HYDRAULIC SCHEMATIC DIAGRAMS - Equipment North Inc....FDAR Rear axle disk brake C22 / G22 FDAV Front axle disk brake C34 / G34 FR Exhaust lter S34 FS Parking brake control cylinder

(20/02/2012) 70-02-M184EN

70

HYDRAULIC SCHEMATIC DIAGRAMS

page

MHT 10120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

– LEGEND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

– LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

MHT 7140 - 990. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

– LEGEND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

– LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

MHT 10160 - 10180 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

– LEGEND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

– LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

MHT 10210 - 10225 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

– LEGEND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

– LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

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70

2 HYDRAULIC SCHEMATIC DIAGRAMS

(20/02/2012) 70-02-M184EN

70

3HYDRAULIC SCHEMATIC DIAGRAMS

Ref. DescriptionPosition on the

diagramFeatures (Optional)

A Pressure accumulator O18

C.1 Manifold 1 O35

C.2 Manifold 2 Q39

C.3 Manifold 3 Q41

CPD Block and balancing valve C17

CSD Double block and balancing valve C10

CSP Pilot-operated relief valve C7 / C13 / C16

D. Directional control valve I18

E Solenoid valve C31

E.C.L. Levelling check solenoid valve O13 / O14

E.F.S. Parking brake solenoid valve A30

FA Suction fi lter S4 / S5 / S32

FDAR Rear axle disk brake C24 / E24

FDAV Front axle disk brake C36 / E36

FR Exhaust fi lter S34

FS Parking brake control cylinder C35

I.D. Power steering E34

M Manipulator M18

MI Hydrostatic motor M34

MT I.C. engine M22

M.V. Fan motor Q17

P. Pump Q4 / Q6

P.A. Optional connector C11

PH Hydrostatic pump M23

R Hydraulic fl uid tank S4

Rd Oil radiator Q38

VC Compensation cylinder A19 DE 105x75 C 1095

V.C.A. Accumulators charge valve Q8

V.C.I. Slewing cut off valve O15

VCLR Slow-fast speed control cylinder C33

V.D. Steering cylinder C24 / E36

V.F. Brakes valve C41

VI Slewing cylinder A14 / A16 DE 135x95 C 510

V.I. Inching valve I30

VL Lift cylinder A8 DE 180x115 C 1540

V.L.* Levelling cylinder M11 DE 140x65 C 170

VM Maximum pressure valve O5

VSLR Slow-fast speed control valve A26

VT Boom extension cylinder A11 DE 105x80 C 3973

Y101 Forward movement solenoid valve K26 / K27

Y102 Reversing solenoid valve K24 / K25

Y103 1200rpm solenoid valve O5

Y110 High speed solenoid valve A27

Y111 Low speed solenoid valve A27

Y114 RH levelling solenoid valve O11

Y115 LH levelling solenoid valve O13 / O14

Y116 Crab steering solenoid valve C31

Y117 Four-wheel steering sol.valve C33

Y125 Optional 2 proportional solenoid valve G10 / G11

LEGEND

MHT 10120

(20/02/2012)70-02-M184EN

70



layoutFeatures (Optional)

Y126 Optional 1 proportional solenoid valve E10 / E11

Y127 Retraction proportional solenoid valve E12 / E13

Y142 Extension proportional solenoid valve G12 / G13

Y146 Parking brake solenoid valve A29 / A30

Y611 VRD proportional solenoid valve I6

Y633 VS solenoid valve G17

Y955 VCI solenoid valve M15

70

(20/02/2012) 70-02-M184EN

5HYDRAULIC SCHEMATIC DIAGRAMS

LAYOUT

32 bar 440 bar512 bar

512 bar

C.3C.2

C.1

MI

PH

V.I.

3bar

Rd

FA2bar

FR

ab

X2X1 B

AT

R T1 T

G S MAX1 X2

A

B

MBPS

3 bar

MT

Ø1.5

Lpst

()

n 0.8

()

n

Ø2.0Ø0.8 Ø2.0Ø0.8

) (

Ø2.0Ø0.8

a3a2

b2 b3

P.A.

205 bar

Ø1.2 Ø1.2

V.L.*

E.C.L.

23 BAR0,7 LITRE

A

C2

V2

C1

V1

VI VC

VL

C2 C1

V2 V1CPD

PL

VT

R

C2C1

V1 V2CSDV1

C1

V2

C2

CSP

300 bar

175 bar

L B

A

M.V.

FA

VM

B

S

X

A3 B3A2 B2A1 B1LS SSX A4 B4

a4a1 b4

200 bar

T P

M

CSP C2

V2

C1

V1

VI

B

V.C.A.

P.

V.C.I.

b1

D.

CSP

21

PT

B A

0,7 Lt35 bar

35 bar0,7 Lt

E.F.S.

V.F.

R2

R1

T2

T1

R NBA

TP

R

L

P

T

V.D.

V.D.I.D.

E

VSLR

FSVCLR

FDAV

FDAV

FDAR

FDAR LS

200 bar

220 bar

220 bar

30bar

15L/min

350

bar

0.4

L/m

280 bar

300 bar 35

0 b

ar

20

0 b

ar

280 bar

FA10 MICRONS

300 bar 300 bar

300 bar 300 bar

300 bar 300 bar

Ø2.0Ø0.8

a1

Y633

VS

Y127

Y142

Y126

Y125

Y611

VRD

Y103 Y115Y114

Y955

Y11

1Y

110 Y146

Y11

7

Y11

6

Y102 Y101

S

Q

O

M

K

I

G

E

C

A

21 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

A

C

E

G

K

M

O

Q

S

I

42

7

0

(20/02/2012)70-02-M184EN

6 HYDRAULIC SCHEMATIC DIAGRAMS MHT 7140 - 990



Y115 LH levelling solenoid valve O11

Y116 Crab steering solenoid valve E29

Y117 Four-wheel steering sol.valve E31





Y146 Parking brake solenoid valve A28







C.1 Manifold 1 O35

C.2 Manifold 2 Q39

C.3 Manifold 3 Q41



CSP Pilot-operated relief valve C7 / C13


DC Diff erential on gear A31

E Solenoid valve E29

E.C.L. Levelling check solenoid valve O11



FDAR Rear axle disk brake C22 / G22

FDAV Front axle disk brake C34 / G34


FS Parking brake control cylinder C33 / E25


M Manipulator M18

MC Brakes pump A38


MT I.C. engine M22

M.V. Fan motor Q16

P Pump Q4


PF Brake pedal A35


P.V. Pump Q9


Rd Oil radiator Q38

S. Brakes liquid tank C40


VCD Diff erential block control valve C31



V.D. Steering cylinder E22 / E34

VI Slewing cylinder A14 DE 210x120 C 671











Y112 Diff erential block solenoid valve A31

Y114 RH levelling solenoid valve O8 / O9

LEGEND

70

(20/02/2012) 70-02-M184EN

7HYDRAULIC SCHEMATIC DIAGRAMSLAYOUT


512 bar

C.3C.2

C.1

MI

PH

V.I.

3bar

Rd

FA2bar

FR

ab

X2X1 B

AT

R T1 T2

G S MAX1 X2A

B

MBPS

3 bar

MT

Ø1.5

Lpst

()

n 0.8

()

n

Ø2.0Ø0.8 Ø2.0Ø0.8

) (

Ø2.0Ø0.8

a3a2

b2 b3

P.A.

205 bar

23 BAR0,7 LITRE

A

VCVL

C2 C1

V2 V1CPD

PL

VT

R

C2C1

V1 V2CSDV1

C1

V2

C2

CSP300 bar

175 bar

L B

A

M.V.

FA

VM

B

S

X


a4a1 b4

200 bar

T P

M

CSPC2

V2

C1

V1

VI

P.V.

V.C.I.

b1

D.

21

PT

B A E.F.S.

BA

TP

R

L

P

T

V.D.

V.D.I.D.

E

VSLR

FSVCLR FDAV

FDAV

FDAR

FDARLS

200 bar

220 bar

220 bar

30bar15L/min

350 b

ar

0.4

L/m

280 bar

300 bar 350

bar

200

bar

280 bar

FA10 MICRONS

300 bar 300 bar

300 bar

300 bar 300 bar

Ø2.0Ø0.8

a1

LS1

FS

21

PT

B A

VCD

S.

MC

PF

DC

Y633

VS

Y127Y126

Y611

VRD

Y103

Y955

Y11

1Y

110 Y146

Y11

7

Y11

6

Y102 Y101

Y142Y125

Y112

S

Q

O

M

K

I

G

E

C

A

21 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

A

C

E

G

K

M

O

Q

S

I

42

7

0

(20/02/2012)70-02-M184EN

8 HYDRAULIC SCHEMATIC DIAGRAMS MHT 10160 - 10180



















C.1 Manifold 1 O35

C.2 Manifold 2 Q39

C.3 Manifold 3 Q41



CSP Pilot-operated relief valve C7 / C13




E.C.L. Levelling check solenoid valve O11








M Manipulator M18

MC Brakes pump A38


MT I.C. engine M22

M.V. Fan motor Q16

P Pump Q4


PF Brake pedal A35


P.V. Pump Q9


Rd Oil radiator Q38

S. Brakes liquid tank C40









V.L.*1 Levelling cylinder 1 M8 / M9 DE 160x80 C 70

V.L.*2 Levelling cylinder 2 M12 DE 160x80 C 70









LEGEND

70

(20/02/2012) 70-02-M184EN



512 bar

C.3C.2

C.1

MI

PH

V.I.

3bar

Rd

FA2bar

FR

ab

X2X1 B

AT

R T1 T2

G S MAX1 X2

A

B

MBPS

3 bar

MT

Ø1.5

Lpst

()

n 0.8

()

n

Ø2.0Ø0.8 Ø2.0Ø0.8

) (

Ø2.0Ø0.8

a3a2

b2 b3

P.A.

205 bar

Ø1.2 Ø1.2

V.L.*1

E.C.L.

23 BAR0,7 LITRE

A

VC

VL

C2 C1

V2 V1CPD

PL

VT

R

C2C1

V1 V2CSDV1

C1

V2

C2

CSP

300 bar

175 bar

L B

A

M.V.

FA

VM

B

S

X


a4a1 b4

200 bar

T P

M

CSP

C2

V2

C1

V1

VI

P.V.

V.C.I.

b1

D.

21

PT

B A E.F.S.

BA

TP

R

L

P

T

V.D.

V.D.I.D.

E

VSLR

FSVCLR FDAV

FDAV

FDAR

FDAR

LS

200 bar

220 bar

220 bar

30bar

15L/min

350

bar

0.4

L/m

280 bar

300 bar 35

0 b

ar

20

0 b

ar

280 bar

FA10 MICRONS

300 bar 300 bar

300 bar

300 bar 300 bar

V.L.*2

Ø2.0Ø0.8

a1

LS1

FS

21

PT

B A

VCD

S.

MC

PF

DC

Y633

VS

Y127Y126

Y611

VRD

Y103

Y115Y114

Y955

Y11

1Y

110 Y146

Y11

7

Y11

6

Y102 Y101

Y142Y125

Y112

S

Q

O

M

K

I

G

E

C

A

21 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

A

C

E

G

K

M

O

Q

S

I

42

7

0

(20/02/2012)70-02-M184EN

10 HYDRAULIC SCHEMATIC DIAGRAMSMHT 10210 - 10225



















A Pressure accumulator C38 / E8 / O18

C.1 Manifold 1 O35

C.2 Manifold 2 Q39

C.3 Manifold 3 Q41



CSP Pilot-operated relief valve C7 / C10 / C14




E.C.L. Levelling check solenoid valve O12 / O13








M Manipulator M18

MC Brakes pump A38


MT I.C. engine M22

M.V. Fan motor Q17

P Pump Q4


PF Brake pedal A35


P.V. Pump Q7


Rd Oil radiator Q38

S. Brakes liquid tank E40


V.C.A. Accumulators charge valve M9







VL Lift cylinder A8 / A9 DE 180x120 C 1917

V.L.*1 Levelling cylinder 1 M10 DE 160x80 C 70

V.L.*2 Levelling cylinder 2 M13 / M14 DE 160x80 C 70








LEGEND

70

(20/02/2012) 70-02-M184EN



512 bar

C.3C.2

C.1

MI

PH

V.I.

3bar

Rd

FA2bar

FR

ab

X2X1 B

AT

R T1 T

G S MAX1 X2

A

B

MBPS

3 bar

MT

Ø1.5

Lpst

()

n 0.8

()

n

Ø2.0Ø0.8 Ø2.0Ø0.8

) (

Ø2.0Ø0.8

a3a2

b2 b3

P.A.

205 bar

Ø1.2 Ø1.2

V.L.*1

E.C.L.

23 BAR0,7 LITRE

A

VC

VL

C2 C1

V2 V1CPD

PL

VT

R

C2C1

V1 V2CSDV1

C1

V2

C2

CSP

300 bar

175 bar

L B

A

M.V.

FA

VM

B

S

X


a4a1 b4

200 bar

T P

M

CSP

C2

V2

C1

V1

VI

V.C.I.

b1

D.

21

PT

B A E.F.S.

BA

TP

R

L

P

T

V.D.

V.D.I.D.

E

VSLR

FSVCLR FDAV

FDAV

FDAR

FDAR

LS

200 bar

220 bar

220 bar

30bar

15L/min

350

bar

0.4

L/m

280 bar

300 bar 35

0 b

ar

20

0 b

ar

280 bar

FA10 MICRONS

300 bar 300 bar

300 bar

300 bar 300 bar

V.L.*2

Ø2.0Ø0.8

a1

LS1

P.V.

FS

21

PT

B A

VCD

S.

MC

PF

VL

V1

C1

V2

C2

CSP

300 bar

23 BAR0,7 LITRE

A

B

V.C.A.

Pa 20 bar1.4 Lt A

10 MICRONS

DC

280 bar

Y633

VS

Y127Y126

Y611

VRD

Y103

Y115Y114

Y955

Y11

1Y

110 Y146

Y11

7

Y11

6

Y102 Y101

Y142Y125

Y112

S

Q

O

M

K

I

G

E

C

A

21 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

A

C

E

G

K

M

O

Q

S

I

42

7

0

(20/02/2012)70-02-M184EN


(28/07/2012) 70-03-M184EN

70

HYDRAULIC COMPONENTS LOCATION

page

COMMON HYDRAULIC COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

– COMMON HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

– MHT 10120 HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

– MHT 7140 - 990 - 10160 - 10180 - 10210 - 10225 HYDRAULIC COMPONENTS . . . . . . 6

(28/07/2012)70-03-M184EN

70

2 HYDRAULIC COMPONENTS LOCATION

POSITION OF THE HYDRAULIC COMPONENTS

Ref. Description

A Pressure accumulator

C.1 Manifold 1

C.2 Manifold 2

C.3 Manifold 3

CPD Block and balancing valve

CSD Double block and balancing valve

CSP Pilot-operated relief valve

D. Directional control valve

FA Suction fi lter

FDAR Rear axle disk brake

FDAV Front axle disk brake

FR Exhaust fi lter

FS Parking brake control cylinder

M Manipulator

MC Brakes pump

MI Hydrostatic motor

PH Hydrostatic pump

PF Brake pedal

R.a. Air/water radiator

R.o. Oil radiator

S. Brakes oil tank

VC Compensation cylinder

VI Slewing cylinder

VL Lift cylinder

V.L. Levelling cylinder

VT Boom extension cylinder

70

(28/07/2012) 70-03-M184EN

3HYDRAULIC COMPONENTS LOCATION

Only for MHT 10120

Only for

MHT 10210 and 10225

Only for MHT 10120

COMMON HYDRAULIC COMPONENTS

M

C.1

VT

D.

V.L. VI

VI

V.L.

V.L.

VL

VL

VC

CPD

CSP

CSP

CSP

CSP

CSD

7

0

(28/07/2012)70-03-M184EN

4 HYDRAULIC COMPONENTS LOCATIONCOMMON HYDRAULIC COMPONENTS

C.3

FR

FA

C.2

R.a.

R.o.

70

(28/07/2012) 70-03-M184EN

5HYDRAULIC COMPONENTS LOCATIONMHT 10120 HYDRAULIC COMPONENTS

A

MC

PF

FDAV

MI

PH

FDAR

7

0

(28/07/2012)70-03-M184EN

6 HYDRAULIC COMPONENTS LOCATIONMHT 7140 - 990 - 10160 - 10180 - 10210 - 10225 HYDRAULIC COMPONENTS

A

MIPH

PF

SMC

FDAV

FDAR

(14/03/2012) 70-04-M184EN

70

HYDRAULIC CONTROL AND ADJUSTMENT

page

CHECKING PRESSURE VALUES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

– RELIEF VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

– BOOM MOVEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

– COMPENSATION EXCLUSION CIRCUIT VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

– SLEWING CYLINDER BLOCK VALVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

– LEVELLING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

– DIRECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

– CHECKING THE HYDRAULIC PRESSURE OF THE LS CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . 6

– CHECKING AND SETTING THE STANDBY PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

– CHECKING THE ANTI-STALL VALVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

(14/03/2012)70-04-M184EN

70

2 HYDRAULIC CONTROL AND ADJUSTMENT

Remove the protective cap of the pressure test (Ref. 2) fi tted

on the side of the directional control valve (Ref. 1).

In vehicles 7140 - 990 - 10160 - 10180 - 10210 - 10225 access

the directional control valve from the vehicle area under the

boom.

For type 10120 vehicles, access the pressure test connector

(Ref. 2) through hole (Ref. 3) on the LH side of the truck frame.

Connect a pressure gauge to the pressure test connector (Ref. 2)

by means of the fl exible tube provided for the purpose (Ref. 4).

CHECKING PRESSURE VALUES

To check the pressures, use a pressure gauge with minimum scale 400 bar.

The oil temperature must be about 60°, the I.C. engine must be at the maximum rpm for all the checks.

If the pressure is 200 bar, fi rst of all, check the anti-block valve alongside the pump (LH side).

Check the consistency of the values measured with the data shown on the hydraulic layouts:

� 70 - 02 HYDRAULIC SYSTEM LAYOUTS

2

2

4

3

1

(14/03/2012) 70-04-M184EN

70

3HYDRAULIC CONTROL AND ADJUSTMENT

LS

pst

L

Pressure check Value Adjustment

Relief valve 350 bar Ref. 5

Anti-shock valve on extension cylinder rod side 300 bar Ref. 6

Anti-shock valve on slewing cylinder rod side 350 bar Ref. 7

Anti-shock valve on slewing cylinder rod bottom plate side 200 bar Ref. 8

Optional 280 bar Ref. 9 and 10

RELIEF VALVE

Check the pressure value of the relief valve bringing the boom all the way down; if the pressure is not

set at the correct value (350 bar), adjust the screw (Ref. 5) on the valve.

BOOM MOVEMENTS

Check the pressure values of the various movements of the boom, bringing the cylinders concerned to

the limit stop and act on the valves concerned to adjust them (see Table).

68 10

7 9

5

(14/03/2012)70-04-M184EN

70


COMPENSATION EXCLUSION CIRCUIT VALVE

The correct values of the compensation cylinder pressures

must be:

• Rod side anti-shock valve = 350 bar

• Bottom plate side anti-shock valve = 200 bar

In optimum value conditions, the adjuster screw (Ref. 11) on the

bottom plate side must project by about 7mm and the adjuster

screw (Ref. 12) on the rod side must project by about 6 mm.

If the values are not correct, act as follows:

– Slacken screws (Ref. 11 and 12) completely

– Raise the boom all the way and act on the slewing movement

– Bring the boom all the way down and act on the slewing

movement; repeat these operations 3 or 4 times to remove

air, if any, from the compensation circuit

– Retighten the adjuster screw (Ref. 11) until it projects by

about 7 mm.

– Retighten the adjuster screw (Ref. 12) until it projects by

about 6 mm.

SLEWING CYLINDER BLOCK VALVE

In case the slewing movement start is delayed or is slowed, act

on the control air regulator valve (Ref. 13) of the slewing cylinder,

always leaving a minimum valve opening pressure of 80 bar.

11

12

11

12

MHT 10120

MHT 7140 - 990 - 10160 - 10180 -

10210 - 10225

MHT 10120

MHT 7140 - 990 - 10160 - 10180 - 10210 - 10225

13

13 13

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70

5HYDRAULIC CONTROL AND ADJUSTMENT

LEVELLING

Check the levelling pressure by means of the pressure test

connector (Ref. 14) positioned on the pump and act on valve

(Ref. 15) to adjust the pressure.

Check the levelling until the cylinder limit stop is reached; the

value must be 205 bar.

DIRECTION

After adjusting the relief valve pressure to the correct value

(350 bar), check the pressure of the power steering (Ref. 16), by

means of the same pressure test connector and, if necessary,

act on valve (Ref. 17) to bring the value to 190 bar.

15

14

16

17

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70


CHECKING THE HYDRAULIC PRESSURE OF THE LS CIRCUIT

– Check the hydraulic oil level.

– Dismantle the housing of the valves unit (Ref. 18) behind

the vehicle.

– Bring the oil to the operating temperature (50°) by performing

hydraulic movements.

Note: Below 1200 min-1 the valves unit pressure does not exceed

200 bar.

CHECKING AND SETTING THE STANDBY PRESSURE

(To make the connection also adjust the FR regulator)

– Connect the 0-600 bar digital pressure gauge to the pressure

test connector (Ref. 2).

– Insert the rev counter.

– With the engine running at minimum speed and without

making any movement, read the pressure value on the

pressure gauge.

– Standby pressure: 30 bar ± 3.

– If the pressure is not correct, turn the FR adjuster screw (Ref.

19) on the main pump. Tighten the screw to increase the

pressure, slacken it to reduce the pressure.

Note: If the pressure cannot be adjusted by means of this

operation, refer to the indications on page 2

– Using the rev counter, check the minimum engine speed:

850 min-1.

– Adjust, if necessary.

CHECKING THE ANTI-STALL VALVE

A - With the I.C. engine running at minimum speed, press the

manipulator button (accessories circuit).

- Progressively increase the engine rpm.

- Note down the number of rotations at which the pressure

changes from 200 to 350 bar (approx. 1200 ± 100 min-1).

B - With the I.C. engine running at maximum speed, press the

manipulator button (accessories circuit).

- Progressively reduce the I.C. engine rpm.

- Note down the number of rotations at which the pressure

changes from 350 to 200 bar (approx. 1200 ± 100 min-1).

Note: The anti-stall valve (Ref. 20) does not work correctly in

the following cases:

– The main pressure remains at 200 bar.

