HYDRAULIC BOLT TENSIONERS - ABS Group

www.absgroup.in

QUALITY WITH EXCELLENCE

Since 1998

HYDRAULIC BOLT TENSIONERS

3

DATASHEETDS-5

SERIES: HTS Standard Tensioners

SAFE AND RELIABLE • CE marked • Over-stroke protection • Max stroke indicator • Pressure Test Certification • Full colour operating and safety manual • Long life performance

LATEST TECHNOLOGY • Latest seal technology • High cycle life • Optimised load to weight ratio • Integrated system with TensionPro

pumps and hoses

IN STOCK FOR QUICK DELIVERY

HTS series standard range tensioners are versatile and reliable hydraulic tensioners suitable for all bolting applications.Optimised for top-side applications they are perfect for tightening ANSI, ASME and API flanges.

PROCESS IMPROVEMENT HTS Hydraulic Tensioners are quick and simple to use. Installed by hand in minutes, multiple tools are harnessed together to give IMPROVED SPEED for the bolt tightening process. The even joint compression ensures uniform bolt loading and gasket compression that gives superior bolted joint performance.

OPTIONS AND FEATURES • Special threads • Special load requirements • Twin or single port • Special bridge for tight clearance • Oil pressure calculations • Long stroke designs • Interchangeable parts • High temperature options

1500 bar pressure15mm stroke

PAL PURE AXIAL LOADINGe TensionPro Tensioner method allows bolts to loaded with an accurate force that is directly proportional to the pressure applied to the tool. NO FRICTION bolt tightening for an accurate and repeatable bolt tightening method.e tensioner load or force is easily calculated:

F = (P x A)/10,000

Tensioner Force F [kN}Tool Pressure Area A [mm2 ]Pressure P [kN]

4

DATASHEET DS-5

SERIES: HTS Standard Tensioners

Tool No

Bolt Thread Size Maximum Tensioner Load Pressure Tool OD Height Clear Bridge Clear Weight

T F HPA A H B W

inch Metric tonf kN mm2 mm mm mm kg

HTS-10

3/4 M20

22.9 228 1519 74

110 27 3

7/8 M22 115 27 3

1 M24 125 30 3.5

1 1/8 M27 130 32 3.5

HTS-20

- M30

44.5 443 2954 102

150 30 5

1 1/4 M33 150 34 5

1 3/8 M36 160 36 5

1 1/2 M39 170 38 5

HTS-30

1 1/2 M39

81.4 811 5406 133

175 42 9

1 5/8 M42 185 42 9

1 3/4 M45 195 44 9

1 7/8 M48 205 46 9

2 M52 210 48 9

HTS-40

1-7/8 M48

127.8 1273 8490 163

205 50 15

2 M52 215 52 15

2 1/4 M56 235 54 15

- M60 238 54 15

2 1/2 M64 254 58 15

HTS-50

2 1/2 M64

183.6 1829 12196 193

254 64 25

- M68 258 72 25

2 3/4 M72 258 72 25

3 M76 258 74 25

HTS-60

3 M76

265.4 2644 17627 231

260 76 44

- M80 264 76 44

3 1/4 M85 272 80 44

3 1/2 M90 280 90 44

3 3/4 M95 300 100 40.5

4 M100 305 105 40.5

HTS-70

3 1/2 M90

361.3 3600 24000 275 Dependent on application nut details3 3/4 M95

4 M100

4 1/4 M105

HTS-80

4 1/4 M105

466.74650 31000 315 Dependent on application nut details

- M110

4 1/2 M115

4 3/4 M120

5 M125

1500 bar pressure15mm stroke

Note: HTS10 is 12mm max stroke

5

DATASHEETDS-15

SERIES: Multi-stage Tensioners

duo series multi-stage tensioners are versatile and reliable hydraulic bolt tensioners suitable for high load and tight space applications.Optimised for use on wind turbines they have been designed for long-life, low-maintenance use, and are suitable for use on single bolts, or grouped together for multiple tightening of bolted joints. duo tensioners are extensively used for slewing rings, power-gen applications, structural and all critical bolting.

PROCESS IMPROVEMENTduo Hydraulic Tensioners are designed for speed. Fast spring piston retract, geared nut run-down and spring located sockets, improve process time on each tensioning operation.High cycle life, over-stroke protection and the latest seal technology ensure low maintenanceoperation to keep projects on schedule.

