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Hydraulic and Pneumatic Quick Couplers and Accessories QUALITY VALUE SELECTION

Hydraulic and Pneumatic Quick Couplers and Accessories · 1/4” NPSF U2-16 MALE THREAD Catalog No. 1/4” NPTF U2-15 Tomco U2 couplers provide a universal 4 way interchange combined

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Page 1: Hydraulic and Pneumatic Quick Couplers and Accessories · 1/4” NPSF U2-16 MALE THREAD Catalog No. 1/4” NPTF U2-15 Tomco U2 couplers provide a universal 4 way interchange combined

Hydraulic and Pneumatic

Quick Couplers and Accessories

QUALITY • VALUE • SELECTION

Page 2: Hydraulic and Pneumatic Quick Couplers and Accessories · 1/4” NPSF U2-16 MALE THREAD Catalog No. 1/4” NPTF U2-15 Tomco U2 couplers provide a universal 4 way interchange combined

Double Shut-Off Couplers

Series Interchange Page PC

Pioneer 15

A5600 General Purpose ISO "A" 13 Two-way coupler for mobile hydraulic equipment.

THK Industrial Interchange ISO "B" 11 Two-way coupler for general industrial hydraulic applications.

FE Flush Face International Interchange 9 Minimum spill fl at face couplers ideally suited for mobile hydraulic equipment.

DK 6,000 PSI Designed for diagnostic 17 equipment, interchangable with Parker PD Series.

Mold Coolant-Line Quick CouplersThese brass couplings have been especially developed for quick connection and disconnection of fl uid lines on plastic injection molds.

Series Interchange MC200, 300 & 500 D-M-E, Parker, Foster

Garden Hose Couplings, Series GH 8

Product InformationSafety Guide 22

Warranty, Terms and Conditions 24

Seal Material Compatibility 23

Plug Profi le Selection Guide 25

Pneumatic Couplings, Fittingsand Accessories Page

Single Shut-Off CouplingsTOMCO offers a wide selection of premiumquality pneumatic couplings that interchangewith other popular coupler brands. Basic Size Series Interchange 1/4” Universal ARO, Parker (Tru -fl ate), Industrial 2

1/4” U2 ARO, Tru-fl ate Ind. 2

1/4” 100 & A100 ARO 210, Industrial 3

1/4” 180, A180 Industrial, MIL-C-4109 3

1/4” 2100 & A2100 Parker (Tru-fl ate) 4

1/4” 1100 Lincoln 4

1/4” TL Schrader 5

3/8” T4000, & PT 400 Industrial 5

3/8” PT 400 & T500 Parker (Tru-fl ate) 6

1/2” T500 Parker (Tru-fl ate) 6

1/2” T5000,T500 MIL-C-4109 7

Slide Valves 7

Check Valves 8

Pressure Relief Valves, Series 1776K 20

Hydraulic/Fluid Couplers, Fittings and Accessories

Straight Through/Full Flow Couplers, 18Series ST

Table of Contents TOMCO

1

Page 3: Hydraulic and Pneumatic Quick Couplers and Accessories · 1/4” NPSF U2-16 MALE THREAD Catalog No. 1/4” NPTF U2-15 Tomco U2 couplers provide a universal 4 way interchange combined

TOMCO UniversalSafety Couplers

SERIES U2UNIVERSAL SAFETY COUPLER

U2 Working Range:Maximum Operating Pressure;To 200 psigTemperature: -20° to +200° FPressure Drop:Inlet 5 psig 10 psig100 psig 25 scfm 34 scfm

1/4” BODY SIZEAutomatic exhausting air couplers with universal multiple interchange features.

Features:TOMCO UNIVERSAL SAFETY COUPLERS are exhaust type couplers designed to exhaust air pressure prior to disconnection. This allows for coupling and uncoupling at zero pressure which greatly reduces the force required to couple and uncouple and minimizes the possibility of hose whip. The black sleeve acts as an integral shut-off valve which exhausts down stream air and includes a mechanical sleeve lock to prevent accidental disconnect when the air fl ow is opened. The proven six ball locking system resists wear and provides positive connection.

FEMALE THREAD Catalog No.

1/4” NPSF U2-16

MALE THREAD Catalog No. 1/4” NPTF U2-15

Tomco U2 couplers provide a universal 4 way interchange combined with push-to-connect exhaust style action. To couple, push the plug into the coupler. The gold locking sleeve automatically locks the plug in place. The black valve sleeve is then slid to open air fl ow and automatically engage the sleeve lock. To disconnect, slide the black sleeve back to shut off air fl ow and exhaust downstream air. Then retract the gold sleeve to disconnect.

Construction: Anodized aluminum with nitrile seals.

Interchanges with:1. 1/4” Industrial interchange2. 1/4” ARO 2103. Parker Trufl ate 10 Series 1/4”4. Lincoln

ARO

Industrial

Trufl ate

Lincoln

TOMCO PneumaticSINGLE SHUT-OFF1/4” BASIC SIZE

MALE THREAD Catalog No.