– The main pressure remains at 350 bar (engine stop at minimum).

– Pressure unstable.

18

2

19

20

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70

HYDRAULIC COMPONENTS REMOVAL

page

PREPARATION AND SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

DISMANTLING THE DIRECTIONAL CONTROL VALVE . . . . . . . . . . . . . . . . . . . . . . . . . .3

DISASSEMBLING THE CYLINDERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

– DISASSEMBLING THE COMPENSATION CYLINDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

– DISASSEMBLING THE LIFT CYLINDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

– DISASSEMBLING THE EXTENSION CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

– REMOVING THE SLEWING CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

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2 HYDRAULIC COMPONENTS REMOVAL

PREPARATION AND SAFETY INSTRUCTIONS

– Position the truck on a level surface.

– Raise the boom and set it in safety condition.

– Discharge the pressure from the hydraulic system.

– Deactivate the ignition key and disconnect the negative pole from the battery.

Specifi c tools:

- Crane for lifting (5000 kg. minimum).

DISMANTLING THE CYLINDERS AND DIRECTIONAL CONTROL VALVE

Only for MHT 10120

Only for

MHT 10210 and 10225

(23/02/2012) 70-06-M184EN

70

3HYDRAULIC COMPONENTS REMOVAL

DISMANTLING THE DIRECTIONAL CONTROL

VALVE

Slacken the screws (Ref. 1) and remove the upper collar (Ref. 2).

Slacken the screws (Ref. 3) and remove the bottom collar (Ref. 4).

The metal tubes (Ref. 5) can thus be removed to make it easy

to remove the directional control valve.

Mark all the pipes and connections with a marker pen, before

disassembling, to ensure correct positioning in the reassembly

phase.

Remove all the hydraulic pipes from the directional control

valve (Ref. 6).

bPlug all the pipes and connectors to prevent impurities

from contaminating the hydraulic circuit.

1

2

3

4

5

6

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70


Mark all the electrical connections with a marker pen, before

disassembling, to ensure correct positioning in the reassembly

phase.

Remove the electrical connections from the directional control

valve (Ref. 6).

Remove the collar (Ref. 7), positioned on the outside of the truck

frame, after slackening the screws (Ref. 8).

Disconnect the metal tube (Ref. 9) from the union (Ref. 10)

connected to the directional control valve.

6

8

7

9

10

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70


Remove the connector (Ref. 10) from the directional control valve.

Slacken the screws (Ref. 11) which block the directional control

valve (Ref. 6) on the truck frame.

Remove the directional control valve (Ref. 6) from the vehicle

using ropes and an overhead crane.

(Rif. 6) dalla macchina.

10

6

11

6

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DISASSEMBLING THE CYLINDERS

DISASSEMBLING THE COMPENSATION CYLINDER

Remove the tubes (Ref. 1 and 2) on the compensation cylinder

(Ref. 3).



Slacken the screw (Ref. 4) and nut (Ref. 5) to release the top

pin (Ref. 7).

Secure the compensation cylinder (Ref. 3) by means of the rope

(Ref. 6) connected to an overhead crane.

Remove the top pin (Ref. 7) which secures the compensation

cylinder (Ref. 3) to the boom.

2

1

4

5

3

6

7

3

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Using an overhead crane, lower the compensation cylinder (Ref.

3) until it comes to rest at the base of the truck frame.

Remove the grease nipple tube (Ref. 8) from the base of the

compensation cylinder (Ref. 3).

Slacken the screw (Ref. 9) and nut (Ref. 10) to release the bottom

pin (Ref. 11).

Remove the bottom pin (Ref. 11) which blocks the compensation

cylinder (Ref. 3) to the truck frame.

3

8

9

10

11

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With the help of an overhead crane, remove the compensation

cylinder (Ref.3) from the vehicle.

DISASSEMBLING THE LIFT CYLINDER

Place the boom (Ref. 1) on a supporting column

(Ref. 2) that can hold the weight.

Remove the grease nipple tube (Ref. 8) on the base of the lift

cylinder (Ref. 4).

Slacken the screw (Ref. 5) and nut (Ref. 6) to release the bottom

pin (Ref. 7).

3

2

3

4

6

5

7

1

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70


Remove the bottom pin (Ref. 7) which blocks the lifting cylinder

(Ref. 4) to the boom.

Note: It may be necessary to remove the wheel or steer it before

switching off the engine.


pin (Ref. 10).

Secure the lift cylinder (Ref. 4) to an overhead crane and using

an extractor, remove the top pin (Ref. 10).

Place the lift cylinder (Ref. 4) on the truck frame.

7

9

8

104

4

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Remove the unions (Ref. 1) from the lift cylinder valve (Ref. 12).



Remove the lift cylinder (Ref. 4) from the vehicle with the help

of an overhead crane.

FOR MHT 10210 AND 10225 ONLY

Vehicles MHT 10210 and 10225 are equipped with two lift

cylinders; the procedure for dismantling the grease nipples (Ref.

3) and bottom pin (Ref. 7) are the same as that described above.


pin (Ref. 10).

Secure the fi rst lift cylinder (Ref. 13) to an overhead crane and

using an extractor, remove the top pin (Ref. 10) half way.

Place the fi rst lift cylinder (Ref. 13) on the truck frame.

Secure the second lift cylinder (Ref. 14) to an overhead crane

and remove the top pin (Ref. 10) completely.

Place the second lift cylinder (Ref. 14) on the truck frame.

With the help of an overhead crane, remove the lift cylinders

(Ref. 13 and 14) one at a time.

11 12

4

98

13

14

10

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DISASSEMBLING THE EXTENSION CYLINDER

Remove the Seeger ring (Ref. 1) from the front hinge pin (Ref.

2) of the extension cylinder.

Remove the front hinge pin (Ref. 2).

Raise the boom until the rear hinge pin (Ref. 3) is aligned and

accessible through the hole (Ref. 4) on the truck frame.

Remove the Seeger ring (Ref. 5) and remove the rear pin (Ref. 3).

1

2

2

3

4

5

3

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70


Remove the unions (Ref. 6) from the extension cylinder valve

(Ref. 7).



Remove the extension cylinder (Ref. 10) from the vehicle with

the help of an overhead crane.

REMOVING THE SLEWING CYLINDER

Slacken the screws (Ref. 1) and remove the guard (Ref. 2) from

the head of the boom.

Unscrew the nut (Ref. 3).

6

7

8

1

2

3

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70


Remove the screw (Ref. 4).

Unscrew the ring nut (Ref. 5) to release the pin (Ref. 6) which

blocks the slewing cylinder (Ref. 7) rod on the quick-release

coupling (Ref. 8).

Place the quick-release coupling (Ref. 8) on a pallet truck (Ref.

9) and remove the pin (Ref. 6).

Remove the unions (Ref. 10) from the slewing cylinder valve

(Ref. 11).



4

56

7

8

8

9

6

10

11

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70


Fit an eyebolt (Ref. 12) or a chain to the top of the slewing cylinder

(Ref. 7) through the slot present on the top of the boom head.

Slacken the screw (Ref. 13) and its nut to release the top pin

(Ref. 14) of the slewing cylinder.

Remove the top pin (Ref. 14) which blocks the slewing cylinder

on the boom head.

With the help of an overhead crane (Ref. 15), lower the cylinder

until it comes out of the boom head.

7

12

13

14

14

15

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70


Remove the slewing cylinder (Ref. 7) from the vehicle.

FOR MHT 10120 ONLY

The MHT 10120 vehicle is equipped with two slewing cylinders;

the procedure for removing the quick-release coupling (Ref.

8) and the pin (Ref. 6) which blocks the rods of the slewing

cylinders to the quick-release coupling is the same as that

described above.

Slacken the screw (Ref. 13) and its nut to release the top pin

(Ref. 14) of the slewing cylinders.

Secure the fi rst slewing cylinder (Ref. 16) to an overhead crane,

remove the top pin (Ref. 14) half way and rest the cylinder (Ref.

16) on the ground.

Secure the second slewing cylinder (Ref. 17) to an overhead

crane, remove the top pin (Ref. 14) completely and rest the

cylinder (Ref. 17) on the ground.

7

16 17

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(23/03/2012) 70-07-M184EN

70

HYDRAULIC COMPONENTS REFIT

page

PREPARATION AND SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

REASSEMBLING THE CYLINDERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

– REASSEMBLING THE SLEWING CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

– REASSEMBLING THE EXTENSION CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

– REASSEMBLING THE LIFT CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

– REASSEMBLING THE COMPENSATION CYLINDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

REASSEMBLING THE DIRECTIONAL CONTROL VALVE . . . . . . . . . . . . . . . . . . . . . . . . .12

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2 HYDRAULIC COMPONENTS REFIT

PREPARATION AND SAFETY INSTRUCTIONS

– Position the truck on a level surface.

– Raise the boom and set it in safety condition.

– Discharge the pressure from the hydraulic system.

– Deactivate the ignition key and disconnect the negative pole from the battery.

Specifi c tools:

- Crane for lifting (5000 kg. minimum).

REASSEMBLING THE CYLINDERS AND DIRECTIONAL CONTROL VALVE

Only for MHT 10120

Only for

MHT 10210 and 10225

(23/03/2012) 70-07-M184EN

70

3HYDRAULIC COMPONENTS REFIT

REASSEMBLING THE CYLINDERS

REASSEMBLING THE SLEWING CYLINDER

Insert the chain of the overhead crane (Ref. 1) in the slot on the

top of the boom and fi x the chain to the head of the slewing

cylinder

(Ref. 2) or to an eyebolt fi tted on the cylinder.

With the help of an overhead crane lift the slewing cylinder

(Ref. 2) at the top of the boom.

Insert the upper hinge pin (Ref. 3) to block the slewing cylinder

to the boom.

Fit the screw (Ref. 4) and its nut to block the top pin (Ref. 3) of

the slewing cylinder.

3

1

2

4

3

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70


Reconnect the hydraulic tubes (Ref. 5) on the slewing cylinder

valve (Ref. 6), taking care to position these correctly, according

to the markings made during the disassembly.

Use a pallet truck (Ref. 7) to bring the quick-release coupling

(Ref. 8) to its position on the boom.

Insert the hinge pin (Ref. 9) of the quick-release coupling on

the boom.

Insert the pin (Ref. 11) and screw the nut (Ref. 10) on the quick-

release coupling (Ref. 8).

Fit the screw (Ref. 12).

8

7

9

5

6

1011

2

8

12

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70


Screw the nut (Ref. 13).

Fit the guard (Ref. 14) by means of the screws (Ref. 15).

FOR MHT 10120 ONLY

The MHT 10120 vehicle is equipped with two slewing cylinders.

Using an overhead crane lift the fi rst slewing cylinder (Ref. 16)

at the top of the boom, insert the top pin (Ref. 3) half way to

block the cylinder (Ref. 16).

Using an overhead crane lift the fi rst slewing cylinder (Ref. 17)

at the top of the boom, insert the top pin (Ref. 3) completely

to block the cylinder (Ref. 17).

The procedure for refi tting the quick-release coupling (Ref. 8)

and pin (Ref. 11) which blocks the rods of the slewing cylinders to

the quick-release coupling is the same as that described above.

15

14

13

16 17

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REASSEMBLING THE EXTENSION CYLINDER

Using an overhead crane reposition the extension cylinder

(Ref. 1) on the vehicle.

Reconnect the hydraulic tubes (Ref. 2) on the extension cylinder



Raise the boom until the hole (Ref. 5) for the rear hinge pin is

visible through the hole (Ref. 4) on the truck frame.

Refi t the hinge pin (Ref. 6) and block by means of the Seeger

ring (Ref. 7).

5

4

7

6

1

2

3

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70


Insert the front hinge pin (Ref. 8).

Refi t the Seeger ring (Ref. 9) on the front hinge pin (Ref. 8) of

the extension cylinder.

REASSEMBLING THE LIFT CYLINDER

Reposition the lift cylinder (Ref. 1) on the vehicle with the help

of an overhead crane.

Reconnect the hydraulic tubes (Ref. 2) on the lift cylinder valve

(Ref. 3), taking care to position these correctly, according to the

markings made during the disassembly.

9

8

8

1

2 3

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70


Using an overhead crane raise the lift cylinder

(Ref. 1) until the hole on the cylinder rod is aligned with that

on the boom.

Insert the hinge pin (Ref. 4) of the lift cylinder (Ref. 1) on the

boom.

Fit the screw (Ref. 5) and the nut (Ref. 6) to block the top pin

(Ref. 4).

Insert the bottom pin (Ref. 7) to hinge the lift cylinder (Ref. 1)

to the boom.

41

1

7

6

5

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70


Fit the screw (Ref. 8) and the nut (Ref. 9) to block the bottom

pin (Ref. 7).

Refit the grease nipple tube (Ref. 8) on the base of the lift

cylinder (Ref. 1).

Remove the supporting column (Ref. 11) which supported the

boom (Ref. 12).

FOR MHT 10210 AND 10225 ONLY

Vehicles MHT 10210 and 10225 are equipped with two lift

cylinders.

Using an overhead crane, reposition the fi rst lift cylinder (Ref.

13) on the vehicle, insert the top pin (Ref. 4) half way to block

the cylinder (Ref. 13).

Using an overhead crane, reposition the second lift cylinder

(Ref. 14) on the vehicle, insert the top pin (Ref. 4) completely

to block the cylinder (Ref. 14).

The procedure for refitting the hydraulic tubes (Ref. 2), the

bottom pin (Ref. 7) and grease nipple (Ref. 10) are the same as

that described above.

Fit the screw (Ref. 15) and the nut (Ref. 16) to block the top pin

(Ref. 4).

10

9

8

1

11

1314

1615

4

12

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70


REASSEMBLING THE COMPENSATION CYLINDER

With the help of an overhead crane, reposition the compensation

cylinder (Ref. 1) on the vehicle.

Insert the pin (Ref. 2) to hinge the compensation cylinder (Ref.

1) to the truck frame.

Fit the screw (Ref. 3) and the nut (Ref. 4) to block the pin (Ref. 2).

Refit the grease nipple tube (Ref. 5) on the base of the

compensation cylinder (Ref. 1).

1

2

3

4

5

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70


Using an overhead crane lift the compensation cylinder

(Ref. 1) until the hole on the cylinder rod is aligned with that

on the boom.

Insert the pin (Ref. 6) to hinge the compensation cylinder (Ref.

1) to the boom.

Fit the screw (Ref. 7) and the nut (Ref. 8) to block the pin (Ref. 6).

Reconnect the hydraulic tubes (Ref. 9 and 10) on the compensation

cylinder (Ref. 1), taking care to position these correctly, according


1

6

8

7

10

9

1

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70


REASSEMBLING THE DIRECTIONAL CONTROL

VALVE

Reposition the directional control valve on the vehicle using

ropes and an overhead crane.

(Rif. 1) sulla macchina.

Block the directional control valve (Ref. 1) on the truck frame

by means of the screws (Ref. 2).

Refi t the union (Ref. 3) on the directional control valve from the

outer part of the truck frame.

Refi t the metal tube (Ref.4) on the union (Ref. 3).

1

1

2

3

4

3

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70


Refi t the collar (Ref. 5), positioned on the outside of the truck

frame, tightening the screws (Ref. 6).

Reconnect the electrical connections on the directional control


to the markings made in the disassembly step.

Reconnect all the hydraulic pipes on the directional control valve

(Ref. 1), taking care to reposition them correctly, by following

the markings made in the disassembly phase.

Secure the metal tubes (Ref. 7) to the truck frame by fi tting the

bottom collar (Ref. 8) and screws (Ref. 9).

1

6

5

1

9

8

7

(23/03/2012)70-07-M184EN

70


Refi t the upper collar (Ref. 10) by means of the screws (Ref. 11).

11

10

(20/02/2013) 70-09-M184EN

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HYDRAULIC SPECIFIC TOOLING

page

PRESSURE GAUGES STANDARD BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

DIGITAL PRESSURE GAUGE BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

– FUNCTIONS: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

SAFETY BLOCK FOR LIFT PISTON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

(20/02/2013)70-09-M184EN

70

2 HYDRAULIC SPECIFIC TOOLING

Pressure gauges standard box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549671

Consisting of:

1 - 1 1/9 bar Pressure gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549882

2 - 1 0/40 bar Pressure gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549883

3 - 2 0/60 bar Pressure gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549884

4 - 1 0/400 bar Pressure gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549885

5 - 2 0/600 bar Pressure gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549886

6 - 4 standard hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549887

7 - 2 hoses for Maniscopic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549888

8 - 7 Pressure gauge connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549889

1 2 3 3 4 5 5 6

78

PRESSURE GAUGES STANDARD BOX

The box contains all the components necessary for measuring

the pressures on all Manitou products.

(20/02/2013) 70-09-M184EN

70

3HYDRAULIC SPECIFIC TOOLING

Digital Pressure gauge Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 662187

Consisting of:

1 - 1 Digital pressure gauge Mano dP HP 700 bar

2 - 1 Hose for measurement DN2 1215/1620, L = 1.5m, 630 bar

3 - 2 Hoses for measurement DN2 1620/1620, L = 1.5m, 630 bar

4 - 2 Adaptors for Pressure gauge 1620

DIGITAL PRESSURE GAUGE BOX

FUNCTIONS:

• Pressure gauge Function: the display makes all the following

options possible:

– Input temperature and pressure at +/- 2°C

– Input minimum and maximum pressure P1 (700 bar in

Class 0.1)

– Output minimum and maximum pressure P2 (700 bar in

Class 0.1)

– Diff erential pressure dP=P1-P

• Hold Function: the user can put the display on hold at any

moment to be able to take down notes.

• Unit Function: the user can change the unit of measurement

(bar, PSI, kPa, mCe) at any moment.

• Tare Function: allows zero off set.

• Leaks test function: makes if possible to measure pressure

variations in a predefi ned time.

• Save Function: up to a maximum of 16000 values can be saved.

The sampling frequency can be set.

• Zero Function: the zero setting is done on 2 sensors.

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70

4 HYDRAULIC SPECIFIC TOOLING

SAFETY BLOCK FOR LIFT PISTON

Used for setting the raised boom in safety

condition.

Prevents accidental falling of the boom in case

of depressurization of the system.

Safety block for MHT 990 - 7140 - 10120 - 10160 - 10180. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 909390

Safety block for MHT 10210 - 10225. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 909398

ELECTRICITY

- ELECTRICAL CHARACTERISTICS AND

SPECIFICATIONS

- ELECTRICAL SCHEMATIC DIAGRAMS

- ELECTRICAL COMPONENTS LOCATION

- ELECTRICAL CONTROL AND ADJUSTMENT

- ELECTRICAL SPECIFIC TOOLING

80

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ELECTRICAL CHARACTERISTICS AND

SPECIFICATIONS

page

CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

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2ELECTRICAL CHARACTERISTICS AND SPECIFICATIONS

Connectors

Ref. Pos. Colour Cross-section Direction Wire function Connector name/Position in vehicle

+15.1 - WHITE 8 X468.3/- +15 service+15 relay control unit

Control unit line

+15Key - BLUE 6 X730.p/1 +15 start-up panel+15 from panel

Control unit line

+30 - RED 6 Sal3/- +30+30 fuses and relays control unit

Control unit line

+30- RED 10 Sal5/- +30 Battery positive

Motor line- RED 15 X711/COM

Gnd1

- BLACK 2.5 X718/B Gnd

Ground point

Motor line




Gnd1.1

- BLACK 1 X112.s/2 Gnd

Ground point

Front line

- BLACK 1 X111/2 Gnd


- BLACK 1.5 X113/1 Gnd





Gnd1.2


Ground point

Front line


- BLACK 1 X147.2/1 Gnd



- BLACK 1 X756.s/2 Ground


Gnd2


Ground point

Motor line

- BLACK 2.5 X716/11 Gnd




Gnd2


Ground point

Rear line








Gnd3


Ground point

Rear line







CONNECTORS

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3ELECTRICAL CHARACTERISTICS AND