OPTIONS AND FEATURES• Special threads• Special load requirements• Twin or single port• Protective handle• Special bridge for tight

clearance• Swivel connections• Cycle counter• Gear drive nut run-down• Spring piston return• Misalignment

compensation• ARMOURMAX anti-

corrosion, anti-wear

Bolt Thread Size Maximum Tensioner Load Tool Height Tool OD

T F H A

inch Metric tonf kN mm mm

1 M24 29.1 290 182 60

1 1/8 M27 38.1 380 192 66

- M30 46.8 466 201 73

1 1/4 M33 57.2 570 217 79

1 3/8 M36 68.0 678 247 84.5

1 1/2 M39 81.3 810 260 92

1 5/8 M42 93.3 928 270.5 98

1 3/4 M45 108.8 1084 289 105

1 7/8 M48 122.7 1223 311 111

2 M52 146.0 1455 320 129

2 1/4 M56 168.1 1675 325 130

- M60 195.7 1950 345 140

2 1/2 M64 225.3 2253 370.5 150

SAFETY AND SPEEDOptional durable TWIST-GRIP handle intergrated over the hydraulic connection for easy handling and positioning of the tool, protects the hose and inlet connection from unnecessary loading - benefi ting the operator with an extra layer of safety.

LATEST TECHNOLOGYIN STOCK FOR •QUICK DELIVERY Latest seal technology• High cycle life• Optimised load to weight

ratio• Integrated system with

TensionPro pumps and hoses

SAFE AND RELIABLE• CE marked• Over-stroke protection• Max stroke indicator• Pressure Test Certifi cation• Full colour operating and

safety manual

6

DATASHEETDS-20

SERIES: HNTC Hydraulic NutsHNTC Hydraulic Nuts are used in direct replacement of the existing conventional nut. They allow accurate loading of the bolt, and the load is then permanently retained by means of a load locking collar.

SAFE AND RELIABLE • CE marked • Safe over-stroke device • Max stroke indicator • Pressure Test Certification • Full colour operating and safety manual • Long life performance

LATEST TECHNOLOGY • Latest seal technology • High cycle life • Optimised load to weight ratio • Integrated system with TensionPro

pumps and hoses

OPTIONS • Thread sizes from

M20 to M200 • Imperial or metric • Designs to suit special

load requirements • Special threads • Temperatures from

20° to 200°C • Subsea use • Long stroke designs • Single or twin ports • Corrosion resistant

plating • Stainless steel

versions

PROCESS IMPROVEMENTHNTC Hydraulic nuts are quick and simple to use. Installed by hand in minutes, mul-tiple nuts are harnessed together to give IMPROVED SPEED for the bolt tightening process. The even joint compression ensures uniform bolt loading and gasket compression that gives superior bolted joint performance.

PAL PURE AXIAL LOADINGTensionPro hydraulic nuts allow bolts to loaded with an accurate force that is directly proportional to the pressure applied to the tool. NO FRICTION bolt tightening for an accurate and repeatable bolt tightening method.e tensioner load or force is easily calculated:

F = (P x A)/10,000

Tensioner Force F [kN}Tool Pressure Area A [mm2 ]Pressure P [kN]