1/4” NPT UC2-15

AUTOMATIC COUPLER

BRASS CONSTRUCTION

ARO

INDUSTRIAL

TRU-FLATE

FEMALE THREAD Catalog No.

1/4” NPSF UC2-16

Working Range:Maximum Operating Pressure;To 150 psigTemperature: -40° to +225° FPressure Drop:Inlet 5 psig 10 psig100 psig 25 scfm 34 scfm

UNIVERSAL SERIESARO, TRU-FLATE, INDUSTRIAL INTERCHANGE

2

Page 4: Hydraulic and Pneumatic Quick Couplers and Accessories · 1/4” NPSF U2-16 MALE THREAD Catalog No. 1/4” NPTF U2-15 Tomco U2 couplers provide a universal 4 way interchange combined

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TOMCO PneumaticSINGLE SHUT-OFF1/4” BASIC SIZE

FEMALE THREAD Catalog No. Catalog No.

1/4” NPTF 300 100 3/8” NPTF - 106

MALE THREAD

1/4” NPTF 200 101 3/8” NPTF - 107

HOSE STEM

1/4” HOSE I.D. 400 104 3/8” HOSE I.D. 500 105

PLUG AUTOMATIC COUPLER

SERIES 100ARO 210 INTERCHANGE

Working Range:Maximum Operating Pressure;To 250 psigTemperature: -40° to +225° FPressure Drop:Inlet 5 psig 10 psig100 psig 25 scfm 34 scfm

SERIES 180, A180INDUSTRIAL INTERCHANGE

TOMCO PneumaticSINGLE SHUT-OFF1/4” BASIC SIZE

Working Range:Maximum Operating Pressure;To 250 psigTemperature: -40° to +225° FPressure Drop:Inlet 5 psig 10 psig100 psig 26 scfm 37 scfm

FEMALE THREAD Catalog No. Catalog No. Catalog No.

1/4” NPTF 1805 184 A1843/8” NPTF 1807 185 A185

HOSE STEM

1/4” HOSE I.D. 1824 186 A1863/8” HOSE I.D. 1826 187 A187

MALE THREAD

1/4” NPTF 1804 181 A1813/8” NPTF 1806 182 A182

High Performace ManualCoupler With 6 Locking Balls

2 rings on face=IndustrialInterchange

AIRMATE I.D.MIL-C-4109

PLUGAUTOMATIC COUPLER

Page 5: Hydraulic and Pneumatic Quick Couplers and Accessories · 1/4” NPSF U2-16 MALE THREAD Catalog No. 1/4” NPTF U2-15 Tomco U2 couplers provide a universal 4 way interchange combined

4

TOMCO PneumaticSINGLE SHUT-OFF1/4” BASIC SIZE

Working Range:Maximum Operating Pressure;To 250 psigTemperature: -40° to +225° FPressure Drop:Inlet 5 psig 10 psig100 psig 25 scfm 34 scfm

FEMALE THREAD Catalog No. Catalog No.

MALE THREAD

1/4” NPTF 2154* 2181

HOSE STEM

1/4” HOSE I.D. 2164 2186

PLUG AUTOMATIC COUPLER

PARKER (TRU-FLATE) INTERCHANGE

1/4” NPTF 2155 2184

SERIES 2100 & A2100

SERIES 1100LINCOLN INTERCHANGE

TOMCO PneumaticSINGLE SHUT-OFF1/4” BASIC SIZE

MALE THREAD

1/4” NPT 1109 1101

FEMALE THREAD Catalog No. Catalog No.

1/4” NPT 1110 1100

PLUG AUTOMATIC COUPLER

Working Range:Maximum Operating Pressure;To 250 psigTemperature: -40° to +225° FPressure Drop:Inlet 5 psig 10 psig100 psig 23 scfm 32 scfm

Page 6: Hydraulic and Pneumatic Quick Couplers and Accessories · 1/4” NPSF U2-16 MALE THREAD Catalog No. 1/4” NPTF U2-15 Tomco U2 couplers provide a universal 4 way interchange combined

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SERIES TL SCHRADER INTERCHANGE

TOMCO PneumaticSINGLE SHUT-OFF1/4” BASIC SIZE

Working Range:Maximum Operating Pressure;To 250 psigTemperature: -40° to +225° FPressure Drop:Inlet 5 psig 10 psig100 psig 25 scfm 34 scfm

PLUG AUTOMATIC COUPLER

PUSH TO CONNECT - TWIST SLEEVE TO DISCONNECT

MALE THREAD

1/4” NPTF TLP-15 TLC-15

FEMALE THREAD Catalog No. Catalog No.

1/4” NPTF TLP-16 TLC-16

SERIES T4000, PT400INDUSTRIAL INTERCHANGE

TOMCO PneumaticSINGLE SHUT-OFF3/8” BASIC SIZE

Working Range:Maximum Operating Pressure;To 250 psigTemperature: -40° to +225° FPressure Drop:Inlet 5 psig 10 psig100 psig 49 scfm 67 scfm

FEMALE THREAD Catalog No. Catalog No. Catalog No.