SPECIFICATIONS

Connectors


Gnd4.1

- BLACK 1.5 X119.2/1 Gnd

Ground point

Driver's seat line





- BLACK 1 X224.s/B Gnd


Gnd4.2

- BLACK 1.5 X164.s/13 Gnd

Ground point

Driver's seat line



- BLACK 1 X732.s/C3 Gnd

- BLACK 1 X732.s/C1 Gnd


- BLACK 1 Sal48/- Gnd

Gnd4.3


Ground point

Driver's seat line

- BLACK 2.5 X204.3/1 Gnd

- BLACK 1.5 X178.1/2 Gnd


- BLACK 1 X467/6 Ground


Gnd4.4


Ground point

Driver's seat line






Gnd5.1

- BLACK 1.5 X162.p/8 Gnd

Ground point

Driver's seat line





Gnd5.2

- BLACK 2.5 X825.3/4 Gnd

Ground point

Driver's seat line

- BLACK 1 X256.p/16 Gnd

- BLACK 1 X256.p/11 Gnd

- BLACK 1 X825.1/21 Gnd

- BLACK 2.5 X174/A Gnd


Sa1

- GREEN 0.5 X100/15 CompressorCompressor

Air conditioning kit- GREEN 0.5 X102/A5 Compressor

- GREEN 0.5 X110/4 Compressor

Sa1

- GREY/BLACK 1 X957/30 +15 Platform

+15 Platform

Radio gripper platform line

- GREY/BLACK 1 X256.s/10 +15 Platform

- GREY/BLACK 1 X901.1/9 Radio selector power supply

- GREY 1.5 X900/C3 +15 gripper sol.v

- GREY 1.5 X916.s/A +15 Platform

- GREY/BLACK 1 X902/9 +15 Platform

Sa1 - WHITE-BLACK 0.5 XC1/T1 ShieldShield

Platform arm extension

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Connectors


Sa2

- RED-BLACK 0.5 X102/A7

+ Positive

Air conditioning kit

- RED-BLACK 0.5 X102/B4

- RED-BLACK 1.5 X102/C8

- RED-BLACK 1.5 X102/A2

- RED-BLACK 0.5 X105/3 +12V

- RED-BLACK 0.5 X103/86 +12V

- RED-BLACK 2.5 X103/30 +12V

- RED-BLACK 0.5 X100/6 +Key

- RED-BLACK 2.5 X176/1 +12V

- RED-BLACK 0.5 X100/16 + Lights

Sa2

- GREEN 0.35 X916.s/D Can L

+15 Platform


- GREEN 0.35 X911/B Can L

- GREEN 0.35 X914.1/16 Can L

- GREEN 0.35 X256.s/5 Can L

Sa3

- BLACK 1 Sa7/- Ground

Ground


- BLACK 0.5 X900/A6 Ground


- BLACK 0.5 X900/B5 Ground

- BLACK 0.5 X900/A5 Ground

- BLACK 0.5 X900/B3 Ground

Sa3-5

- BLACK 2.5 X109/A Ground

- Negative


- BLACK 1.5 X104.2/2 Ground

- BLACK 2.5 X107/2 Ground





Sa4

- RED 1.5 X102/C5

-


- RED 0.5 X102/A4

- RED 0.5 X102/B6

- RED 0.5 X100/8 + Battery

- RED 2.5 X102/C1

- RED 2.5 X107/1

Sa4

- WHITE 0.35 X916.s/C Can H

CAN H


- WHITE 0.35 X256.s/4 Can H

- WHITE 0.35 X911/A Can H

- WHITE 0.35 X914.1/15 Can H

Sa5

- BLACK 1.5 X910.s/5 Gripper groundGround

Radio gripper platform line- BLACK 2 X916.s/G Ground

- BLACK 1.5 X256.s/16 Ground

Sa6

- WHITE 1.5 X256.s/7 Cab mushroom enabling

Emergency mushroom out


- WHITE 1.5 X914.2/25 Radio mushroom out

- WHITE 1.5 X901.1/7 Mushroom out

- WHITE 1.5 X956.s/1 Mushroom Out

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SPECIFICATIONS

Connectors


Sa7


Ground


- BLACK 1.5 X256.s/11 Ground

- BLACK 1 X914.2/32 Ground










Sa8

- GREY-WHITE 1.5 X950.s/1 Mushroom In

Mushroom In

Radio gripper platform line- GREY-WHITE 1.5 X916.s/F

Platform mushroom

enabling

- GREY-WHITE 1.5 X256.s/6 Cab mushroom In

Sa9

- YELLOW-RED 1 X950.s/3 +VE+VE

Radio gripper platform line- YELLOW-RED 1 X955.s/1 +VE

- YELLOW-RED 1 X256.s/17 +VE

Sal1

- PINK-YELLOW 1 X755.s/1 Diff erential micro p.supply

Sensors power supply

Front line- PINK-YELLOW 1 X118/1

Front axle alignment sensor

p.supply

- PINK-YELLOW 1 X160.s/4 Sensors p.supply

Sal1

- WHITE 8 X468.3/- +15

+15 start-up panel

Control unit line

- WHITE 4 X474/4a +15

- WHITE 1.5 X474/7a +15

- WHITE 1 X474/9a +15

- WHITE 1.5 X474/8a +15

- WHITE 1 X474/10a +15

- WHITE 1 X474/6a +15

Sal2

- YELLOW-BLACK 1 X756.s/1 RH front side marker lampPosition lights

Front line- YELLOW-BLACK 1 X113/4 RH front position lights

- YELLOW-BLACK 1 X160.s/25 RH position light

Sal2

- RED 4 Sal3/- +30

+30

Control unit line

- RED 1 X474/1a +30

- RED 1 X474/3a +30

- RED 1 X474/2a +30

- RED 1 X474/5a +30

Sal2

- WHITE-GREEN 1.5 X720.s/N +15 Ignition+15 ignition

Motor line- WHITE-GREEN 1 X721.s/3 86 preheating relay

- WHITE-GREEN 1.5 X716/15 +15 Ignition

Sal3

- RED 6 X730.p/2 +30+30

Control unit line- RED 4 Sal2/- +30

- RED 6 +30/- +30

Sal4


Gnd

Control unit line





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Connectors


Sal5

- LIGHT BLUE 2.5 X731.p/1 +VP MC2M

Power supply + VP

Control unit line

- LIGHT BLUE 4 X474/87 P.supply +VP

- LIGHT BLUE 2.5 X731.p/10 P.supply +VP MC2M

- LIGHT BLUE 2.5 X731.p/12 P.supply +VP MC2M

Sal5

- RED 10 +30/- +30

+30

Motor line

- RED 6 X735/30 30 Electric fans 3 and 4 relay

- RED 6 X706/30 30 Electric fans 1 and 2 relay

- RED 2.5 X709/1P.supply + 30 fuse p.s ECU

Mercedes

Sal12

- YELLOW-RED 1 X128.s/12 Reversing light

Reversing light

Rear line

- YELLOW-RED 1 X132/1 Reversing buzzer

- YELLOW-RED 1 X141/3 RH reversing light

- YELLOW-RED 1 X675.s/2 Trailer reversing light

- YELLOW-RED 1 X138/3 LH reversing light

Sal13

- WHITE/RED 1 X128.s/13 Rear fog lamp

Rear fog lamp

Rear line

- WHITE/RED 1 X141/6 RH rear fog lamp

- WHITE/RED 1 X138/6 LH rear fog lamp

- WHITE/RED 1 X675.s/8 Trailer rear fog lamp

Sal14

- RED-YELLOW 1 X128.s/14 Stop lights

Stop light

Rear line

- RED-YELLOW 1 X675.s/6 Trailer stop light

- RED-YELLOW 1 X138/5 LH stop light

- RED-YELLOW 1 X141/5 RH stop light

Sal15

- BROWN-BLACK 1 X128.s/15 Boom micro p.supply

Micro p.supply

Rear line

- BROWN-BLACK 1 X140/1 Boom micro p.supply

- BROWN-BLACK 1 X139/2Boom retracted micro

p.supply

Sal17

- YELLOW 1 X141/2 RH rear position light

RH rear position light

Rear line

- YELLOW 1 X675.s/7 Trailer RH position light

- YELLOW 1 X758.s/1 RH rear side marker lamp

- YELLOW 1 X128.s/17 RH rear position light

Sal18

- LIGHT BLUE 1 X141/4 RH direction lightRH direction light

Rear line- LIGHT BLUE 1 X675.s/4 RH direction light

- LIGHT BLUE 1 X128.s/4 RH direction light

Sal19

- ORANGE-BLUE 1 X186.s/12 Rear fog lamp switch p.s.Rear fog lamp switch and indicator

stalk switch power supply

Driver's seat line

- ORANGE-BLUE 1.5 X732.s/A1 Indicator stalk lights p.s

- ORANGE-BLUE 1.5 X191/1 Indicator stalk lights p.s

Sal20

- BLUE 1 X675.s/1 LH direction lightLH direction light

Rear line- BLUE 1 X138/4 LH direction light

- BLUE 1 X128.s/18 LH rear direction light

Sal21

- YELLOW-BLACK 1 X128.s/16 LH rear position light

LH rear position light

Rear line

- YELLOW-BLACK 1 X131.s/1 License plate light

- YELLOW-BLACK 1 X757.s/1 LH rear side marker lamp

- YELLOW-BLACK 1 X138/2 LH rear position light

- YELLOW-BLACK 1 X675.s/5 Trailer LH position light

Sal21

- GREEN 2.5 X176/1 Front fan p.supply

+15 heating

Driver's seat line

- GREEN 4 X731.s/11 +15 heating

- GREEN 1.5 X175/4 +15 heating panel

- GREEN 1 - 30 compressor relay

Sal23- PINK ORANGE GREY 0.32 X851/1 Shield CAN shield

Rear line- PURPLE 1 X128.s/25 SCH

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SPECIFICATIONS

Connectors


Sal24

- GREY-GREEN 1 X128.s/29 Boom angle sensor p.supplyBoom angle sensor power supply

Rear line- GREY-GREEN 1 X952/2 Boom sensor p.supply

- GREY-GREEN 1 X952/5 Boom sensor p.supply

Sal24

- GREY-BLACK 1 X211/5 Mix. bucket switch p.s

Mixer bucket double and triple

output and reverse fan power supply

Driver's seat line


- GREY-BLACK 1.5 X733.s/B_D1Mix. bucket switch and

double/triple out. p.s



Sal25

- BLUE-BLACK 1 X128.s/30 Boom sensor GndBoom sensor Gnd

Rear line- BLUE-BLACK 1 X952/4 Gnd

- BLUE-BLACK 1 X952/1 Gnd

Sal28

- LIGHT BLUE 1 X167/10 Deadman's switch sig.Manipulator deadman's switch signal

Driver's seat line- LIGHT BLUE 1 X167/9 Deadman's switch sig.

- LIGHT BLUE 1 X825.2/L5 Deadman's switch sig.

Sal29

- YELLOW 1 X473/4 Position light

LH position light

Driver's seat line

- YELLOW 1 X128.p/17 RH rear position light

- YELLOW 1 X733.s/A_A4 Position light

- YELLOW 1 X760.s/1 LH front side marker lamp

- YELLOW 1 X206.s/8 Position lights indicator

Sal33

- GREY/BLUE 1 X280.s/1 +15 OBD p.supply+15 dig. power supply

Driver's seat line- GREY/BLUE 1 X280.s/9 +15 OBD

- GREY/BLUE 1 Sal35/- +15 OBD p.supply

Sal35

- GREY/BLUE 1 X228/A1 +15

+15

Dashboard line

- GREY/BLUE 1 X213/9 Switch lighting

- GREY/BLUE 1 X206.p/3 +15 p.s.

- GREY/BLUE 1 X484.s/2 +15 p.s.

- GREY/BLUE 1 X222/2 +15

Sal35

- GREY/BLUE 1 X206.s/3Instruments and CAN control

unit p.sVehicle functions control unit power

supply

Driver's seat line- GREY/BLUE 1 X732.s/B5

Vehicle functions control

unit power supply

- GREY/BLUE 1 Sal33/- +15 OBD p.supply

Sal36


Ground

Dashboard line

- BLACK 1.5 X186.p/11 Ground


- BLACK 1 X228/A2 Ground


- BLACK 0.5 X501/16 Gnd

- BLACK 1.5 X206.p/13 Ground

Sal36

- PINK-YELLOW 1 X821/A Continuous oil enabling PS

Sensors power supply

Driver's seat line

- PINK-YELLOW 1 X160.p/4 Axles sensors PS

- PINK-YELLOW 1 X822/1Continuous oil enabling

button PS

- PINK-YELLOW 1 X128.p/10 Rear axle sensor p.supply

- PINK-YELLOW 1 X733.s/A_A2 Sensors p.supply

- PINK-YELLOW 1 X166/5 Optional exclusion switch p.s

Sal37

- YELLOW-BLACK 1 X160.p/25 Position lightPosition light

Driver's seat light- YELLOW-BLACK 1 X128.p/16 LH rear position light

- YELLOW-BLACK 1 X733.s/A_A5 Position light

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Connectors


Sal38

- WHITE-GREEN 1.5 X732.s/A8 +15 ignition

+15 ignition

Driver's seat line

- WHITE-GREEN 1.5 X464/2 +15 ignition

- WHITE-GREEN 1.5 X720.p/N +15 ignition

- WHITE/GREEN 1 X825.2/L14 Emergency sig. (Ignition)

Sal39

- YELLOW-RED 1 X256.p/17 +VEMC2M electronics power supply

Driver's seat line- YELLOW-RED 1 X732.s/C6 MC2M electronics p.supply

- YELLOW-RED 1 X825.1/1 VE power supply

Sal40

- LIGHT BLUE/BLACK 1 X825.2/L21 Directional roller 1Directional roller 1

Driver's seat line- LIGHT BLUE/BLACK 1 X167/3 Directional roller 1

- LIGHT BLUE/BLACK 1 X167/2 Directional roller 1

Sal42

- BLACK 0.5 X128.p/27 Can L (Open)CAN L (Open)

Driver's seat line- BLACK 0.5 X825.1/23 Can L Open

- BLACK 0.5 Sal49/- Can L Open

Sal43- PINK ORANGE GREY 1 Sal44/- CAN Open shield CAN (Open) shield

Driver's seat line- PINK ORANGE GREY 1 Sal51/- CAN Open shield

Sal44- PINK ORANGE GREY 1 Sal43/- CAN Open shield Shield

Driver's seat line- PURPLE 1 X128.p/25 CAN shield

Sal45

- YELLOW 0.5 X825.1/25 Can H OpenCAN H (Open)

Driver's seat line- YELLOW 0.5 X128.p/26 Can H (Open)

- YELLOW 0.5 Sal50/- Can H Open

Sal46

- GREY-GREEN 1 X128.p/24 ARB cell p.supplyARB sensors 12V power supply

Driver's seat line- GREY-GREEN 1 X825.1/11 ARB sensors 12V PS

- GREY-GREEN 1 X128.p/29 Boom angle sensor p.supply

Sal47

- BLUE-BLACK 1 X128.p/28 ARB cell GndARB sensors Gnd

Driver's seat line- BLUE-BLACK 1 X128.p/30 Boom angle sensor Gnd

- BLUE-BLACK 1 X825.1/12 ARB sensors Gnd

Sal48- PINK ORANGE GREY 1 Sal51/- CAN Open shield Gnd CAN Open

Driver's seat line- BLACK 1 Gnd4.2/- Gnd

Sal49

- BLACK 0.5 X280.s/14 Can L OpenCAN L Open

Driver's seat line- BLACK 0.5 X210/4 Can L

- BLACK 0.5 Sal42/- Can L Open

Sal50

- YELLOW 0.5 X210/3 Can H OpenCAN H Open

Driver's seat line- YELLOW 0.5 X280.s/6 Can H Open

- YELLOW 0.5 Sal45/- Can H Open

Sal51- PINK ORANGE GREY 1 Sal48/- CAN Open shield CAN Open shield

Driver's seat line- PINK ORANGE GREY 1 Sal43/- CAN Open shield

Sal52

- GREEN 0.35 X825.1/30 Can L Open 1CAN L Open 1

Driver's seat line- GREEN 0.35 X256.p/5 Can L Open 1

- GREEN 0.35 X826.s/2 Can L Open 1

Sal53

- WHITE 0.35 X825.1/28 Can H Open 1CAN H Open 1

Driver's seat line- WHITE 0.35 X256.p/4 Can H Open 1

- WHITE 0.35 X826.s/5 Can H Open 1

Sal54

- PINK-BLACK 1 X167/4 Directional roller 2Directional roller 2

Driver's seat line- PINK-BLACK 1 X167/5 Directional roller 2

- PINK-BLACK 1 X825.2/L22 Directional roller 2

Sal55

- PURPLE-BLACK 1 X733.s/B_B3 Forwards commandForwards command

Driver's seat line- PURPLE-BLACK 1 X167/11 Forwards command

- PURPLE-BLACK 1 X825.2/L24 Forwards command

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SPECIFICATIONS

Connectors


Sal56

- GREEN-WHITE 1 X167/12Reversing movement

commandReversing movement command

Driver's seat line- GREEN-WHITE 1 X825.2/L25 Reversing command

- GREEN-WHITE 1 X733.s/B_B7Reversing movement

command

Sal100

- LIGHT BLUE-WHITE 1 X731.s/3 HornHorn

Driver's seat line- LIGHT BLUE-WHITE 1 X256.p/9 Warning siren

- LIGHT BLUE-WHITE 1 X191/6 Horn

Sal101

- RED-YELLOW 1 X733.s/B_C1 Brake pedalBrake signal

Driver's seat line- RED-YELLOW 1 X761.s/1 Brake sig.

- RED-YELLOW 1 X128.p/14 Brake pedal sig.

X1.s

1 RED 1 X732.p/C8 +30 warning

Fuses and relays control unit

Control unit line

2 YELLOW-RED 1 X732.p/C6 +15 OBD p.supply

3 - - - -

4 - - - -

5 GREY-RED 1.5 X732.p/D1 Position lights from indicator stalk

6 PINK 2.5 X731.p/8 +15 optional

7 - - -

8 GREY/BLUE 1 X732.p/C4 Seat micro p.supply

- GREY/BLUE 1 X7.s/11 RPM instrument p.supply

9 RED-GREEN 1.5 X733.p/B_A8Rear work lights switch

p.supply

10 RED 1.5 X733.p/A_D1 +30 socket

11 BLUE/RED 1 X732.p/D7 Reverse fan system p.supply

12 YELLOW 1 X733.p/A_A4 RH rear position light

13 YELLOW-BLACK 1 X733.p/A_A5 LH rear position light

- YELLOW-BLACK 1 X732.p/C2 Backlighting

14 BROWN-GREEN 1 X732.p/B4 +15 warning switch

15 LIGHT BLUE/WHITE 1 X732.p/B7 Rotating beacon switch p.s.

16 GREY/BLUE 1 X732.p/B5Vehicle functions control

unit power supply

17 - - - -

X2.s

1 GREEN 1 X732.p/D4 Main beams indicator


Control unit line

2 WHITE-RED 1 X732.p/D3 Reset switch p.s.

3 GREY-GREEN 1 X732.p/D2 ARB system p.supply

4 GREEN-BLACK 1 X733.p/A_D5 LH main beam

5 PINK-YELLOW 1 X733.p/A_A2 Axles sensors p.s

X3.s

1 - - - -


Control unit line

2 - - - -

3 BROWN-WHITE 1.5 X733.p/B_D8Boom lights and cab

w.screen wipers lights p.s

4 WHITE/GREEN 1 X732.p/A4 +15 vehicle radio

- ORANGE-BLACK 1 X732.p/A3 Seat compressor p.supply

5 PINK-BLACK 1.5 X733.p/A_A1 Front w.wipers p.supply

6 GREEN 1 X733.p/A_B1 RH main beam

7 - - - -

8 ORANGE-BLUE 1.5 X732.p/A1 Indicator stalk lights p.s

9 LIGHT BLUE-YELLOW 1.5 X733.p/B_A1Boom lights and cab


10 BLUE-YELLOW 1 X733.p/A_C8 Rear demister p.supply

- BLUE-YELLOW 1 X733.p/A_A3 Rear w.wipers indicator stalk p.s

11 LIGHT BLUE-WHITE 1 X733.p/B_D7 Warning siren

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Connectors


X4.s

1 - - - -


Control unit line

2 - - - -

3 BROWN-GREEN 1 X8.s/11 Neutral position pos. sig.

4 BLACK-PURPLE 1 X732.p/B2 Emergency mushroom p.s

5 PURPLE/WHITE 1 X733.p/B_B5 Reversing command out

6 WHITE 1 X701/1 Forwards/Reverse sig.

7 WHITE-GREEN 1.5 X732.p/A8 +15 ignition

8 WHITE/BLACK 1 X732.p/A7 86 main beams relay

9 ORANGE-WHITE 1 X732.p/A6 Transmission release

X5.s

1 GREY-WHITE 1 X733.p/A_C7 Idle negative sig.

Electromechanical control unit

Control unit line

2 - - - -

3 BLACK 1 X5.s/7 Gnd

4 - - - -

5 BLUE-RED 1 X733.p/A_B3 Diff erential block sol.valve

6 WHITE-BLUE 1 X5.s/8 Diff .block relay 30 p.s

- WHITE-BLUE 1 X11.s/3 86 stop relay



8 WHITE-BLUE 1 X5.s/6 Diff .block relay 30 p.s



10 WHITE 1 X700/1 Forwards/Reverse sig.

11 BLACK 1 Sal4/- Gnd


12 WHITE/GREEN 1 X733.p/B_D6 86 diff erential block relay

13 - - - -

X7.s

1 PURPLE-WHITE 1 X733.p/B_B6 Horn button p.supply


Control unit line

2 - - - -

3 GREEN/WHITE 1 X733.p/A_A6 Forward movt. sol.v

4 - - - -

5 ORANGE 1 X733.p/B_C2Forward movement

command out

6 - - - -

7 - - - -

8 BROWN-BLACK 1 X733.p/B_B1 Boom functions relay 30 p.s

9 GREY 1 X733.p/A_B8 RH dipped beam

10 GREY 1 X733.p/B_A3 Dipped beams indicator

11 GREY/BLUE 1 X1.s/8 RPM instrument p.supply

- GREY/BLUE 1 X733.p/B_A7 Switch lighting

12 WHITE-YELLOW 1 X733.p/B_A6 Mushroom IN transfer p.s

13 WHITE 1 X474/86 86 VP relay

- WHITE 1 X733.p/A_C3 Emergency mushroom out

14 LIGHT BLUE/WHITE 1 X733.p/A_A7 Reversing sol.v

15 YELLOW-RED 1 X733.p/B_B8 Reversing light

16 PINK-BLUE 1 X733.p/B_A5 Gear reset indicator

17 BLUE/BLACK 1 X733.p/B_A4 ARB sig.

18 BROWN-BLACK 1 X732.p/A2 Boom functions switch p.s

19 GREY-BLACK 1 X733.p/A_D6 LH front dipped beam

20 PINK/BLACK 1 X733.p/B_A2 86 dipped beams relay

21 PURPLE 1 X733.p/A_D7 RPM instrument p.supply

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SPECIFICATIONS

Connectors


X8.s

1 GREY/BLUE 1 X733.p/A_D4 Enable start up


Control unit line

2 LIGHT BLUE-YELLOW 1 X733.p/B_D5 +50 start

- LIGHT BLUE-YELLOW 1 X733.p/A_C6 Start-up command

3 - - - -

4 - - - -

5 GREY-RED 1 X733.p/B_D3 Steering selector p.supply

6 LIGHT BLUE-BLACK 1 X733.p/B_D2 High speed indicator

7 ORANGE/WHITE 1 X733.p/A_C1 Speed change command

8 BROWN-WHITE 1 X733.p/B_C8 Low speed indicator

9 LIGHT BLUE/YELLOW 1 X733.p/B_C7 Intermittence charge

10 GREY-BLUE 1.5 X733.p/A_A8 Warning siren

11 BROWN-GREEN 1 X4.s/3 Neutral position pos. sig.

- BROWN-GREEN 1 X733.p/B_C6 Neutral position

12 PINK-WHITE 1 X733.p/A_B6 1200 rpm sol.v

13 - - - -


15 LIGHT BLUE-YELLOW 1 X733.p/A_B5 85 1200 rpm sol.v relay

16 BLUE/WHITE 1 X733.p/B_C5 Direction lights indicator

17 ORANGE-RED 1 X733.p/B_C4 Intermittence p.s

X10.s 1 GREEN 4 X731.p/11 +15 heating+15 heating

Control unit line

X11.s

1 LIGHT BLUE/WHITE 1 X733.p/B_C3 86 speed change relay


Control unit line

2 RED-GREEN 1 X733.p/A_D3 85 Stop lights relay

3 WHITE-BLUE 1 X11.s/6 Jumper

- WHITE-BLUE 1 X5.s/6 86 stop relay

4 - - - -

5 GREY-BLACK 1.5 X733.p/B_D1Mix. bucket switch and


6 WHITE-BLUE 1 X11.s/3 Jumper

7 RED-YELLOW 1 X733.p/B_C1 Brake pedal sig.

X100

1 WHITE-YELLOW 0.5 X112/1 - Mix. Temp.

Air conditioning panel connector


2 PURPLE-BLACK 0.5 X112/2 Mix. Temp.

3 GREY 0.5 X102/B3 1° Speed

4 PURPLE 0.5 X103/85 3° Speed

5 PINK 0.5 X111/1 + MIX

6 RED-BLACK 0.5 SA2/- + Key

7 BLACK 0.5 SA3-5/- Ground

8 RED 0.5 SA4/- + Battery

9 WHITE 1 X108/2 - Ext Temp

10 PINK-BLACK 1 X108/1 Ext Temp

11 BROWN 0.5 X102/B5 2° Speed

12 - - - -

13 LIGHT BLUE-WHITE 0.5 X111/2 - MIX

14 BROWN-WHITE 0.5 X105/1 Recirculation

15 GREEN 0.5 SA1/- Compressor

16 RED-BLACK 0.5 SA2/- + Lights

X101

1 GREEN/WHITE 1 X160.s/5 Forward movt. sol.vForward movement solenoid valve

Front line2 BLACK 1 Gnd1.1/- Gnd

T - - - -

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Connectors


X102

1 LIGHT BLUE/WHITE 1 X160.s/6 Reversing sol.vReversing sol.valve


T - - - -

X102

A1 GREEN 1.5 X106/1 -

Relay control unit


A2 RED-BLACK 1.5 SA2/- -

A3 - - - -

A4 RED 0.5 SA4/- -

A5 GREEN 0.5 SA1/- Compressor

A6 GREEN-WHITE 0.5 X104.3/1 -

A7 RED-BLACK 0.5 SA2/- -

A8 BROWN 1.5 X110/2 -

B1 - - - -

B2 - - - -

B3 GREY 0.5 X100/3 1° Speed

B4 RED-BLACK 0.5 SA2/- -

B5 BROWN 0.5 X100/11 2° Speed

B6 RED 0.5 SA4/- -

B7 - - - -

B8 - - - -

C1 RED 2.5 SA4/- -

C2 YELLOW 1.5 X110/3 -

C3 BLUE 1.5 X104.1/1 -

C4 BLUE-BLACK 1.5 X104.2/1 -

C5 RED 1.5 SA4/- -

C6 - - - -

C7 - - - -

C8 RED-BLACK 1.5 SA2/- -

X103

85 PURPLE 0.5 X100/4 3a Speed

Third speed relay


86 RED-BLACK 0.5 SA2/- +12V


87 ORANGE 2.5 X109/B 3rd speed

87a - - - -

X103

1 PINK-WHITE 1 X160.s/7 1200 rpm sol.v1200rpm sol.valve


T - - - -

X104.11 BLUE 1.5 X102/C3 - Air conditioner fan

Air conditioning kit2 BLACK 1.5 SA3-5/- Ground

X104.21 BLUE-BLACK 1.5 X102/C4 - Air conditioner fan


X104.31 GREEN-WHITE 0.5 X102/A6 - Air conditioning pressure switch

Air conditioning kit2 LIGHT BLUE 0.5 X110/1 -

X105

1 BROWN-WHITE 0.5 X100/14 RecirculationRecirculation connector



X1051 LIGHT BLUE-GREEN 1.5 X720.s/U Fuel oil fi lter heater Fuel oil fi lter heater