7

DATASHEETDS-20

SERIES: HNTC Hydraulic NutsHTNTC-25 Range - MAX 2500 bar pressure

HTNTC-15 Range - MAX 1500 bar pressurePressure Area Nut OD Nut Height

HPA A H

Metric Imperial Metric Imperial kN tonf mm² mm mm mm kg

HNTC-15-M22 HNTC-15-0875 M22 7/8 152 15.2 1011 57 44 5 0.7

HNTC-15-M24 HNTC-15-1000 M24 1 176 17.7 1175 60 45 5 0.8

HNTC-15-M27 HNTC-15-1125 M27 1 1/8 230 23.1 1531 65 46 5 1.0

HNTC-15-M30 - M30 - 280 28.1 1869 73 48 5 1.3

HNTC-15-M33 HNTC-15-1250 M33 1 1/4 312 31.3 2081 78 52 6 1.6

HNTC-15-M36 HNTC-15-1375 M36 1 3/8 368 36.9 2450 85 56 6 2.0

HNTC-15-M39 HNTC-15-1500 M39 1 1/2 390 39.2 2602 88 58 6 2.2

HNTC-15-M42 HNTC-15-1625 M42 1 5/8 448 45.0 2989 93 61 6 2.6

HNTC-15-M45 HNTC-15-1750 M45 1 3/4 522 52.4 3483 101 64 6 3.2

HNTC-15-M48 HNTC-15-1875 M48 1 7/8 589 59.1 3928 107 68 8 3.8

HNTC-15-M52 HNTC-15-2000 M52 2 703 70.6 4688 116 70 8 4.6

HNTC-15-M56 HNTC-15-2250 M56 2 1/4 812 81.5 5413 125 72 8 5.5

HNTC-15-M60 - M60 - 945 94.8 6299 134 74 8 6.5

HNTC-15-M64 HNTC-15-1500 M64 2 1/2 1070 107.4 7136 142 80 8 7.9

HNTC-15-M68 HNTC-15-2750 M68 2 3/4 1222 122.7 8147 152 84 10 9.5

HNTC-15-M72 HNTC-15-3000 M72 3 1384 138.9 9226 161 88 10 11.2

HNTC-15-M80 HNTC-15-3250 M80 3 1/4 1738 174.4 11584 179 92 10 14.5

HNTC-15-M90 HNTC-15-3500 M90 3 1/2 2236 224.4 14909 203 96 10 19.5

HNTC-15-M95 HNTC-15-3750 M95 3 3/4 2509 251.8 16728 215 100 10 22.8

HNTC-15-M100 HNTC-15-4000 M100 4 2798 280.8 18652 226 105 15 26.4

HNTC-15-M110 HNTC-15-4500 M110 4 1/2 3422 343.5 22815 250 110 15 34.0

HNTC-15-M125 HNTC-15-5000 M125 5 4477 449.3 29844 285 125 15 50.2

HNTC-15-M140 HNTC-15-5500 M140 5 1/2 5672 569.3 37815 321 140 15 71.6

HNTC-15-M150 HNTC-15-6000 M150 6 6548 657.2 43653 345 150 15 88.7

Part Number Nut Stroke WeightBolt Thread Size Nut Maximum Load

T F

Pressure Area Nut OD Nut Height

HPA A H

Metric Imperial Metric Imperial kN tonf mm² mm mm mm kg

HNTC-25-M22 HNTC-25-0875 M22 7/8 152 15.2 607 55 44 5 0.7

HNTC-25-M24 HNTC-25-1000 M24 1 176 17.7 705 58 45 5 0.8

HNTC-25-M27 HNTC-25-1125 M27 1 1/8 230 23.1 919 60 46 5 0.8

HNTC-25-M30 - M30 - 280 28.1 1121 66 48 5 1.0

HNTC-25-M33 HNTC-25-1250 M33 1 1/4 312 31.3 1248 71 52 6 1.3

HNTC-25-M36 HNTC-25-1375 M36 1 3/8 368 36.9 1470 77 56 6 1.6

HNTC-25-M39 HNTC-25-1500 M39 1 1/2 390 39.2 1561 80 58 6 1.7

HNTC-25-M42 HNTC-25-1625 M42 1 5/8 448 45.0 1793 85 61 6 2.0

HNTC-25-M45 HNTC-25-1750 M45 1 3/4 522 52.4 2090 92 64 6 2.5

HNTC-25-M48 HNTC-25-1875 M48 1 7/8 589 59.1 2357 97 68 8 3.0

HNTC-25-M52 HNTC-25-2000 M52 2 703 70.6 2813 105 70 8 3.6

HNTC-25-M56 HNTC-25-2250 M56 2 1/4 812 81.5 3248 113 72 8 4.2

HNTC-25-M60 - M60 - 945 94.8 3779 122 74 8 5.1

HNTC-25-M64 HNTC-25-2500 M64 2 1/2 1070 107.4 4282 129 80 8 6.1

HNTC-25-M68 HNTC-25-2750 M68 2 3/4 1222 122.7 4888 137 84 10 7.3

HNTC-25-M72 HNTC-25-3000 M72 3 1384 138.9 5536 146 88 10 8.7

HNTC-25-M80 HNTC-25-3250 M80 3 1/4 1738 174.4 6950 162 92 10 11.2

HNTC-25-M90 HNTC-25-3500 M90 3 1/2 2236 224.4 8945 184 96 10 15.1

HNTC-25-M95 HNTC-25-3750 M95 3 3/4 2509 251.8 10037 194 100 10 17.5

