Do not use jack to support loaded spreader Location G – On the jack Decal Warning: Stay clear of push-gate Location B – 2 decals, Front panel of the box, at the outside corners Decal Warning: Stay clear of endgate Location E – On endgate mounting plates – or lift arms, both sides Decal Danger: Rotating beaters can cause injury or death Location C – Beater frames, both sides Decal Danger: Shield missing – Do not operate Location D – Inside beater drive cabinet (horizontal beater only)

A

B

C

D (INSIDE)

E

F

G

Figure 4.1

Safety Decals are Important If any safety decal is missing, Contact Hagedorn & Sons at 1-800-707-7271 for a no-cost replacement.

Page 13 of 22

4.2. CHECK ALL FASTENERS 4.2.1 – Visually check to ensure all fasteners are in place and tightened

4.3. ENSURE PROPER WHEEL BOLT TORQUE

4.3.1 – Refer to the table of wheel bolt torque values in section 5. Tighten all wheel bolts to the proper torque.

4.4. ENSURE PROPER TIRE INFLATION

4.4.1 – Refer to the tire inflation table in section 5. Ensure all tires are properly inflated.

4.5. ROLLER CHAINS

4.5.1 – Ensure roller chains are properly installed and correctly tensioned.

4.6. HYDRAULICS 4.6.1 – Serial Range 1987 & forward Beginning at serial number 1987, HYDRA-SPREAD manure spreaders are

equipped with a purpose-built flow control (square aluminum block) that is designed and factory set to work with all types of hydraulic systems. More information about operating with sequencing control valves see section 2.4.

4.6.2 – Serial Range 001 to 1986 Earlier serial numbers use a customized Brand flow control. Contact Hagedorn & Sons at 1-800-707-7271 or your HYDRA-SPREAD dealer for information regarding the application of a Brand

valve with different types of hydraulic systems. 4.6.3 – Complete the following procedure for all models

1. Connect to a tractor or other source of hydraulic power. 2. Add oil to fill the lines and cylinders (the table in section 5 shows

approximate oil volume required to fill the system). 3. Raise and lower the endgate several times to remove trapped air. 4. With the endgate fully raised, cycle the push-gate several times.

4.7. GEARBOX

4.7.1 – Ensure gearbox is filled to the proper level. Vertical beater models – Sight glass is visible from back of machine. Horizontal beater models – To the fill plug. (see section 3.4). Use multi-purpose gear oil, SAE 80w90 for all models

Page 14 of 22

4.8. PTO SHAFT PTO shaft length is very specific.

Use only the correct shaft for the machine. Use only genuine HYDRA-SPREAD shafts and parts.

Using an incorrect PTO shaft can cause driveline damage and damage to your tractor.

Use the following Information to select the correct PTO

4.8.1 – Serial Range 001 to 266 HYDRA-SPREAD models 180, 225, 336 Contact Hagedorn & Sons at 1-800-707-7271 for information regarding PTO

specifications for machines in this serial range. 4.8.2 – Serial Range 267 & Forward HYDRA-SPREAD models 180, 200, 225, 226, 227, 275, 276, 277, 336, 410.

PTO Shaft manufacturer Waltershied 2400 series Compressed length 480mm / 18.9” Joint centre to joint centre Implement end connection 1 3/8-21 Spline with quick disconnect

pin and shear bolt clutch. Tractor end connection Available types

1 3/8-6 Spline with slide collar & 1 3/8-21 Spline with slide collar

Not available for these types 1 3/4-20 Spline with slide collar Complete shaft for 540 PTO with 1 3/8-6 Spline tractor connection HYDRA-SPREAD part number 76440 Complete shaft for 1000 PTO with 1 3/8-21 Spline tractor connection HYDRA-SPREAD part number 76450

4.8.3 – Serial Range 267 & Forward HYDRA-SPREAD models 2275, 2277, 411, 412, 2412, 2414, 3290, 3440.


pin and shear bolt clutch. Tractor end connection Available types


Not available for these types 540 PTO, or Cut-out clutch Complete shaft for 1000 PTO with 1 3/8-21 Spline tractor connection HYDRA-SPREAD part number 76044 Complete shaft for 1000 PTO with 1 3/4-20 Spline tractor connection HYDRA-SPREAD part number 76045

Page 15 of 22

4.8.4 – HYDRA-SPREAD models 5290, 5440.


pin and cut-out clutch. Tractor end connection Available types


Not available for these types 540 PTO, or Shear bolt clutch Complete shaft for 1000 PTO with 1 3/8-21 Spline tractor connection HYDRA-SPREAD part number 76089 Complete shaft for 1000 PTO with 1 3/4-20 Spline tractor connection HYDRA-SPREAD part number 76091