HOSE STEM

MALE THREAD

1/4” NPTF T41 T4000 PT4003/8” NPTF T43 T4200 PT4201/2” NPTF - - PT440

3/8” HOSE I.D. T48 PT4801/2” HOSE I.D. T49 -

1/4” NPTF T40 T4100 PT4103/8” NPTF T42 T4300 PT4301/2” NPTF T44 T4500 -

MANUAL COUPLERPLUG AUTOMATIC COUPLER

Page 7: Hydraulic and Pneumatic Quick Couplers and Accessories · 1/4” NPSF U2-16 MALE THREAD Catalog No. 1/4” NPTF U2-15 Tomco U2 couplers provide a universal 4 way interchange combined

6

PARKER (TRU-FLATE) INTERCHANGES

TOMCO PneumaticSINGLE SHUT-OFF3/8” BASIC SIZEWorking Range:Maximum Operating Pressure;To 250 psigTemperature: -40° to +225° F

FEMALE THREAD Catalog No. Catalog No.

MALE THREAD

1/4” NPTF PT41 PT4003/8” NPTF PT43 PT4201/2” NPTF - PT440

1/4” NPTF PT40 PT4103/8” NPTF PT42 PT430

MALE THREAD

1/2” NPTF T55 T520

1/2” NPTF T54 T530

Working Range:Maximum Operating Pressure;To 250 psigTemperature: -40° to +225° FPressure Drop:Inlet 5 psig 10 psig100 psig 72 scfm 99 scfm

SERIES PT400

PLUG MANUAL COUPLER

SERIES T500 COUPLERS & PLUGS INTERCHANGE WITH1/2” BASIC SIZE TRUFLATE COUPLERS & PLUGS

1/2” BASIC SIZE

PLUG MANUAL COUPLER

FEMALE THREAD Catalog No. Catalog No.

Page 8: Hydraulic and Pneumatic Quick Couplers and Accessories · 1/4” NPSF U2-16 MALE THREAD Catalog No. 1/4” NPTF U2-15 Tomco U2 couplers provide a universal 4 way interchange combined

7

Working Range:Maximum Operating Pressure;To 250 psigTemperature: -40° to +225° FPressure Drop:Inlet 5 psig 10 psig100 psig 72 scfm 99 scfm

INDUSTRIAL INTERCHANGE MIL-C-4109

SERIES T5000 & T500TOMCO PneumaticSINGLE SHUT-OFF1/2” BASIC SIZE

PLUG AUTOMATIC COUPLER MANUAL COUPLER

FEMALE THREAD Catalog No. Catalog No. Catalog No.

1/2” NPTF T55 T5200 T520

MALE THREAD 1/2” NPTF T54 T5300 T530

TOMCO 2 position, 3 way, manually operated slide valves provide simple on/off airfl ow control. They are the ideal, low-cost method for operating single action air cylinders, air clamps, air gauges and similiar air-actuated devices. They can be mounted horizontally, veritcally or at an angle.

Sliding the operating sleeve to the ON position closes the valve’s relief ports and permits air to fl ow through the circuit. Sliding the sleeve in the opposite direction, opens the ports to bleed the air-operated device and shuts off the airfl ow. The slide protects the exhaust ports and directs exhaust air away from the operator’s hand.

Working Range:Maximum Operating Pressure;To 200 psigTemperature: -20° to +200° F

TOMCO PneumaticSLIDE VALVES

OPEN POSITION

CLOSED POSITION

ACROSSFLATS

ACROSSFLATS

Page 9: Hydraulic and Pneumatic Quick Couplers and Accessories · 1/4” NPSF U2-16 MALE THREAD Catalog No. 1/4” NPTF U2-15 Tomco U2 couplers provide a universal 4 way interchange combined

8

Working Range:Maximum Operating Pressure;To 1000 psigTemperature: -40° to +230° FCracking Pressure: 1-2.5 psi

Elastomeric O-ring (Buna N*) for gas-tight seal. Brass body, stainless steel ball and spring, acetal ball guide.

TOMCOCHECK VALVES

AIR ADJUSTING VALVE (NOT A SHUT-OFF VALVE)

SERIES 1200 1/4” NPTF ports• Permits accurate fl ow control in either direction• Set knurled knob to desired fl ow rate• Spring-loaded ratchet permits positive fl ow adjustment without drift• Oil resistant seals prevent leakage

TOMCOGARDENHOSEWorking Range:Maximum Operating Pressure;To 200 psigTemperature: -40° to +200° F

GARDEN HOSE THREAD

SERIES GH

PLUG MANUAL COUPLER

Dual Seal Water Service Design:Ideal for frequent connect/disconnect water hose applications in industrial wash systems, food preparation plants, paper, agricultural watering, etc. O-ring in coupler body seals on the plug nose. Flat washer in coupler seals on the faucet thread.