HNTC-25-M100 HNTC-25-4000 M100 4 2798 280.8 11191 204 105 15 20.3

HNTC-25-M110 HNTC-25-4500 M110 4 1/2 3422 343.5 13689 225 110 15 26.0

HNTC-25-M125 HNTC-25-5000 M125 5 4477 449.3 17906 257 125 15 38.6

HNTC-25-M140 HNTC-25-5500 M140 5 1/2 5672 569.3 22689 289 140 15 54.8

HNTC-25-M150 HNTC-25-6000 M150 6 6548 657.2 26192 311 150 15 68.2

Part Number Nut Stroke WeightT

Bolt Thread Size Nut Maximum Load

F

8

COMPACT DESIGN• 420 x 420 x 390 mm compact size• Stainless steel frame• Dual scale pressure gauge• Air silence included = 85 dBA max• 4.5L tank• ISO 10,32,46 oil compatible

DATASHEETDS-40

SERIES: PAXX Air Powered Hydraulic PumpsPAXX Air powered hydraulic pumps have been optimised to be perfect for pressurising hydraulic bolt tensioners. They are also suitable for with all high pressure hydraulic systems such as hydraulic jacks, pressure and hydro testing. Model PASF-1500 is the standard option for 1500 bar hydraulic tensioners. Our complete range covers other pressure ratings, and we also offer high fl ow options for when there are many tools in operation simultaneously. Contact our sales team if you require guidance on selection.

QUALITY SUPPORT AND SERVICEPumps are supplied with comprehensive operating manuals, pressure test and gauge calibration certifi cates. 24 hr telephone support.

SAFE AND RELIABLE• CE marked• Pneumatic fi lter/regulator/lubricator included• Pressure test certifi cation• Gauge calibration• Full colour operating and safety manual• High Cycle/long life performance• 50° max operating temperature• Air pressure safety relief valve• Quick Connect Coupling Outlet• Outlet pressure regulator

Optional Extras-ATEX ATEX Certifi ed-PT Digital Pressure Transducer-SS Stainless Steel Tank-CRO Chart Recorder Outlet-TWIN Twin Port Outlet

Part Number Flow Rate Max Working Pressure Piston Volume Pressure Ratio Gauge Scale Weight

bar psi cc/stroke bar psi kg

PASF-1000 Standard Flow 1000 14,500 1.6 280:1 0-1700 0-25,000 19.5

PAHF-1000 High Flow 1000 14,500 6.1 240:1 0-1700 0-25,000 22.5


PAHF-1500 High Flow 1500 21,750 4.5 330:1 0-2000 0-30,000 22.5


PAHF-2000 High Flow 2000 29,000 3.2 460:1 0-2500 0-40,000 22.5


PAHF-2500 High Flow 2500 36,250 3.2 460:1 0-3500 0-50,000 22.5


PASF-3000 High Flow 3000 43,500 2.0 740:1 0-3500 0-50,000 22.5

REDUCED DOWNTIMEPAXX air powered pumps have over 50 years history of use in the most demanding of environments. Proven, safe and very reliable.

9

DATASHEETDS-45

SERIES: PHXX Hydraulic Hand Pump

DATASHEETDS-45

Part Number

Max Pressure ReservoirPump Stroke Capacity

cm3

Max Handle Effort

Weight Size

bar psi litre Low High N kg l x w x h mm

PHSL-700 700 10,000 2.4 20 2 320 9.9 620x130x170

PHSS-1000 1000 14,500 1 20 1 230 8.1 620x130x170

PHSL-1000 1000 14,500 2.4 20 1 230 9.9 620x130x170

PHSS-1500 1500 21,750 1 20 1 370 8,1 620x130x170

PHSL-1500 1500 21,750 2.4 20 1 370 9.9 620x130x170

PHSL-2500 2500 36,250 2.4 20 0.7 460 10.5 620x130x170

TensionPro two stage hydraulic hand pumps come equipped with a pressure gauge as standard.