Motor line2 BLACK 1.5 Gnd2/- Gnd

X106 1 GREEN 1.5 X102/A1 -Compressor


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SPECIFICATIONS

Connectors


X107

1 RED 2.5 SA4/- -

Driver's seat connector


2 BLACK 2.5 SA3-5/- Ground

3 - - - -

4 - - - -

X1081 PINK-BLACK 1 X100/10 Ext Temp External temperature thermostat

Air conditioning kit2 WHITE 1 X100/9 - Ext Temp

X109A BLACK 2.5 SA3-5/- Ground Third speed

Air conditioning kitB ORANGE 2.5 X103/87 3rd speed

X109.1 1 WHITE-RED 1 X160.s/11Gear engaged microswitch

p.s

Gear engaged micro

Front line

X109.2 1 YELLOW-GREEN 1 X160.s/12Gear engaged microswitch

sig.

Gear engaged micro

Front line

X110

1 LIGHT BLUE 0.5 X104.3/2 -

First - Second speed


2 BROWN 1.5 X102/A8 -

3 YELLOW 1.5 X102/C2 -

4 GREEN 0.5 SA1/- Compressor

X110

1 LIGHT BLUE-BLACK 1 X160.s/13 High speed sol.vHigh speed solenoid valve


T - - - -

X1111 PINK 0.5 X100/5 + MIX Cock command

Air conditioning kit2 LIGHT BLUE-WHITE 0.5 X100/13 - MIX

X111

1 BROWN-WHITE 1 X160.s/14 Low speed sol.vLow speed solenoid valve


T - - - -

X1121 WHITE-YELLOW 0.5 X100/1 - Mix. Temp. Mixer temperature cock

Air conditioning kit2 PURPLE-BLACK 0.5 X100/2 Mix. Temp.

X112.p1 - - - - X112 Counterfi gure

Front line2 - - - -

X112.s1 BLUE-RED 1 X160.s/10 Diff erential block sol.valve Diff erential block solenoid valve


X113

1 BLACK 1.5 Gnd1.1/- Gnd

RH front head light

Front line

2 GREY 1.5 X160.s/22 RH dipped beam

3 GREEN 1.5 X160.s/24 RH main beam

4 YELLOW-BLACK 1 Sal2/- RH front position lights

5 LIGHT BLUE 1 X160.s/23 RH direction light

6 - - - -

X114

1 GREY-WHITE 1 X160.s/19 RH levelling sol.vRH levelling sol.valve


T - - - -

X115

1 GREY-YELLOW 1 X160.s/2 LH levelling sol.vLH levelling solenoid valve


T - - - -

X116

1 ORANGE/BLACK 1 X160.s/20 Crab steering sol.vCrab steering solenoid valve


T - - - -

X117

1 BROWN/WHITE 1 X160.s/17 Four-wheel steering sol.vFour-wheel steering sol.valve


T - - - -

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Connectors


X118

1 PINK-YELLOW 1 Sal1/-Front axle alignment sensor

p.supplyFront axle alignment sensor

Front line2 BLACK 1 X147.2/1 Gnd

3 LIGHT BLUE-WHITE 1 X160.s/8 Front axle alignment signal

X119.1 1 GREY-BLUE 1.5 X733.s/A_A8 Warning sirenWarning siren

Driver's seat line

X119.2 1 BLACK 1.5 Gnd4.1/- GndWarning siren

Driver's seat line

X120

1 GREY-BLACK 1 X160.s/16 Fuel reserve indicatorFuel tank fl oat

Front line2 ORANGE 1 X160.s/18 Fuel level sig.

3 BLACK 1 Gnd1.1/- Gnd

X124

1 PINK-YELLOW 1 X128.s/10 Axle sensors p.supplyRear axle alignment sensor

Rear line2 BLACK 1 Gnd2/- Gnd

3 YELLOW-BROWN 1 X128.s/11 Rear axle alignment signal

X1251 YELLOW/BLACK 1 X128.s/2 Optional 2 sol.v Optional 2 solenoid valve


X1261 LIGHT BLUE/YELLOW 1 X128.s/1 Optional 1 sol.v Optional 1 solenoid valve


X1271 GREY/RED 1 X128.s/3 Retract sol.v Retract solenoid valve


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SPECIFICATIONS

Connectors


X128.p

1 LIGHT BLUE/YELLOW 1 X825.2/R6 Optional 1 sol.v

Rear chassis line connection

connector

Driver's seat line

2 YELLOW/BLACK 1 X825.2/R8 Optional 2 sol.v

3 GREY/RED 1 X825.2/R7 Retract sol.v

4 LIGHT BLUE 1 X185.s/5 RH direction light

5 - - - -

6 BLACK-PURPLE 1 X825.2/L28NO boom closed

microswitch sig.

7 - - - -

8 BROWN/BLACK 1 X825.2/L30NC boom closed microswitch

sig.

9 BLUE-WHITE 1 X825.2/R9 Extension sol.v

10 PINK-YELLOW 1 Sal36/- Rear axle sensor p.supply

11 YELLOW-BROWN 1 X185.s/12 Rear axle alignment indicator

12 YELLOW-RED 1 X733.s/B_B8 Reversing light

13 WHITE/RED 1 X185.s/2 Rear fog lamp

14 RED-YELLOW 1 Sal101/- Brake pedal sig.

15 BROWN-BLACK 1 X208/5 Boom micro p.supply

16 YELLOW-BLACK 1 Sal37/- LH rear position light

17 YELLOW 1 Sal29/- RH rear position light

18 BLUE 1 X185.s/14 LH direction light

19 RED-BLACK 1 X825.2/R18 VCI sol.valve

20 - - - -

21 - - - -

22 - - - -

23 - - - -

24 GREY-GREEN 1 Sal46/- ARB cell p.supply

25 PURPLE 1 Sal44/- CAN shield

26 YELLOW 0.5 Sal45/- Can H (Open)

27 BLACK 0.5 Sal42/- Can L (Open)

28 BLUE-BLACK 1 Sal47/- ARB cell Gnd

29 GREY-GREEN 1 Sal46/- Boom angle sensor p.supply

30 BLUE-BLACK 1 Sal47/- Boom angle sensor Gnd

31 GREY 1 X825.2/L32 Boom 1 angle sig.

32 GREEN X825.2/L34 Boom 2 angle sig.

33 LIGHT BLUE/WHITE 1 X825.2/R4 VRD sol.v

34 PURPLE/BLACK 1 X825.2/R15 VS sol.v

35 - - - -

36 - - - -

37 - - - -

38 - - - -

39 - - - -

40 - - - -

41 - - - -

42 - - - -

43 - - - -

44 - - - -

45 - - - -

46 - - - -

47 - - - -

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Connectors


X128.s

1 LIGHT BLUE/YELLOW 1 X126/1 Optional 1 sol.v

Driver's seat line conection

connector

Rear line

2 YELLOW/BLACK 1 X125/1 Optional 2 sol.v

3 GREY/RED 1 X127/1 Retract sol.v

4 LIGHT BLUE 1 Sal18/- RH direction light

5 - - - -

6 BLACK-PURPLE 1 X140/3Boom retracted microswitch

NO

7 - - - -

8 BROWN/BLACK 1 X139/4Boom retracted microswitch

NC

9 BLUE-WHITE 1 X142/1 Extension sol.v

10 PINK-YELLOW 1 X124/1 Axle sensor p.supply

11 YELLOW-BROWN 1 X124/3 Rear axle alignment signal

12 YELLOW-RED 1 Sal12/- Reversing light

13 WHITE/RED 1 Sal13/- Rear fog lamp

14 RED-YELLOW 1 Sal14/- Stop lights

15 BROWN-BLACK 1 Sal15/- Boom micro p.supply



18 BLUE 1 Sal20/- LH rear direction light

19 RED-BLACK 1 X955/1 VCI sol.valve

20 - - - -

21 - - - -

22 - - - -

23 - - - -

24 RED 0.32 X851/2 ARB cell p.supply

25 PURPLE 1 Sal23/- SCH

26 WHITE 0.2 X851/4 Can H Open

27 BLUE 0.2 X851/5 Can L Open

28 BLACK 0.32 X851/3 ARB cell Gnd

29 GREY-GREEN 1 Sal24/- Boom angle sensor p.supply

30 BLUE-BLACK 1 Sal25/- Boom sensor Gnd

31 GREY 1 X952/3 Boom 1 angle sig.

32 GREEN 1 X952/6 Boom 2 angle sig.

33 A/WHITE 1 X611/1 VRD sol.v (Slow-Motion)

34 PURPLE/BLACK 1 X633/1 VS sol.v (slewing)

35 - - - -

36 - - - -

37 - - - -

38 - - - -

39 - - - -

40 - - - -

41 - - - -

42 - - - -

43 - - - -

44 - - - -

45 - - - -

46 - - - -

47 - - - -

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SPECIFICATIONS

Connectors


X131.p1 - - - - Cap

Rear line2 - - - -

X131.s1 YELLOW-BLACK 1 Sal21/- License plate light License plate light


X1321 YELLOW-RED 1 Sal12/- Reversing buzzer Buzzer


X138

1 BLACK 1 Gnd3/- Gnd

LH rear light

Rear line


3 YELLOW-RED 1 Sal12/- LH reversing light

4 BLUE 1 Sal20/- LH direction light

5 RED-YELLOW 1 Sal14/- LH stop light

6 WHITE/RED 1 Sal13/- LH rear fog lamp

7 - - - -

X139

1 - - - -

Boom retracted microswitch NC

Rear line

2 BROWN-BLACK 1 Sal15/-Boom retracted micro

p.supply

3 - - - -

4 BROWN/BLACK 1 X128.s/8Boom retracted microswitch

NC

X140

1 BROWN-BLACK 1 Sal15/- Boom micro p.supply

Boom retracted microswitch NO

Rear line

2 - - - -

3 BLACK-PURPLE 1 X128.s/6Boom retracted microswitch

NO

4 - - - -

X141


RH rear light

Rear line


3 YELLOW-RED 1 Sal12/- RH reversing light


5 RED-YELLOW 1 Sal14/- RH stop light

6 WHITE/RED 1 Sal13/- RH rear fog lamp

7 - - - -

X1421 BLUE-WHITE 1 X128.s/9 Extension sol.v Extension solenoid valve


X146

1 WHITE-YELLOW 1 X160.s/15 Parking brake solenoid valveParking brake solenoid valve


T - - - -

X147.1 1 GREEN-BLACK 1 X160.s/9 Parking brake indicatorParking brake pressure switch

Front line

X147.21 BLACK 1 Gnd1.2/- Gnd Parking brake pressure switch

Front line- BLACK 1 X118/2 Gnd

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Connectors


X160.p

1 WHITE/GREEN 1 X186.s/3 Diff . block indicator

Front carriage line connection

connector

Driver's seat line

2 GREY-YELLOW 1 X825.2/R20 LH levelling sol.v

3 - - - -

4 PINK-YELLOW 1 Sal36/- Axles sensors p.s

5 GREEN/WHITE 1 X733.s/A_A6 Forward movt. sol.v

6 LIGHT BLUE/WHITE 1 X733.s/A_A7 Reversing sol.v

7 PINK-WHITE 1 X733.s/A_B6 1200 rpm sol.v

8 LIGHT BLUE-WHITE 1 X185.s/8 Front axle alignment signal

9 GREEN-BLACK 1 X464/16 Parking brake sig.

10 BLUE-RED 1 X206.s/6 Diff erential block sol.valve

11 WHITE-YELLOW 1 X206.s/20Gear engaged microswitch

p.s

12 YELLOW-GREEN 1 X825.2/L31Gear engaged microswitch

sig.

13 LIGHT BLUE-BLACK 1 X186.s/18 2nd speed sol.v

14 BROWN-WHITE 1 X186.s/17 1st speed sol.v

15 WHITE-YELLOW 1 X825.2/R14 Parking brake solenoid valve

16 GREY-BLACK 1 X206.s/11 Fuel reserve indicator

17 BROWN/WHITE 1 X185.s/3 Four-wheel steering sol.v

18 ORANGE 1 X206.s/5 Fuel level sig.

19 GREY-WHITE 1 X825.2/R19 RH levelling sol.v

20 ORANGE/BLACK 1 X185.s/4 Crab steering sol.v

21 - - - -

22 GREY 1 X733.s/A_B8 RH dipped beam

23 LIGHT BLUE 1 X191/8 RH direction light

24 GREEN 1 X733.s/A_B1 RH main beam

25 YELLOW-BLACK 1 Sal37/- Position light

26 - - - -

27 - - - -

28 - - - -

29 - - - -

30 - - - -

31 - - - -

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SPECIFICATIONS

Connectors


X160.s

1 WHITE 1 X755.s/2 Diff . micro block sig.

Cab line connection connector

Front line

2 GREY-YELLOW 1 X115/1 LH levelling sol.v

3 - - - -

4 PINK-YELLOW 1 Sal1/- Sensors p.supply

5 GREEN/WHITE 1 X101/1 Forward movt. sol.v

6 LIGHT BLUE/WHITE 1 X102/1 Reversing sol.v

7 PINK-WHITE 1 X103/1 1200 rpm sol.v

8 LIGHT BLUE-WHITE 1 X118/3 Front axle alignment signal

9 GREEN-BLACK 1 X147.1/1 Parking brake indicator

10 BLUE-RED 1 X112.s/1 Diff erential block sol.valve

11 WHITE-RED 1 X109.1/1Gear engaged microswitch

p.s

12 YELLOW-GREEN 1 X109.2/1Gear engaged microswitch

sig.

13 LIGHT BLUE-BLACK 1 X110/1 High speed sol.v

14 BROWN-WHITE 1 X111/1 Low speed sol.v

15 WHITE-YELLOW 1 X146/1 Parking brake solenoid valve

16 GREY-BLACK 1 X120/1 Fuel reserve indicator

17 BROWN/WHITE 1 X117/1 Four-wheel steering sol.v

18 ORANGE 1 X120/2 Fuel level sig.

19 GREY-WHITE 1 X114/1 RH levelling sol.v

20 ORANGE/BLACK 1 X116/1 Crab steering sol.v

21 - - - -

22 GREY 1.5 X113/2 RH dipped beam

23 LIGHT BLUE 1 X113/5 RH direction light

24 GREEN 1.5 X113/3 RH main beam

25 YELLOW-BLACK 1 Sal2/- RH position light

26 - - - -

27 - - - -

28 - - - -

29 - - - -

30 - - - -

31 - - - -

X162.p

1 WHITE-YELLOW 1.5 X164.s/14 Boom lights p.supply

Boom line connection connector

Driver's seat line

2 WHITE-YELLOW 1.5 X164.s/16 Boom lights p.supply

3 PINK-YELLOW 1.5 X212/5 Double output Out

4 LIGHT BLUE-RED 1.5 X212/2 Triple output Out


6 RED-BLACK 1 X211/1 Mix bucket out




10 - - - -

11 - - - -

12 - - - -

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Connectors


X162.s

1 - - - -

Capped counter-fi gure

Driver's seat line

2 - - - -

3 - - - -

4 - - - -

5 - - - -

6 - - - -

7 - - - -

8 - - - -

9 - - - -

10 - - - -

11 - - - -

12 - - - -

X163.p

1 - - - -

Capped counter-fi gure

Driver's seat line

2 - - -

3 - - - -

4 - - - -

X163.s

1 RED 2.5 X720.p/D +30 optional p.s

Optionals power supply connector

Driver's seat line


3 PINK-BLACK 2.5 X731.s/8 +15 optional p.s


X164.s

1 - - - -

Cab roof line connection connector

Driver's seat line

2 - - - -

3 LIGHT BLUE-YELLOW 1.5 X733.s/B_A1Roof and sides wiper switch

p.s


5 WHITE-BLACK 1.5 X732.s/D8 Front work lights switch p.s

6 LIGHT BLUE/WHITE 1 X732.s/B7 Rotating beacon switch p.s.

7 RED-GREEN 1.5 X733.s/B_A8Rear work lights switch

p.supply

8 PINK/BLACK 1 X193/1 Rear wipers return

9 RED/BLACK 1 X192/2 Rear wiper command

10 RED 1 X178.1/1 +30 ceiling light

11 BLUE-YELLOW 1 X733.s/A_C8 Rear demister p.supply



14 WHITE-YELLOW 1.5 X162.p/1 Boom lights p.supply

15 BROWN-WHITE 1.5 X733.s/B_D8 Boom work lights switch p.s

16 WHITE-YELLOW 1.5 X162.p/2 Boom lights p.supply

17 - - - -

X165.s

1 BLACK 0.5 X200/8 - LH post. loudspeaker

Cab roof line connection connector

Driver's seat line

2 BROWN 0.75 X200/2 - RH post. loudspeaker

3 RED 0.5 X200/7 + LH post. loudspeaker

4 RED 0.75 X200/1 + RH post. loudspeaker

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SPECIFICATIONS

Connectors


X166

1 PINK-YELLOW 1 X825.2/L1 Optional exclusion sig.

Optionals exclusion switch

Driver's seat line

2 - - - -

3 - - - -

4 - - - -

5 PINK-YELLOW 1 X237/3 Switch p.s

- PINK-YELLOW 1 Sal36/ Optional exclusion switch p.s

6 - - - -

7 - - - -

8 - - - -

9 GREY/BLUE 1 X208/9 Switch lighting

- GREY/BLUE 1 X733.s/B_A7 Switch lighting

10 BLACK 1 X208/10 Gnd


X167


Manipulator

Driver's seat line

2 LIGHT BLUE/BLACK 1 Sal40/- Directional roller 1

3 LIGHT BLUE/BLACK 1 Sal40/- Directional roller 1

4 PINK-BLACK 1 Sal54/- Directional roller 2

5 PINK-BLACK 1 Sal54/- Directional roller 2

6 YELLOW-BROWN 1 X825.2/L18Sig. ext./retract. by

manipulator

7 LIGHT BLUE/RED 1 X825.2/L17Optional sig. from

manipulator

8 PINK 1 X206.s/4 Stalk switch p.s

9 LIGHT BLUE 1 Sal28/- Deadman's switch sig.

10 LIGHT BLUE 1 Sal28/- Deadman's switch sig.

11 PURPLE-BLACK 1 Sal55/- Forwards command

12 GREEN-WHITE 1 Sal56/-Reversing movement

command

X168.1 - WHITE-GREEN 1 X206.p/20Transfer movt. system

p.supply

Emergency mushroom transmission

release contact

Dashboard line

X168.2 - PINK 1 X220/5Parking brake sol.v. switch

p.s

Emergency mushroom transmission

release contact

Dashboard line

X169.1 - BLACK-PURPLE 1 X206.p/14 In Ignition

Emergency mushroom motor stop

contact

Dashboard line

X169.2 - GREY-WHITE 1 X206.p/15 Out Ignition

Emergency mushroom motor stop

contact

Dashboard line

X170.1 - PINK-YELLOW 1 X237/3 ARB forcing selector p.supplyARB forcing key

Driver's seat line

X170.2 - GREY-YELLOW 1 X171.s/1 ARB forcing sig.ARB forcing key

Driver's seat line

X171.p1 RED AWG22 X310/2 - Interface X171.s

Driver's seat line2 BLACK AWG22 X310/1 -

X171.s

1 GREY-YELLOW 1 X825.2/L23 ARB forcing sig. IN

ARB exclusion indicator

Driver's seat line

- GREY-YELLOW 1 X170.2/- ARB forcing sig.