Page 10: Hydraulic and Pneumatic Quick Couplers and Accessories · 1/4” NPSF U2-16 MALE THREAD Catalog No. 1/4” NPTF U2-15 Tomco U2 couplers provide a universal 4 way interchange combined

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FLUSH FACEDouble Shut-Off Quick-CouplersTOMCO Series FE

Tomco’s FE Series, new generation of fl ush face couplers avoids many of the problems frequently experienced with other manufacturers' models of this type. The engineered coupler face-guide avoids annoying plug slip-off greatly simplifying coupling hook-up. These advanced fl ush face quick connects are especially useful with hydraulic hand tools and cylinders, construction equipment, mining and earth moving equipment as well as utilities' fi eld equipment.

FE SERIES is an INTERNATIONAL interchange design intended for hydraulic service where fl uid loss is undesirable. Available sizes 1/4" through 1", the Tomco FE SERIES is constructed of high strength anti-corrosion materials throughout. Steel components are hardened at all wear points and are heavily plated for extra corrosion resistance assuring longer useful service life. All standard seals are nitrile. The FE3 size conforms to all performance and dimensional requirements of ANSI/HTMA.

PERFORMANCE SPECIFICATIONSSERIES FE FLOW RATE

SERIES ST

Page 11: Hydraulic and Pneumatic Quick Couplers and Accessories · 1/4” NPSF U2-16 MALE THREAD Catalog No. 1/4” NPTF U2-15 Tomco U2 couplers provide a universal 4 way interchange combined

10

INTERNATIONAL INTERCHANGE ISO 16028

TOMCODOUBLESHUT-OFFFLUSH FACE

SERIES FE

PLUG AUTOMATIC COUPLER

Working Range:See performance rating chart and fl ow graph. page 14

Temperature: -40° to +225° F

Contact factory for specifi cations and drawings.

Page 12: Hydraulic and Pneumatic Quick Couplers and Accessories · 1/4” NPSF U2-16 MALE THREAD Catalog No. 1/4” NPTF U2-15 Tomco U2 couplers provide a universal 4 way interchange combined

11

Double Shut-Off Quick-CouplersTOMCO Series THK

TOMCO Series THK quick-couplers have fast-acting poppet valves in both the plug and coupler to effectively prevent fl uid loss on disconnect.

Industry terminology for the THK series is "hydraulic couplings". However, they also fi nd wide application on vacuum systems, steam, liquid, gases and other installations where fl uid loss during connection or disconnection is undesirable.

This superior quality line of quick-couplers is precision machined from solid bar stock for maximum wall strength. They are hardened at alI points of extra stress and wear.

All interior THK components are corrosion resistant; manufactured of carefully selected materials to assure long, trouble-free, service life. Standard seals are Buna-N.

TOMCO's ball-locking mechanism is engineered for even load distribution; assures positive alignment, and allows hose-protecting swivel action.

Series THK quick-connects bring the user a unique combination of advantages including: high fl ow rate, low pressure drop, choice of body material, interchangeability with all leading industrial couplers, long service-free performance.

FLOW RATE

BURST STRENGTH (PSI)*

DUST CAPS AND PLUGS (Brass)

WORKING PRESSURE (PSI)/FLOW* FLOW RATE

Max. Flow Size GPM Steel Brass Stainless

1,000 2,0001,000 2,0001,000 1,5001,000 1,5001,000 1,5001,000 1,500

1/8” 1 5,000 1/4” 3 5,000 3/8” 6 4,000 1/2” 12 4,000 3/4” 28 2,500 1” 50 2,000

* The above ratings were established by carefully controlled laboratory tests including static burst tests and multiple-cycle impulse tests. Uncontrollable fi eld conditions such as rapid cycling rates, high amplitude shocks, etc. can affect the unit’s service life negatively, even though pressures are within the coupler’s rated range.

DustCap

DustPlug

Tomco dust caps and plugs prevent contamination of disconnected fl uid systems. They prevent the introduction of dirt, grit, and other contaminants into the system through the Series THK component.

DUSTPLUG

DUSTCAPSIZE

THK 1 TK1D TH1D THK 2 TK2D TH2D THK 3 TK3D TH3D THK 4 TK4D TH4D THK 6 TK6D TH6D THK 8 TK8D TH8D

Size Steel Brass Stainless

1/8” 1/4” 3/8” 1/2” 3/4” 1”

20,00015,00012,00017,00011,0007,000

9,00012,000

9,00014,000

8,0006,000

21,00020,00018,00016,000

9,0008,000

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12

TOMCODOUBLESHUT-OFF

PLUG MANUAL COUPLER

Working Range: See Pressure Rating Chart on Page 17Temperature: -40° to +225° FPressure Drop: See Graph on Page 17Standard Seals: Nitrile

MATERIALS OF CONSTRUCTIONSteel Series: Zinc plated steel, stainless steel springs, chrome steel locking ballsBrass Series: Machined brass w/300 stainless locking balls and stainless steel springsStainless Series: All metal components manufactured from 303 stainless steel

INDUSTRIAL INTERCHANGE ISO “B”

SERIES THK ISO “B”

†††††

††††

1/8"1/4"3/8"1/2"3/4"1"

1/8"1/4"3/8"1/2"3/4"1"

1/8"1/4"3/8"1/2"3/4"1"

Page 14: Hydraulic and Pneumatic Quick Couplers and Accessories · 1/4” NPSF U2-16 MALE THREAD Catalog No. 1/4” NPTF U2-15 Tomco U2 couplers provide a universal 4 way interchange combined

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Double Shut-Off General PurposeTOMCO Series A5600

TOMCO Series A5600 quick-couplers offer the product designer and processing engineer a full choice of interchangeable units with valving to exactly suit functional requirements without unnecessary costs.