The gauge provides the user with precise pressure control. The gauge is directly mounted onto the pump and protected by the specially designed pump lever. The two stage function makes the pump quick and easier to operate, allowing the connected tensioner or equipment to quickly and safely reach its working pressure.

The pumps are robust and well suited for harsh environments and rough handling as found in workshops and other mobile and industrial environments.

• CE marked • Light and strong aluminium tank • 700, 1000, 1500 and 2500 bar options • Dual scale psi/bar 100mm gauge • Single scale MPa gauge option • Fitted with Quick Connector outlet • Return port • Carry handle • Mounting holes for fixed installations • Pressure tested and certified • Available from stock for quick delivery

Suitable for use with all TensionPro and all others brands of tooling and equipment.

Available from stock along with a wide range of hydraulic hose and fittings.

LOW handle effort for easy, quick and safe use - reduces operator fatigue.

Intergrated gauge into handle for compact size and added protection.

10

DATASHEETDS-50

Compact Electric Pump

Dry Max Pressure Electric Supply Motor Power Size

WeightPart Number

bar psi Voltage Frequency kg W l x w x h mm

PEMA-1500-01-230 1500 21,750 220-240 50/60 36 0.75 380x510x560

PEMA-1500-01-120 1500 21,750 100--120 50/60 37 0.75 380x510x560

PEMA-2500-01-230 2500 36,250 220-240 50/60 36 0.75 380x510x560

PEMA-2500-01-120 2500 36,250 100-120 50/60 37 0.75 380x510x560

TensionPro Electro Max electric powered hydraulic pumps are robust, multi-purpose units suitable for all types of bolt tensioning. The unit is a perfect match with the duo wind turbine range of TensionPro bolt tensioning tools.

The pump is optimised to work with high reliability in adverse environmental conditions and rough handling as found in workshops and other mobile and industrial environments. The pumps incorporate calibrated gauges and are fi tted with a safety pressure release valve and a pressure setting valve for precise control.

The pump is compact and has a high specifi cation motor for low weight and low noise operation.

• CE marked• 1500 and 2500 bar options• Dual scale psi/bar 100mm gauge• Single scale MPa gauge option• Fitted with Quick Connector outlet• Strong durable frame• <70 dBa quiet operation• 5L tank with level glass• Safety pressure release valve• Pressure setting valve• Full pendant control• Optional FMF secondary fi ne mesh fi lter• Available from stock for quick delivery

NEW Process ImprovementSecondary FMF Fine Mesh Filter improves reliability of equipment by cleaning hose and tensioner equipment through the fi lter unit before tensioning operation. The fi lter

bypasses the pump internal components. This ensures the reservoir, hoses and tool oil is free from contamination which gives excellent protection for both pump and the bolt tensioners.

11

DATASHEETDS-52

Portable Electric Pumpelectro mobile

Max Pressure Electric Supply Dry Weight Motor Power Size

Part Number

bar psi Voltage Frequency kg W l x w x h mm

PEMO-1500-01-230 1500 21,750 220-240 50/60 30 0.55/0.66 247 x 347 x 546

PEMO-1500-01-120 1500 21,750 100-120 50/60 30 0.55/0.66 247 x 347 x 546

PEMO-2500-01-230 2500 36,250 220-240 50/60 30 0.55/0.66 247 x 347 x 546

PEMO-2500-01-120 2500 36,250 100-120 50/60 30 0.55/0.66 247 x 347 x 546

TensionPro Electro Mobile electric powered hydraulic pumps are portable pump units suitable for all types of high pressure operation.

The pump is robust and optimised to work with high reliability but packaged in its own neat case. Compact and lightweight but with enough power to be suitable for most tensioning applications.

The pumps are fully self contained with full pendant control. They incorporate calibrated gauges and are fi tted with a safety pressure release valve and a pressure setting valve for precise control.

• CE marked• 1.5 L reservoir with sight glass• 1500 and 2500 bar options• Dual scale psi/bar 100mm gauge• Single scale MPa gauge option• Fitted with Quick Connector outlet• Wheeled fl ight case• Retractable handle• <70 dBa quiet operation• Safety pressure release valve• Pressure setting valve• Full pendant control• Optional FCU fi lter cleaning unit• Available from stock for quick delivery

Extra Mobile! For tensioning on the move.......The pump is built in a sturdy fl ight case with a retractable handle. Suitable for transportation, and for remote operations.

