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minihydro
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MHPP Indonesia
Mini Hydro Power as Contribution to Environmental
and Development Goals
Hedi Feibel, entec ag
MHPP IndonesiaASEAN countries: present situation & challenges
SITUATION CHALLENGES
Very limited know-how and production capacities
Lack of local capacity to plan, construct & operate MHP properly
No standardised solutions for key components (turbines, control systems, civil structures)
Lack of know-how and experience in non-technical issues of MHP (e.g. business models, tariff-setting, management, etc.)
Private sector participation only just started: lack of best practice business models; PPAs often negotiated on project-by-project basis, feed-in tariffs often subject to regular re-negotiation
High but largely untapped potentialfor MHP in SE-Asia
potential estimated at approx. 300,000 MW
less than 15% of the potential currently used
Increasing energy demand, particularly in remote rural areas
Increasing fuel prices make renewable energy sources very attractive
BUT: in the ASEAN region each year more old MHP plants are going out of operation than new ones are being commissioned
MHPP IndonesiaThe predominant reality
MHPP IndonesiaThe situation in Indonesia
No access to electricity for approx. 50% of Indonesias 130 million rural inhabitants
Extension of national grid to remote placesgeographically not feasible
Diesel fuel for conventional off-grid electrification increasingly unaffordable
Only about 10% of MHP-potential harnessed
MHPP IndonesiaThe Mini Hydropower Project MHPP
First mini/micro-hydropower activities supported by German Government in Indonesia started in 1980s
MHPP as a cooperation between DGEEU and GTZ:1st phase of MHPP: 1999-20022nd phase of MHPP: originally planned 2002-2005
Objective: Scaling-up access to energy by harnessing vast MHP-resources
Approach: Local capacity development in manufacturing, planning & development, O&M, exemplary implementation of MHP schemes with income generating end-use, supporting access to finance
MHPP IndonesiaTechnology transfer as precondition
for sustainable access to clean energy
MHPP IndonesiaMHPPs focus in early years: technology transfer
Imported turbines in the MHP-size range prohibitively expensive
Locally manufactured equipment of poor quality & reliability
Civil engineering designs for MHP-schemes insufficient
=> Capacity building of local equipment manufactures and engineering consultants:
Providing state-of-the-art solutions for electro-mechanical equipment (turbines etc.) & civil design layouts
Training local experts in mastering the innovative solutions
Technical backstopping on the job to maintain improved quality level
MHPP IndonesiaFocus on crossflow turbine manufacturing
enhanced local content in the Mini Hydro Sector
Turbines can now be produced locally covering a wide range of
sizes suitable for a variety of projects (stand alone, captive, grid
connected)
MHPP IndonesiaSuccess stories
In 2002 a 2 x 125 kW MHP was commissioned featuring 2 T15 turbines with 300mm runner diameters
In 2005 the first locally manufactured T15 Cross Flow turbine with a runner diameter of 500mm was commissioned selling power to the grid.
The introduction of precision jigs for fabrication of the housing etc improved quality considerably
Standardization combined with quality control allowed for: stock production, cost reduction and spare part delivery
MHPP IndonesiaCost reduction & local added value
Costs of locally manufactured cross flow turbines are in the range of 25-30% of imported equivalents
imported Made in Indonesia
Turbine Pelton turbine Austria570 $/kW
T14 turbineIndonesia30 $/kW
Less than 10 % !
Complete electro-mechanical equipment
Turgo turbine Germany 1000 $/kW
T14 and local know how used407 $/kW
Around 40 %
MHPP IndonesiaResults of phase 1 and 2 of MHPP
~ 90% of MHP-schemes (meaning > 100 schemes up to 250 kW) based on designs introduced by the project 40% cost reduction due to local content
> 85% in E/M equipment Supply of > 20.000 rural families & SMEs > 4.000 t/year CO2-avoidance
Export of Indonesian MHP-solutions to 10 countries (in Asia, Africa, Europe) Self-sustaining industry with growing employment established Contribution to rural electrification through isolated MHP systems (including
rural income generation based on productive use) Support for the weak rural electricity system by private power producers (on-
and off-grid systems) Substitution of diesel used in SME and plantations by MHP (captive power)
MHPP IndonesiaScaling up the success of MHPP
In 2006, extension of MHPP project until 12/2008by co-financing of Dutch-German Program Energizing Development
3.4 million EUR for providing additional access to MHP for > 60,000 people in rural areas
MHPP Indonesia
cash flow of PLTMH and RMU
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cash flow PLTMH
cash flow for RMU
total cash flow (PLTMH & RMU)
activities Supporting community preparation and active
participation Facilitating suitable institutional & legal set-up Introducing operation, maintenance and management
procedures Introducing principles of good business
administration: tariff-setting, billing, savings, etc. Promoting productive, income-generating use of
electricity0
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20,000 Rp flat rate
4,000 Rp/kWh
10,000 Rp/kWh
MHPP IndonesiaAchievements so far (Jan 06 Nov 07)
9 6 local partner organizations (mainly NGOs) are trained in applying methodology and toolkits on sustainable MHP-development
9 25 Master-Trainers of vocational school teachers received training from MHPP
9 Support for elaboration of 57 comprehensive Feasibility Studies
MHPP IndonesiaAchievements so far (Jan 06 Nov 07)
9 Supported sustainable implementation & operation of 28 new MHP-schemes
9 Regulation on MHP village organizationmade obligatory by 4 Provinces
9 Facilitated sustainable energy accessfor 15,000 rural people
MHPP IndonesiaConsider different types of systems
Stand-alone systems for rural electrification Grid-connected schemes selling (surplus) to the national grid Captive schemes, e.g. supplying a tea factory
Important to be clear about the objectives because different types of MHP projects require different:
technology selection institutional arrangements financing implementing institutions capacity building etc.