These "general purpose" quick-couplers are engineered for a full range of hydraulic applications.

Both couplers and plugs are precision machined from solid steel bar stock for maximum strength. They are hardened at critical stress/wear points and are heavily plated.

All interior Series A5600 components are manufactured of carefully selected materials to assure long, trouble-free, service life. Standard seals are Buna-N.

TOMCO's ball-locking mechanism provides even load distribution, assures positive alignment and provides hose-protecting swivel action.

Series A5600 quick connects bring the user an unusual combination of advantageous features including: high fl ow rate, low pressure drop, interchangeability with all leading "general purpose" couplers and superior trouble-free performance.

TOMCO Series A5600 meets, or exceeds, ISO 7241-1,Series "A" specifi cations.

PRESSURE RATINGS/FLOW GPM

1/4” 3 5,000 345 15,000 1034 3/8” 6 4,000 276 12,000 827 1/2” 12 4,000 276 12,000 827 3/4” 28 4,000 276 12,000 827 1” 50 4,000 276 12,000 827

* The above ratings were established by carefully controlled laboratory tests including static burst tests and multiple-cycle impulse tests. Uncontrollable fi eld conditions such as: rapid cycling rates, high amplitude shocks, etc. can affect the unit's service-life negatively, even though pressures are within the coupler's rated range.

FLOW RATE

WORKING PRESSURE BURST STRENGTHSIZE MAX. FLOW psi bar psi bar

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14

(ISO “A”) Couplers TOMCO DOUBLE SHUT-OFF

PLUG MANUAL COUPLER

GENERAL PURPOSE ISO “A”

SERIES A5600

Working Range: See Pressure Rating Chart on Page 20Temperature: -40o to +225oFPressure Drop: See Graph on Page 20

Page 16: Hydraulic and Pneumatic Quick Couplers and Accessories · 1/4” NPSF U2-16 MALE THREAD Catalog No. 1/4” NPTF U2-15 Tomco U2 couplers provide a universal 4 way interchange combined

15

Double Shut-Off for Hydraulic ServiceTOMCO Series PC General Purpose Couplers

TOMCO Series PC leak tight hydraulic couplers combine a rugged, time-tested design, with advanced heavy duty valve designs and solid steel bar stock construction throughout. All major load bearing and wear components

are heat treated for rugged service and heavily plated for corrosion resistance. They are ideal for agricultural, construtcion, forestry, and snow plow applications.

Features• Heavy duty heat treated poppet valves are standard with

rugged, specially-designed seals made of nitrile for long leak-free per for mance in the toughest applications. No leaky ball checks or valve seal blow-outs with TOMCO Series PC couplers.

• High-strength steel valve guides designed for high fl ow rates and made extra tough for agricultural and snow plow service.

• Dependable hardened chrome alloy steel locking balls.• Heat treated plugs and sleeves.

PEFORMANCE SPECIFICATIONS

FLOW RATE

Continuing manufacturing and engineering advances may cause changes to the data shown.

Temperature range with seals made of Nitrile -40° F to +225° F

Page 17: Hydraulic and Pneumatic Quick Couplers and Accessories · 1/4” NPSF U2-16 MALE THREAD Catalog No. 1/4” NPTF U2-15 Tomco U2 couplers provide a universal 4 way interchange combined

16

Double Shut-Off GeneralPurpose Hydraulic Couplerswith Hardened Steel Poppets

Series PCPIONEER 4000 SERIES INTERCHANGE

PLUG COUPLER

SELECTION

Continuing manufacturing and engineering advances may cause changes to the data shown.

1/4” NPTF3/8” NPTF1/2” NPTF3/4” NPTF3/4” NPTF1” NPTF

1/4” NPTF3/8” NPTF1/2” NPTF3/4” NPTF3/4” NPTF1” NPTF

Plug

Coupler

Number

P2-16P3-21P4-26P4-31P6-31P8-36C2-16C3-21C4-26C4-31C6-31C8-36

------

1.301.501.821.852.342.50

2.562.943.573.684.174.74

2.562.943.573.684.174.74

AFemaleThread

BAcrossFlats0.750.881.061.381.311.630.880.941.061.381.381.63

CPlug

Length

DSleeve

Dia.------

1.061.311.521.521.832.18

ECouplerLength

------

1.992.312.702.693.233.75

FFlat

Length0.570.630.880.930.940.99

------

(1) PC4 series conforms with ISO 5675 requirements for agricultural quick couplers.