12

DATASHEETDS-60

SERIES: HHSL Hydraulic Link HoseHHSL Hydraulic Link Hoses utilise a high strength multi-spiral reinforced polymer construction fi r high safety factors and abrasion resistance but with a small bend radius for easier connection. Suitable for use with all TensionPro hydraulic tensioners, nuts and pumps.

• CE marked• Pressure tested before despatch• Supplied with pressure test certifi cation• Hoses tagged with individual serial numbers

EXTRA LAYER OF SAFETYAll hoses incorporate a PVC protective over-sleeve for additional protection.

Max Working Pressure 1000 bar 1500 bar 1800 bar 2500 bar

Min Burst Pressure 3750 bar 3750 bar 4500 bar 6250 bar

Min Bend Radius 75 mm 95 mm 130 mm 175 mm

ID x OD 6.3 x 13.3 mm 4.9 x 9,5 mm 4.7 x 11.5 mm 4.7x 13 mm

Inner tube of Polyamide Inner tube of Polyoxym- Inner tube of Polyoxym- Inner tube of Polyoxym-(PA), 4 layers of spiral ethylene (POM), 2 layers ethylene (POM), 4 layers ethylene (POM), 6 layers

Design wound steel wire, outer of ultra-high tensile steel of ultra-high tensile steel of ultra-high tensile steel sheath of Polyurethane wire, outer sheath of Poly- wire, outer sheath of Poly- wire, outer sheath of Poly-(PUR) amide (PA) amide (PA) amide (PA)

Temperature Range -40° +100° C -10° +70° C -40° +100° C -40° +100° C

G 1/4” male with 120° G 1/4” male with 120° G 1/4” male with 120° G 1/4” male with 120° Hose Ends

sealing cone sealing cone sealing cone sealing cone

Nipple Quick Connect End FQCN-115-1000 FQCN-116-1500 FQCN-125-2500 FQCN-125-2500

Coupling Quick Connect FQCC-115-1000 FQCC-116-1500 FQCC-125-2500 FQCC-125-2500

End

Pressure ID Pressure

1000 1000 bar

1500 1500 bar

1800 1800 bar

2500 2500 bar

Length ID Length

010 1m

015 1.5m

020 2m

030 3m

050 5m

100 10m

Fitting ID End Fitting

NC Nipple-Coupling

NN Nipple-Nipple

CC Coupling-Coupling

PP Plain-Plain ends (1/4in BSP)

Pressure Length Fittings

HHSL - xxxx - xxx - xx

13

Easy to use, and quick verification of the bolt load. Ensure your bolted joints are being tightened correctly to the design specification to avoid joint leakage, and mechanical or fatigue failure of your bolted joint assembly.Ideal for long term monitoring of the assembly bolt load to ensure the integrity of your asset.

Latest colour touch screen technology and intuitive easy to use operation

Speak to TensionPro engineers for expert advice on design and assembly best practise for your bolt application.

DATASHEETDS-90

Ultrasonic Bolt Measurementsonar

• Colour touch screen • Latest technology • Sale, Service and Rental • Expert 24 hour support • In stock for quick delivery

The Sonar ultrasonic time-of-flight (TOF) measurement device; measures, displays, stores and transfers bolt load and elongation data in a new, single purpose unit. The unit uses a rugged, sealed colour touch screen for easy operator use. The measurement system is a hybrid technique, using the best of both analogue and digital signal processing techniques for fast signal acquisition and precise single shot TOF measurement.

All data is logically presented on a 4.3” colour, resistive touch screen, usable with gloves. Data and digital signal traces are stored for later display and transfer. The unit has automatic temperature compensation through an included magnetic temperature probe. The novel memory system has a secure sector for all bolt data and can transfer via USB to a computer.Sonar is powered by proven Li Ion batteries or through dual charger inputs: fast charge standard external 9V supply or the waterproof micro USB connector from any standard 5V USB device, battery pack or power supply.The intuitive software has been developed specifically for the bolting industry, with input from the most experienced users and electronic developers in the bolt tightening industry.

