HYDROCARBON SECTOR

REGISTRATION WITH CONSULTANTS / INSPECTION AGENCIES

• Bureau Veritas ( BVIS)• Chief Controller of Explosives (CCOE)• Chief Inspectorate of Boilers (IBR) • CQAE (WE)/CQAE (MS)• Det Norske Veritas ( DNV)• DRDO• Engineers India Ltd. (EIL)• Indian Register of Shipping. (IRS)• Jacobs H & G Ltd.• Kvaerner Power Gas India Ltd.• Lloyd’s Register Industrial Services (LRIS)• MECON Ltd.• M N Dastur & Company , Kolkata• Nuclear Power Corporation of India Ltd. (NPCIL)• Projects & Development India Ltd. (PDIL)• Tata Consulting Engineers (TCE)• Tecnimont ICB Pvt. Ltd. (TICB)• Toyo Engineering India Pvt. Ltd.

2

PROCESS PLANT EQUIPMENT- Major Projects Executed

Equipment Customer---------------------------------------------------------------------------------------------------------------------• Barge Mounted Ammonia Storage Tanks Alcock Ashdown & Co. /FACT,

Udyogamandal• Deoxy Tower with Glass Flake Lining ONGC, Gandhar, Gujarat• Fermentors SPIC Pharma, Cuddalore• Heat Exchangers, Columns & Urea IFFCO, Aonla & NFL, Vijaipur

Hydrolyser• High Pressure Anechoic Tank and DRDO, Hyderabad /NPOL, Cochin

Low Frequency Tanks• Hydro pneumatic Accumulator SMS DEMAG, New Delhi• Liquid Nitrogen Storage Tank &High Reliance Industries Ltd., Hazira

Pressure Oxygen / Gas Bullets• MDEA Columns Madras Fertilizers Ltd., Manali• Pelletron Accelerator Tanks TIFR / BARC, Mumbai

Nuclear Science Centre, New Delhi• Rocket Engine Testing Vacuum Chamber ISRO, Mahendragiri---------------------------------------------------------------------------------------------------------------------

3

PROCESS PLANT EQUIPMENT-Major Projects Executed … Cont.

Equipment Customer----------------------------------------------------------------------------------------------------------------------------------------

• S.S. Tubular Reactor Hindustan Organic Chemicals Ltd, Rasayani

• RB Heavy Water Vapour Nuclear Power Corporation of India Ltd. Recovery System for TAPP 3 & 4 Tarapur

• High Pressure Reactor Steam India Glycols Ltd.KashipurDrum 90 mm thk x 80 MT under IBR & Jacobs H & G inspection.

• SS Clad Columns IOCL, Digboi• High Pressure Equipment Nirma, Baroda

(Adsorbers and Separators)• Pressure Vessels & Scrubbers ISRO, Sriharikota / MECON, Ranchi

for N204 / UDMH,DM Water Tanker & TEA Solution Tank & GS2/PS2

• 16” x 70’ Marine Unloading Arm HPCL, OSTT, Vizag• SS 304 Contactor Column –100 MT India Glycols Ltd., Kashipur• Main Loop Heater & Cooler. Design GTRE Bangalore

Pressure 200 bar, Test Pressure 300 bar.

• Helium Vacuum Test. BARC, Anushakti Nagar, Mumbai----------------------------------------------------------------------------------------------------------------------------------------This list is a representative list and not exhaustive.

4

LIST OF MAJOR CUSTOMERS

• Bhabha Atomic Research Centre. (BARC)• Bharat Petroleum Corporation Ltd. (BPCL)• Chennai Petroleum Corporation Ltd. (CPCL)• Defence Research Development Organisation (DRDO)• Elf Gas India Ltd.• Garden Reach Shipbuilders & Engineers Ltd. ( GRSE)• Gas Authority of India Ltd. ( GAIL)• Hindustan Petroleum Corporation Ltd. (HPCL)• Indian Farmers Fertilizers Co-op. Ltd. (IFFCO)• Indian Oil Corporation Ltd. (IOC)• Indian Space Research Organisation (ISRO)• GTRE, Bangalore• Indo Jordan Chemicals Co., Jordan• Ispat Industries Limited• Kandla Port Trust• Kochi Refineries Ltd.

5

LIST OF MAJOR CUSTOMERS

• Welspun Power & Steel Pvt.Ltd. Anjar • Welspun Gujarat Sthal Rohrun Ltd, Anjar • Nuclear Power Corporation of India Ltd. (NPCIL)• Kuwait National Petroleum Co. Kuwait• Madras Fertilizers Ltd.• MECON Ltd. • Mumbai Port Trust• National Fertilizers Ltd.• Numaligarh Refinery Ltd.• Oil & Natural Gas Corporation Ltd. (ONGC)• Punj Lloyd Ltd.• Reliance Ind. Ltd.• SMS Demag, New Delhi• Southern Petrochemical Industries Corporation Ltd. (SPIC)• Tata Institute of Fundamental Research. (TIFR)• VAI Engineering & Automation Ltd.