4.8.5 – Installation Ensure proper PTO shaft (See figure 4.2) Be certain shaft is fully collapsed when measuring joint centre to centre

(compressed length between joints)

Compressed LengthBetween Joints

Compressed LengthBetween Joints

Shear bolt PTO shaft

Cut-out clutch PTO shaft

Shear bolt clutch

Cut out clutch

Figure 4.2

Install PTO shaft with shear bolt, or cut-out clutch at the implement end. Ensure PTO speed decal (on cylinder tower) is correct for the machine. Following the instructions in Section 1, connect the machine to a tractor. Test run the spreader. Be sure to follow the operating instructions in Section 2. Important: Shear bolt and Cut-out clutch PTO shafts are NOT interchangeable

and will only work on the machine they were designed for. You cannot use a shear-bolt clutch PTO on a 5290 or 5440, and cannot use a cut-out clutch PTO shaft on any other model but a 5290 or 5440.

Page 16 of 22

Section 5 – Data 5.1 – SHEAR BOLT

SHEAR-BOLT INFORMATION MODEL SER 001 TO 124 SER 125 TO 266 SER 267 TO 1683 BEGINNING 1684

METRIC BOLT METRIC BOLT SAE BOLT SAE BOLT

180 / 540 PTO 8 x 50 GR 8.8 10 X 50 GR 8.8 3/8 x 2 1/4 GR 2 5/16 x 2 1/4 GR 5

180 / 1000 PTO 3/8 x 2 1/4 GR 2 5/16 X 2 1/4 GR 2

200 / 540 PTO 5/16 x 2 1/4 GR 5

200 / 540 PTO 5/16 X 2 1/4 GR 2

225 / 540 PTO 8 x 50 GR 8.8 10 X 50 GR 8.8 3/8 x 2 1/4 GR 2 5/16 x 2 1/4 GR 5

225 / 1000 PTO 3/8 x 2 1/4 GR 2 5/16 X 2 1/4 GR 2

226 / 540 PTO 5/16 x 2 1/4 GR 5

226 / 1000 PT0 5/16 X 2 1/4 GR 2

227 / 540 PTO 5/16 x 2 1/4 GR 5

227 / 1000 PTO 5/16 X 2 1/4 GR 2

275 / 540 PTO 3/8 x 2 1/4 GR 2 5/16 x 2 1/4 GR 5

275 / 1000 PTO 3/8 x 2 1/4 GR 2 5/16 X 2 1/4 GR 2

276 / 540 PTO 5/16 x 2 1/4 GR 5

276 / 1000 PTO 5/16 X 2 1/4 GR 2

277 / 540 PTO 5/16 x 2 1/4 GR 5

277 / 1000 PTO 5/16 X 2 1/4 GR 2

2275 3/8 X 2 1/4 GR 5

2277 3/8 X 2 1/4 GR 5

336 3/8 x 2 1/4 GR 2 5/16 X 2 1/4 GR2

410 5/16 X 2 1/4 GR2

411 3/8 X 2 1/4 GR 5

412 3/8 X 2 1/4 GR 5

2412 3/8 X 2 1/4 GR 5

2414 3/8 X 2 1/4 GR 5

3290 3/8 X 2 1/4 GR 5

3440 3/8 X 2 1/4 GR 5

5290 None

5440 None

Page 17 of 22

5.2 – HYDRAULIC INFORMATION 5.2.1 – System Information Solid Manure is a rich source of plant nutrients and soil-building organic matter.

Controlling application rates is a key factor in maximizing the value of your manure resource.

HYDRA-SPREAD manure spreaders use a metering valve to regulate push-off speed and control manure application rates. All valves have a quick return feature to deliver un-metered oil to the retract cycle. The endgate system is not regulated.

There are four types of metering valve. 2 Sequenced Control valves, and 2 standard types. Sequenced valves are standard on models 5290 and 5440, optional on models 227, 277, 2277, 2414. Call Hagedorn and Sons for information about changing your standard control valve to a sequenced version.

5.2.2 – Sequenced Control Valves Serial Range 5418 and Forward Beginning serial 5418, Hagedorn manure spreaders can be equipped with

sequencing control valves that are rated at 10 GPM, with a minimum operating pressure of 2200 psi. Push-off flow rate is adjustable between 0-9 GPM. It is designed to work with all closed centre hydraulic systems, and most open centre systems (see section 2.4).