• CE marked • Light and rugged case • 179x179x45mm - 1.5 kg • Colour, sunlight readable, touch display • IP44 rated • Real time signal tracking • EASY and INTUITIVE to use • Secure data collection, password protect-

ed • Flexible and programmable data storage • Real time echo trace stored with each

reading • Programmable pulser • Time resolution 0.1 nS • 0-10v high res output • Long life rechargeable Li Ion cells • Fast charger and USB charge options • Fully customisable • -20° to +70° operating temperature • Full range of magnetic, non-magnetic

and glue-on transducers • Real time clock. Date/time stored with

every reading

14

The Sonar system kit comes complete with: • Sonar instrument • Fabric instrument carry case • Rugged, lightweight tool case • Transducer cable • Ultrasonic Couplant • Temperate Probe • Fast Charger • USB data cable

Order transducer separately to suit your specific bolt requirements

Now available for:Rental On-site ServiceUltrasonic bolt load measurement training courses

DATASHEETDS-90

Ultrasonic Bolt Measurementsonar

Part Number Description

SONA-KIT Sonar System Kit

SONA-1 Sonar Instrument

SONA-0188-5 3/16in 5MHz Magnetic Transducer





SONA-CB Certified Callibration bars

SONA-USB USB Cable

SONA-TRANS 310mm Transducer Cable

SONA-TPPR Temperature Probe

SONA-TPAN Temperature Anteannae

SONA-CPLT Couplant

Sonar System Kit Sonar Instrument

Transducer Callibration Bars

Treansducer Cable Temperature Antannea

Couplant Temperature Probe

15

DATASHEETDS-91

Technical SpecificationsonarIntuitive operation

• Programmable touch pad QWERTY alpha-numeric input.Creation, storage, and retrieval of individual projects

• Bolt types for projects (geometry, material, etc.) stored individually for repeated use/retrieval

• Unlimited bolts/readings per project • Temperature, signal parameters, scope trace and date/time

stored with each reading • Optional password protected restricted operating mode;

locks selected variables

Data Storage • Secure data file area – operator controlled public file area • Password protected • No special PC software required • Flexible bolt data storage options, no limits on bolts or load

data • 256MB memory • Store and display echo traces of every signal for every

reading, date/time stored with each reading

Weight & Dimensions • Small, lightweight, rugged • 7x7x1.7 in / 175x175x42 mm • 3.19 lb / 1.45 kg

Fast digital signal detection • Real time signal tracking • Storage of individual signal parameters for qualitative

comparison

Connectors • Lemo 00: ultrasonic and 0B: temperature and I/O

communication. • USB - Rugged, sealed USB micro-B

Display • 3.8x2.2 in / 97x56 mm 480x272 - 24bit colour, sunlight

readable touch panel display • -20 to +70°C operating range • Full touch panel program operation • Rugged/sealed display module (IP 44)

Temperature transducer • Class A PT100

Microprocessor • ARM® Cortex™-M4

Analogue to Digital System • Single shot at 200 MHz • Time resolution to 0.1ns or better • 100dB receiver

• Programmable pulser: amplitude, frequency, cycles

Fast analogue and/or digital out control • Windowing (hi res) analog output, scaled to SETUP

parameters, 0-10V • Digital, isolated I/O for external control • SSR switched on programmable limits • SSR EN50130-4 compliant

Real time oscilloscope trace of echo • Can be stored with each reading • Automatic signal acquisition • Full control of receiver option

Batteries • 4 sealed 3.4mAH Li Ion 18650 cells, twin smart chargers

with SOC monitoring. • SONAR can be sent or carried onboard airplanes as it meets

current ITAR/FAA: Lithium Metal Batteries contained in equipment regulations: UN3481, P.I. 967, Section II. • Acceptable to all locations. • Cells equal to or less than 20Wh; and Batterie sequal to

less than 100Wh • “…these packages do not require a lithium battery

handling label.” • Operating time 20+hrs • Dual charger inputs (USB and 115/230 VAC) • Fast 9V standard 2.1mm power supply input • Mini USB charge/operation

Additional Features • Real time clock: date-time stored with every reading • Sleep mode and auto shut off • Continuous read on bolt

• Power/sleep LED

16

DATASHEETDS-800

Next Generation Hydraulic Coupling Bolts

The most advanced hydraulic coupling bolt, delivering high performance torque transmission for critical high load rotating shafts and couplings. The HYCOBOLT is a direct retrofit replacement or alternative to a conventional coupling bolt, providing significant benefits through both operational improvements in coupling performance and time saving during plant maintenance periods.The benefits of the HYCOBOLT can be fully exploited when used in high value capital equipment where demanding performance requirements and maximising availability are a priority.