C2-16

C3-21

PC2

PC3

PC4(1)

PC6

PC8

Series Size

1/4”

3/8”

1/2”

3/4”

1”

1/4” NPTF

3/8” NPTF

1/2” NPTF3/4” NPTF

3/4” NPTF

Catalog No.Plug

Catalog No.Coupler

Catalog No.Female Thread

1” NPTF

P2-16

P3-21

P4-26P4-31

P6-31

P8-36

C4-26C4-31

C6-31

C8-36

GCoupledO.A.L.

DIMENSIONS All dimensions are in inches

A

D

GCF

B

A

B

E

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17

MaterialsCoupler:Brass

Plug:Brass

Seals:Standard for ST serises is Nitrile.

COUPLER’S MINIMUM BURST PRESSURE = APPROXIMATELY 4 X WORKING PRESSURE

Size Brass CouplerSteel Plug

Brass CouplerBrass Plug

2600

5500

3500

2700

1700

2000

2700

2200 1400

1700

1200

1700

2200

2700

5200

25001/8”

1/4”

3/8”

1/2”

3/4”

1”

1-1/4”

1-1/2”

TOMCOSTRAIGHTTHROUGH

PLUG MANUAL COUPLER

Straight Through or “Full Flow” couplers are non-valved and are usually applied in liquid systems needing maximum fl ow with no restrictions. Some typical applications are in chemical processing, pressure wash, plastic mold coolant lines, on water manifolds, food processing and other liquid handling applications where shut-offs are not needed and full fl ow is advantageous.

Working Pressure in PSI Construction

Working Range:See Pressure Chart BelowTemperature: -40° to +225° F

1/4”3/8”1/2”3/4”

1”

SP2MSP3MSP4MSP6MSP8M

SP2SP3SP4SP6SP8

ST2MST3MST4MST6MST8M

ST2ST3ST4ST6ST8

INDUSTRIAL INTERCHANGE

SERIES ST

BRASS MALE PIPE FEMALE PIPE MALE PIPE FEMALE PIPEBody Size PlugPlug CouplerCoupler

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OPERATING PRESSURE:200 psig (14.06 Kg/sq. cm)WORK RANGE:SILICONE: - 90°F to + 400°F (- 68°C to + 205°C)

TOMCO coolant couplers are engineered for op ti-

mum speed and performance in connecting coolant lines to molds used for thermoplastic, thermoset-ting, blow molding, diecasting and on other types of tooling and equipment uti liz ing a constant fl uid fl ow pumped through cool ing chan nels.

The quick connect feature of TOMCO couplers greatly sim pli fi es installation and removal of molds. It dra mat i cal ly reduces machinery down time.

To meet virtually any hook-up requirements, TOMCO coolant couplers are supplied in three confi gurations: straight stem, 90° stem and 45° stem.

Couplers are precision machined from cor ro sion re sis tant brass and are fi tted with either regular hose barbs or barbs for "push-on" type hose (in di cat ed by a suffi x "P" on the part number). The "push-on" type hose and barb com bi na tion elim i nates the need for clamps for a secure hose-to-barb assembly.

Standard seals are manufactured from a spe cial silicone compound that is resistant to the de struc tive effects of water, glycol (anti-freeze) or air.

TOMCO Series MC200, MC300 and MC500 male plugs are designed to be threaded directly into mold coolant ports.

Mold Coolant-Line Quick CouplersTOMCO Series MC200, MC300 & MC500

Protective counterbored holes in the mold ports permit these plugs to be mounted below the surface greatly sim pli fy ing handling and storage of molds. TOMCO male plugs are manu-factured of cor ro sion resistant brass. Fe male plugs are intended for use on pipe nipples when the con nec tion needs to be made outside the mold. They are ma chined from alloy steel.

FLOW RATE

1/4” BASIC SIZE A B1/8” NPTF MP251 0.69 0.69 1/8” NPTF MP251F1/4” NPTF MP252 0.84 0.94 1/4” NPTF MP252F3/8” NPTF MP253 1.00 0.97 3/8” NPTF MP253F3/8” BASIC SIZE1/4” NPTF MP352 1.00 0.94 1/4” NPTF MP352F3/8” NPTF MP353 1.00 1.13 3/8” NPTF MP353F1/2” NPTF MP354 1.81 1.25 - -

1/2” BASIC SIZE1/2” NPTF MP554 1.25 1.50 1/2” NPTF MP554F3/4” NPTF MP556 1.50 1.56 3/4” NPTF MP556F

FEMALE PLUG (STEEL) MALE PLUG (BRASS)

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PlugSTRAIGHT THROUGH (Non-Valved)

PlugSTRAIGHT THROUGH (Non-Valved)

Mold Coolant-LineQuick Couplers D-M-E, PARKER and FOSTER INTERCHANGE

SERIES MC200, MC300 & MC500

1/4” BASIC SIZE, BRASS

3/8” BASIC SIZE, BRASS

1/2” BASIC SIZE, BRASS

PlugSTRAIGHT THROUGH (Non-Valved)

Continuing manufacturing and engineering advances may cause changes to the data shown.