5.2.3 – Sequenced Control Valves Serial Range 5387 to 5417 This range of spreaders had available the same basic valve as 5418 and

forward, however they are rated at 8 GPM, with a minimum operating pressure of 2200 psi. Push-off flow rate is adjustable between 0-8 GPM. It is designed to work with all closed centre hydraulic systems, and most open centre systems (see section 2.4).

5.2.4 – Sequenced Control Valves Serial Range 5000 to 5387 This range of spreaders had available a different design of sequencing control

valve. They are rated at 8 GPM, with a minimum operating pressure of 2200 psi. Push-off flow rate is adjustable between 0-6 GPM. It is designed to work with all closed centre hydraulic systems, and most open centre systems (see section 2.4).

5.2.6 – Standard Control Valves Serial Range 1987 & Forward Beginning at serial number 1987, HYDRA-SPREAD manure spreaders are

equipped with a purpose-built flow control (square aluminum block) that is designed and factory set to work with all types of hydraulic systems.

5.2.7 – Standard Control Valves Serial Range 001 to 1986 Earlier serial numbers use a customized brand flow control. Contact Hagedorn & Sons at 1-800-707-7271 or your HYDRA-SPREAD dealer

for information regarding the application of a brand valve with different types of hydraulic systems.

5.2.8 – Operating Pressure HYDRA-SPREAD hydraulic systems are designed for modern tractors and high

pressure hydraulic systems.

Page 18 of 22

5.2.9 – Serial range 001 to 1653 All HYDRA-SPREAD models in this serial range were built using components

rated for 2500 psi. 5.2.10 – Serial range 1654 & Forward All HYDRA-SPREAD models beginning serial 1654 are built using only

hydraulic components rated for 3000 psi. Operating pressure for standard flow control valves is 1700 to 3000 psi. Operating pressure for sequencing control valves is 2200 to 3000 psi.

Page 19 of 22

5.3 – UNLOADING SPEED Modern manure management requires consistent and precise control of

unloading speed. HYDRA-SPREAD uses a low range flow control to provide maximum control in the actual working range.

SERIAL RANGE 1987 & FORWARD

MODEL UNLOADING SPEED

180, 200, 225, 226, 227 0 -13 feet per minute

275, 276, 277, 2275, 2277, 3290, 5290 0 - 9 feet per minute

336 with 3" cylinder 0 - 13 feet per minute

336 with 3 1/2" cylinder 0 - 9 feet per minute

410 with 3 1/2" cylinder 0 - 9 feet per minute

410 with 4" cylinder 0 - 7 feet per minute

411 0 - 9 feet per minute

412, 2412, 2414, 3440, 5440 0 - 7 feet per minute SERIAL RANGE 001 TO 1986

MODEL UNLOADING SPEED

180, 200, 225 0 - 7.8 FEET PER MINUTE

275 0 - 5.7 FEET PER MINUTE

336 WITH 3" CYLINDER 0 - 7.8 FEET PER MINUTE

336 WITH 3 1/2" CYLINDER 0 - 5.7 FEET PER MINUTE

410 0 - 5.7 FEET PER MINUTE

5.4 – PUSH-OFF FORCE APPROXIMATE PUSHOFF FORCE AT 2500 PSI OPERATING PRESSURE

MODEL APPROXIMATE PUSHOFF FORCE 180, 200, 225, 226, 227 17600 POUNDS 275, 276, 277, 2275, 2277, 3290, 5290 24040 POUNDS 336 WITH 3" PUSHOFF CYLINDER 17600 POUNDS 336 WITH 3 1/2" PUSHOFF CYLINDER 24040 POUNDS 410 WITH 3 1/2" PUSHOFF CYLINDER 24040 POUNDS 411 24040 POUNDS 412, 2412, 2414, 3440, 5440 31400 POUNDS APPROXIMATE PUSHOFF FORCE AT 3000 PSI OPERATING PRESSURE