2 BLACK 1 X178.1/2 Gnd


X172.p1 - - - - Cap

Driver's seat line2 - - - -

X172.s1 ORANGE-BLACK 1 X732.s/A3 Seat compressor p.supply Seat compressor

Driver's seat line2 BLACK 1 Gnd4.4/- Gnd

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Connectors


X173.1 1 GREY/BLUE RENU 1 X732.s/C4 Seat micro p.supplySeat microswitch

Driver's seat line

X173.2 1 YELLOW-GREEN 1 X825.2/L3 Seat microswitch sig.Seat microswitch

Driver's seat line

X174

A BLACK 2.5 Gnd5.2/- Gnd

Heating unit

Driver's seat line

B - - - -

C - - - -

D YELLOW 2.5 X177/1 3rd speed

E ORANGE-WHITE 1.5 X175/3 2nd speed

F LIGHT BLUE 1.5 X175/1 1st speed

X175

1 LIGHT BLUE 1.5 X174/F 1st speed

Heating panel

Driver's seat line

2 - - - -

3 ORANGE-WHITE 1.5 X174/E 2nd speed

4 GREEN 1.5 Sal21/- +15 heating panel


X176 1 RED-BLACK 2.5 SA2/- + 12V+12V


X176 1 GREEN 2.5 Sal21/- Front fan p.supplyHeating panel

Driver's seat line

X177 1 YELLOW 2.5 X174/D 3rd speedHeating panel

Driver's seat line

X178.1

1 RED 1.5 X733.s/A_D1 +30 socket

Cigarette lighter socket

Driver's seat line

- RED 1 X164.s/10 +30 ceiling light



X178.2 1 YELLOW-BLACK 1 X732.s/C2 BacklightingCigarette lighter socket lighting

Driver's seat line

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SPECIFICATIONS

Connectors


X185.p

1 - - - -


Dashboard line

2 WHITE/RED 1 X221/1 Rear fog lamp

3 BROWN/WHITE 1 X222/1 Four-wheel steering sol.v

4 ORANGE/BLACK 1 X222/5 Crab steering sol.v

5 LIGHT BLUE 1 X235/1 RH indicator lights

6 - - - -

7 - - - -

8 LIGHT BLUE-WHITE 0.5 X501/3 Front axle indicator

9 BLUE/YELLOW 1 X220/7 Parking brake sig.

10 GREEN-BLACK 0.5 X501/22 Parking brake indicator

- GREEN-BLACK 1 X228/B2 Parking brake indicator

11 WHITE/GREEN 1 X213/3 86 diff erential block relay

12 YELLOW-BLUE 0.5 X501/2 Rear axle indicator

13 PINK-BLUE 1 X217/9 Gear reset indicator

14 BLUE 1 X235/3 LH indicator lights

15 PINK-BLACK 1 X484.s/1 D+ alternator

- PINK-BLACK 1 X228/A7 Battery indicator

16 GREY-YELLOW 1 X228/B1 Air fi lter clogged ind.

- GREY-YELLOW 0.5 X501/26 Air fi lter clogged ind.

17 YELLOW-BLUE 0.5 X501/28 Mercedes alarm indicator

18 WHITE-BLACK 0.5 X501/10 Mercedes alarm indicator

19 ORANGE-BLACK 0.5 X501/17 Preheating indicator

20 BROWN-BLACK 0.5 X228/A3 Water temp. max. indicator

- BROWN-BLACK 0.5 X501/5 Water temp. max. indicator

21 WHITE 0.5 X228/A8 Oil indicator

- WHITE 0.5 X501/21 Engine oil indicator

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Connectors


X185.s

1 PURPLE/WHITE 1 X466/3 Odometer sig.

Dashboard line connection

connector

Driver's seat line

2 WHITE/RED 1 X128.p/13 Rear fog lamp

3 BROWN/WHITE 1 X160.p/17 Four-wheel steering sol.v

4 ORANGE/BLACK 1 X160.p/20 Crab steering sol.v

5 LIGHT BLUE 1 X128.p/4 RH direction light

- LIGHT BLUE 1 X191/8 RH direction light

6 - - - -

7 PINK 0.5 X467/1 Engine oil level sig.

8 LIGHT BLUE-WHITE 1 X160.p/8 Front axle alignment signal

9 BLUE/YELLOW 1 X825.2/L2 Parking brake sig.

10 GREEN-BLACK 1 X825.2/R25 Parking brake applied sig.

- GREEN-BLACK 1 X464/16 Parking brake indicator light

11 WHITE/GREEN 1 X733.s/B_D6 86 diff erential block relay

12 YELLOW-BROWN 1 X128.p/11 Rear axle alignment indicator

13 PINK-BLUE 1 X733.s/B_A5 Gear reset indicator

14 BLUE 1 X191/9 LH direction light

- BLUE 1 X128.p/18 LH direction light

15 PINK-BLACK 1 X224.s/C D+ alternator

- PINK-BLACK 1 X733.s/B_D4 D+ alternator

16 GREY-YELLOW 0.5 X720.p/H Oil fi lter clogged indicator

17 YELLOW-BLUE 1 X464/5Engine general alarm

indicator

18 WHITE-BLACK 1 X761.s/2 Engine alert indicator

- WHITE-BLACK 1 X464/6 Engine alert indicator

19 ORANGE-BLACK 1 X464/7 Spark plugs

20 BROWN-BLACK 1 X466/12High water temperature

indicator

BROWN-BLACK 1 X825.2/R27High water temperature

indicator

21 WHITE 1 X465/3Engine oil pressure low

indicator

- WHITE 1 X825.2/R26 Engine oil pressure low sig.

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80


SPECIFICATIONS

Connectors


X186.p

1 GREY-YELLOW 0.5 X501/13 Water temperature sig.


Dashboard line

2 RED-YELLOW 1 X213/1 Brake pedal sig.

3 BLUE-RED 0.5 X501/8 Diff erential block indicator

4 WHITE-BLUE 1 X228/A5Brakes fl uid level indicator

light

- WHITE-BLUE 0.5 X501/23Brakes fl uid level low

indicator light

5 LIGHT BLUE/YELLOW 1 X235/5 Load

6 PINK-WHITE 0.5 X501/25 Steering fault indicator light

7 ORANGE-WHITE 1 X217/1 Speed reset command

8 WHITE-RED 1 X217/5 Reset switch p.s.

9 - - - -

10 - - - -

11 BLACK 1.5 Sal36/- Ground

12 ORANGE-BLUE 1 X221/5 Rear fog lamp switch p.s.

13 - - - -

14 - - - -

15 - - - -

16 ORANGE/WHITE 1 X216/1 Speed change

17 BROWN-WHITE 1 X214/9 Low speed

18 LIGHT BLUE-BLACK 1 X215/9 High speed

19 GREY-RED 1 X222/3 Steering switch p.s.

20 RED 1 X235/2 +30 Warning

21 ORANGE-RED 1 X235/4 Intermittence p.s

X186.s

1 GREY-YELLOW 1 X465/4 Water temp. instrument sig.


connector

Driver's seat line

2 LIGHT BLUE/GREEN 1 X731.s/4 Stop lights

3 WHITE/GREEN 1 X160.p/1 Diff . block indicator

4 WHITE-BLUE 1 X198.1/1Brakes fl uid level low

indicator light

5 LIGHT BLUE/YELLOW 1 X191/7 Intermittence charge

LIGHT BLUE/YELLOW 1 X733.s/B_C7 Intermittence charge

6 PINK-WHITE 1 X825.2/R33 Steering low pressure sig.

- PINK-WHITE 1 X281.1/1Steering comp. low pressure

sig.

7 ORANGE-WHITE 1 X825.2/L29 Gear reset sig.

8 WHITE-RED 1 X732.s/D3 Reset switch p.s.

9 - - - -

10 - - - -


12 ORANGE-BLUE 1 Sal19/- Rear fog lamp switch p.s.

13 - - - -

14 - - - -

15 - - - -

16 ORANGE/WHITE 1 X733.s/A_C1 Speed change command

17 BROWN-WHITE 1 X160.p/14 1st speed sol.v

- BROWN-WHITE 1 X733.s/B_C8 Low speed indicator

18 LIGHT BLUE-BLACK 1 X733.s/B_D2 High speed indicator

- LIGHT BLUE-BLACK 1 X160.p/13 2nd speed sol.v

19 GREY-RED 1 X733.s/B_D3 Steering selector p.supply

20 RED 1 X732.s/C8 +30 warning

21 ORANGE-RED 1 X733.s/B_C4 Intermittence p.s

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Connectors


X187.1

1 RED 6 X725.p/1 +30 start-up panel

Start-up panel

Driver's seat line

2 - - - -

3 - - - -

4 - - - -

X187.2

5 BLUE 6 X730.s/1 +15 key

Start-up panel

Driver's seat line

6 BLUE/WHITE 1 X732.s/B8 86 services relay

7 LIGHT BLUE-YELLOW 1 X733.s/B_D5 +50 start

8 - - - -

9 - - - -

10 - - - -

X188


Front window-wiper

Driver's seat line

2 ORANGE-WHITE 1.5 X193/2 Front wiper return

3 PINK-BLACK 1.5 X192/3 Front w.wipers p.supply

- PINK-BLACK 1.5 X733.s/A_A1 Front w.wipers p.supply

4 BROWN-BLACK 1.5 X192/7 1st speed

5 - - - -

6 WHITE-BLACK 1.5 X192/8 2° wipers speed

X191

1 ORANGE-BLUE 1.5 Sal19/- Indicator stalk lights p.s

LH indicator stalk

Driver's seat line

2 GREY-RED 1.5 X732.s/D1Position lights from indicator

stalk

3 PINK/BLACK 1 X733.s/B_A2 86 dipped beams relay

4 WHITE/BLACK 1 X732.s/A7 86 main beams relay

5 PURPLE-WHITE 1 X733.s/B_B6 Horn button p.supply

6 LIGHT BLUE-WHITE 1 Sal100/- Horn

- LIGHT BLUE-WHITE 1 X733.s/B_D7 86 warning siren relay

7 LIGHT BLUE/YELLOW 1 X186.s/5 Intermittence charge

8 LIGHT BLUE 1 X160.p/23 RH direction light

- LIGHT BLUE 1 X185.s/5 RH direction light

9 BLUE 1 X185.s/14 LH direction light

- BLUE 1 X473/5 LH direction light

X192

1 BLUE-YELLOW 1 X192/5 Sprayer p.s

RH indicator stalk

Driver's seat line

- BLUE-YELLOW 1 X733.s/A_A3 Rear w.wipers indicator stalk p.s

2 RED/BLACK 1 X164.s/9 Rear wiper command

3 PINK-BLACK 1.5 X188/3 Front w.wipers p.supply

4 - - - -

5 BLUE-YELLOW 1 X192/1 Sprayer p.s

6 PURPLE 1 X196/1 Window wiper sprayer

7 BROWN-BLACK 1.5 X188/4 1st speed

8 WHITE-BLACK 1.5 X188/6 2° wipers speed

9 - - - -

X1931 PINK/BLACK 1 X164.s/8 Rear wipers return RH indicator stalk

Driver's seat line2 ORANGE-WHITE 1.5 X188/2 Front wiper return

X196

1 PURPLE 1 X192/6 Window wiper sprayerWindow wiper sprayer

Driver's seat line2 BLACK 1 Gnd4.1/- Gnd


X197.1 1 BROWN-GREEN 1 X733.s/B_C6 Neutral positionStop pedal pressure switch

Driver's seat line

X197.21 LIGHT BLUE/WHITE 1 X733.s/B_C3 86 speed change relay Stop pedal pressure switch

Driver's seat line- LIGHT BLUE/WHITE 1 X731.s/5 Stop pedal pressure switch

X198.1 1 WHITE-BLUE 1 X186.s/4Brakes fl uid level low

indicator light

Brakes fl uid level

Driver's seat line

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SPECIFICATIONS

Connectors


X198.21 BLACK 1 X281.2/1 Gnd Brakes fl uid level

Driver's seat line- BLACK 1 X196/2 Gnd

X200

1 RED 0.75 X165.s/4 + RH post. loudspeaker

Car radio loudspeaker

Driver's seat line

2 BROWN 0.75 X165.s/2 - RH post. loudspeaker

3 - - - -

4 - - - -

5 - - - -

6 - - - -

7 RED 0.5 X165.s/3 + LH post. loudspeaker

8 BLACK 0.5 X165.s/1 - LH post. loudspeaker

X201

1 YELLOW 0.5 X464/14 Accelerator pedal 1 pin

Accelerator pedal

Driver's seat line

2 BROWN-WHITE 0.5 X464/12 Accelerator pedal 2 pin

3 YELLOW 0.5 X464/14 Accelerator pedal 3 pin

4 GREY-WHITE 0.5 X464/13 Accelerator pedal 4 pin

5 BLUE-BLACK 0.5 X466/5 Accelerator pedal 5 pin


7 - - - -

8 - - - -

9 - - - -

X204.3 1 BLACK 2.5 SA3-5/- GroundGround


X204.3 1 BLACK 2.5 Gnd4.3/- GndGnd

Driver's seat line

X206.p

1 BROWN-GREEN 1 X235/8 +15 Warning


Dashboard line

2 GREY-RED 0.5 X501/15 RPM signal

3 GREY/BLUE 1 Sal35/- +15 p.s.

4 PINK 1 X220/5Transfer movt. system

p.supply

5 ORANGE 0.5 X501/20 Fuel level sig.

6 BLUE-RED 1 X213/2 Diff erential block sol.valve

7 BLUE-WHITE 0.5 X501/19 Direction lights indicator

8 YELLOW 0.5 X501/7 Position lights indicator

- YELLOW 1 X228/B4 Positions indicator

9 GREEN 1 X228/B8 Main beams indicator

10 - - - -

11 GREY-BROWN 0.5 X501/1 Fuel reserve indicator

12 PURPLE 0.5 X501/9 +15 ECO instrument

13 BLACK 1.5 Sal36/- Ground

14 BLACK-PURPLE 1 X169.1/- In Ignition

15 GREY-WHITE 1 X169.2/- Out Ignition

16 - - - -

17 - - - -

18 GREY-BLUE 0.5 X501/27 ARB forcing sig.

19 RED-BLACK 0.5 X501/14 Rexroth error indicator

20 WHITE-GREEN 1 X168.1/-Transfer movt. system

p.supply

21 - - - -

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Connectors


X206.s

1 BROWN-GREEN 1 X732.s/B4 +15 warning switch


connector

Driver's seat line

2 GREY-RED 1 X465/6 W alternator

3 GREY/BLUE 1 Sal35/-Instruments and CAN control

unit p.s

4 PINK 1 X167/8 Stalk switch p.s

5 ORANGE 1 X160.p/18 Fuel level sig.

6 BLUE-RED 1 X733.s/A_B3 Diff erential block sol.valve

- BLUE-RED 1 X160.p/10 Diff erential block sol.valve

7 BLUE/WHITE 1 X733.s/B_C5 Direction lights indicator

8 YELLOW 1 Sal29/- Position lights indicator

9 GREEN 1 X732.s/D4 Main beams indicator

10 GREY 1 X733.s/B_A3 Dipped beams indicator

11 GREY-BLACK 1 X160.p/16 Fuel reserve indicator

12 PURPLE 1 X733.s/A_D7 RPM instrument p.supply


14 BLACK-PURPLE 1 X732.s/B2 Emergency mushroom p.s

15 GREY-WHITE 1 X256.p/6Emergency mushroom out

(ignition)

16 - - - -

17 - - - -

18 GREY-BLUE 1 X825.1/9 ARB forcing sig.

19 RED-BLACK 1 X825.1/8 Over-revving indicator light

20 WHITE-YELLOW 1 X733.s/B_A6 Mushroom IN transfer p.s

- WHITE-YELLOW 1 X160.p/11Gear engaged microswitch

p.s

21 PINK/BLACK 1 X825.2/R29Steering emergency pump

manual command

X207

1 - - - -

Car radio power supply

Driver's seat line

2 - - - -

3 - - - -

4 RED 1 X732.s/D6 +30 vehicle radio

- RED 0.5 X280.s/16 +30 OBD p.supply

5 - - - -

6 - - - -

7 WHITE/GREEN 1 X732.s/A4 +15 vehicle radio


X208

1 ORANGE-RED 1 X825.2/L26Enabling from boom

functions switch

Boom enabling switch

Driver's seat line

2 - - - -

3 - - - -

4 - - - -

5 BROWN-BLACK 1 X732.s/A2 Boom functions switch p.s

- BROWN-BLACK 1 X128.p/15 Boom micro p.supply

6 - - - -

7 - - - -

8 - - - -





(23/07/2012) 80-01-M184EN

80


SPECIFICATIONS

Connectors


X210


ARB display

Driver's seat line

2 GREY-GREEN 1 X732.s/D2 ARB system p.supply

3 YELLOW 0.5 Sal50/- Can H Open

4 BLACK 0.5 Sal49/- Can L

X211

1 RED-BLACK 1 X162.p/6 Mix bucket out

Mixer bucket switch

Driver's seat line

2 - - - -

3 - - - -

4 - - - -

5 GREY-BLACK 1 Sal24/- Mix. bucket switch p.s

6 - - - -

7 - - - -

8 - - - -





X212


Double and triple output switch

Driver's seat line

2 LIGHT BLUE-RED 1.5 X162.p/4 Triple output Out



5 PINK-YELLOW 1.5 X162.p/3 Double output Out

6 - - - -

7 - - - -

8 - - - -





X213

1 RED-YELLOW 1 X186.p/2 Pedal sig.

Diff erential block switch

Dashboard line

2 BLUE-RED 1 X206.p/6 Block sol.v

3 WHITE/GREEN 1 X185.p/11 86 block relay

- WHITE/GREEN 1 X213/4 Jumper

4 WHITE/GREEN 1 X213/3 Jumper

5 - - - -

6 - - - -

7 - - - -

8 - - - -

9 GREY/BLUE 1 X220/9 Backlighting

- GREY/BLUE 1 Sal35/- Switch lighting

10 BLACK 1 X220/10 Ground

- BLACK 1 Sal36/- Ground

X214

9 BROWN-WHITE 1 X216/4 Slow indicator

Slow indicator

Dashboard line

- BROWN-WHITE 1 X186.p/17 Low speed



X215

9 LIGHT BLUE-BLACK 1 X216/3 Fast indicator

Fast indicator

Dashboard line

- LIGHT BLUE-BLACK 1 X186.p/18 High speed



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Connectors


X216

1 ORANGE/WHITE 1 X216/8 Jumper

Speed change switch

Dashboard line

- ORANGE/WHITE 1 X186.p/16 Speed change

2 - - - -

3 LIGHT BLUE-BLACK 1 X215/9 Fast indicator

4 BROWN-WHITE 1 X214/9 Slow indicator

5 - - - -

6 - - - -

7 - - - -

8 ORANGE/WHITE 1 X216/1 Jumper




X217

1 ORANGE-WHITE 1 X186.p/7 Speed reset command

Speed reset switch

Dashboard line

2 - - - -

3 - - - -

4 - - - -

5 WHITE-RED 1 X186.p/8 Reset switch p.s.

6 - - - -

7 - - - -

8 - - - -

9 PINK-BLUE 1 X185.p/13 Speed reset indicator


- BLACK 1 Sal36/- Ground

X220

1 - - - -

Parking brake switch

Dashboard line

2 - - - -

3 - - - -

4 - - - -

5 PINK 1 X206.p/4Transfer movt. system

p.supply

6 - - - -

7 PINK 1 X168.2/-Parking brake sol.v. switch

p.s

8 - - - -


- GREY/BLUE 1 X221/9 Backlighting



X221

1 WHITE/RED 1 X185.p/2 Rear fog lamp

Rear fog lamp switch

Dashboard line

2 - - - -

3 - - - -

4 - - - -

5 ORANGE-BLUE 1 X186.p/12 Rear fog lamp switch p.s.

6 - - - -

7 - - - -

8 - - - -


- GREY/BLUE 1 X220/9 Backlighting



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80


SPECIFICATIONS

Connectors


X222

1 BROWN/WHITE 1 X185.p/3 Four-wheel steering sol.v

Steering switch

Dashboard line

- BROWN 0.5 X501/4 4-wheel steer. ind.

2 GREY/BLUE 1 Sal35/- +15

3 GREY-RED 1 X186.p/19 Steering switch p.s.

4 BLACK 1 Sal36/- Ground

5 ORANGE 0.5 X501/29 Crab steering indicator

- ORANGE/BLACK 1 X185.p/4 Crab steering sol.v

6 YELLOW/RED 1 X239/9 Road steering indicator

X224.p

A - - - -Cap

Driver's seat lineB - - - -

C - - - -

X224.s

A LIGHT BLUE/BLACK 1 X732.s/B1 +15 brake emergency kitBrake emergency kit interface

Driver's seat lineB BLACK 1 Gnd4.1/- Gnd

C PINK-BLACK 1 X185.s/15 D+ alternator

X228

A1 GREY/BLUE 1 Sal35/- +15

Indicators check control unit

Dashboard line

A2 BLACK 1 Sal36/- Ground

A3 BROWN-BLACK 0.5 X185.p/20 Water temp. max. indicator

A4 - - - -

A5 WHITE-BLUE 1 X186.p/4Brakes fl uid level indicator

light

A6 - - - -

A7 PINK-BLACK 1 X185.p/15 Battery indicator

A8 WHITE 0.5 X185.p/21 Oil indicator

B1 GREY-YELLOW 1 X185.p/16 Air fi lter clogged ind.