6

DEVELOPMENT JOBS FOR DEFENCE, SPACE & NUCLEAR PROJECTS

• Steering Gear for Naval Vessels• Fin Stabilizer for Naval Vessels• Large Space Simulation Chamber for testing of Satellites for ISRO• Vacuum Chamber for testing of Rocket Engines for ISRO• Anechoic Tank for Naval Research for DRDO• Pelletron Accelerator for Nuclear Research -BARC / TIFR, Mumbai

-Nuclear Research Centre, New Delhi• Heavy Water Vapour Recovery System for Dhruva Reactor of BARC,

Mumbai.• Main Loop Coolers and Heat Exchangers for Light Water Reactor,

BARC, Mumbai• Butadiene Tanker for ISRO• Test facility for Environmental Control System for Light Combat Aircraft

at GTRE, Bangalore.• Heavy Water Vapour Recovery System for NPCIL, TAPP 3 & 4.

7

ISO 9001-2008 Certificate

8

MAXIMUM PARAMETERS ACHIEVED FOR EQUIPMENT FABRICATED AT MURBAD WORKSHOP / SITE

AA) HEAT EXCHANGERS

Sr No Parameter Magnitude Reference

1. Largest Shell Dia 5250 mm IOCL Panipat 2. Largest Tube sheet 190 mm IFFCO, Aonla / NFL, Vijaipur /

Thickness PDIL145 + 120 mm BARC, Mumbai(Lip Type) (Main Loop Cooler for Light Water

Reactor)3. Highest Heat 1950 M2 Kanoria Chemicals, Renukoot

transfer Area4. Highest Design 200 bar (g) BARC, Mumbai (Main Loop

pressure Cooler for Light Water Reactor)5. Highest Temperature 6800 C Gas Turbine Research

Establishment, Bangalore6. Max No. of Tubes 11878 Nos. Hindustan Organic Chem Ltd. /

Uhde / Perstopp7. Heaviest Heat 104 MT (Stacked Unit) IFFCO, Aonla & NFL,

exchanger Vijaipur / PDIL

9

MAXIMUM PARAMETERS ACHIEVED FOR EQUIPMENT FABRICATED AT MURBAD WORKSHOP / SITE

BB. PRESSURE VESSELS

Sr No Parameter Magnitude Reference

1. Highest Shell Thicknessa) Carbon Steel 100 mm(HR) Lloydsteel, Wardhab) Stainless Steel 110 mm DRDO, Secunderabad / NPOL, Kochic) Clad Steel 65 + 3 mm Nirma, Baroda / Uhde / UOPd) Carbon steel 90 mm CR, Kashipur / IBR and JH&G

SA 516 Grade 70

2. Highest Test Pressure 318 kg/cm2 Lloydsteel, Wardha

3. Highest Design Pressure 220 bar Accumulator for SAIL, Bhilai (SMS Demag)

4. Tallest ColumnSite Fabricated 60230 mm IOCL, Digboi / EILShop Fabricated 64275 mm IOCL, Baroda / LRIS (Shipped in 3 pieces)

5 Heaviest Equipment 330 MT Column (Clad Steel) (Shipped in 3 pieces)Shop Fabricated. 465 MT Column HIC+ NACE A 516 GR 70

(Shipped in 4 pieces)

130 MT Madras Fertilizers Ltd. /Bureau Veritas Site Fabricated 350 MT (SS 304L) ISRO, Bangalore

6. Largest DiameterSite Fabricated 50 metres ONGC, Gandhar / EIL Floating Roof TankShop Fabricated 6 metres BARC / TIFR, Mumbai(Single Piece) 10

NOTES

Diverse range of materials of construction handled including :

• Sandvik grade materials 2 RE69 / 2RE10 for fertilizer plants• SA 203 GRF – 3-1/2% nickel steel for Barge Mounted

Ammonia Storage Tanks (ABS inspection)• Low Alloy Steel, Low Ferrite Content Steel.• Non-ferrous including Titanium tubes, Cupro-Nickel, Copper,

Admiralty Brass, Naval Bronze, Monel, Aluminium Bronze.• Clad Satinless Steel, Clad Monel• Glass flake lining for Deoxy Tower for ONGC, Gandhar.

11

PRESSURE VESSELS

12

AMINE FLASH DRUM FOR BINA REFINERY

.

13

MOCK UP TANK

• SATISH DHAVAN SPACE RESEARCH CENTREISRO, SHARSHRIHARIKOTA

MOC SS 316 L

14

STEAM REACTOR DRUM 2 Nos. FOR IGL, KASHIPUR90 mm Shell thickness x 80 MT weight

15

PRESSURE VESSELFOR OPAL DAHEJ PROJECT THROUGH BOC KOLKATTA.

Shell Thickness 63 mm x 123 MT Weight

16

VESSEL FOR SMS INDIA FOR BHUSHAN STEELS.

17

Digester Vessel for Utkal Alumina

18

8 NOS DIGESTOR VESSELS

ERECTED AT SITE UTKAL ALUMINA,

RAIGADA, ORISSA

19

PROPYELENE REACTOR FOR OPAL DAHESJ PROJECT THROUGH

TECHNIMONT ICB

20

COLUMNS

21

COLUMN FOR IOCL- PANIPAT

.