FITS HOSE I.D. Straight Stem 90° Stem 45° Stem Body Only 1/4” MC204 MC214 MC224 MC200 (1/8” FPT) 1/4” (Push-On) MC204P MC214P MC224P 5/16” MC205 MC215 MC225 3/8” MC206 MC216 MC226 3/8” (Push-On) MC206P MC216P MC226P

FITS HOSE I.D. Straight Stem 90° Stem 45° Stem Body Only 3/8” MC306 MC316 MC326 MC300 (1/4” FPT) 3/8” (Push-On) MC306P MC316P MC326P 1/2” MC308 MC318 MC328 1/2” (Push-On) MC308P MC318P MC328P

FITS HOSE I.D. Straight Stem 90° Stem 45° Stem Body Only 1/2” MC504 MC514 MC524 MC500 (1/2” FPT) 1/2” (Push-On) MC504P MC514P MC524P 3/4” MC506 MC516 MC526

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Factory Preset

PRESSURERELIEF VALVES

SERIES 1776K

No. 1776K

TOMCO low cost, preset, pressure relief valves are thoroughly engineered and precision manufactured to protect against equipment damage or personnel injury that may result from dangerous pressure build-ups.• Usable indoors or out• Automatically vent at your selected pressure

level• Automatically reseat when pressure returns to

“normal”• May be manually opened as a safety pre cau tion

before fi eld or shop servicing of the vessel• Stainless steel shield-disc protects against dirt,

insects, and contaminants entering valve• Seals against vacuum• Machined solid brass bodies• 302 stainless steel springs, guides, shield-discs

and pull rings• The precision spring is double heat treated to

eliminate tem per a ture /time fatigue• High strength precision-rolled threads• Quickly and easily installed

TOMCO CRACKING PRESSURE(PSIG)

FLOW(SCFM)Ü

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WARNINGFAILURE, IMPROPER SELECTION, OR IMPROPER USE OF THE PRODUCTS AND /OR SYSTEMS DESCRIBED HEREIN, OR RELATED ITEMS, CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. This document and other information from TOMCO, its subsidiaries, and authorized distributors, provide product and/or system options for further investigation by users having technical expertise. It is important that you analyze all aspects of your application and review the information concerning the product or system in the current product catalog. Due to the variety of operating conditions and applications for these products, or systems, the user, through its own analysis and testing, is solely responsible for making the fi nal selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met. The products described herein, including without limitation, product features, specifi cations, designs, availability, and pricing, are subject to change by TOMCO and its subsidiaries at any time without notice.

LOCKING MECHANISM

Couplers can accidentally disconnect when dragged over obstructions on the end of a hose. Where there is a potential for this to occur, sleeve lock design should be considered.

LOADS

Mechanical loads such as: excessive tensile, side loading, or vibration can reduce coupler life or cause failure.

VACUUM

When selecting a coupler for vacuum service, make sure it will withstand the vacuum and pressure of the system. Not all couplers are suitable for vacuum service.

COUPLER INSTALLATION

Couplers should be located so as not to expose the operator to hot or moving parts, potential of falling, slipping, or other hazardous conditions.

HOSE WHIP

A short length of hose between the tool and the coupler half should be used instead of a rigid mount. This reduces the potential for coupler damage and provides some isolation from mechanical vibration whichcould cause accidental uncoupling.

PRESSURE

When selecting your coupler make sure the published pressure rating is equal to, or greater than, the maximum system pressure. High surge pressure can shorten the life of the coupler.

1. Quick couplers can fail without warning for a variety of reasons. All systems and equipment should be of a fail-safe design to avoid endangering persons and property.

2. Any person responsible for selecting or using quick couplers should read and understand this safety guide as well as specifi c information about product selection.

3. TOMCO and its distributors do not represent or warrant that any quick coupler is suitable for any specifi c end use system. The user, through its own analysis and testing, is solely responsible for making the fi nal selection of the products and systems and assuring that all performance, safety, and warning requirements are met.

FLUID AND TEMPERATURE

Body and seal materials of the coupler must be compatible with the fl uid media and ambient temperature both steady and transient. Do not exceed the limits of the coupler.

SIZE

Transmission of power by means of pressurized fl uid varies with pressure and fl ow rate. The size of the coupler must be adequate to keep pressure losses to a minimum and avoid damage due to heat generation or excessive fl uid velocity.

ENVIRONMENT

Environmental conditions including, but not limited to, moisture, water, chemicals, ozone, ultraviolet radiation and air pollutants can cause degradation and premature failure.

SAFETY GUIDE

! WARNINGDO NOT GO NEAR FLUID LEAKS

High pressure leaks of fl uids such as oil easily puncture skin and can cause serious injury, gangrene or death.

If injured, seek emergency medical help. Immediate surgery is required to remove oil. Do not use your fi ngers or skin to check for leaks. Lower load or relieve tool pressure before loosening fi ttings.

!