B2 GREEN-BLACK 1 X185.p/10 Parking brake indicator

B3 - - - -

B4 YELLOW 1 X206.p/8 Positions indicator

B5 YELLOW-RED 0.5 X501/24 Positions indicator

B6 - - - -

B7 - - - -

B8 GREEN 1 X206.p/9 Main beams indicator

C1 GREEN-WHITE 0.5 X501/12 Main beams indicator

C2 - - - -

C3 - - - -

C4 - - - -

C5 - - - -

C6 - - - -

C7 - - - -

C8 - - - -

(23/07/2012)80-01-M184EN

80


Connectors


X235

1 LIGHT BLUE 1 X185.p/5 RH Arrows

Warning switch

Dashboard line

2 RED 1 X186.p/20 +30 Warning

3 BLUE 1 X185.p/14 LH indicator lights

4 ORANGE-RED 1 X235/6 Jumper

- ORANGE-RED 1 X186.p/21 Intermittence p.s

5 LIGHT BLUE/YELLOW 1 X186.p/5 Load

6 ORANGE-RED 1 X235/4 Jumper

7 BROWN-GREEN 1 X235/8 Jumper

8 BROWN-GREEN 1 X206.p/1 +15 Warning

- BROWN-GREEN 1 X235/7 Jumper

9 - - - -



X237

1 ORANGE-BLACK 1 X825.2/R23 LH levelling sig.

Levelling switch

Driver's seat line

2 - - - -

3 PINK-YELLOW 1 X166/5 Switch p.s

- PINK-YELLOW 1 X170.1/- ARB forcing selector p.supply

4 - - - -

5 - - - -

6 - - - -

7 LIGHT BLUE-RED 1 X825.2/R24 Levelling sig.

8 - - - -



X239

9 YELLOW/RED 1 X222/6 Road steering indicatorRoad steering indicator

Dashboard line10 BLACK 1 X235/10 Gnd


(23/07/2012) 80-01-M184EN

80


SPECIFICATIONS

Connectors


X256.p

1 YELLOW-BLACK 1 X825.2/L37 Cab sig.

Platform chassis line connection

connector

Driver's seat line

2 - - - -

3 GREEN-RED 1 X825.2/L36 Spare

4 WHITE 0.35 Sal 53/- Can H Open 1

5 GREEN 0.35 Sal52/- Can L Open 1

6 GREY-WHITE 1 X206.s/15Emergency mushroom out

(ignition)

7 WHITE 1 X733.s/A_C3 Emergency mushroom out

8 LIGHT BLUE-YELLOW 1 X733.s/A_C6Command for start-up from

shuttle

9 LIGHT BLUE-WHITE 1 Sal100/- Warning siren

10 GREY/BLACK 1 X733.s/A_C5 +15 platform


12 WHITE/GREEN 1 X467/101450 RPM controlled speed

command

13 LIGHT BLUE/YELLOW 1 X467/4 Accelerate negative sig.

14 WHITE-YELLOW 1 X467/5 Decelerate negative sig.

15 YELLOW 1 X825.2/L27 Platform mushroom sig.


17 YELLOW-RED 1 Sal39/- +VE

18 YELLOW-GREEN 1 X825.2/L38 Platform by-pass button

19 ORANGE-BLACK 1 X825.2/R21 Emergency pump sig.

20 BLUE-BLACK 1 X825.2/L39 Descent pr.switch

21 BLUE-YELLOW 1 X825.2/R5 Boom descent sol.v

22 BLUE 1 X825.2/R3 Boom ascent sol.v

23 GREY-RED 1 X825.1/16 Slewing sol.v

24 GREY-BLACK 1 X825.1/15 Slewing sol.v

25 YELLOW-BLACK 1 X825.1/2 Oil Switch sol.valve

26 RED 1 X733.s/A_C4 +30 boom

27 WHITE-GREEN 1 X899.1/1 Steering emergency pump

28 - - - -

29 - - - -

30 - - - -

31 PINK-YELLOW 1 X825.2/R34 Radio control sig.

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80


Connectors


X256.s

1 YELLOW-BLACK 1 X901.1/8 Cab sig.

Cab connector


2 - - - -

3 GREEN-RED 1 X916.s/H Spare

4 WHITE 0.35 Sa4/- Can H

5 GREEN 0.35 Sa2/- Can L

6 GREY-WHITE 1.5 Sa8/- Cab mushroom In

7 WHITE 1.5 Sa6/- Cab mushroom enabling

8 LIGHT BLUE-YELLOW 1 X914.2/28 Start up by radio control

9 LIGHT BLUE-WHITE 1 X914.2/30 Warning siren

10 GREY/BLACK 1 Sa1/- +15 Platform

11 BLACK 1.5 Sa7/- Ground

12 WHITE/GREEN 1 X915/1 1450 rpm speed sig.

13 LIGHT BLUE/YELLOW 1 X914.2/27 Decelerate sig.

14 WHITE-YELLOW 1 X914.2/26 Accelerate sig.

15 YELLOW 1 X956.s/2MC2-M platform mushroom

sig.

16 BLACK 1.5 Sa5/- Ground

17 YELLOW-RED 1 Sa9/- +VE

18 YELLOW-GREEN 1 X950.s/6 Reset sig.

19 ORANGE-BLACK 1 X957/86 Em. pump sig. from platform

20 BLUE-BLACK 1 X955.s/2 Descent press. sig.

21 BLUE-YELLOW 1 X908/1 Down sol.v

22 BLUE 1 X907/1 Up sol.v

23 GREY-RED 1 X906.s/1 Slewing 2 sol.v

24 GREY-BLACK 1 X905.s/1 Slewing 1 sol.v

25 YELLOW-BLACK 1 X904/1 Oil Switch sol.valve

26 - - - -

27 - - - -

28 - - - -

29 - - - -

30 - - - -

31 PINK-YELLOW 1 X901.1/2 Radio control sig.

(23/07/2012) 80-01-M184EN

80


SPECIFICATIONS

Connectors


X256.s

1 - - - -

X256.s capped counterfi gure

Driver's seat line

2 - - - -

3 - - - -

4 - - - -

5 - - - -

6 WHITE 1.5 X256.s/7 Electric stop jumper

7 WHITE 1.5 X256.s/6 Electric stop jumper

8 - - - -

9 - - - -

10 - - - -

11 - - - -

12 - - - -

13 - - - -

14 - - - -

15 - - - -

16 - - - -

17 - - - -

18 - - - -

19 - - - -

20 - - - -

21 - - - -

22 - - - -

23 - - - -

24 - - - -

25 - - - -

26 - - - -

27 - - - -

28 - - - -

29 - - - -

30 - - - -

31 - - - -

X280.s

1 GREY/BLUE 1 Sal33/- +15 OBD p.supply

OBD diagnosis socket

Driver's seat line

2 - - - -

3 WHITE 0.35 X826.s/6 Can-H J1939

4 - - - -

5 BLACK 0.5 X476/1 Gnd


7 GREY-GREEN 1 X476/14 Dig pin 12/2

8 BLUE-YELLOW 1 X476/5 Din engine ECU

9 GREY/BLUE 1 Sal33/- +15 OBD

10 - - - -

11 GREEN 0.35 X826.s/3 Can-L J1939

12 - - - -

13 - - - -

14 BLACK 0.5 Sal49/- Can L Open

15 - - - -

16 RED 0.5 X207/4 +30 OBD p.supply

X281.1 1 PINK-WHITE 1 X186.s/6Steering comp. low pressure

sig.

Steering compensator pressure

Driver's seat line

(23/07/2012)80-01-M184EN

80


Connectors


X281.21 BLACK 1 X478.2/1 Gnd Steering compensator pressure

Driver's seat line- BLACK 1 X198.2/1 Gnd

X3101 BLACK AWG22 X171.p/2 - ARB exclusion buzzer

Driver's seat line2 RED AWG22 X171.p/1 -

X464

1 RED 1 X733.s/A_D2 +30 engine control unit

Mercedes engine control unit

Driver's seat line

2 WHITE-GREEN 1.5 Sal38/- +15 ignition


4 - - - -

5 YELLOW-BLUE 1 X185.s/17Engine general alarm

indicator

6 WHITE-BLACK 1 X185.s/18 Engine alert indicator

7 ORANGE-BLACK 1 X185.s/19 Spark plugs

8 - - - -

9 - - - -

10 - - - -

11 - - - -

12 BROWN-WHITE 0.5 X201/2 Accelerator pedal pin 2

13 GREY-WHITE 0.5 X201/4 Accelerator pedal pin 4

14 YELLOW 0.5 X201/3 Accelerator pedal pin 3

- YELLOW 0.5 X201/1 Accelerator pedal pin 1

15 RED-GREEN 1 X733.s/A_D3 85 Stop lights relay

- RED-GREEN 1 X478.1/1 Brakes negative sig.

16 GREEN-BLACK 1 X185.s/10 Parking brake indicator light

- GREEN-BLACK 1 X160.p/9 Parking brake sig.

17 - - - -

18 - - - -

19 WHITE 0.35 X826.s/4 Can-H J1939

- WHITE 0.35 X826.s/6 Can-H J1939

20 - - - -

21 GREEN 0.35 X826.s/1 Can-L J1939

- GREEN 0.35 X826.s/3 Can-L J1939

X465

1 GREY/BLUE 1 X733.s/A_D4 Enable start up


Driver's seat line

- GREY/BLUE 1 X720.p/K Enable start up

2 GREY-GREEN 1 X476/14 Dig pin 12/2

3 WHITE 1 X185.s/21Engine oil pressure low

indicator

4 GREY-YELLOW 1 X186.s/1 Water temp. instrument sig.

5 - - - -

6 GREY-RED 1 X206.s/2 W alternator

7 - - - -

8 - - - -

9 - - - -

10 YELLOW/RED 1 X720.p/T Spark plugs feedback

11 - - - -

12 - - - -

(23/07/2012) 80-01-M184EN

80


SPECIFICATIONS

Connectors


X466

1 GREY-WHITE 1 X733.s/A_C7 Idle negative sig.


Driver's seat line

2 - - - -

3 PURPLE/WHITE 1 X185.s/1 Odometer sig.

4 - - - -


- BLUE-BLACK 0.5 X201/6 Accelerator pedal 6 pin

6 - - - -

7 - - - -

8 - - - -

9 ORANGE-WHITE 1 X720.p/A 85 preheating optional relay

10 - - - -

11 LIGHT BLUE-YELLOW 1 X733.s/A_B5 85 1200 rpm sol.v relay

12 BROWN-BLACK 1 X185.s/20High water temperature

indicator

13 YELLOW 1 X720.p/L Can H Mercedes

14 BROWN-RED 1 X720.p/P Gnd Can Mercedes

- BROWN-GREY 1 X720.p/J Gnd Can Mercedes

15 BLUE 1 X720.p/M Can L Mercedes

X467

1 PINK 0.5 X185.s/7 Engine oil level sig.


Driver's seat line

2 - - - -

3 - - - -

4 LIGHT BLUE/YELLOW 1 X256.p/13 Accelerate negative sig.

5 WHITE-YELLOW 1 X256.p/14 Decelerate negative sig.

6 BLACK 1 Gnd4.3/- Ground

7 - - - -

8 - - - -

9 - - - -

10 WHITE/GREEN 1 X256.p/121450 RPM controlled speed

command

11 - - - -

12 - - - -

13 - - - -

14 - - - -

15 - - - -

16 - - - -

17 - - - -

18 - - - -

X468.1 - RED 16 X740.p/1 +3030 services relay

Control unit line

X468.21 BLUE/WHITE 1 X732.p/B8 86 services relay Services relay coil

Control unit line2 BLACK 1 Sal4/- Gnd

X468.3- WHITE 8 Sal1/- +15 87 services relay

Control unit line- WHITE 8 +15.1/- +15 service

X473


LH head light

Driver's seat line

2 GREY-BLACK 1 X733.s/A_D6 LH front dipped beam

3 GREEN-BLACK 1 X733.s/A_D5 LH main beam

4 YELLOW 1 Sal29/- Position light

5 BLUE 1 X191/9 LH direction light

6 - - - -

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Connectors


X474


Relay box

Control unit line

86 WHITE 1 X7.s/13 86 VP relay

30 BROWN 4 X474/4b Rexroth control unit p.s

87 LIGHT BLUE 4 Sal5/- P.supply +VP

1a RED 1 Sal2/- +30

1b RED 1 X733.p/A_D2 +30 engine control unit

2a RED 1 Sal2/- +30

2b RED 1 X732.p/D5 +30 engine diagnosis

3a RED 1 Sal2/- +30

3b RED 1 X732.p/D6 +30 vehicle radio

4a WHITE 4 Sal1/- +15

4b BROWN 4 X474/30 Rexroth control unit p.s

5a RED 1 Sal2/- +30

5b RED 1 X733.p/A_C4 +30


6b WHITE-BLACK 1 X732.p/C5 +15 engine diagnosis

7a WHITE 1.5 Sal1/- +15

7b LIGHT BLUE-GREEN 1.5 X733.p/A_D8 Fuel oil fi lter heater

8a WHITE 1.5 Sal1/- +15

8b WHITE-BLACK 1.5 X732.p/D8 Front work lights switch p.s


9b GREY/BLACK 1 X733.p/A_C5 +15 platform


10b LIGHT BLUE/BLACK 1 X732.p/B1 +15 brake emergency kit

X476

1 BLACK 0.5 X280.s/5 Gnd

Mercedes Diagnostics

Driver's seat line

- BLACK 0.5 Gnd5.2/- Gnd

2 WHITE-BLACK 1 X732.s/C5 +15 engine diagnosis

3 RED 1 X732.s/D5 +30 engine diagnosis

4 - - - -

5 BLUE-YELLOW 1 X280.s/8 Din engine ECU

- BLUE-YELLOW 1 X720.p/S Dig. Engine ECU

6 - - - -

7 - - - -

8 - - - -

9 - - - -

10 - - - -

11 - - - -

12 - - - -

13 - - - -

14 GREY-GREEN 1 X280.s/7 Dig pin 12/2

- GREY-GREEN 1 X465/2 Dig pin 12/2

X478.1 1 RED-GREEN 1 X464/15 Brakes negative sig.Stop lights pressure switch

Driver's seat line

X478.21 BLACK 1 X281.2/1 Gnd Stop lights pressure switch

Driver's seat line- BLACK 1 X899.2/1 Gnd

X484.p1 - - - - Counterfi gure resistance

Dashboard line2 - - - -

X484.s

1 PINK-BLACK 1 X185.p/15 D+ alternatorAlternator resistance connector

Dashboard line- PINK-BLACK 0.5 X501/18 D+

2 GREY/BLUE 1 Sal35/- +15 p.s.

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80


SPECIFICATIONS

Connectors


X501

1 GREY-BROWN 0.5 X206.p/11 Fuel reserve indicator

Eco instrument

Dashboard line

2 YELLOW-BLUE 0.5 X185.p/12 Rear axle indicator

3 LIGHT BLUE-WHITE 0.5 X185.p/8 Front axle indicator

4 BROWN 0.5 X222/1 4-wheel steer. ind.

5 BROWN-BLACK 0.5 X185.p/20 Water temp. max. indicator

6 - - - -

7 YELLOW 0.5 X206.p/8 Position lights indicator

8 BLUE-RED 0.5 X186.p/3 Diff erential block indicator

9 PURPLE 0.5 X206.p/12 +15 ECO instrument

10 WHITE-BLACK 0.5 X185.p/18 Mercedes alarm indicator

11 - - - -

12 GREEN-WHITE 0.5 X228/C1 Main beams indicator

13 GREY-YELLOW 0.5 X186.p/1 Water temperature sig.

14 RED-BLACK 0.5 X206.p/19 Rexroth error indicator

15 GREY-RED 0.5 X206.p/2 RPM signal

16 BLACK 0.5 Sal36/- Gnd

17 ORANGE-BLACK 0.5 X185.p/19 Preheating indicator

18 PINK-BLACK 0.5 X484.s/1 D+

19 BLUE-WHITE 0.5 X206.p/7 Direction lights indicator

20 ORANGE 0.5 X206.p/5 Fuel level sig.

21 WHITE 0.5 X185.p/21 Engine oil indicator

22 GREEN-BLACK 0.5 X185.p/10 Parking brake indicator

23 WHITE-BLUE 0.5 X186.p/4Brakes fl uid level low

indicator light

24 YELLOW-RED 0.5 X228/B5 Positions indicator

25 PINK-WHITE 0.5 X186.p/6 Steering fault indicator light

26 GREY-YELLOW 0.5 X185.p/16 Air fi lter clogged ind.

27 GREY-BLUE 0.5 X206.p/18 ARB forcing sig.

28 YELLOW-BLUE 0.5 X185.p/17 Mercedes alarm indicator

29 ORANGE 0.5 X222/5 Crab steering indicator

30 - - - -

31 - - - -

32 - - - -

33 - - - -

34 - - - -

35 - - - -

36 - - - -

X6111 LIGHT BLUE/WHITE 1 X128.s/33 VRD sol.v (Slow-Motion) VRD solenoid valve


X6331 PURPLE/BLACK 1 X128.s/34 VS sol.v (slewing) VS solenoid valve


X675.p

1 - - - -

Connector to X675.p

Rear line

2 - - - -

3 - - - -

4 - - - -

5 - - - -

6 - - - -

7 - - - -

8 - - - -

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Connectors


X675.s

1 BLUE 1 Sal20/- LH direction light

Trailer socket kit

Rear line

2 YELLOW-RED 1 Sal12/- Trailer reversing light



5 YELLOW-BLACK 1 Sal21/- Trailer LH position light

6 RED-YELLOW 1 Sal14/- Trailer stop light

7 YELLOW 1 Sal17/- Trailer RH position light

8 WHITE/RED 1 Sal13/- Trailer rear fog lamp

X700

1 WHITE 1 X701/1 Forwards/Reverse sig.Forwards diode

Control unit line- WHITE 1 X5.s/10 Forwards/Reverse sig.

2 PURPLE-BLACK 1 X733.p/B_B3 Forwards command

X701

1 WHITE 1 X4.s/6 Forwards/Reverse sig.Reversing diode

Control unit line- WHITE 1 X700/1 Forwards/Reverse sig.

2 GREEN-WHITE 1 X733.p/B_B7 Reversing command

X7021 GREY 2.5 X706/87

Electric fan 1 fuse power

supply Electric fan 1 fuse

Motor line2 ORANGE 2.5 X717/A Electric fan 1 p.supply

X703

1 GREY 2.5 X706/87 Electric fan 2 p.supplyElectric fan 2 fuse

Motor line2 YELLOW 2.5 X718/AElectric fan 2 fuse power

supply

X704

1 WHITE 2.5 X735/87 Electric fan 3 p.supplyElectric fan 3 fuse

Motor line2 BLUE 2.5 X719/AElectric fan 3 fuse power

supply

X7051 WHITE 2.5 X735/87

Electric fan 4 fuse power

supply Electric fan 4 fuse

Motor line2 BROWN 2.5 X720/A Electric fan 4 p.supply

X706


Electric fans 1 and 2 relay

Motor line

- BLACK 1 Gnd2/- Gnd

86 ORANGE-YELLOW 1 X720.s/V 86 electric fans unit 1 relay

30 RED 6 Sal5/- 30 Electric fans 1 and 2 relay

87 GREY 2.5 X702/1Electric fan 1 fuse power

supply

- GREY 2.5 X703/1Electric fan 2 fuse power

supply

X709

1 RED 2.5 Sal5/-P.supply + 30 fuse p.s ECU

MercedesECU Mercedes +30 fuse

Motor line2 RED-BLACK 2.5 X716/5 +30 engine control unit

- RED-BLACK 2.5 X716/6 +30 engine control unit

X711

F1 RED 4 X720.s/D +30 optional p.s

Fusebox

Motor line

F2 RED 6 X725.s/2+30 fuses and relay control

unit

F3 RED 4 X751/30 30 start-up relay

F4 RED 6 X725.s/1 +30 start-up panel

COM RED 25 +30/- -

X7141 PINK-BLACK 1 X720.s/R D+ alternator D+ alternator

Motor line2 - - - -

X715 - LIGHT BLUE 4 X751/87 +50 start+50 start

Motor line

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80


SPECIFICATIONS

Connectors


X716

1 YELLOW 1 X720.s/L Can H Mercedes

ECU Mercedes

Motor line

2 BLUE 1 X720.s/M Can L Mercedes

3 BROWN-BLACK - X720.s/J Mercedes Can shield

4 BROWN-RED 1 X720.s/P Mercedes Can shield

5 RED-BLACK 2.5 X709/2 +30 engine control unit

6 RED-BLACK 2.5 X709/2 +30 engine control unit

7 - - - -

8 GREY/BLUE 1 X720.s/K +50 start with key

9 BLACK 2.5 Gnd2/- Gnd

10 - - - -

11 BLACK 2.5 Gnd2/- Gnd

12 ORANGE-BLUE 1 X751/86 86 start-up relay

13 BLUE-YELLOW 1 X720.s/S Engine diagnostics

14 - - - -

15 WHITE-GREEN 1.5 Sal2/- +15 Ignition

X717A ORANGE 2.5 X702/2 Electric fan 1 p.supply Electric fan 1

Motor lineB BLACK 2.5 Gnd1/- Gnd

X718 A YELLOW 2.5 X703/2 Electric fan 2 p.supply Electric fan 2


X719A BLUE 2.5 X704/2 Electric fan 3 p.supply Electric fan 3


X720A BROWN 2.5 X705/2 Electric fan 4 p.supply Electric fan 4


X720.p

A ORANGE-WHITE 1 X466/9 85 preheating optional relay

Engine line connection connector

Driver's seat line

B - - - -

C - - - -

D RED 2.5 X163.s/1 p.s +30 optional

E - - - -

F - - - -

G - - - -

H GREY-YELLOW 0.5 X185.s/16 Oil fi lter clogged indicator

J BROWN-GREY 1 X466/14 Gnd Can Mercedes

K GREY/BLUE 1 X465/1 Enable start up

L YELLOW 1 X466/13 Can H Mercedes

M BLUE 1 X466/15 Can L Mercedes

N WHITE-GREEN 1.5 Sal38/- +15 ignition

P BROWN-RED 1 X466/14 Gnd Can Mercedes

R PINK-BLACK 1 X733.s/A_B7 D+ alternator

S BLUE-YELLOW 1 X476/5 Dig. Engine ECU

T YELLOW/RED 1 X465/10 Spark plugs feedback

U LIGHT BLUE-GREEN 1.5 X733.s/A_D8 Fuel oil fi lter heater

V ORANGE-YELLOW 1 X825.1/19 Electric fans unit 1

W ORANGE-GREEN 1 X825.1/20 Electric fans unit 2

X - - - -

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Connectors


X720.s

A ORANGE-WHITE 1 X721.s/2 85 preheating relay


connector

Motor line

B - - - -

C - - - -

D RED 4 X711/F1 +30 optional p.s

E - - - -

F - - - -

G - - - -

H GREY-WHITE 1 X724.1/1 Air fi lter clogged sig.