22

COLUMN FOR BINA REFINERY

.

23

24

COLUMN FOR BRAMHAPUTRA CRACKERS - ASSAM

25

COLUMN FOR IOCL PARADIP REFINERY PROJECT

26

27

28

LIST OF COLUMNS FOR BPCL KOCHI UNDER EXECUTION WITH SITE WORK AND ERECTION

Sr No Item description Inside dia of Stack /Overall

length (mm)

Materials of construction

Transported in single piece

Fabricated Weight in

MT

Inspn.

1 Regeneration Column IDL-V-102

1930 MM X 17920 MM long

SA 516 Gr 60 Single Pc 26 MT EIL

2 Naptha Splitter IF-V-303

3200 mm x 35920 mm long

SA 516 Gr 70 2 sections 95 MT EIL

3 LP Hot separator IG-V-117

3600 mm x 20650 mm long

SA 387 Gr 11 cl 2 Single Pc 108 MT EIL

4 Stripper IF-V-206

4.9 mtr Dia x 58 Meters long

SA 516 Gr 70 + HIC + NACE

4 Sections 465 MT EIL

5 Debutanizer IF-V-302

5.1 Mtr Dia x 49.6 meters long

SA 516 Gr 70 4 sections 313 MT EIL

6 DepropanizerIF-V-501

7 mtrs dia x 45.30 meters long

SA 516 Gr 70 4 sections 382 MT EIL

29

CLIENT : BPCL – KOCHI- LSI – JOB NO 1199(IF-V-501) DEPROPANIZER -4600/5800/6100 IDx45200 HT

31

MULTIMODAL SHIPMENT VIA BARGE FROM JNPT TO KOCHI PORT PROJECT : BPCL - INTEGRATED REFINERY EXPANSION PROJECT, KOCHI COLUMN SECTIONS OF DEBUTANIZER (WT – 293 MT) & DEPROPANIZER (WT – 359 MT) UVSL JOB NO : 1199

The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again.

32

MULTIMODAL SHIPMENT VIA BARGE FROM JNPT TO KOCHI PORT PROJECT : BPCL - INTEGRATED REFINERY EXPANSION PROJECT, KOCHI COLUMN SECTIONS OF DEBUTANIZER (WT – 293 MT) & DEPROPANIZER (WT – 359 MT) UVSL JOB NO : 1199

The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again.

33

IF-V-501

CLIENT : BPCL – KOCHI- FCCU UNIT LSI – JOB NO 1199 (IF-V-302) DEBUTANIZER -5 MTR DIA X 50 MTR HT -SA 516 GR 70- WT -313 MT (IF-V-501) DEPROPANIZER-7MTR DIA X45.3 MTR HT-SA 516 GR 70- WT-382 MT(IF-V-206) STRIPPER-4.9 MTR DIA X58 MTR HT – SA 516 GR70+ HIC +NACE- WT 465 MT

IF-V-302

IF-V-206

35

HEAT EXCHANGER

36

Surface condenser for Power Plant.

◄ Surface condensers 2 nos.for 2 x 40 MW Steam Turbine for IIPL WardhaNo of tubes: 7300 Tube size 7/8” OD x 1.2 Thick x 8500 Long. Wt – 120 MTMaterial – SA 249 TP 304 , Tube sheet size 3150 Dia x 90 Thick

37

U-TUBE BUNDLE FOR IFFCO ANOLA PROJECT

38

AIR/LIAUID /GAS DRYER PLANT

39

AIR DRYING PLANT FOR IOCL- PARADEEP

40

Air ,Liquid and Gas Dryer Plants

Dryers Supplied toBOC ( MRPL), NPCIL (TAPP,KAIGA, RAPP), Technip France (OPAL), IOCL Paradip

The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again.

41

BOILERS

42

WHR and FBC BOILERS◄ 4 x 12 TPH WHR Boilers at Gopani Tadali.

Lloyds Steel signed an Licensee agreement with ERKGermany for Boilers based on Waste heat, coal ,biomass etc. They have license agreements with morethan twenty reputed boiler manufacturers coveringaround fifteen countries.ERK has designed more than 5500 boilers in last fiftyyears and are working satisfactory.This is a natural circulation boiler, They distinguishthemselves by a robust and clear design best fitted forthe demands of power stations or industrial applications.The pressurized body is made of a Stable downcomers, headers and tube walls are welded together toa gas-tight tube cage.This tube cage is self supported by down comers in allfour corners of the boiler. The total load is on 4 legs ofdown comer which reduces foundation cost and easier toconstruct.There is no lower drum. It has not to take care of thermalstresses in the lower drum.Boilers references55 TPH – 1 No For LMEL Ghugus Chandrapur40 TPH – 1 No For Mid India Engg. Ltd. Gandhidham12 TPH – 8 Nos For Gopani Iron & Power,Tadali & LMELGhugus, Chandrapur.

◄ 4 x 12 TPH WHR Boilers at LMEL Ghugus, Chandrapur. 43

FIRST PASS ASSEMBLY OF 12TPH WHR BOILER FOR GOPANI IRON & POWER

44