Hydraulic coupling bolt technology is an established solution for the Power Generation industry and is supported by major OEMs. The HYCOBOLT can be used in all types of equipment from conventional steam to high efficiency gas turbines, hydro and wind turbines; also large electric motor drives, marine propulsion shaft lines and heavy rotating machinery.

MULTIPLE APPLICATIONS• Steam turbines• Gas turbines• Hydro• Wind• Large electric motor drives• Marine propulsion shaft lines• Heavy rotating machinery

HYCOBOLT The next generation alternative to conventional fitted bolts on rotating machinery:

• Reduce vibration• Eliminate coupling slippage• No re-machining• Lower life cycle costs• Eliminate outage delays from stuck bolts• Quicker and easier to install• Ensure concentricity• Direct retrofit• Simple, safe and reliable

The innovative HYCOBOLT design overcomes the problems of conventional and previous generation coupling bolts with a fast and reliable installation and removal process. The overall coupling performance and capacity is improved by the introduction of the HYCOBOLT supporting the most demanding applications and upgrade paths. The HYCOBOLT offers a significant return on capital investment through time saving, predictable and controlled work-flow scheduling, and maximisation of plant availability.

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DATASHEETDS-800

Next Generation Hydraulic Coupling Bolts

MAXIMISE AVAILABILITY• No coupling slippage or stuck bolts• No hole damage or re-machining• Fast and easy to install and remove• Concentricity established and held

AVAILABILITY• Retrofit design• Established• OEM supported• User preferred• All turbines & coupling designs

BENEFITS• Maximise plant availability• Effective planning• Time saving solution• Improved overall coupling performance• Supports turbine upgrade paths• Improved site safety• Reduce uplanned rework• Reduce vibration• Reliability

THE HYCOBOLT ADVANTAGE• Innovative design• 30 years experience• Achievable hole preparation• Internal seals for superior bolt removal• Fully nitrided bolt• Improved installation & removal process• Simplified compact hydraulic tooling• Extensive development and test

programme• Reduced bolt stresses

18

DATASHEETDS-801

Hydraulic Coupling BoltInstallation and Removal

• Easy to Install in Clearance Condition• Achievable Hole Preparation• Retrofit Design• All Types of Turbine & Coupling• Reliable

The HYCOBOLT Assembly is Positioned Into the Coupling

Controlled Expansion of the Sleeve by the Action of the Internal Tapered Bolt & Sleeve

Hydraulic Tensioning Provides Balanced Loading of the HYCOBOLT

After De-tensioning the HYCOBOLT is Removed by Oil Injection of the Internal Taper

• Fully Fitted Condition Achieved• No Coupling Slippage or Stuck Bolts• Fast & Easy to Install & Remove• Concentricity Established & Held• Black Nitride Surface Treatment of Bolt

• Superior Installation & Removal Process• Simplified Compact Hydraulic Tooling• Proven & Safe Taper Thread Connection• Controlled & Even Bolt Loading• Unique HYCOBOLT Elongation Verification

• Unique Sealing for Bolt Removal• Clearance Condition is Re-established• Predictable & Effective Planning• No Hole Damage or Re-machining• The HYCOBOLT is completely Reusable

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Key:

1. HYCOBOLT2. Sleeve3. Nut4. Expansion Bridge5. Tensioner

6. Puller7. Load Bridge8. Optional Seal9. Injector

ABS House, Plot No. W-116 (A),

T.T.C. Industrial Area, MIDC Khairane,

Navi Mumbai - 400 708. INDIA.

Tel: +91 22 4171 4432

Email: [email protected]: U29130MH2008PTC182826

Since 1998

VERSION-02 | NOVEMBER-2020

Documents

HYDRAULIC BOLT TENSIONERS - ABS Group