J BROWN-BLACK 1 X716/3 Mercedes Can shield

K GREY/BLUE 1 X716/8 +50 start with key

L YELLOW 1 X716/1 Can H Mercedes

M BLUE 1 X716/2 Can L Mercedes

N WHITE-GREEN 1.5 Sal2/- +15 Ignition

P BROWN-RED 1 X716/4 Mercedes Can shield

R PINK-BLACK 1 X714/1 D+ alternator

S BLUE-YELLOW 1 X716/13 Engine diagnostics

T YELLOW/RED 1 X721.s/1 Spark plugs feedback

U LIGHT BLUE-GREEN 1.5 X105/1 Fuel oil fi lter heater

V ORANGE-YELLOW 1 X706/86 86 electric fans unit 1 relay

W ORANGE-GREEN 1 X735/86 86 electric fans unit 2 relay

X - - - -

X721.p

1 - - - -Capped counter-fi gure

Motor line2 - - - -

3 - - - -

X721.s

1 YELLOW/RED 1 X720.s/T Spark plugs feedbackPreheating relay optional

Motor line2 ORANGE-WHITE 1 X720.s/A 85 preheating relay

3 WHITE-GREEN 1 Sal2/- 86 preheating relay

X724.1 1 PURPLE-WHITE 1 X720.s/H Air fi lter clogged sig.Air fi lter

Motor line

X724.2 1 BLACK 1 X735/85 GndAir fi lter

Motor line

X725.p1 RED 6 X187.1/1 +30 start-up panel Engine line connection connector

Driver's seat line2 RED 6 X730.s/2 +30 control unit

X725.s

1 RED 6 X711/F4 +30 start-up panel Driver's seat line conection

connector

Motor line2 RED 6 X711/F2+30 fuses and relay control

unit

X730.p

1 BLUE 6 +15Key/- +15 start-up panel Driver's seat line conection

connector

Control unit line2 RED 6 Sal3/- +30

X730.s

1 BLUE 6 X187.2/5 +15 key Control unit box connection

connector

Driver's seat line2 RED 6 X725.p/2 +30 control unit

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SPECIFICATIONS

Connectors


X731.p

1 LIGHT BLUE 2.5 Sal5/- +VP MC2M


connector

Control unit line

2 LIGHT BLUE-GREEN 1 X750.s/1 -

3 LIGHT BLUE-WHITE 1 X750.s/3 -

4 LIGHT BLUE/GREEN 1 X750.s/4 -

5 WHITE/GREEN 1 X750.s/2 -

6 - - - -

7 - - - -

8 PINK 2.5 X1.s/6 +15 optional

9 BLACK 2.5 Sal4/- Gnd

10 LIGHT BLUE 2.5 Sal5/- P.supply +VP MC2M

11 GREEN 4 X10.s/1 +15 heating

12A LIGHT BLUE 2.5 Sal5/- P.supply +VP MC2M

13 - - - -

14 - - - -

15 - - - -

16 - - - -

17 - - - -

18 - - - -

X731.s

1 PURPLE 2.5 X825.3/2 P.supply +VP

Control unit box connection

connector

Driver's seat line

2 LIGHT BLUE-GREEN 1 X825.1/10 Horn

3 LIGHT BLUE-WHITE 1 Sal100/- Horn

4 LIGHT BLUE/GREEN 1 X186.s/2 Stop lights

5 LIGHT BLUE/WHITE 1 X197.2/1 Stop pedal pressure switch

6 - - - -

7 - - - -

8 PINK-BLACK 2.5 X163.s/3 +15 optional p.s



11 GREEN 4 Sal21/- +15 heating


13 - - - -

14 - - - -

15 - - - -

16 - - - -

17 - - - -

18 - - - -

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80


Connectors


X732.p

A1 ORANGE-BLUE 1.5 X3.s/8 Indicator stalk lights p.s


connector

Control unit line

A2 BROWN-BLACK 1 X7.s/18 Boom functions switch p.s

A3 ORANGE-BLACK 1 X3.s/4 Seat compressor p.supply

A4 WHITE/GREEN 1 X3.s/4 +15 vehicle radio

A5 - - - -

A6 ORANGE-WHITE 1 X4.s/9 Transmission release

A7 WHITE/BLACK 1 X4.s/8 86 main beams relay

A8 WHITE-GREEN 1.5 X4.s/7 +15 ignition

B1 LIGHT BLUE/BLACK 1 X474/10b +15 brake emergency kit

B2 BLACK-PURPLE 1 X4.s/4 Emergency mushroom p.s

B3 - - - -

B4 BROWN-GREEN 1 X1.s/14 +15 warning switch

B5 GREY/BLUE 1 X1.s/16Vehicle functions control

unit power supply

B6 - - - -

B7 LIGHT BLUE/WHITE 1 X1.s/15 Rotating beacon switch p.s.

B8 BLUE/WHITE 1 X468.2/1 86 services relay

C1 - - - -

C2 YELLOW-BLACK 1 X1.s/13 Backlighting

C3 - - - -

C4 GREY/BLUE 1 X1.s/8 Seat micro p.supply

C5 WHITE-BLACK 1 X474/6b +15 engine diagnosis

C6 YELLOW-RED 1 X1.s/2 +15 OBD p.supply

C7 - - - -

C8 RED 1 X1.s/1 +30 warning

D1 GREY-RED 1.5 X1.s/5Position lights from indicator

stalk

D2 GREY-GREEN 1 X2.s/3 ARB system p.supply

D3 WHITE-RED 1 X2.s/2 Reset switch p.s.

D4 GREEN 1 X2.s/1 Main beams indicator

D5 RED 1 X474/2b +30 engine diagnosis

D6 RED 1 X474/3b +30 vehicle radio

D7 BLUE/RED 1 X1.s/11 Reverse fan system p.supply

D8 WHITE-BLACK 1.5 X474/8b Front work lights switch p.s

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80


SPECIFICATIONS

Connectors


X732.s

A1 ORANGE-BLUE 1.5 Sal19/- Indicator stalk lights p.s


connector

Driver's seat line

A2 BROWN-BLACK 1 X208/5 Boom functions switch p.s

A3 ORANGE-BLACK 1 X172.s/1 Seat compressor p.supply

A4 WHITE/GREEN 1 X207/7 +15 vehicle radio

A5 - - - -

A6 ORANGE-WHITE 1 X825.1/3 Transmission release

A7 WHITE/BLACK 1 X191/4 86 main beams relay

A8 WHITE-GREEN 1.5 Sal38/- +15 ignition

B1 LIGHT BLUE/BLACK 1 X224.s/A +15 brake emergency kit

B2 BLACK-PURPLE 1 X206.s/14 Emergency mushroom p.s

B3 - - - -

B4 BROWN-GREEN 1 X206.s/1 +15 warning switch

B5 GREY/BLUE 1 Sal35/- Vehicle functions control

unit power supply

B6 - - - -

B7 LIGHT BLUE/WHITE 1 X164.s/6 Rotating beacon switch p.s.

B8 BLUE/WHITE 1 X187.2/6 86 services relay

C1 BLACK 1 Gnd4.2/- Gnd

C2 YELLOW-BLACK 1 X178.2/1 Backlighting

C3 BLACK 1 Gnd4.2/- Gnd

C4 GREY/BLUE 1 X173.1/1 Seat micro p.supply

C5 WHITE-BLACK 1 X476/2 +15 engine diagnosis

C6 YELLOW-RED 1 Sal39/- MC2M electronics p.supply

C7 - - - -

C8 RED 1 X186.s/20 +30 warning

D1 GREY-RED 1.5 X191/2Position lights from indicator

stalk

D2 GREY-GREEN 1 X210/2 ARB system p.supply

D3 WHITE-RED 1 X186.s/8 Reset switch p.s.

D4 GREEN 1 X206.s/9 Main beams indicator

D5 RED 1 X476/3 +30 engine diagnosis

D6 RED 1 X207/4 +30 vehicle radio

D7 - - - -

D8 WHITE-BLACK 1.5 X164.s/5 Front work lights switch p.s

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Connectors


X733.p

A_A1 PINK-BLACK 1.5 X3.s/5 Front w.wipers p.supply


connector

Control unit line

A_A2 PINK-YELLOW 1 X2.s/5 Axles sensors p.s

A_A3 BLUE-YELLOW 1 X3.s/10 Rear w.wipers indicator stalk p.s

A_A4 YELLOW 1 X1.s/12 RH rear position light

A_A5 YELLOW-BLACK 1 X1.s/13 LH rear position light

A_A6 GREEN/WHITE 1 X7.s/3 Forward movt. sol.v

A_A7 LIGHT BLUE/WHITE 1 X7.s/14 Reversing sol.v

A_A8 GREY-BLUE 1.5 X8.s/10 Warning siren

A_B1 GREEN 1 X3.s/6 RH main beam

A_B2 - - - -

A_B3 BLUE-RED 1 X5.s/5 Diff erential block sol.valve

A_B4 - - - -

A_B5 LIGHT BLUE-YELLOW 1 X8.s/15 85 1200 rpm sol.v relay

A_B6 PINK-WHITE 1 X8.s/12 1200 rpm sol.v

A_B7 PINK-BLACK 1 X733.p/B_D4 D+ alternator

A_B8 GREY 1 X7.s/9 RH dipped beam

A_C1 ORANGE/WHITE 1 X8.s/7 Speed change command


A_C2 - - - -

A_C3 WHITE 1 X7.s/13 Emergency mushroom out

A_C4 RED 1 X474/5b +30

A_C5 GREY/BLACK 1 X474/9b +15 platform

A_C6 LIGHT BLUE-YELLOW 1 X8.s/2 Start-up command

A_C7 GREY-WHITE 1 X5.s/1 Idle negative sig.

A_C8 BLUE-YELLOW 1 X3.s/10 Rear demister p.supply

A_D1 RED 1.5 X1.s/10 +30 socket

A_D2 RED 1 X474/1b +30 engine control unit

A_D3 RED-GREEN 1 X11.s/2 85 Stop lights relay

A_D4 GREY/BLUE 1 X8.s/1 Enable start up

A_D5 GREEN-BLACK 1 X2.s/4 LH main beam

A_D6 GREY-BLACK 1 X7.s/19 LH front dipped beam

A_D7 PURPLE 1 X7.s/21 RPM instrument p.supply

A_D8 LIGHT BLUE-GREEN 1.5 X474/7b Fuel oil fi lter heater

B_A1 LIGHT BLUE-YELLOW 1.5 X3.s/9Boom lights and cab


B_A2 PINK/BLACK 1 X7.s/20 86 dipped beams relay

B_A3 GREY 1 X7.s/10 Dipped beams indicator

B_A4 BLUE/BLACK 1 X7.s/17 ARB sig.

B_A5 PINK-BLUE 1 X7.s/16 Speed reset indicator

B_A6 WHITE-YELLOW 1 X7.s/12 Mushroom IN transfer p.s

B_A7 GREY/BLUE 1 X7.s/11 Switch lighting

B_A8 RED-GREEN 1.5 X1.s/9Rear work lights switch

p.supply

B_B1 BROWN-BLACK 1 X7.s/8 Boom functions relay 30 p.s

B_B2 - - - -

B_B3 PURPLE-BLACK 1 X700/2 Forwards command

B_B4 - - - -

B_B5 PURPLE/WHITE 1 X4.s/5 Reversing command out

B_B6 PURPLE-WHITE 1 X7.s/1 Horn button p.supply

B_B7 GREEN-WHITE 1 X701/2 Reversing command

B_B8 YELLOW-RED 1 X7.s/15 Reversing light

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80


SPECIFICATIONS

Connectors


X733.p

B_C1 RED-YELLOW 1 X11.s/7 Brake pedal sig.


connector

Control unit line

B_C2 ORANGE 1 X7.s/5Forward movement

command out

B_C3 LIGHT BLUE/WHITE 1 X11.s/1 86 speed change relay

B_C4 ORANGE-RED 1 X8.s/17 Intermittence p.s

B_C5 BLUE/WHITE 1 X8.s/16 Direction lights indicator

B_C6 BROWN-GREEN 1 X8.s/11 Neutral position

B_C7 LIGHT BLUE/YELLOW 1 X8.s/9 Intermittence charge

B_C8 BROWN-WHITE 1 X8.s/8 Low speed indicator

B_D1 GREY-BLACK 1.5 X11.s/5Mix. bucket switch and


B_D2 LIGHT BLUE-BLACK 1 X8.s/6 High speed indicator

B_D3 GREY-RED 1 X8.s/5 Steering selector p.supply

B_D4 PINK-BLACK 1 X733.p/A_B7 D+ alternator

B_D5 LIGHT BLUE-YELLOW 1 X8.s/2 +50 start

B_D6 WHITE/GREEN 1 X5.s/12 86 diff erential block relay

B_D7 LIGHT BLUE-WHITE 1 X3.s/11 Warning siren

B_D7 LIGHT BLUE-WHITE 1 X3.s/11 Warning siren

B_D8 BROWN-WHITE 1.5 X3.s/3Boom lights and cab


X733.s

A_A1 PINK-BLACK 1.5 X188/3 Front w.wipers p.supply


connector

Driver's seat line

A_A2 PINK-YELLOW 1 Sal36/- Sensors p.supply

A_A3 BLUE-YELLOW 1 X192/1 Rear w.wipers indicator stalk p.s

A_A4 YELLOW 1 Sal29/- Position light

A_A5 YELLOW-BLACK 1 Sal37/- Position light

A_A6 GREEN/WHITE 1 X160.p/5 Forward movt. sol.v

A_A7 LIGHT BLUE/WHITE 1 X160.p/6 Reversing sol.v

A_A8 GREY-BLUE 1.5 X119.1/1 Warning siren

A_B1 GREEN 1 X160.p/24 RH main beam

A_B2 - - - -

A_B3 BLUE-RED 1 X206.s/6 Diff erential block sol.valve

A_B4 - - - -

A_B5 LIGHT BLUE-YELLOW 1 X466/11 85 1200 rpm sol.v relay

A_B6 PINK-WHITE 1 X160.p/7 1200 rpm sol.v

A_B7 PINK-BLACK 1 X720.p/R D+ alternator

A_B8 GREY 1 X160.p/22 RH dipped beam


A_C2 - - - -

A_C3 WHITE 1 X256.p/7 Emergency mushroom out

A_C4 RED 1 X256.p/26 +30 boom

A_C5 GREY/BLACK 1 X256.p/10 +15 platform

A_C6 LIGHT BLUE-YELLOW 1 X256.p/8Command for start-up from

shuttle

A_C7 GREY-WHITE 1 X466/1 Idle negative sig.

A_C8 BLUE-YELLOW 1 X164.s/11 Rear demister p.supply

A_D1 RED 1.5 X178.1/1 +30 socket

A_D2 RED 1 X464/1 +30 engine control unit

A_D3 RED-GREEN 1 X464/15 85 Stop lights relay

A_D4 GREY/BLUE 1 X465/1 Enable start up

A_D5 GREEN-BLACK 1 X473/3 LH main beam

A_D6 GREY-BLACK 1 X473/2 LH front dipped beam

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Connectors


X733.s

A_D7 PURPLE 1 X206.s/12 RPM instrument p.supply


connector

Driver's seat line

A_D8 LIGHT BLUE-GREEN 1.5 X720.p/U Fuel oil fi lter heater

B_A1 LIGHT BLUE-YELLOW 1.5 X164.s/3 Roof and sides wiper switch p.s

B_A2 PINK/BLACK 1 X191/3 86 dipped beams relay

B_A3 GREY 1 X206.s/10 Dipped beams indicator

B_A4 - - - -

B_A5 PINK-BLUE 1 X185.s/13 Speed reset indicator

B_A6 WHITE-YELLOW 1 X206.s/20 Mushroom IN transfer p.s

B_A7 GREY/BLUE 1 X166/9 Switch lighting

B_A8 RED-GREEN 1.5 X164.s/7Rear work lights switch

p.supply

B_B1 - - - -

B_B2 - - - -

B_B3 PURPLE-BLACK 1 Sal55/- Forwards command

B_B4 - - - -

B_B5 PURPLE/WHITE 1 X825.2/R17 Reversing command out

B_B6 PURPLE-WHITE 1 X191/5 Horn button p.supply

B_B7 GREEN-WHITE 1 Sal56/- Reversing movement command

B_B8 YELLOW-RED 1 X128.p/12 Reversing light

B_C1 RED-YELLOW 1 Sal101/- Brake pedal

B_C2 ORANGE 1 X825.2/R16Forward movement

command out

B_C3 LIGHT BLUE/WHITE 1 X197.2/1 86 speed change relay

B_C4 ORANGE-RED 1 X186.s/21 Intermittence p.s

B_C5 BLUE/WHITE 1 X206.s/7 Direction lights indicator

B_C6 BROWN-GREEN 1 X197.1/1 Neutral position

B_C7 LIGHT BLUE/YELLOW 1 X186.s/5 Intermittence charge

B_C8 BROWN-WHITE 1 X186.s/17 Low speed indicator

B_D1 GREY-BLACK 1.5 Sal24/-Mix. bucket switch and


B_D2 LIGHT BLUE-BLACK 1 X186.s/18 High speed indicator

B_D3 GREY-RED 1 X186.s/19 Steering selector p.supply

B_D4 PINK-BLACK 1 X185.s/15 D+ alternator

B_D5 LIGHT BLUE-YELLOW 1 X187.2/7 +50 start

B_D6 WHITE/GREEN 1 X185.s/11 86 diff erential block relay

B_D7 LIGHT BLUE-WHITE 1 X191/6 86 warning siren relay

B_D8 BROWN-WHITE 1.5 X164.s/15 Boom work lights switch p.s

X735

85 BLACK 1 X724.2/1 Gnd

Electric fans 3 and 4 relay

Motor line


86 ORANGE-GREEN 1 X720.s/W 86 electric fans unit 2 relay

30 RED 6 Sal5/- 30 Electric fans relay 3 and 4

87 WHITE 2.5 X705/1 Electric fan 4 fuse power supply

- WHITE 2.5 X704/1 Electric fan 3 fuse power supply

X740.p 1 RED 16 X468.1/- +30Driver's seat line conection connector

Control unit line

X740.s 1 RED 16 X755/- +30Control unit line connection connector

Cab power supply line

X750.p

1 - - - -

Diodes counterfi gure

Control unit line

2 - - - -

3 - - - -

4 - - - -

(23/07/2012) 80-01-M184EN

80


SPECIFICATIONS

Connectors


X750.s

1 LIGHT BLUE-GREEN 1 X731.p/2 -

Diodes connector

Control unit line

2 WHITE/GREEN 1 X731.p/5 -

3 LIGHT BLUE-WHITE 1 X731.p/3 -

4 LIGHT BLUE/GREEN 1 X731.p/4 -

X751


Start-up relay

Motor line

86 ORANGE-BLUE 1 X716/12 86 start-up relay

30 RED 4 X711/F3 30 start-up relay

87 LIGHT BLUE 4 X715/- +50 start

X755 - RED 16 X740.s/1 +30+30

Cab power supply line

X755.p1 - - - - Cap

Front line2 - - - -

X755.s1 PINK-YELLOW 1 Sal1/- Diff erential micro ps Diff erential block micro

Front line2 WHITE 1 X160.s/1 Diff . micro block sig.

X756.p1 - - - - Cap

Front line2 - - - -

X756.s1 YELLOW-BLACK 1 Sal2/- RH front side marker lamp RH front side markers lamps

Front line2 BLACK 1 Gnd1.2/- Ground

X757.p1 - - - - Cap

Rear line2 - - - -

X757.s1 YELLOW-BLACK 1 Sal21/- LH rear side marker lamp LH rear side marker lamps


X758.p1 - - - - Cap

Rear line2 - - - -

X758.s1 YELLOW 1 Sal17/- RH rear side marker lamp RH rear side marker lamps


X760.p1 - - - - Cap

Driver's seat line2 - - - -

X760.s1 YELLOW 1 Sal29/- LH front side marker lamps LH front side marker lamps

Driver's seat line2 BLACK 1 Gnd4.1/- Ground

X761.p1 Cap

Driver's seat line2

X761.s1 RED-YELLOW 1 Sal101/- Brake sig. Connector

Driver's seat line2 WHITE-BLACK 1 X185.s/18 Engine alert indicator

X821

A PINK-YELLOW 1 Sal36/- Continuous oil enabling PSHydraulic reduction potentiometer

optional

Driver's seat line

B PURPLE-WHITE 1 X825.1/32 Oil red. pow. Gnd

C BROWN-YELLOW 1 X825.2/L9 Oil red. pow. sig.

X821.p

A - - - -Cap

Driver's seat lineB - - - -

C - - - -

X822

1 PINK-YELLOW 1 Sal36/-Continuous oil enabling

button PS

Button for optional in continuous

mode

Driver's seat line

2 GREY 1 X825.2/L4 Enabling oil continuously

3 BROWN 1 X825.2/R13Oil continuous function

indicator


X822.p

1 - - - -

Cap

Driver's seat line

2 - - - -

3 - - - -

4 - - - -

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Connectors


X825.1

1 YELLOW-RED 1 Sal39/- VE power supply

MC2M Control unit

Driver's seat line

2 YELLOW-BLACK 1 X256.p/25 Oil Switch sol.valve

3 ORANGE-WHITE 1 X732.s/A6 Transmission release

4 - - - -

5 - - - -

6 - - - -

7 WHITE 0.35 X826.s/4 Can-H J1939

8 RED-BLACK 1 X206.s/19 Over-revving indicator light

9 GREY-BLUE 1 X206.s/18 ARB forcing sig.

10 LIGHT BLUE-GREEN 1 X731.s/2 Horn

11 GREY-GREEN 1 Sal46/- ARB sensors 12V PS

12 BLUE-BLACK 1 Sal47/- ARB sensors Gnd

13 - - - -

14 WHITE-GREEN 1 X899.1/1 Steering emergency pump

15 GREY-BLACK 1 X256.p/24 Slewing sol.v

16 GREY-RED 1 X256.p/23 Slewing sol.v

17 - - - -

18 - - - -

19 ORANGE-YELLOW 1 X720.p/V Electric fans unit 1

20 ORANGE-GREEN 1 X720.p/W Electric fans unit 2


22 - - - -

23 BLACK 0.5 Sal42/- Can L Open

24 - - - -


26 GREEN 0.35 X826.s/1 Can-L J1939

27 - - - -


29 - - - -


31 - - - -

32 PURPLE-WHITE 1 X821/B Oil red. pow. Gnd

33 - - - -

34 - - - -

35 - - - -

36 - - - -

37 - - - -

38 - - - -

39 - - - -

40 - - - -

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80


SPECIFICATIONS

Connectors


X825.2

R1 - - - -

MC2M Control unit

Driver's seat line

R2 - - - -

R3 BLUE 1 X256.p/22 Boom ascent sol.v

R4 LIGHT BLUE/WHITE 1 X128.p/33 Ev VRD

R5 BLUE-YELLOW 1 X256.p/21 Boom descent sol.v

R6 LIGHT BLUE/YELLOW 1 X128.p/1 Optional 1 sol.v

R7 GREY/RED 1 X128.p/3 Retract sol.v

R8 YELLOW/BLACK 1 X128.p/2 Optional 2 sol.v

R9 BLUE-WHITE 1 X128.p/9 Extension sol.v

R10 - - - -

R11 - - - -

R12 - - - -

R13 BROWN 1 X822/3Oil continuous function

indicator

R14 WHITE-YELLOW 1 X160.p/15 Parking brake solenoid valve

R15 PURPLE/BLACK 1 X128.p/34 VS sol.v

R16 ORANGE 1 X733.s/B_C2Forward movement

command out

R17 PURPLE/WHITE 1 X733.s/B_B5 Reverse command out

R18 RED-BLACK 1 X128.p/19 VCI sol.valve

R19 GREY-WHITE 1 X160.p/19 RH levelling sol.v

R20 GREY-YELLOW 1 X160.p/2 LH levelling sol.v

R21 ORANGE-BLACK 1 X256.p/19 Emergency pump sig.