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No other company manufactures a better coupler than TOMCO. Our couplers and plugs are precision engineered and feature tough, wear-resistant, and anti-corrosion materials for maximum performance and long life. Here are a few features that set TOMCO couplers apart from the rest:

• Fatigue-resistant stainless steel springs• All components subject to wear are properly hardened• Carbon steel parts are heavily plated for optimum corrosion resistance

General CouplerInformation

Limited WarrantyTOMCO PRODUCTS warrants for a full period of 365 days after delivery that: (1) all TOMCO catalog goods sold will conform to the specifi cations set forth in the Company’s current printed catalog and (2) all specialty manufactured custom ordered goods conform to written plans and/or specifi cations furnished by Buyer and approved by TOMCO Products. THE AFORESAID ARE THE SOLE WARRANTIES GIVEN BY TOMCO PRODUCTS, AND THERE ARE NO OTHER WARRANTIES, EXPRESSED, IMPLIED, OR STATUTORY, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE, WHICH EXTEND BEYOND THE AFORESAID WARRANTIES.

LIMITATION OF REMEDYBUYER’S SOLE REMEDY FOR ALL ALLEGED BREACH OF ANY OF THE COMPANY’S WARRANTIES OR OBLIGATIONS HEREUNDER, SHALL BE AT TOMCO PRODUCTS SOLE OPTION TO: (A)

REPLACE OR REPAIR ANY DEFECTIVE OR NON-CONFORMING GOODS, (B) CREDIT BUYER’S ACCOUNT FOR SO MUCH OF THE PURCHASE PRICE AS IT RELATES TO ANY DEFECTIVE OR NON-CONFORMING GOODS, (C) REFUND TO BUYER THE PURCHASE PRICE FOR ANY DEFECTIVE OR NON-CONFORMING GOODS.

LIMITATION OF LIABILITYTOMCO PRODUCTS LIABILITY WITH ANY RESPECT TO ANY BREACH HEREUNDER OR RELATING TO ANY GOODS SOLD PURSUANT HERETO, SHALL BE LIMITED TO THE AMOUNTPAID BY THE BUYER FOR ANY DEFECTIVE OR NON-CONFORMING GOODS. UNDER NO CIRCUMSTANCES SHALL TOMCO PRODUCTS BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR ANY CLAIMS FOR LOST PROFITS.

Terms and ConditionsPrice and Quotations - Prices are subject

to change without notice, but such change shall not affect orders already accepted. Quotations are valid for a maximum of 30 days.

Minimum Charge - Minimum billing on any order is $25.00 (US funds).

Design - TOMCO PRODUCTS reserves the right to alter specifi cations, prices, and/or dimensions without notice. Seller assumes no responsibility for revisions of models alreadysupplied.

Returned Goods - No purchases shall be accepted for return for any reason unless our prior written authorization has been obtained. All returns are subject to handling charges. All returns must be shipped prepaid.

Sellers sole remedy is to credit buyers account.

Cancellations - Deviations from catalog items cannot be cancelled.

Terms of Payment - 1% 10 days, net 30 days,F.O.B. Spartanburg, SC

Coupler StandardsCouplerSeries No.

CouplerMaterial

ValveMaterial

SealMaterial

180 Brass body / Steel sleeve and backnut Steel Nitrile100 Brass body / Steel sleeve and backnut Acetal NitrileT4000 Steel Steel NitrileT5000 Steel Steel NitrileT500 Steel Steel Nitrile2100 Brass body / Steel sleeve and backnut Acetal NitrilePT400 Steel Steel Nitrile1100 Brass body / Steel sleeve and backnut Acetal NitrileTL Aluminum body / Steel Backnut Acetal NitrileST Brass or 303 Stainless Steel None NitrileGH Brass None NitrileTHK, Steel Steel Steel NitrileTHK, Brass Brass Brass NitirleTHK, SS 303 Stainless Steel 303SS NitrileA5600 Steel Steel NitrileA5600 Brass Brass NitrileMC200, 300, 500 Brass Brass SiliconeS1-S2 Slide Valves Brass Brass NitrilePC Steel Steel NitrileU2 Aluminum Alum. Nitrile

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Plug Profi les

Plug Profi le ChartActual Size Profi les for Identifying PlugsThe coupler type is identifi ed by the plug style. Key features are the length of the nose and the type of locking groove. The profi les on these pages illustrate the most popular styles.

PlugNose

LockingGroove

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Plug Profi les

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Plug Profi les

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Notes

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Notes

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Notes

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Our Company

CIRCOR Instrumentation Technologies (CIT) is the logical choice for fl uid control

solutions. We provide the lowest cost of ownership, off ering the best in class

reliability and availability of our products. We have global coverage, delivering

value in the form of local, fl exible service to meet our customer’s needs.

Our corporate head offi ce and ISO 9001:2000

registered manufacturing facilities are located at

405 Centura Court, Spartanburg, SC, USA, 29303

Tel +1-864-574-7966 • Fax +1-864-587-5608

www.hoke.com • www.circortechnologies.com

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79117 • 01/07 • APS637