MODEL APPROXIMATE PUSHOFF FORCE

180, 200, 225, 226, 227 21195 POUNDS

275, 276, 277, 2275, 2277, 3290, 5290 28848 POUNDS

336 WITH 3" PUSHOFF CYLINDER 21195 POUNDS

336 WITH 3 1/2" PUSHOFF CYLINDER 28848 POUNDS

410 WITH 3 1/2" PUSHOFF CYLINDER 28848 POUNDS

411 28848 POUNDS

412, 2412, 2414, 3440, 5440 35796 POUNDS

Page 20 of 22

5.5 – OIL CAPACITY

APPROXIMATE OIL VOLUME FOR A MACHINE WITH ENDGATE

WITH ALL CYLINDERS FULLY RETRACTED

MODEL OIL VOLUME US GALLONS / LITRES

180, 200, 225, 226, 227 4.0 GALLONS / 14.5 LITRES

275, 276, 277, 2275, 2277, 3290, 5290 6.1 GALLONS / 22.3 LITRES

336 WITH 3" PUSHOFF CYLINDER 4.5 GALLONS / 16.5 LITRES

336 WITH 3 1/2" PUSHOFF CYLINDER 5.8 GALLONS / 21.2 LITRES


411 6.6 GALLONS / 24.1 LITRES

412, 2412, 2414, 3440, 5440 7.4 GALLONS / 27.1 LITRES

APPROXIMATE OIL VOLUME FOR A MACHINE WITH ENDGATE

WITH ALL CYLINDERS FULLY EXTENDED

MODEL OIL VOLUME US GALLONS / LITRES

180, 200, 225, 226, 227 5.8 GALLONS / 21.4 LITRES

275, 276, 277, 2275, 2277, 3290, 5290 8.8 GALLONS / 32.0 LITRES

336 WITH 3" PUSHOFF CYLINDER 6.3 GALLONS / 22.9 LITRES



411 9.3 GALLONS / 33.0 LITRES

412, 2412, 2414, 3440, 5440 11.6 GALLONS / 42.5 LITRES 5.5 – MAXIMUM GROSS LOAD

Recommended total operating weight for a fully loaded machine (weight of machine + weight of manure)

MAXIMUM GROSS LOAD

RECOMMENDED TOTAL OPERATING WEIGHT FOR A FULLY LOADED MACHINE

MODEL POUNDS KILOGRAMS

180 TO SERIAL 970 16000 7250

180 BEGINNING SERIAL 971 18000 8150

200 18000 8150

225, 226, 227 22000 9950

275, 276, 277 24000 10850

2275, 2277 24000 10850

336 28000 12700

410, 411, 412, 2412, 2414 36000 16300

3290, 5290 24000 10850

3440, 5440 36000 16300

Page 21 of 22

5.6 – ESTIMATED TONGUE LOAD Estimated tongue weight at maximum recommended gross load. Actual tongue weight may vary due to loading conditions.

ESTIMATED TONGUE LOAD ESTIMATED TONGUE WEIGHT AT MAXIMUM RECOMMENDED GROSS LOAD

ACTUAL TONGUE WEIGHT MAY VARY DUE TO LOADING CONDITIONS

MODEL POUNDS KILOGRAMS

180 TO SERIAL 970 1800 - 2200 815 - 990

180 BEGINNING SERIAL 971 2050 - 2450 925 - 1100

200 2050 - 2450 925 - 1100

225, 226, 227 2530 - 2970 1125 - 1325

275, 276, 277 2250 - 2750 1025 - 1250

2275, 2277 2250 - 2750 1025 - 2750

336 3200 - 3700 1450 - 1675

410, 411, 412, 2412, 2414 3400 - 4000 1540 - 1800

3290, 5290 2600 - 3200 1175 - 1450

3440, 5440 3950 - 4750 1790 - 2150

5.7 – TIRE INFLATION

TIRE INFLATION TIRE TYPE SIZE RECOMMENDED INFLATION

TRACTION IMPLEMENT 44 x 18.00 - 20 8 PR 32 PSI

TRACTION IMPLEMENT 550 / 60 x 22.5 12 PR 30 PSI

TRACTION IMPLEMENT 700 / 50 x 22.5 16PR 22 PSI

RIB IMPLEMENT 16.5L16.1 10 PR 36 PSI

RIB IMPLEMENT 21.5L16.1 10 PR 28 PSI

TRUCK TYPE ALL SIZES 65 PSI

Page 22 of 22

5.8 – WHEEL BOLT TORQUE VALUES For lubricated threads.

FOR MACHINES EQUIPPED WITH 10.00 x 20 or 16.5L16.1 TIRES MODEL BOLT TYPE TORQUE

180 THREADED HOLES IN HUB 90 FT-LBS

180 PRESS-IN BOLTS 130 FT-LBS




226, 227, 275, 276, 277, PRESS-IN BOLTS 130 FT-LBS

2275, 2277 PRESS-IN BOLTS 130 FT-LBS


FOR ALL OTHER WHEEL & TIRE TYPES MODEL BOLT TYPE TORQUE






226, 227, 275, 276, 277, PRESS-IN BOLTS 180 FT-LBS



410, 411, 412, 2412, 2414 PRESS-IN BOLTS 220 FT-LBS



Documents

HYDRA-SPREAD OPERATOR'S MANUAL