R22 - - - -

R23 ORANGE-BLACK 1 X237/1 LH levelling sig.

R24 LIGHT BLUE-RED 1 X237/7 RH levelling sig.

R25 GREEN-BLACK 1 X185.s/10 Parking brake applied sig.

R26 WHITE 1 X185.s/21 Engine oil pressure low sig.

R27 BROWN-BLACK 1 X185.s/20High water temperature

indicator

R28 - - - -

R29 PINK/BLACK 1 X206.s/21Steering emergency pump

manual command

R30 - - - -

R31 - - - -

R32 - - - -

R33 PINK-WHITE 1 X186.s/6 Steering low pressure sig.

R34 PINK-YELLOW 1 X256.p/31 Radio control sig.

R35 - - - -

R36 - - - -

R37 - - - -

R38 - - - -

R39 - - - -

R40 - - - -

L1 PINK-YELLOW 1 X166/1 Optional exclusion sig.

L2 BLUE/YELLOW 1 X185.s/9 Parking brake sig.

L3 YELLOW-GREEN 1 X173.2/1 Seat microswitch sig.

L4 GREY 1 X822/2 Enabling oil continuously

L5 LIGHT BLUE 1 Sal28/- Deadman's switch sig.

L6 - - - -

L7 - - - -

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Connectors


X825.2

L8 - - - -

MC2M Control unit

Driver's seat line

L9 BROWN-YELLOW 1 X821/C Oil red. pow. sig.

L10 - - - -

L11 - - - -

L12 - - - -

L13 - - - -

L14 WHITE/GREEN 1 Sal38/- Emergency sig. (Ignition)

L15 - - - -

L16 - - - -

L17 LIGHT BLUE/RED 1 X167/7Optional sig. from

manipulator

L18 YELLOW-BROWN 1 X167/6Sig. ext./retract. by

manipulator

L19 - - - -

L20 - - - -

L21 LIGHT BLUE/BLACK 1 Sal40/- Directional Roller 1

L22 PINK-BLACK 1 Sal54/- Directional Roller 2

L23 GREY-YELLOW 1 X171.s/1 ARB forcing sig. IN

L24 PURPLE-BLACK 1 Sal55/- Forwards command

L25 GREEN-WHITE 1 Sal56/- Return command

L26 ORANGE-RED 1 X208/1Enable from boom int.

functions

L27 YELLOW 1 256.p/15 Platform mushroom sig.

L28 BLACK-PURPLE 1 X128.p/6NO boom closed

microswitch sig.

L29 ORANGE-WHITE 1 X186.s/7 Gear reset sig.

L30 BROWN/BLACK 1 X128.p/8NC boom closed microswitch

sig.

L31 YELLOW-GREEN 1 X160.p/12Gear engaged microswitch

sig.

L32 GREY 1 X128.p/31 Boom 1 angle sig.

L33 - - - -

L34 GREEN 1 X128.p/32 Boom 2 angle sig.

L35 - - - -

L36 GREEN-RED 1 X256.p/3 Spare

L37 YELLOW-BLACK 1 X256.p/1 Cab sig.

L38 YELLOW-GREEN 1 X256.p/18 Platform by-pass button

L39 BLUE-BLACK 1 X256.p/20 Descent pr.switch

L40 - - - -

X825.3

1 PURPLE 2.5 X731.s/10 PS +VP

MC2M Control unit

Driver's seat line




X826.p

1 - - - -

CAN resistances counterfi gure

Driver's seat line

2 - - - -

3 - - - -

4 - - - -

5 - - - -

6 - - - -

(23/07/2012) 80-01-M184EN

80


SPECIFICATIONS

Connectors


X826.s

1 GREEN 0.35 X464/21 Can-L J1939

CAN BUS resistances

Driver's seat line

- GREEN 0.35 X825.1/26 Can-L J1939


3 GREEN 0.35 X280.s/11 Can-L J1939

- GREEN 0.35 X464/21 Can-L J1939

4 WHITE 0.35 X825.1/7 Can-H J1939

- WHITE 0.35 X464/19 Can-H J1939


6 WHITE 0.35 X280.s/3 Can-H J1939

- WHITE 0.35 X464/19 Can-H J1939

X851

1 PINK ORANGE GREY 0.32 Sal23/- Shield

Rear axle load cell

Rear line

2 RED 0.32 X128.s/24 ARB cell PS

3 BLACK 0.32 X128.s/28 ARB cell Gnd

4 WHITE 0.2 X128.s/26 Can H Open

5 BLUE 0.2 X128.s/27 Can L Open

X899.11 WHITE-GREEN 1 X825.1/14 Steering emergency pump Emergency pump buzzer

Driver's seat line- WHITE-GREEN 1 X256.p/27 Steering emergency pump

X899.2 1 BLACK 1 X478.2/1 GndEmergency pump buzzer

Driver's seat line

X900

A1 LIGHT BLUE-YELLOW 1.5 X910.s/1 EVB Gripper

Independent relays control unit


A2 YELLOW-GREEN 1.5 X910.s/4 EVE Gripper

A3 - - - -

A4 ORANGE-BLACK 0.5 X903/1 EVD Gripper sig.

A5 BLACK 0.5 Sa3/- Ground

A6 BLACK 0.5 Sa3/- Ground

A7 ORANGE-WHITE 0.5 X902/8 Gripper EVC sig.

A8 BLUE-WHITE 1.5 X910.s/2 EVC Gripper

B1 - - - -

B2 GREY 1.5 X900/C6 +15 Jumper

B3 BLACK 0.5 Sa3/- Ground

B4 ORANGE-RED 0.5 X903/7 EVE Gripper sig.

B5 BLACK 0.5 Sa3/- Ground

B6 ORANGE-LIGHT BLUE 0.5 X902/1 Gripper EVB sig.

B7 - - - -

B8 - - - -

C1 YELLOW-BLACK 1.5 X910.s/3 Gripper EVD

C2 GREY 1.5 X900/C4 +15 Jumper

C3 GREY 1.5 Sa1/- +15 gripper SV



C6 GREY 1.5 X900/B2 +15 Jumper

C7 - - - -


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Connectors


X901.1

1 GREY-RED 1.5 X914.2/24 Radio mushroom In

Cab/remote/radio selection switch


2 PINK-YELLOW 1 X256.s/31 Radio control sig.

- PINK-YELLOW 1 X914.1/1 +15 Radio

3 - - - -

4 - - - -

5 WHITE-BLACK 1.5 X950.s/8 Mushrooms switching

- WHITE-BLACK 1.5 X901.2/2 2 Jumper

6 PURPLE-YELLOW 1 X901.2/1 Jumper

- PURPLE-YELLOW 1 X950.s/5 Cab sig.

7 WHITE 1.5 Sa6/- Mushroom out

- WHITE 1.5 X901.3/2 2 Jumper

8 YELLOW-BLACK 1 X256.s/1 Cab sig.

- YELLOW-BLACK 1 X901.3/1 Jumper

9 GREY/BLACK 1 Sa1/- Radio selector PS


X901.21 PURPLE-YELLOW 1 X901.1/6 Jumper 1 Jumper

Radio gripper platform line2 WHITE-BLACK 1.5 X901.1/5 2 Jumper

X901.31 YELLOW-BLACK 1 X901.1/8 Jumper 2 Jumper

Radio gripper platform line2 WHITE 1.5 X901.1/7 2 Jumper

X902

1 ORANGE-LIGHT BLUE 0.5 X914.2/21 Gripper EVB sig.

Gripper 1 switch without block


- ORANGE-LIGHT BLUE 0.5 X900/B6 Gripper EVB sig.

2 GREY/BLACK 1 X903/3 +15 Int. gripper 2

3 GREY/BLACK 1 X902/9 Switches lighting

4 - - - -

5 - - - -

6 GREY 1 X902/7 +15 Jumper

7 GREY 1 X902/6 +15 Jumper

8 ORANGE-WHITE 0.5 X900/A7 Gripper EVC sig.

- ORANGE-WHITE 0.5 X914.2/20 Gripper EVC sig.

9 GREY/BLACK 1 X902/3 Ill. switches

- GREY/BLACK 1 Sa1/- +15 Platform

10 BLACK 1 X901.1/10 Ground


X903

1 ORANGE-BLACK 0.5 X900/A4 EVD Gripper sig.

Gripper 2 switch with block


- ORANGE-BLACK 0.5 X914.2/22 EVD Gripper sig.

2 - - - -

3 GREY/BLACK 1 X903/9 +15 Jumper

- GREY/BLACK 1 X902/2 +15 gripper switch 2

4 - - - -

5 - - - -

6 - - - -

7 ORANGE-RED 0.5 X914.2/19 Gripper EVE sig.

- ORANGE-RED 0.5 X900/B4 EVE Gripper sig.

8 - - - -

9 GREY/BLACK 1 X903/3 +15 Jumper



X9041 YELLOW-BLACK 1 X256.s/25 Oil Switch sol.valve Oil switch sol.valve

Radio gripper platform line2 BLACK 1 Sa7/- Ground

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80


SPECIFICATIONS

Connectors


X905.p1 - - - - Cap

Radio gripper platform line2 - - - -

X905.s1 GREY-BLACK 1 X256.s/24 Slewing 1 sol.v Slewing 1 solenoid valve


X906.p1 - - - - Cap


X906.s1 GREY-RED 1 X256.s/23 Slewing 2 sol.v Slewing 2 solenoid valve


X9071 BLUE 1 X256.s/22 Up SV Up solenoid valve


X9081 BLUE-YELLOW 1 X256.s/21 Down SV Down solenoid valve


X909

1 YELLOW-RED 1 X955.p/1 + VE

Descent pressure switch

Descent pressure switch line

2 - - - -

3 BLUE-BLACK 1 X955.p/2 Descent press. sig.

T - - - -

X910.p

1 - - - -

Cap


2 - - - -

3 - - - -

4 - - - -

5 - - - -

6 - - - -

7 - - - -

8 - - - -

X910.p

1 LIGHT BLUE-YELLOW 1.5 X959.1/1 Gripper SVB

Connector for platform/gripper line

Gripper arm extension

2 BLUE-WHITE 1.5 X959.2/1 Gripper SVC

3 YELLOW-BLACK 1.5 X959.3/1 Gripper SVD

4 YELLOW-GREEN 1.5 X959.4/1 Gripper SVE

5 BLACK 1.5 X959.5/1 Ground

6 - - - -

7 - - - -

8 - - - -

X910.s

1 LIGHT BLUE-YELLOW 1.5 X900/A1 Gripper SVB

Gripper connector


2 BLUE-WHITE 1.5 X900/A8 Gripper SVC

3 YELLOW-BLACK 1.5 X900/C1 Gripper SVD

4 YELLOW-GREEN 1.5 X900/A2 Gripper SVE

5 BLACK 1.5 Sa5/- Gripper ground

6 - - - -

7 - - - -

8 - - - -

X911

A WHITE 0.35 Sa4/- Can HCAN line end

Radio gripper platform lineB GREEN 0.35 Sa2/- Can L

C

X911.p

A - - - -Cap

Radio gripper platform lineB - - - -

C - - - -

X913.1 - GREY-WHITE 1.5 X950.p/1 Mushroom InPlatform-cab selection key

Key-button extension

X913.2 - WHITE-BLACK 1.5 X950.p/8 Mushroom switchingPlatform-cab selection key


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80


Connectors


X913.3 - YELLOW-RED 1 X951.1/- + VEPlatform-cab selection key


X913.4 - PURPLE-YELLOW 1 X950.p/5 Cab sig.Platform-cab selection key


X914.1

1 PINK-YELLOW 1 X901.1/2 +15 Radio

Radio 1-16


2 - - - -

3 - - - -

4 - - - -

5 - - - -

6 - - - -

7 - - - -

8 - - - -

9 - - - -

10 - - - -

11 - - - -

12 - - - -

13 - - - -

14 - - - -

15 WHITE 0.35 Sa4/- CAN H

16 GREEN 0.35 Sa2/- CAN L

X914.2

17 - - - -

Radio 17-32


18 - - - -

19 ORANGE-RED 0.5 X903/7 Gripper SVE sig.

20 ORANGE-WHITE 0.5 X902/8 Gripper SVC sig.

21 ORANGE-LIGHT BLUE 0.5 X902/1 Gripper SVB sig.

22 ORANGE-BLACK 0.5 X903/1 Gripper SVD sig.

23 - - - -

24 GREY-RED 1.5 X901.1/1 Radio mushroom In

25 WHITE 1.5 Sa6/- Radio mushroom out

26 WHITE-YELLOW 1 X256.s/14 Accelerate sig.

27 LIGHT BLUE/YELLOW 1 X256.s/13 Decelerate sig.

28 LIGHT BLUE-YELLOW 1 X916.s/EStart-up from platform/

remote

- LIGHT BLUE-YELLOW 1 X256.s/8 Start up by radio control

29 - - - -

30 LIGHT BLUE-WHITE 1 X256.s/9 Warning siren

31 - - - -

32 BLACK 1 Sa7/- Ground

X915

1 WHITE/GREEN 1 X256.s/12 1450 rpm speed sig.

Platform controlled speed switch


2 - - - -

3 - - - -

4 - - - -


- BLACK 1 X915/10 1450 rpm speed sig.

6 - - - -

7 - - - -

8 - - - -

9 GREY/BLACK 1 X953/9 +15


- BLACK 1 X915/5 1450 rpm speed sig.

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80


SPECIFICATIONS

Connectors


X916.p

A - - - -

Cap


B - - - -

C - - - -

D - - - -

E - - - -

F - - - -

G - - - -

H - - - -

J - - - -

K - - - -

L - - - -

M - - - -

N - - - -

P - - - -

X916.p

A GREY 1.5 X958.s/1 +15 Platform

Connector for Platform/gripper line

Winder extension

B YELLOW 1.5 X958.s/2 Mushroom Out

C WHITE 0.35 X958.s/3 CAN H

D GREEN 0.35 X958.s/4 CAN H

E LIGHT BLUE-YELLOW 1.5 X958.s/5 Start-up from platform

F GREY-WHITE 1.5 X958.s/6 Mushroom enabling

G BLACK 2 X958.s/7 Ground

H GREEN-RED 1.5 X958.s/8 Spare

J - - - -

K - - - -

L - - - -

M - - - -

N - - - -

P - - - -

X916.s

A GREY 1.5 Sa1/- +15 Platform

Platform/remote connector


B YELLOW 1.5 X956.s/2 Platform Mushroom Out

C WHITE 0.35 Sa4/- Can H

D GREEN 0.35 Sa2/- Can L

E LIGHT BLUE-YELLOW 1 X914.2/28 Start-up from platform/remote

F GREY-WHITE 1.5 Sa8/- Platform mushroom enabling

G BLACK 2 Sa5/- Ground

H GREEN-RED 1.5 X256.s/3 Spare

J - - - -

K - - - -

L - - - -

M - - - -

N - - - -

P - - - -

X950.p

1 WHITE 1 X950.p/8 1 Jumper

Cap


2 - - - -

3 ORANGE 1 X950.p/5 2 Jumper

4 - - - -

5 ORANGE 1 X950.p/3 2 Jumper

6 - - - -

7 - - - -

8 WHITE 1 X950.p/1 1 Jumper

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Connectors


X950.p

1 GREY-WHITE 1.5 X913.1/- Mushroom In

Connector for Platform/gripper line


2 - - - -

3 YELLOW-RED 1 X951.1/- + VE

4 - - - -

5 PURPLE-YELLOW 1 X913.4/- Cab sig.

6 YELLOW-GREEN 1 X951.2/- Reset sig.

7 - - - -

8 WHITE-BLACK 1.5 X913.2/- Mushroom switching

X950.s

1 GREY-WHITE 1.5 Sa8/- Mushroom In

Key/Button connector


2 - - - -

3 YELLOW-RED 1 Sa9/- + VE

4 - - - -

5 PURPLE-YELLOW 1 X901.1/6 Cab sig.

6 YELLOW-GREEN 1 X256.s/18 Reset sig.

7 - - - -

8 WHITE-BLACK 1.5 X901.1/5 Mushroom switching

X951.1- YELLOW-RED 1 X950.p/3 + VE Reset button

Key-button extension- YELLOW-RED 1 X913.3/- + VE

X951.2 - YELLOW-GREEN 1 X950.p/6 Reset sig.Reset button


X952

1 BLUE-BLACK 1 Sal25/- Gnd

Boom angle sensor

Rear line

2 GREY-GREEN 1 Sal24/- Boom sensor PS

3 GREY 1 X128.s/31 Boom 1 angle sig.

4 BLUE-BLACK 1 Sal25/- Gnd

5 GREY-GREEN 1 Sal24/- Boom sensor PS

6 GREEN 1 X128.s/32 Boom 2 angle sig.

X953

1 GREY-GREEN 1 X954/1 Emergency pump

Emergency pump switch


- GREY-GREEN 1 X957/87 Emergency pump relay

2 - - - -

3 - - - -

4 - - - -

5 GREY/BLACK 1 X957/30 +15 Pump relay

- GREY/BLACK 1 X953/9 +15 Jumper

6 - - - -

7 - - - -

8 - - - -

9 GREY/BLACK 1 X915/9 +15

- GREY/BLACK 1 X953/5 +15 Jumper


BLACK 1 Sa7/- Ground

X9541 GREY-GREEN 1 X953/1 Emergency pump OPT emergency pump


X954.p1 - - - - Cap


X9551 RED-BLACK 1 X128.s/19 VCI sol.valve VCI solenoid valve


X955.p1 YELLOW-RED 1 X909/1 + VE Connector

Descent pressure switch line2 BLUE-BLACK 1 X909/3 Descent press. sig.

X955.s1 YELLOW-RED 1 Sa9/- +VE Descent pr. switch extension

Radio gripper platform line2 BLUE-BLACK 1 X256.s/20 Descent press. sig.

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80


SPECIFICATIONS

Connectors


X956.p1 - - - - Diode connector


X956.s

1 WHITE 1.5 Sa6/- Mushroom Out

6A diode connector


2 YELLOW 1.5 X916.s/B Platform Mushroom Out

- YELLOW 1 X256.s/15MC2-M platform mushroom

sig.

X957


Emergency pump relay from

platform


86 ORANGE-BLACK 1 X256.s/19 Em. pump sig. from platform

30 GREY/BLACK 1 Sa1/- +15 Platform

- GREY/BLACK 1 X953/5 +15 Pump relay

87 GREY-GREEN 1 X953/1 Emergency pump relay

87a - - - -

X958.s

1 GREY 1.5 X916.p/A +15 Platform

Winder connector

Winder extension

2 YELLOW 1.5 X916.p/B Mushroom Out

3 WHITE 0.35 X916.p/C CAN H

4 GREEN 0.35 X916.p/D CAN H

5 LIGHT BLUE-YELLOW 1.5 X916.p/E Start-up from platform

6 GREY-WHITE 1.5 X916.p/F Mushroom enabling

7 BLACK 2 X916.p/G Ground

8 GREEN-RED 1.5 X916.p/H Spare

X959.1 1 LIGHT BLUE-YELLOW 1.5 X910.p/1 Gripper SVBGripper SVB


X959.2 1 BLUE-WHITE 1.5 X910.p/2 Gripper SVCGripper SVC


X959.3 1 YELLOW-BLACK 1.5 X910.p/3 Gripper SVDGripper SVD


X959.4 1 YELLOW-GREEN 1.5 X910.p/4 Gripper SVEGripper SVE


X959.5 1 BLACK 1.5 X910.p/5 GroundGripper ground


XB1

1 RED 1.5 XC1/1 +15 Platform

Boom winder


2 YELLOW 1.5 XC1/9 Platform mushroom Out

3 WHITE 0.5 XC1/2 CAN H

4 BROWN 0.5 XC1/3 CAN L

5 PINK 1.5 XC1/10 Start up from platform

6 GREY 1.5 XC1/8 Platform mushroom Out

7 BLACK 1 XB1/T1 Ground

- BLUE 1.5 XC1/7 Ground

8 GREEN 1.5 XC1/15 Spare

9 - - - -

10 - - - -

11 - - - -

12 - - - -

13 - - - -

14 - - - -

15 - - - -

16 - - - -

T1 BLACK 1 XB1/7 Ground

T2 - - - -

(23/07/2012)80-01-M184EN

80


Connectors


XC1

1 RED 1 XC1/20 +15 Platform

Platform connector


- RED 1.5 XB1/1 +15 Platform

2 WHITE 0.5 XB1/3 CAN H

3 BROWN 0.5 XB1/4 CAN L

4 - - - -

5 - - - -

6 - - - -

7 BLACK 1 XC1/T1 Ground

- BLUE 1.5 XB1/7 Ground

8 GREY 1.5 XB1/6 Platform mushroom Out

9 YELLOW 1.5 XB1/2 Platform mushroom Out

10 PINK 1.5 XB1/5 Start up from platform

11 - - - -

12 - - - -

13 - - - -

14 - - - -

15 GREEN 1.5 XB1/8 Spare

16 - - - -

17 - - - -

18 - - - -

19 - - - -

20 RED 1 XC1/1 +15 Platform

21 - - - -

22 - - - -

23 - - - -

24 - - - -

T1 BLACK 1 XC1/7 Ground

- WHITE-BLACK 0.5 Sa1/- Shield

T2 - - - -

Documents

HYDRAULIC SCHEMATIC DIAGRAMS - Equipment North Inc....FDAR Rear axle disk brake C22 / G22 FDAV Front axle disk brake C34 / G34 FR Exhaust lter S34 FS Parking brake control cylinder