MHPP IndonesiaSeloliman an MHP for the benefit of a local community
The environmental education center (PPLH) close to the village Seloliman initiated in 1994 the realisation of an MHP scheme
Although in 1994 PLN grid lines had just been erected, they did not reach all hamlets within the village Seloliman
With a grant provided by the German Embassy and technical support from MHPP a 10kW scheme was built to supply the PPLH center and the hamlet Janjing which was not connected yet.
MHPP IndonesiaCharacteristics of the scheme
10 kW scheme exploiting 14 m natural drop in an existing irrigation channel (sufficient flow all year round)
All equipment (T12 cross flow turbine, induction generator and controller IGC) was manufactured in Bandung by counterparts of MHPP
supply of ~ 40 households in the village and the PPLH center (offices & limited evening lighting); operated and managed by the PPLH utilizing manpower from Janjing
MHPP IndonesiaIdea to upgrade the scheme
6 years of operation power requirements of the PPLH and Janjingincreased
Idea to increase the output (2001) coincided with preparation of the new PSK Tersebar legislation (allows small scale renewable energy producers to inter connect and sell power to the national PLN grid)
proposal for upgrading of the scheme to 30 kW to satisfy the increased demand & to sell excess power to the 20 kV MV grid
Additional end use component(kapok mill) included in proposal
2001 financing secured up grade was started
MHPP IndonesiaFeeding electricity into the PLN grid
project commissioning in Dec 02 proposal approved by PLN first PSK
Tersebar project in Indonesia A mainscom system was installed
in addition to the existing ELC facilitating inter connection with the grid
MHPP IndonesiaFinancing and institutional set-up
Sources of finance
Loan from KOPENINDO (fund was granted to KOPENINDO by MHPP) 15,000 USD
Funds from MHPP for initial construction of civil works and somecomponents of the up-grade
20,000 USD
GEF funds (about 50 % for end-use) 20,000 USD
Various contributors 5,000 USD
TOTAL 60,000 USD
scheme was handed over to this association who operates it now
Janjing with the support from the environmental center PPLH established an
association Paguyuban Kali Maron (PKM)
MHPP IndonesiaProcedure of selling electricity to the grid
PLN reads the meter on a monthly basis and PKM submit an invoice for payment
PLN pays a tariff of 80% of its own electricity production cost in the region, currently approx. 0.05 US$/kWh
The scheme supplies more than half of its output to the grid monthly gross income 700-800 USD
MHPP IndonesiaFinancial viability assessment:
Description Qty Units
Installed Capacity 30 kW
Investment costs - MHP 2,000 US$/kW
Total investment 60,000 US$
Plant factor 0.80 ratio
Annual production 189,216 kWh
Annual O&M costs 3,000 US$
Annual Gross Income 9,700 US$
Production cost 0.03 US$/kWh
Purchase Tariff 0.05 US$/kWh
Financial Internal Rate of Return (FIRR) 9%
MHPP Indonesia
By substituting the equivalent power generated by a diesel genset, the Seloliman scheme reduces CO2emissions by an amount of 190 t/y.
Additional incentive for the protection of the catchment areaand the water resources.
Improved stability of the PLN gridas a result of embedded generation.
Green product image provides an excellent public relations and marketing tool for both the buyer and seller of the renewable energy.
Cost effective solution
Non-economic Benefits:
MHPP Indonesiaconclusion
The scheme has been operating trouble free since this time provides a tangible contribution to rural electrification proves that small power producers can also sell energy on a commercial basis.
MHPP IndonesiaWhy is this model not yet applied everywhere ?
Tariffs are calculated as % of PLNs average production costs for the respective region:
80% of production costs for power at medium voltage (20 kV) 60% of production costs for power at low voltage (380V)
National grid not available at any interesting MHP site
PPA depends on individual negotiations
The way how production cost are calculated is not transparent
In some places, the national grid has frequent outages technical problems when feeding in
No guarantee for several years price newly fixed every year
In case of outage of the PLN grid problem of the seller, simply no payment !
MHPP IndonesiaLinking climate and development
Crucial aspects: technology as such allows for added value
to the local economy O&M affordable to the users (even if
investment costs are subsidised)
assistance for proper management
For significant poverty reduction: 1) productive use of energy2) feeding electricity into the national grid
Avoided CO2 emissions grid connected systems more efficient but often less efficient for poverty reduction Avoided CO2 + benefit/(rural) inhabitantPeople should a) either profit by exploiting the resource on
their own (investment subsidies) orb) by being paid a resource-, profit- or cash
flow-based annuity for conferring the right to use the resource to a third party (private investor, utility)
ASEAN countries: present situation & challengesThe predominant realityThe situation in IndonesiaThe Mini Hydropower Project MHPPTechnology transfer as preconditionMHPPs focus in early years: technology transferFocus on crossflow turbine manufacturingSuccess storiesCost reduction & local added valueResults of phase 1 and 2 of MHPPScaling up the success of MHPPactivities Achievements so far (Jan 06 Nov 07)Achievements so far (Jan 06 Nov 07)Consider different types of systemsSeloliman an MHP for the benefit of a local communityCharacteristics of the scheme Idea to upgrade the schemeFeeding electricity into the PLN gridFinancing and institutional set-upProcedure of selling electricity to the gridNon-economic Benefits: conclusionWhy is this model not yet applied everywhere ?Linking climate and development